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JP3619293B2 - Sealed ultra-precision fine motion device - Google Patents
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JP3619293B2 - Sealed ultra-precision fine motion device - Google Patents

Sealed ultra-precision fine motion device Download PDF

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Publication number
JP3619293B2
JP3619293B2 JP22108195A JP22108195A JP3619293B2 JP 3619293 B2 JP3619293 B2 JP 3619293B2 JP 22108195 A JP22108195 A JP 22108195A JP 22108195 A JP22108195 A JP 22108195A JP 3619293 B2 JP3619293 B2 JP 3619293B2
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JP
Japan
Prior art keywords
piezoelectric element
force
piezoelectric elements
support plate
preload
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP22108195A
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Japanese (ja)
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JPH0951686A (en
Inventor
昭一 小野
睦夫 宗片
晋 松野
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Taiheiyo Cement Corp
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Taiheiyo Cement Corp
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Priority to JP22108195A priority Critical patent/JP3619293B2/en
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  • Length Measuring Devices With Unspecified Measuring Means (AREA)
  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
  • Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)
  • Control Of Position Or Direction (AREA)
  • General Electrical Machinery Utilizing Piezoelectricity, Electrostriction Or Magnetostriction (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、精密加工機械、印刷機械においての工作機械のバイトの精密の位置決めや、磁気ヘッド加工用ダイシング装置、半導体露光装置等のXYステージに装着され、大きな発生力で、かつ微小移動させるための超精密位置決め装置に関するものである。
【0002】
【従来の技術】
従来の位置決め装置に組み込む圧電素子は、圧縮方向の力には強いが、曲げ方向・引っ張り方向の力には弱く、また、大きな発生力を得るためには、装置内に断面積の大きな圧電素子を使用しなければならないが、その製造方法は難しくコストがかかるという欠点がある。そのため、装置内に組み込む圧電素子は断面積の小さなものを1つ配置することが多く、大きな発生力を必要とする所には使用ができなかった。
【0003】
また圧電素子を組み込む装置は、出力部材が先端キャップを貫通する構造になっているため、軸摺動部の密封性が完全ではなく、長期間の高湿環境では空気中の水蒸気の侵入を遮断できないという欠点があった。
【0004】
【発明が解決しようとする課題】
従来の装置では、以下の問題がある。
(1)大きな発生力を必要とする所に使用する際は、今までの装置を複数個用いなければならず、1つの装置だけの発生力では不十分である。
(2)金属ケース内に複数個の圧電素子を並べて大きな発生力を得ようとする場合、並べる圧電素子の高さが均等でないと目的の発生力を得られず、その圧電素子を複数並べた場合、各々の圧電素子の高さ調整が難しい。
【0005】
本発明の超精密微動装置の目的は、上記のような諸問題を解決するためになされたもので、1つの装置で大きな発生力を得て、完全に空気中の水蒸気を遮断でき、圧電素子の欠点である引っ張り力や曲げ力に強い装置を提供することにある。
【0006】
【課題を解決するための手段】
本発明の密封式超精密微動装置は、上記した課題を解決するため複数個の圧電素子を並列に配置し、該圧電素子の両端にそれぞれ支持板を設け、該支持板のいずれかにボールプランジャーを備え、前記支持板間に圧電素子に予圧をかけると共に予圧調整可能な予圧支柱を設け、伸縮構造を持つ金属容器に密封したことを特徴とする密封式超精密微動装置である。
【0007】
【発明の実施の形態】
図1は、本発明の第1の実施例である。図1に示す本発明の密封式超精密微動装置は、予め取り付け部材10が電子ビーム溶接で溶接されたステンレス製の伸縮性のある金属ベローズキャップ9と取り付けフランジ15で構成された金属ケース(筒体)の中に、複数個の圧電素子1が、第1支持板3と第2支持板11と予圧支柱5で支持された構造である。又金属ベローズキャップ9と取り付けフランジ15の接合はO−リング又は、メタル等のパッキン部材12を介してボルト16で螺着して封止することを主として構成する。以下、詳細に説明する。
【0008】
第2支持板11に設けた複数個のボールプランジャー8を第2支持板11の下部から押し込むことにより、圧電素子1に取り付けた下部プレート7の受け部21をボールプランジャー8に設けた半球を介して圧電素子1を押し込んで、第1支持板3に設けた受け部20に圧電素子1に取り付けた半球部材4が接するようにして、複数個の圧電素子の高さを一定にすることができ、各々の圧電素子の発生力が取り出せ、出力部材2から大きな発生力を出すことができる。
【0009】
上部プレート6に半球部材4を固着し、その受け部20を第1支持板3に設け、第2支持板11に保持しているボールプランジャー8の受けとして逆円錐状、又は逆球状の受け部21を下部プレート7に設けた。半球部材4、ボールプランジャー8の半球部及び受け部20、受け部21は変形、磨耗防止のため高硬度材を使用した。この半球部材4と第1支持板3に設けた受け部20により、予圧力以上の引っ張り力がかかった場合でも、半球部材4と受け部20が離れて引っ張り力がかからない。また曲げ力がかかっても半球部材4で曲げ力を緩和して曲げ力に強い構造になる。
【0010】
金属ケース9と圧電素子1の間には、燐青銅、ステンレス、真鍮等のバネ材で形成された予圧支柱5が配置されている。この予圧支柱5は、上部と下部にネジ部を備えていてその中央部に蛇行バネ部を備えているが、このバネ部の位置、バネ定数及び長さは必要に応じて選択される。この予圧支柱5は、第1支持板3で固定されている固定ナット17で止められ、第2支持板11下部にある調節ナット14により圧電素子1にかける予圧(圧縮力)を任意に調整できる。
【0011】
圧電素子1に加える電圧は取り付けフランジ15に絶縁ガラスで覆われた電流導入端子13を設けて行い、電流導入端子13は取り付けフランジ15とガラス融着で封止さえている。取り付けフランジ15内部の電流導入端子13は圧電素子1のプラスとマイナスのリード線に半田接合され熱収縮チューブで被覆されている。取り付けフランジ15外側の電流導入端子13は撥水性の樹脂を埋め込み高湿環境下で結露しない被覆をとった。
