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JP3613564B2 - Suction stage for thin strip work - Google Patents
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JP3613564B2 - Suction stage for thin strip work - Google Patents

Suction stage for thin strip work Download PDF

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Publication number
JP3613564B2
JP3613564B2 JP2002091046A JP2002091046A JP3613564B2 JP 3613564 B2 JP3613564 B2 JP 3613564B2 JP 2002091046 A JP2002091046 A JP 2002091046A JP 2002091046 A JP2002091046 A JP 2002091046A JP 3613564 B2 JP3613564 B2 JP 3613564B2
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Japan
Prior art keywords
stage
suction
workpiece
thin
plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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JP2002091046A
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Japanese (ja)
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JP2003289091A (en
Inventor
利彦 栗政
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Toray Engineering Co Ltd
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Toray Engineering Co Ltd
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Publication date
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Priority to JP2002091046A priority Critical patent/JP3613564B2/en
Publication of JP2003289091A publication Critical patent/JP2003289091A/en
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  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
  • Wire Bonding (AREA)
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Description

【0001】
【発明の属する技術分野】
本発明は、薄物帯状ワークの吸着ステージに関するものである。
【0002】
【従来の技術】
薄物帯状ワークに樹脂コーティングしたり、露光装置で露光する場合、又は印刷装置で印刷する場合、更に、薄物帯状ワーク製品を検査する場合には、当該ワークをステップ送りし、所定の一領域を所定位置に均一な平面に保持することが必要である。
【0003】
従来、かかるワークの保持手段として、複数の真空吸着孔を有するステージを用いることが特許第2777835号公報に開示されている。また、かかるステージの使用が好ましくない場合には、多孔質材を有する基板ステージを用いることが特開2000−232113号公報に開示されている。
【0004】
【発明が解決しようとする課題】
近時、薄物帯状ワークである合成樹脂フィルムは25μm〜50μmといった極めて薄い厚みであり、かかる薄い厚みのワークを特許第2777835号公報に開示されている複数の真空吸着孔を有するステージで保持する場合、複数の真空吸着孔の部分でへこみが発生し平滑性が損なわれるという問題がある。
【0005】
また、特開2000−232113号公報に記載の焼結金属多孔質材の基板ステージであれば、ワークが薄物帯状であっても上述の問題は回避されるが、ワーク搬送方向の基板ステージの前後には昇降ローラが設けられており、一領域のステップ搬送後、昇降ローラを下降させて薄物帯状ワークを基板ステージの上面に配置させる際、空気を抱き込みながら保持されるので均一な平面に保持されない場合が生じることがある。
【0006】
そこで、本発明の目的は一領域のステップ搬送を行った薄物帯状ワークを所定位置に均一な平面に保持し得る吸着ステージを提供することにある。
【0007】
【課題を解決するための手段】
上記目的を達成する本発明の薄物帯状ワークの吸着ステージは、凹部を有するステージ本体に、板状の連続気道を有する構造体をその下面が前記凹部の底面に密着し、且つその上面が前記凹部から突出しないように嵌装せしめると共に、真空手段に連結する吸引管の吸引口、前記ステージ本体の下方から前記板状の連続気道を有する構造体の下面中央部に直接接してなるものである。かかる構成により、薄物帯状ワークはその中央部から同心状に順次保持されることになるので、均一な平面に確実に保持される。
【0008】
吸着ステージを露光装置に用いる場合には、露光光が高エネルギーであるためにワークの温度が上昇し、熱膨張によって転写ずれを発生する恐れがあるが、ステージ本体内に冷却機構を配設すれば、かかる恐れは皆無となる。
【0009】
なお、吸引管の吸引口の断面形状は、板状の連続気道を有する構造体の平面図の縮小相似形であることが望ましく、また、連続気道を有する構造体としては焼結金属が望ましい。
【0010】
【発明の実施の形態】
以下、本発明の実施の形態について説明する。
【0011】
図1は本発明の薄物帯状ワークの吸着ステージを露光機ユニットに適用した正面図で、1は薄物帯状ワークであるフィルムであり、2はステージ本体である。ステージ本体2に形成した凹部には、板状の連続気道を有する構造体3、例えば、焼結金属板が、その下面が前記凹部の底面が密着し、且つ、その上面が前記凹部から極端に突出しない程度に嵌装されている。4は吸引管であり、その吸引口はステージ本体2の下方から焼結金属板の下面に直接接するように設けられている。5は圧空又は大気と、真空ポンプ6とを切替える三方弁である。
【0012】
ステージ本体2のワーク搬送方向前後には昇降ローラ7、8が配設されており、また、その上方には、露光ユニット9とマスク10が配設される。
【0013】
かかる露光機ユニットによれば、所定の領域の露光処理が終了した後、三方弁5を真空ポンプ6側から圧空又は大気側に切替えると共に、昇降ローラ7、8及びマスク10を上昇せしめ、薄物帯状ワーク1をステップ搬送せしめる。そして、次の領域が所定の位置に至ると昇降ローラ7,8を下降せしめると共に、三方弁5を圧空又は大気側から真空ポンプ6側に切替えて薄物帯状ワーク1を板状の連続気道を有する構造体3上に吸引保持する。次いで、マスク10を所定の位置に下降せしめると共に、マスク10と薄物帯状ワーク1の位置合わせを行い、その後、所定の露光処理を行う。
【0014】
なお、露光機における露光光は高エネルギーであり、露光時ワークの温度が上昇し、熱膨張により転写ずれが発生する恐れがある場合には、図2及び3に示すように、ステージ本体内に冷却機構70を配設することが望ましい。冷却機構70としては、例えば、冷却水通路71を形成した冷却プレートを用いることが出来る。なお、72はシールのためのOリングである。
【0015】
次に、本発明の薄物帯状ワークの吸着ステージをロール・ツウ・ロール方式露光装置に適用した場合を図に基づいて説明する。
【0016】
巻出装置20から巻き出された薄物帯状ワーク1はバッファー部30を経て吸着ステージに搬送される。バッファー部30は一対のガイドローラ31、32と、上部開放の箱体33と、該箱体の側部に取付けられた上限レベルセンサ34及び下限レベルセンサ35とで構成され、該箱体33の底部には吸引配管36を介して吸引ブロア37が接続されている。
【0017】
薄物帯状ワーク1の搬送方向に沿って吸着ステージの後方には、グリップフィード部40と、バッファー部50と、巻取装置60が配設されている。グリップフィード部40は固定グリップ41と移動グリップ42とで構成され、移動グリップ42は駆動モータ43で回転する送り螺子44により左右動する。
【0018】
バッファー部50は、一対のガイドローラ5、5と、上部開放の箱体と、該箱体の側部に取付けられた上限レベルセンサ54及び下限レベルセンサ55とで構成され、該箱体の底部には吸引配管56を介して吸引ブロア57が接続されている。
【0019】
かかるロール・ツウ・ロール方式露光装置において、所定の領域の露光処理が終了すれば、グリップフィード部40の固定グリップ41を開にすると共に、移動グリップ42を閉にして薄物帯状ワーク1を所定距離搬送せしめる。吸着ステージ部の作動は先の説明と同一であるから説明は省略する。
【0020】
薄物帯状ワーク1が所定距離搬送されるとバッファー部30におけるループの下端が上昇するが、その下端が上限レベルセンサ34より上に位置すると、巻出装置20が作動し、下限レベルセンサ35の位置に至ると巻出装置20の作動は停止する。一方、後段のバッファー部50において、薄物帯状ワーク1のループの下端が下限レベルセンサ55の位置に至ると、巻取装置60が作動し薄物帯状ワークを巻上げ、ループの下端が上限レベルセンサ54の位置に至ると巻取装置60の作動は停止する。
【0021】
【発明の効果】
本発明の薄物帯状ワークの吸着ステージによれば、凹部を有するステージ本体に、板状の連続気道を有する構造体をその下面が前記凹部の底面に密着し、且つその上面が前記凹部から突出しないように嵌装せしめると共に、真空手段に連結する吸引管の吸引口、前記ステージ本体の下方から前記板状の連続気道を有する構造体の下面中央部に直接接しているので、薄物帯状ワークを所定位置に均一な平面に保持し得るという効果を奏する。
【図面の簡単な説明】
【図1】本発明の薄物帯状ワークの吸着ステージを露光機ユニットに適用した正面図である。
【図2】本発明の他の実施態様の薄物帯状ワークの吸着ステージを露光機ユニットに適用した正面図である。
【図3】図2のA−A矢視図である。
【図4】本発明の薄物帯状ワークの吸着ステージをロール・ツウ・ロール方式露光装置に適用した正面図である。
