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JP3620170B2 - Method for producing polylactic acid copolymer and polylactic acid copolymer - Google Patents
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JP3620170B2 - Method for producing polylactic acid copolymer and polylactic acid copolymer - Google Patents

Method for producing polylactic acid copolymer and polylactic acid copolymer Download PDF

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Publication number
JP3620170B2
JP3620170B2 JP25978896A JP25978896A JP3620170B2 JP 3620170 B2 JP3620170 B2 JP 3620170B2 JP 25978896 A JP25978896 A JP 25978896A JP 25978896 A JP25978896 A JP 25978896A JP 3620170 B2 JP3620170 B2 JP 3620170B2
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lactic acid
polyurethane
acid copolymer
weight
lactide
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JPH10101778A (en
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健志 金森
浩樹 九山
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Toyota Motor Corp
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Toyota Motor Corp
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  • Other Resins Obtained By Reactions Not Involving Carbon-To-Carbon Unsaturated Bonds (AREA)
  • Polyurethanes Or Polyureas (AREA)
  • Biological Depolymerization Polymers (AREA)
  • Polyesters Or Polycarbonates (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、透明性・柔軟性・耐衝撃性などが改良された生分解性プラスチックの製造方法に関する。
【0002】
【従来の技術】
近年、自然環境保護の見地から、自然環境中で分解する生分解性ポリマー及びその成型品が求められ、脂肪族ポリエステルなどの自然分解性樹脂の研究が活発に行われている。特に、乳酸系ポリマーは融点が170 〜180 ℃と十分に高く、しかも透明性に優れる為、包装材料等として大いに期待されている。しかし、ポリ乳酸は、その剛直な分子構造の為に、耐衝撃性が劣り脆いという欠点があり、これら乳酸系ポリマーの改良が望まれている。
【0003】