【0012】
次にこの実施例の作動について説明する。出力部材2のタップ19に図示しないテーブルを螺着し、該テーブルに被移動物を戴置する。この時、装置に曲げ力がかかるが、圧電素子1に取り付けた半球部材4が曲げ力を緩和して、圧電素子1に直接曲げ力が加わらないため圧電素子1の破損が防止できる。また、予圧力以上の大きな引っ張り力が瞬間的に加わっても、半球部材4と受け部20が離れ、引っ張り力は圧電素子1に伝達されない。
【0013】
圧電素子1はプラスとマイナスの内部電極が交互に積層し、圧電セラミックスと電極が一体焼成され、圧電素子端面で外部電極をつないだ構造の積層型圧電素子を用い、予め高い直流電流(2KV/mm)で分極処理したものを使用した。形状が5(L)×7(W)×40(H)mmの圧電素子を使用して、140Vの電圧を印加すると、圧電素子は予圧力に打ち勝って約40μm伸張して上板プレートを押し上げる。
【0014】
また、圧電素子1の発生力は1個あたり100kgfであるが、この装置に複数個の圧電素子1を組み込み、装置内に設置したボールプランジャー8により圧電素子1の高さを均一にすると、例えば圧電素子1を4個組み込めば400kgfになる。このように大きな発生力を得ることができ、この発生力までの荷重の場合には圧電素子1の伸張を阻害する事なく位置決めが可能となる。
【0015】
装置内に複数個の圧電素子1を配置し、第2支持板11に設けた複数個のボールプランジャー8を第2支持板11の下部から押し込むことにより、圧電素子1の下部プレート7の受け部21をボールプランジャー8についた半球で押し込み、圧電素子1の高さのばらつきを一定にすることができる。こうすることにより、複数の圧電素子1の変位量が一定となり、複数の圧電素子1の先端がそろって出力部材2を押すため、出力部材2が出力軸に平行にテ−ブルを押し、曲げ力が加わりにくい。このことにより、圧電素子が1個の場合より数倍の発生力が得られ、かつ圧電素子1に曲げ力が加わりにくいため破損しにくくなる。
【0016】
図2は、本発明の第2の実施例を示す。図1と違う点は、金属ダイヤフラムキャップ18を使用したことと、支持板3の上部の中心に半球部材4を固着し、その下部に圧電素子1に接着した上部プレート6との接合部を設けている所にある。半球部材4、ボールプランジャー8の半球部及び受け部21は変形、磨耗防止のため高硬度材を使用した。これも図1同様に圧電素子1の欠点である引っ張り力と曲げ力に強い構造になる。
【0017】
図3、図4は、圧電素子1を4個、3個配置したときの断面図である。このように任意の数の圧電素子1を装置内に置くことができ任意の発生力を得ることができる。
【0018】
【発明の効果】
この発明は前記のように構成され、目的の発生力に応じて必要数の圧電素子を並列に配置し、このとき生じる圧電素子の高さのばらつきを第2支持板に保持しているボールプランジャーを調整することにより、圧電素子の高さを一定にして従来の圧電素子1個を用いた微動位置決め装置の数倍の発生力が取り出される。すなわち、従来の数倍の重量物を位置決めすることができる。
【0019】
また予圧力以上の大きな引っ張り力が瞬間的に加わっても、第2支持板に取り付けられたボールプランジャーの半球部材と下板プレートの受け部が離れ、引っ張り力は圧電素子に伝達されないので破損しない。
【0020】
またステージに重量物を載せ出力部材と直接連結して高速駆動させた時、出力軸に平行でない曲げ力が加わっても半球部材で緩和され、直接圧電素子に曲げ力が伝達されないため、圧電素子の破損が防げる。
【0021】
また金属キャップと取り付けフランジは電気溶接法あるいはメタルシール法により封止されており、取り付けフランジの電気導入端子部は絶縁性のセラミックスを介してガラス及び半田融着されているため、空気中の水蒸気、粉塵等を完全に遮断でき、湿度、粉塵等に強い耐久性のある超精密微動装置である。
【図面の簡単な説明】
【図1】この発明の第1の実施例の縦断面図を示す。
【図2】この発明の第2の実施例の縦断面図を示す。
【図3】圧電素子を4個並列に並べたときの横断面図を示す。
【図4】圧電素子を3個並列に並べたときの横断面図を示す。
【符号の説明】
1 圧電素子
2 出力部材
3 第1支持板
4 半球部材
5 予圧部材
6 上部プレート
7 下部プレート
8 ボールプランジャー
9 金属ベローズ
10 取り付け部材
11 第2支持板
12 パッキン部材
13 電流導入端子
14 調節ナット
15 取り付けフランジ
16 ボルト
17 固定ナット
18 金属ダイヤフラム
19 タップ
20 受け部
21 受け部
[0001]
BACKGROUND OF THE INVENTION
The present invention is mounted on an XY stage such as a precision tool for a machine tool in a precision processing machine or a printing machine, or a dicing apparatus for processing a magnetic head, a semiconductor exposure apparatus, etc., and has a large generating force and a minute movement. The present invention relates to an ultra-precision positioning device.
[0002]
[Prior art]
Piezoelectric elements incorporated in conventional positioning devices are strong against compressive forces but weak against bending and pulling forces, and in order to obtain a large generated force, piezoelectric elements with a large cross-sectional area in the device However, the manufacturing method has a drawback that it is difficult and expensive. For this reason, one piezoelectric element incorporated in the apparatus is often arranged with a small cross-sectional area, and cannot be used where a large generating force is required.
[0003]
In addition, the device that incorporates the piezoelectric element has a structure in which the output member penetrates the tip cap, so that the seal of the shaft sliding part is not perfect, and the intrusion of water vapor in the air is blocked in a long-term high-humidity environment. There was a disadvantage that it was not possible.
[0004]
[Problems to be solved by the invention]
The conventional apparatus has the following problems.
(1) When used in a place where a large generated force is required, a plurality of conventional devices must be used, and the generated force of only one device is insufficient.