【符号の説明】
1 薄物帯状ワーク
2 ステージ本体
3 板状の連続気道を有する構造体
4 吸引管
5 三方弁
6 真空ポンプ
7、8 昇降ローラ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a suction stage for a thin strip-shaped workpiece.
[0002]
[Prior art]
When a thin belt-like workpiece is coated with a resin, exposed with an exposure device, or printed with a printing device, or when a thin strip-like workpiece product is inspected, the workpiece is stepped and a predetermined area is predetermined. It is necessary to hold the surface in a uniform plane.
[0003]
Conventionally, Japanese Patent No. 2777835 discloses the use of a stage having a plurality of vacuum suction holes as the work holding means. Japanese Patent Application Laid-Open No. 2000-232113 discloses the use of a substrate stage having a porous material when the use of such a stage is not preferred.
[0004]
[Problems to be solved by the invention]
Recently, a synthetic resin film, which is a thin belt-like workpiece, has an extremely thin thickness of 25 μm to 50 μm , and the thin workpiece is held by a stage having a plurality of vacuum suction holes disclosed in Japanese Patent No. 2777835. In this case, there is a problem that dents are generated in a plurality of vacuum suction holes and the smoothness is impaired.
[0005]
Further, if the sintered metal porous material substrate stage described in Japanese Patent Laid-Open No. 2000-232113 is used, the above-mentioned problem can be avoided even if the workpiece has a thin strip shape, but before and after the substrate stage in the workpiece conveyance direction. Is equipped with a lifting roller, and after the step conveyance of one area, when the lifting roller is lowered to place the thin strip work on the upper surface of the substrate stage, it is held while embracing air, so it is held on a uniform plane Sometimes it is not done.
[0006]
SUMMARY OF THE INVENTION An object of the present invention is to provide a suction stage that can hold a thin strip-shaped workpiece that has been step-conveyed in a region at a predetermined plane in a uniform plane.
[0007]
[Means for Solving the Problems]
The thin film-like workpiece suction stage of the present invention that achieves the above object has a structure having a plate-like continuous airway in contact with a stage main body having a recess, the lower surface of which is in close contact with the bottom surface of the recess, and the upper surface thereof is the recess. together allowed to fitted so as not to protrude from the suction port of the suction pipe connecting the vacuum means is made of direct contact with the central portion of the lower surface of the structure having the plate-like continuous airway from below the stage body . With this configuration, the thin strip-shaped workpiece is sequentially held concentrically from the central portion thereof, so that it is reliably held on a uniform plane.
[0008]
When the suction stage is used in an exposure apparatus, the exposure temperature is high energy, so the temperature of the workpiece rises and there is a risk of transfer displacement due to thermal expansion. However, a cooling mechanism should be provided in the stage body. If so, there is no such fear.
[0009]
Note that the cross-sectional shape of the suction port of the suction tube is preferably a reduced similarity of the plan view of the structure having a plate-like continuous airway, and the sintered body is preferably used as the structure having the continuous airway.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below.
[0011]
FIG. 1 is a front view of a thin band-shaped workpiece suction stage according to the present invention applied to an exposure unit, wherein 1 is a film that is a thin band-shaped workpiece, and 2 is a stage body. The recess formed in the stage body 2 has a structure 3 having a plate-like continuous airway, for example, a sintered metal plate, whose lower surface is in close contact with the bottom surface of the recess, and whose upper surface is extremely far from the recess. It is fitted so that it does not protrude. Reference numeral 4 denotes a suction tube, and the suction port is provided so as to be in direct contact with the lower surface of the sintered metal plate from below the stage body 2. Reference numeral 5 denotes a three-way valve for switching between compressed air or the atmosphere and the vacuum pump 6.
[0012]
Elevating rollers 7 and 8 are disposed before and after the stage main body 2 in the workpiece conveyance direction, and an exposure unit 9 and a mask 10 are disposed above the rollers.
[0013]