乳酸系ポリマーの改良に関し、例えば特開平7−173266号公報には、ポリ乳酸と他の脂肪族ポリエステル等との共重合体とその製造方法について記載されている。製造方法としては、ラクチドと種々の構成割合からなる脂肪族ジカルボン酸成分及び/又は芳香族ジカルボン酸とジオール成分とからなるポリエステルポリマーとを、開環重合触媒の存在下に反応させるというもので、反応機構としてはポリエステル末端OH基へラクチドがブロック状に開環付加重合して、A−B−A型のブロック状の共重合体が生成し、更にポリマー同志のエステル交換反応が進行すると考えられている。更に、このエステル交換反応を十分行う事により、ホモ重合体を含まない乳酸系共重合ポリエステルが得られるとしている。又、この方法で得られたポリマーは透明性・柔軟性に優れていると記載されている。
【0004】
しかしながら、特開平7−173266号公報に記載の方法では、ブロック共重合及びエステル交換反応の制御が難しく、得られる共重合体中のポリ乳酸セグメントサイズ及びポリエステルポリマーセグメントサイズが保証できず、製造されるポリマーの物理特性が安定しない。即ち、ブロック共重合は、耐衝撃性を向上させるためによく用いられるという手法であるが、ランダムなエステル交換反応によりポリマーセグメントの分裂が起こると改質剤の添加効果が発揮出来ない。
【0005】
又、高分子量の脂肪族ポリエステルとの共重合では、脂肪族ポリエステル自身の持つ結晶性の高さ故、透明性・柔軟性の優れた共重合体が得ることは難しい。その一方、低分子量の脂肪族ポリエステルとの共重合では、反応開始剤として働くOH基濃度が高くなる為、後加工に耐えうる高分子量の共重合体を得ることは難しい。
【0006】
即ち、実際上透明性・柔軟性を得るために改質剤として共重合できるポリマーは、大きく制限されるとともに、共重合体中の各成分セグメントのサイズを制御する事は非常に重要である。
【0007】
【発明が解決しようとする課題】
本発明の目的は、各種ポリマーのセグメントサイズを制御する事により、十分な高分子量と優れた耐衝撃性・透明性・柔軟性を有する生分解性乳酸系共重合体の製造方法を提供することにある。
【0008】
【課題を解決するための手段】
このような課題を解決するために、本発明者らは鋭意検討の結果、ラクチドと種々の構成割合からなるポリオールをウレタン架橋したポリウレタンを1種以上の開環重合触媒及び1種以上のカルバミン酸エステルに対するエステル交換及び/又はエステルアミド交換触媒の存在下に、開環共重合並びにエステル及び/又はエステルアミド交換反応させる事により、より優れた内部可塑効果を有する柔軟でかつ透明な乳酸系共重合体が製造出来る事を見いだした。
【0009】
即ち、本発明は、ラクチド(A)50〜99重量%とポリウレタン(B)1〜50重量%を1種以上の開環重合触媒(C)及び1種以上のカルバミン酸エステルに対するエステル交換及び/又はエステルアミド交換触媒(C’)の存在下に、開環共重合並びにエステル及び/又はエステルアミド交換反応させる乳酸系共重合体の製造方法である。
【0010】
また、本発明は、ポリウレタン(B)の重量平均分子量が、10,000〜500,000 である上述の乳酸系共重合体の製造方法である。更に本発明は、ポリウレタン(B)の分子中に窒素を0.1 〜10重量%含む上述の乳酸系共重合体の製造方法、ポリウレタン(B)が、ポリエステルポリウレタンである上述の乳酸系共重合体の製造方法、ポリウレタン(B)の、融点若しくは軟化点の低い方が200 ℃以下である上述の乳酸系共重合体の製造方法、開環重合触媒(C)が、錫化合物、チタン化合物である上述の乳酸系共重合体の製造方法、開環重合触媒(C)及び、カルバミン酸エステルに対するエステル交換及び/又はエステルアミド交換触媒(C’)が、オクチル酸錫である上述の乳酸系共重合体の製造方法、融点が150 ℃以上である上述の乳酸系共重合体の製造方法及び該製造法により製造された乳酸系共重合体である。
【0011】
【発明の実施の形態】
以下に、本発明で使用するラクチド、ポリウレタン、触媒について順を追って説明する。
本発明で使用するラクチド(A)は、乳酸を環状二量化した化合物であり、2つのL−乳酸からなるL−ラクチド、D−乳酸からなるD−ラクチド、L−乳酸とD−乳酸からなるメソ−ラクチドという3種のラクチドが存在する。
【0012】
L−ラクチド、又はD−ラクチドのみを含む共重合体は、結晶化し高融点が得られる。本発明の乳酸系共重合体は、これら3種のラクチドを組み合わせることにより、更に良好な諸特性が得られる。
【0013】