(2) When obtaining a large generated force by arranging a plurality of piezoelectric elements in a metal case, the desired generated force cannot be obtained unless the height of the arranged piezoelectric elements is uniform, and a plurality of the piezoelectric elements are arranged. In this case, it is difficult to adjust the height of each piezoelectric element.
[0005]
The purpose of the ultra-precision fine movement device of the present invention is to solve the above-mentioned problems, and it is possible to obtain a large generated force with one device and completely block water vapor in the air, and to achieve a piezoelectric element. An object of the present invention is to provide a device that is strong against pulling force and bending force, which are disadvantages of the above.
[0006]
[Means for Solving the Problems]
In order to solve the above-described problems, a sealed ultra-precision fine movement device according to the present invention has a plurality of piezoelectric elements arranged in parallel, a support plate is provided at each end of the piezoelectric element, and a ball plan is provided on one of the support plates. A sealed ultra-precision fine movement device comprising a jar, pre-pressing a piezoelectric element between the support plates , and provided with a pre- load support column capable of adjusting the pre- load, and sealed in a metal container having a telescopic structure.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1 shows a first embodiment of the present invention. 1 is a metal case (cylinder) composed of a stainless steel elastic metal bellows cap 9 and a mounting flange 15 to which a mounting member 10 is welded in advance by electron beam welding. The plurality of piezoelectric elements 1 are supported by the first support plate 3, the second support plate 11, and the preload strut 5 in the body. Further, the joining of the metal bellows cap 9 and the mounting flange 15 is mainly constituted by sealing by screwing with a bolt 16 via a packing member 12 such as an O-ring or metal. This will be described in detail below.
[0008]
A hemisphere in which a receiving portion 21 of a lower plate 7 attached to the piezoelectric element 1 is provided on the ball plunger 8 by pushing a plurality of ball plungers 8 provided on the second support plate 11 from below the second support plate 11. The piezoelectric element 1 is pushed in via the first support plate 3 so that the hemispherical member 4 attached to the piezoelectric element 1 is in contact with the receiving portion 20 provided on the first support plate 3 so that the height of the plurality of piezoelectric elements is constant. The generated force of each piezoelectric element can be taken out, and a large generated force can be output from the output member 2.
[0009]
The hemispherical member 4 is fixed to the upper plate 6, the receiving portion 20 is provided on the first support plate 3, and the receiving portion of the ball plunger 8 held on the second supporting plate 11 is an inverted conical or inverted spherical shape. The part 21 was provided on the lower plate 7. The hemispherical member 4, the hemispherical portion of the ball plunger 8, the receiving portion 20, and the receiving portion 21 were made of a high hardness material to prevent deformation and wear. The hemispherical member 4 and the receiving portion 20 provided on the first support plate 3 cause the hemispherical member 4 and the receiving portion 20 to be separated from each other even when a tensile force higher than the preload is applied. Even if a bending force is applied, the hemispherical member 4 relaxes the bending force, resulting in a structure strong against the bending force.
[0010]