According to such an exposure unit, after the exposure processing of a predetermined region is completed, the three-way valve 5 is switched from the vacuum pump 6 side to the compressed air or atmospheric side, and the elevating rollers 7 and 8 and the mask 10 are raised to form a thin belt The workpiece 1 is step-conveyed. When the next region reaches a predetermined position, the elevating rollers 7 and 8 are lowered, and the three-way valve 5 is switched from the compressed air or atmosphere side to the vacuum pump 6 side so that the thin object 1 has a plate-like continuous airway. It sucks and holds on the structure 3. Next, the mask 10 is lowered to a predetermined position, and the mask 10 and the thin strip-shaped workpiece 1 are aligned, and then a predetermined exposure process is performed.
[0014]
If exposure light in the exposure machine is high energy, the temperature of the workpiece during exposure rises, and there is a risk of transfer displacement due to thermal expansion, as shown in FIGS. It is desirable to dispose the cooling mechanism 70. As the cooling mechanism 70, for example, a cooling plate in which a cooling water passage 71 is formed can be used. Reference numeral 72 denotes an O-ring for sealing.
[0015]
Next, the case where the adsorption stage of the thin strip-shaped workpiece of the present invention is applied to a roll-to-roll system exposure apparatus will be described with reference to FIG.
[0016]
The thin strip-shaped workpiece 1 unwound from the unwinding device 20 is conveyed to the suction stage through the buffer unit 30. The buffer unit 30 is composed of a pair of guide rollers 31, 32, a box body 33 that is open at the top, and an upper limit level sensor 34 and a lower limit level sensor 35 that are attached to the sides of the box body. A suction blower 37 is connected to the bottom via a suction pipe 36.
[0017]
A grip feed unit 40, a buffer unit 50, and a winding device 60 are disposed behind the suction stage along the conveyance direction of the thin strip-shaped workpiece 1. The grip feed unit 40 is composed of a fixed grip 41 and a moving grip 42, and the moving grip 42 is moved left and right by a feed screw 44 that is rotated by a drive motor 43.
[0018]
Buffer unit 50 includes a pair of guide rollers 5 2, 5 3, and the box body of the upper open, is composed of an upper limit level sensor 54 and lower limit level sensor 55 mounted to the side of the box body, the box body A suction blower 57 is connected to the bottom of the first through a suction pipe 56.
[0019]
In such a roll-to-roll type exposure apparatus, when the exposure processing of a predetermined area is completed, the fixed grip 41 of the grip feed unit 40 is opened and the moving grip 42 is closed to dispose the thin object 1 in a predetermined distance. Let it be transported. Since the operation of the suction stage unit is the same as described above, the description thereof is omitted.
[0020]
When the thin belt-like workpiece 1 is conveyed by a predetermined distance, the lower end of the loop in the buffer unit 30 rises. When the lower end is positioned above the upper limit level sensor 34, the unwinding device 20 is activated, and the position of the lower limit level sensor 35 is reached. When this occurs, the operation of the unwinding device 20 stops. On the other hand, when the lower end of the loop of the thin strip-shaped workpiece 1 reaches the position of the lower limit level sensor 55 in the buffer unit 50 at the rear stage, the winding device 60 operates to wind up the thin strip workpiece, and the lower end of the loop is the upper limit level sensor 54. When the position is reached, the operation of the winding device 60 stops.
[0021]
【The invention's effect】
According to the suction stage of the thin strip-like workpiece of the present invention, the lower surface of the structure having a plate-like continuous airway is closely attached to the bottom surface of the recess, and the upper surface does not protrude from the recess. together allowed to fitted as suction port of the suction pipe connecting the vacuum means, so that direct contact from below the stage body on the lower surface center portion of the structure having the plate-like continuous airway, the thin strip-shaped workpiece There is an effect that it can be held in a uniform plane at a predetermined position.
[Brief description of the drawings]
FIG. 1 is a front view of a thin band-shaped workpiece suction stage according to the present invention applied to an exposure unit.
FIG. 2 is a front view in which a thin band-like workpiece suction stage according to another embodiment of the present invention is applied to an exposure unit.
FIG. 3 is a view taken along arrow AA in FIG. 2;
FIG. 4 is a front view in which a suction stage for a thin strip-like workpiece according to the present invention is applied to a roll-to-roll type exposure apparatus.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Thin strip | belt-shaped workpiece | work 2 Stage body 3 Structure which has a plate-like continuous airway 4 Suction pipe 5 Three-way valve 6 Vacuum pump 7, 8 Lifting roller