本発明では、高い融点を得るために、ラクチドはL−ラクチドを総ラクチド中75%以上含む事が好ましく、更に高い融点を得るためには、L−ラクチドを総ラクチド中90%以上含む事が好ましい。
【0014】
本発明で使用するポリウレタン(B)としては、分子中に少なくとも2個以上のウレタン結合を含むポリマーを意味する。用いられるポリウレタン(B)としては、ラクチドとの反応を考えた場合には、融点若しくは軟化点のいずれか低い方が200 ℃以下のものが好ましく、中でも80〜170 ℃のものが特に好ましい。ここで本発明で言う、融点は走査型示差熱量計(DSC)を用い測定した値であり、軟化点は、JIS K−2531に準ずるものである。
【0015】
一般にポリウレタンとは、分子中にウレタン結合(−NHCOO− )を含有するポリマーの通称である。これは、モノマーの重合によっては得られず、通常はポリイソシアネートと、水酸基などの活性水素を有する化合物、例えばポリオールとの反応によって得られる。この時、原料となるポリオールの成分や分子量等により様々な特性のポリウレタンが得られる。ポリウレタン(B)は分子中に窒素を0.1 〜10重量%含むことが好ましい。これは、0.1 重量%以下では変成による改質効果が小さく、一方10重量%以上では、反応点が多すぎるため、ランダム性の強い性質の共重合体となり、熱的性質が低下する。
【0016】
ポリウレタン(B)中のポリオール成分としては、特に限定されないが、具体的にはポリエステルポリオール、ポリエーテルポリオール、ポリカーボネートポリオール等があげられる。
特に、ポリエステルポリオールは、一般に多官能カルボン酸と多官能ヒドロキシ化合物との重縮合によって得られるが、ヒドロキシカルボン酸の重縮合、環状エステル(ラクトン)の重合、ポリカルボン酸無水物にエポキサイドの重付加、酸塩化物とヒドロキシ化合物のアルカリ塩との反応、エステル交換反応等によっても得られる。
【0017】
更に、ポリエステルポリオール中のジカルボン酸成分としては、特に限定されないが、アジピン酸、オルソフタル酸、イソフタル酸、テレフタル酸、コハク酸、アゼライン酸、セバシン酸等が挙げられる。ポリエステルポリオール中のジオール成分としては、ジオールであれば特に種類を問わないが、エチレングリコール、プロピレングリコール、1,4−ブタンジオール、1,6−ヘキサンジオール、ネオペンチルグリコール、ジエチレングリコール、トリエチレングリコール、1,5−ペンタンジオール、シクロヘキサンジメタノール等が挙げられる。
【0018】
又、ウレタンフォームでは、通常わずかに分岐を持っているポリエステルポリオールが使用されている。分岐は、多価カルボン酸あるいは多価アルコールの如き分岐剤の使用によって得られる。
【0019】
本発明で使用するポリウレタン(B)は、これらの各種ポリオールを原料にイソシアネートを所望量添加、架橋した、分子中に少なくとも2個以上のウレタン結合を含むポリマーである。ポリオールの架橋に使用されるイソシアネートの種類に、特に制限はなく、市販のものがそのまま用いられ、例えば2,4−トリレンジイソシアネート、2,4− トリレンジイソシアネートと2,6−トリレンジイソシアネートとの混合体、ジフェニルメタンジイソシアネート、1,6−ナフタレンジイソシアネート、キシリレンジイソシアネート、水素化キシリレンジイソシアネート、イソホロンジイソシアネート、ヘキサメチレンジイソシアネート等である。さらには、多価イソシアネートも使用することができ、それにより分子中に分岐を持たせることも可能である。この時使用される原料ポリオールの分子量及び、イソシアネートで架橋されたポリウレタン(B)の分子量(重合度)は、その後作成される乳酸系共重合体の透明性・柔軟性・分子量に大きく影響する。ポリウレタン(B)の重量平均分子量は、10,000〜500,000 が好ましい。これは、10,000以下だとポリウレタンの末端OH濃度が高くなり、高分子量の共重合体が得られず、500,000 以上だと高粘性のため、均一な反応をさせる事が難しい。
【0020】
また、ポリウレタン(B)が分岐を有する事により、重量平均分子量(Mw)と数平均分子量(Mn)との比であるMw/Mnの値が大きい共重合体が容易に得られる。これは、一般的にフィルム形成性が良い事が知られている。