Between the metal case 9 and the piezoelectric element 1, a preload strut 5 made of a spring material such as phosphor bronze, stainless steel, or brass is disposed. The preload strut 5 is provided with screw portions at the upper and lower portions and a meandering spring portion at the center thereof, and the position, spring constant and length of the spring portion are selected as necessary. The preload strut 5 is stopped by a fixing nut 17 fixed by the first support plate 3, and a preload (compression force) applied to the piezoelectric element 1 can be arbitrarily adjusted by an adjustment nut 14 below the second support plate 11. .
[0011]
The voltage applied to the piezoelectric element 1 is performed by providing the mounting flange 15 with a current introduction terminal 13 covered with insulating glass, and the current introduction terminal 13 is even sealed with the attachment flange 15 by glass fusion. The current introduction terminal 13 in the mounting flange 15 is soldered to the plus and minus lead wires of the piezoelectric element 1 and covered with a heat shrinkable tube. The current introduction terminal 13 on the outer side of the mounting flange 15 is embedded with a water-repellent resin and has a coating that does not condense in a high humidity environment.
[0012]
Next, the operation of this embodiment will be described. A table (not shown) is screwed onto the tap 19 of the output member 2 and a moving object is placed on the table. At this time, although a bending force is applied to the apparatus, the hemispherical member 4 attached to the piezoelectric element 1 relaxes the bending force, and the bending force is not directly applied to the piezoelectric element 1, so that the piezoelectric element 1 can be prevented from being damaged. Further, even if a large pulling force greater than the preload is momentarily applied, the hemispherical member 4 and the receiving portion 20 are separated, and the pulling force is not transmitted to the piezoelectric element 1.
[0013]
Piezoelectric element 1 uses a laminated piezoelectric element having a structure in which positive and negative internal electrodes are alternately laminated, piezoelectric ceramics and electrodes are integrally fired, and external electrodes are connected to the end face of the piezoelectric element, and a high direct current (2 KV / mm) was used. When a voltage of 140 V is applied using a piezoelectric element having a shape of 5 (L) × 7 (W) × 40 (H) mm, the piezoelectric element overcomes the preload and extends about 40 μm to push up the upper plate. .
[0014]
The generated force of the piezoelectric element 1 is 100 kgf, but when a plurality of piezoelectric elements 1 are incorporated in this device and the height of the piezoelectric element 1 is made uniform by the ball plunger 8 installed in the device, For example, if four piezoelectric elements 1 are incorporated, the weight becomes 400 kgf. In this way, a large generated force can be obtained, and in the case of a load up to this generated force, positioning can be performed without hindering the expansion of the piezoelectric element 1.
[0015]
A plurality of piezoelectric elements 1 are arranged in the apparatus, and a plurality of ball plungers 8 provided on the second support plate 11 are pushed from the lower part of the second support plate 11 to receive the lower plate 7 of the piezoelectric element 1. The height variation of the piezoelectric element 1 can be made constant by pressing the portion 21 with a hemisphere attached to the ball plunger 8. By doing so, the displacement amounts of the plurality of piezoelectric elements 1 become constant, and the tips of the plurality of piezoelectric elements 1 are aligned to push the output member 2, so that the output member 2 pushes the table parallel to the output shaft and bends it. Hard to apply force. As a result, a generation force several times that of the case where there is one piezoelectric element can be obtained, and the bending force is not easily applied to the piezoelectric element 1, so that it is difficult to break.