Claims (4)

凹部を有するステージ本体に、板状の連続気道を有する構造体をその下面が前記凹部の底面に密着し、且つその上面が前記凹部から突出しないように嵌装せしめると共に、真空手段に連結する吸引管の吸引口、前記ステージ本体の下方から前記板状の連続気道を有する構造体の下面中央部に直接接してなる薄物帯状ワークの吸着ステージ。A structure having a plate-like continuous airway is fitted to a stage body having a recess so that its lower surface is closely attached to the bottom surface of the recess and its upper surface does not protrude from the recess, and suction is connected to a vacuum means. A suction stage for a thin belt-like workpiece in which a suction port of a tube is in direct contact with a lower center portion of a structure having the plate-like continuous airway from below the stage main body. 前記ステージ本体内に冷却機構を配設してなる請求項1に記載の薄物帯状ワークの吸着ステージ。The thin film-like workpiece suction stage according to claim 1, wherein a cooling mechanism is disposed in the stage main body. 前記吸引管の吸引口の断面形状が、前記板状の連続気道を有する構造体の平面図の縮小相似形である請求項1又は2に記載の薄物帯状ワークの吸着ステージ。The suction stage for a thin belt-like workpiece according to claim 1 or 2, wherein a cross-sectional shape of the suction port of the suction pipe is a reduced similarity of the plan view of the structure having the plate-like continuous airway. 前記板状の連続気道を有する構造体が焼結金属である請求項1乃至3に記載の薄物帯状ワークの吸着ステージ。The thin-band workpiece adsorption stage according to any one of claims 1 to 3, wherein the structure having a plate-like continuous airway is a sintered metal.
JP2002091046A 2002-03-28 2002-03-28 Suction stage for thin strip work Expired - Lifetime JP3613564B2 (en)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002091046A JP3613564B2 (en) 2002-03-28 2002-03-28 Suction stage for thin strip work

Publications (2)

Publication Number Publication Date
JP2003289091A JP2003289091A (en) 2003-10-10
JP3613564B2 true JP3613564B2 (en) 2005-01-26

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