【0021】
本発明で使用する開環重合触媒(C)としては、一般に環状エステル類の開環重合触媒として知られる錫、亜鉛、鉛、チタン、ビスマス、ジルコニウム、ゲルマニウム等の金属及びその誘導体が挙げられ、これらの誘導体については、特に金属化合物、カルボン酸塩、炭酸塩、酸化物、ハロゲン化物が好ましい。具体的には、塩化錫、オクチル酸錫、塩化亜鉛、酢酸亜鉛、酸化鉛、炭酸鉛、塩化チタン、アルコキシチタン、酸化ゲルマニウム、酸化ジルコニウム等が挙げられるが、特に高分子量を得るには、オクチル酸錫が好ましい。
【0022】
本発明で使用するカルバミン酸エステルに対するエステル交換及び/又はエステルアミド交換触媒(C’)としては、一般にイソシアネートの重合反応やイソシアネートと活性水素含有化合物との反応に用いられる金属化合物でよく、特に錫化合物が好ましい。更に、より優れた透明性と柔軟性を得るには、特にオクチル酸錫が好ましい。
【0023】
開環重合触媒(C)の添加量は、ラクチド(A)の重量に対して0.0001〜0.3 重量部が好ましい。又、カルバミン酸エステルに対するエステル交換及び/又はエステルアミド交換触媒(C’)の量は、ポリウレタン(B)の重量に対して0.0001〜0.3 重量部が好ましい。更には、開環重合触媒(C)及びカルバミン酸エステルに対するエステル交換及び/又はエステルアミド交換触媒(C’)の合計量は、ラクチド(A)とポリウレタン(B)の合計の重量に対して0.0002〜0.6 重量%が好ましい。開環重合触媒(C)及びカルバミン酸エステルに対するエステル交換及び/又はエステルアミド交換触媒(C’)の添加量比により、ラクチド(A)の開環重合速度と、ラクチド(A)とポリウレタン(B)のカルバミン酸エステルに対するエステル交換及び/又はエステルアミド交換速度が制御され、それにより従来の共重合体に比べ透明性・耐衝撃性に優れた乳酸系共重合体が得られる。又、開環重合触媒(C)及びカルバミン酸エステルに対するエステル交換及び/又はエステルアミド交換触媒(C’)の合計量は、製造方法により異なるが、得られる乳酸系共重合体の熱安定性を考えた場合、0.1 重量%以下が好ましい。
【0024】
次に製造方法を順に説明する。
ラクチド(A)とポリウレタン(B)の混合物を、加温溶融させ開環重合触媒(C)及びカルバミン酸エステルに対するエステル交換及び/又はエステルアミド交換触媒(C’)を添加する。反応温度は、ラクチドの融点以上であると、反応系を均一に出来る上、速い重合速度が得られて望ましい。特に、反応の平衡上は、ラクチドの融点約100 ℃以上かつ180 ℃以下の温度が望ましく、又分解反応に伴う共重合体の着色や分子量の低下も低減できる。
【0025】
即ち、ラクチド(A)を溶融し、更に共重合するポリウレタン(B)をラクチド(A)に溶解・混合した上で反応させることが好ましい。又、共重合体の分解及び着色を防ぐため、反応は乾燥した不活性ガス雰囲気下で行うことが好ましい。特に窒素、アルゴンガス雰囲気下、又はバブリング状態が良い。更に、加水分解反応を抑制するため原料となるポリウレタン(B)は、水分を除去するため、十分に真空乾燥を行う必要がある。
【0026】
重合反応は、共重合に使用するポリウレタンの末端OH基へラクチドがブロック状に開環付加重合し、A−B−A型ブロック状の共重合体が生成する反応と、更に本発明の特徴であるポリ乳酸とポリウレタン中のカルバミン酸エステルに対するエステル交換及び/又はエステルアミド交換反応とが同時並行して進行し、開環重合触媒(C)及びカルバミン酸エステルに対するエステル交換及び/又はエステルアミド交換触媒(C’)の添加量比により、2つの反応速度の関係が決定する。それにより、ブロック性の強い共重合体から、ランダム性の強い共重合体まで様々な物性を持つ乳酸系共重合体が自由に得られる。特に、適正な添加量比により、ブロック共重合体並の高い熱特性と、ランダム共重合体並の優れた透明性・柔軟性を持つ乳酸系共重合体を得ることが可能である。
【0027】
本発明の乳酸系共重合体は、公知の反応容器で作成でき、例えば、1軸又は複数軸の撹拌機が配設された竪型反応容器又は横型反応容器、1軸又は複数軸の掻き取り羽根が配設された横型反応容器、又、1軸又は複数軸のニーダーや、1軸又は複数軸の押出機等の反応装置を単独で用いても良く、又は複数基を直列又は並列に接続して用いても良い。