[0016]
FIG. 2 shows a second embodiment of the present invention. The difference from FIG. 1 is that a metal diaphragm cap 18 is used, and a hemispherical member 4 is fixed to the center of the upper portion of the support plate 3, and a joint portion with the upper plate 6 bonded to the piezoelectric element 1 is provided at the lower portion. It is in place. The hemispherical member 4, the hemispherical portion of the ball plunger 8 and the receiving portion 21 were made of a high hardness material to prevent deformation and wear. This also has a structure that is strong against pulling force and bending force, which are disadvantages of the piezoelectric element 1 as in FIG.
[0017]
3 and 4 are cross-sectional views when four or three piezoelectric elements 1 are arranged. In this way, an arbitrary number of piezoelectric elements 1 can be placed in the apparatus, and an arbitrary generated force can be obtained.
[0018]
【The invention's effect】
The present invention is configured as described above, and a required number of piezoelectric elements are arranged in parallel according to the target generated force, and the height variation of the piezoelectric elements generated at this time is held on the second support plate. By adjusting the jar, the generated force of several times that of the fine movement positioning device using one conventional piezoelectric element with a constant height of the piezoelectric element is taken out. In other words, it is possible to position a heavy object several times as large as the conventional one.
[0019]
In addition, even if a large pulling force exceeding the pre-load is momentarily applied, the ball plunger hemisphere member attached to the second support plate is separated from the receiving part of the lower plate, and the pulling force is not transmitted to the piezoelectric element, resulting in damage. do not do.
[0020]
Also, when a heavy object is placed on the stage and directly connected to the output member and driven at high speed, even if a bending force that is not parallel to the output shaft is applied, the hemispherical member relaxes and the bending force is not transmitted directly to the piezoelectric element. Can prevent damage.
[0021]
In addition, the metal cap and the mounting flange are sealed by an electric welding method or a metal seal method, and the electrical introduction terminal portion of the mounting flange is fused with glass and solder via insulating ceramics. It is an ultra-precision fine motion device that can completely block dust and the like, and is durable against humidity and dust.
[Brief description of the drawings]
FIG. 1 shows a longitudinal sectional view of a first embodiment of the present invention.
FIG. 2 shows a longitudinal sectional view of a second embodiment of the present invention.
FIG. 3 is a cross-sectional view when four piezoelectric elements are arranged in parallel.
FIG. 4 is a cross-sectional view when three piezoelectric elements are arranged in parallel.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Piezoelectric element 2 Output member 3 First support plate 4 Hemispherical member 5 Preload member 6 Upper plate 7 Lower plate 8 Ball plunger 9 Metal bellows 10 Mounting member 11 Second support plate 12 Packing member 13 Current introduction terminal 14 Adjustment nut 15 Installation Flange 16 Bolt 17 Fixing nut 18 Metal diaphragm 19 Tap 20 Receiving part 21 Receiving part