【0028】
本発明で、作成される乳酸系共重合体は、生分解性も良好であり、使用後や製造工程上からの廃棄物減量に役立つ。特に、コンポスト中での分解性に優れており、数カ月間で外形が保たないまで分解出来る。本発明で作成される乳酸系共重合体の用途としては、シート、フィルム等に成型して、ゴミ袋、レジ袋等の包装材料、紙パック、ケース等に用いることができるが、これらに限定されない。
【0029】
更に、本発明の乳酸系共重合物には、副次的添加物を加えて色々な改質を行う事ができる。副次的添加剤の例としては、安定剤、酸化防止剤、紫外線吸収剤、顔料、着色剤、各種フィラー、静電剤、離型剤、可塑剤、香料、抗菌剤、核形成剤等その他の類似のものが挙げられる。
【0030】
本発明及び以下の実施例において、重合体の重量平均分子量はGPC分析によるポリスチレン換算値、融点は走査型示差熱量計(DSC)による測定値である。又、引張試験はJIS−K7113 、アイゾット衝撃試験はJIS−K7110 に準じて測定した。更に、透明性はJIS−K7105 に準じてヘイズ測定を行った。
又、実施例及び比較例におけるポリウレタン及びポリエステルの合成は、特開平4−189822、特開平4−189823、及び特開平6−293826を参考にした。
【0031】
【実施例】
以下に実施例及び比較例を挙げ、本発明をより具体的に説明する。
【0032】
(実施例1)
1,4−ブタンジオール216g、コハク酸236gを、210 〜220 ℃で窒素ガス雰囲気下混合・エステル化し酸価7.9 とした後、混合物に対し触媒としてチタン酸テトラブチルを1.2g加え、反応を進行させ最終的には、0.6torr まで減圧し、約5 時間脱グリコール反応を行い、重量平均分子量32,000のポリエステルポリオールを合成した。その後引き続き温度を190 ℃に下げ、ヘキサメチレンジイソシアネートを4g加えウレタン架橋を行い、重量平均分子量100,000 のポリエステルポリウレタン(PU1)を得た。得られたポリエステルポリウレタン(PU1)20重量部に、L−ラクチド80重量部を加え、不活性ガス雰囲気下溶融混合し、開環重合触媒としてオクチル酸錫を0.10重量部、カルバミン酸エステルに対するエステル交換及び/又はエステルアミド交換触媒としてジ−n−ブチルスズジラウレートを0.14重量部添加し、2軸混練機で撹拌しつつ190 ℃で15分間重合した後、直径2mmのノズルにより押し出し、水冷し切断する事で乳酸系共重合体チップC1を得た。
【0033】
チップC1を、120 ℃、圧力1.5kg/cmの窒素中で12時間処理し、未反応モノマー(ラクチド)を除去し、チップC2を得た。チップC2の重量平均分子量は、155,000 、残存モノマー(ラクチド)は、0.1 %であった。又、この乳酸系共重合体のDSCを測定した結果、ガラス転移温度は観測されず、融点は91℃、169 ℃の2点が観測された。
【0034】
さらに、チップC2を75℃で真空乾燥し絶乾状態にした後、射出成形により名刺大プレート(1mmt)、引張試験片(2号形試験片)及びアイゾット衝撃試験片(2号A試験片)の成形を行なった。得られた名刺大プレートのヘイズ、引張及びアイゾット衝撃試験を行った結果、ヘイズは1%、引張弾性率は0.2GPa、アイゾット衝撃強度は60kJ/m以上(破断せず)であった。
【0035】
(実施例2)
1,4−ブタンジオール255g、コハク酸202g、アジピン酸29g を、200 〜210 ℃で窒素ガス雰囲気下混合・エステル化し酸価を9.1 とした後、混合物に対し触媒としてチタン酸テトラブチルを1g加え、反応を進行させ最終的には、0.7torr まで減圧し、約5 時間脱グリコール反応を行い、重量平均分子量30,000のポリエステルポリオールを合成した。その後引き続き温度を190 ℃に下げ、ヘキサメチレンジイソシアネートを5g加えウレタン架橋を行い、重量平均分子量95,000のポリエステルポリウレタン(PU2)を得た。得られたポリエステルポリウレタン(PU2)30重量部に、L−ラクチド70重量部を加え、不活性ガス雰囲気下溶融混合し、開環重合触媒及びカルバミン酸エステルに対するエステル交換及び/又はエステルアミド交換触媒としてオクチル酸錫を0.24重量部添加し、2軸混練機で撹拌しつつ190 ℃で15分間重合した後、直径2mmのノズルにより押し出し、水冷し切断する事で乳酸系共重合体チップC3を得た。