Claims (2)

複数個の圧電素子を並列に配置し、該圧電素子の両端にそれぞれ支持板を設け、該支持板のいずれかにボールプランジャーを備え、前記支持板間に圧電素子に予圧をかけると共に予圧調整可能な予圧支柱を設け、伸縮構造を持つ金属容器に密封したことを特徴とする密封式超精密微動装置。A plurality of piezoelectric elements are arranged in parallel, a support plate is provided at each end of the piezoelectric element, a ball plunger is provided on one of the support plates, and a preload is applied to the piezoelectric elements between the support plates and a preload is adjusted. Sealed ultra-precision fine movement device characterized by providing a possible preload strut and sealing it in a metal container with a telescopic structure. 複数個の圧電素子を円筒の金属キャップの中に保持することを特徴とする請求項1記載の密封式超精密微動装置。2. The sealed ultraprecision fine movement device according to claim 1, wherein a plurality of piezoelectric elements are held in a cylindrical metal cap.
JP22108195A 1995-08-07 1995-08-07 Sealed ultra-precision fine motion device Expired - Fee Related JP3619293B2 (en)

Priority Applications (1)

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JP22108195A JP3619293B2 (en) 1995-08-07 1995-08-07 Sealed ultra-precision fine motion device

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Application Number Priority Date Filing Date Title
JP22108195A JP3619293B2 (en) 1995-08-07 1995-08-07 Sealed ultra-precision fine motion device

Publications (2)

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JPH0951686A JPH0951686A (en) 1997-02-18
JP3619293B2 true JP3619293B2 (en) 2005-02-09

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Publication number Priority date Publication date Assignee Title
JP3413741B2 (en) * 1995-10-18 2003-06-09 株式会社ケンウッド Mounting structure of in-vehicle speaker

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