【0036】
チップC3を、120 ℃、圧力1.5kg/cmの窒素中で12時間処理し、未反応モノマー(ラクチド)を除去し、チップC4を得た。チップC4の重量平均分子量は、140,000 、残存モノマー(ラクチド)は、0.1 %であった。又、この乳酸系共重合体のDSCを測定した結果、ガラス転移温度は20℃、融点は85℃、167 ℃の2点が観測された。
【0037】
さらに、チップC4を75℃で真空乾燥し絶乾状態にした後、射出成形により名刺大プレート(1mmt)、引張試験片(2号形試験片)及びアイゾット衝撃試験片(2号A試験片)の成形を行なった。得られた名刺大プレートのヘイズ、引張及びアイゾット衝撃試験を行った結果、ヘイズは1 %、引張弾性率は0.05GPa 、アイゾット衝撃強度は60kJ/m以上(破断せず)であった。
【0038】
(比較例1)
1,4−ブタンジオール162g、コハク酸ジメチル146gを、窒素ガス雰囲気下混合し、混合物に対し触媒としてチタン酸テトラブチルを0.03g 加え、200 〜210 ℃で理論量のメタノールが流出されるまでエステル化反応を進行させた。その後引き続きチタン酸テトラブチルエステルを0.3g、ジブチル錫オキサイド0.8gを、1,4 −ブタンジオールにスラリー化して添加、230 ℃で10分間混合した後、250 ℃に昇温させながら圧力を0.3mmHg として5 時間重縮合反応を行い、重量平均分子量140,000 のポリエステル(PE1)を得た。得られたポリエステル(PE1)20重量部に、L−ラクチド80重量部を加え、不活性ガス雰囲気下溶融混合し、開環重合触媒としてオクチル酸錫を0.24重量部添加し、2軸混練機で撹拌しつつ190 ℃で15分間重合した後、直径2mmのノズルにより押し出し、水冷し切断する事で乳酸系共重合体チップC5を得た。
【0039】
チップC5を、120 ℃、圧力1.5kg/cmの窒素中で12時間処理し、未反応モノマー(ラクチド)を除去し、チップC6を得た。チップC6の重量平均分子量は、123,000 、残存モノマー(ラクチド)は、0.1 %であった。又、この乳酸系共重合体のDSCを測定した結果、ガラス転移温度は50℃、融点は102 ℃、172 ℃の2点が観測された。
【0040】
さらに、チップC6を75℃で真空乾燥し絶乾状態にした後、射出成形により名刺大プレート(1mmt)、引張試験片(2号形試験片)及びアイゾット衝撃試験片(2号A試験片)の成形を行なった。得られた名刺大プレートのヘイズ、引張及びアイゾット衝撃試験を行った結果、ヘイズは10%、引張弾性率は1.7GPa、アイゾット衝撃強度は3kJ/m であった。
【0041】
(比較例2)
1,4−ブタンジオール162.2g、酸成分として、コハク酸ジメチル118.7g、アジピン酸ジメチル36.2g を、窒素ガス雰囲気下混合し、混合物に対し触媒としてチタン酸テトラブチルを0.03g 加え、200 〜210 ℃で理論量のメタノールが流出されるまでエステル化反応を進行させた。その後引き続きチタン酸テトラブチルエステルを0.3g、ジブチル錫オキサイド0.8gを、1,4 −ブタンジオールにスラリー化して添加、230 ℃で10分間混合した後、250 ℃に昇温させながら圧力を0.3mmHg として5 時間重縮合反応を行い、重量平均分子量147,000 のポリエステル(PE2)を得た。得られたポリエステル(PE2)30重量部に、L−ラクチド70重量部を加え、不活性ガス雰囲気下溶融混合し、開環重合触媒としてオクチル酸錫を0.24重量部添加し、2軸混練機で撹拌しつつ190 ℃で15分間重合した後、直径2mmのノズルにより押し出し、水冷し切断する事で乳酸系共重合体C7を得た。
【0042】
チップC7を、120 ℃、圧力1.5kg/cm2 の窒素中で12時間処理し、未反応モノマー(ラクチド)を除去し、チップC8を得た。チップC4の重量平均分子量は、100,000 、残存モノマー(ラクチド)は、0.1%であった。又、この乳酸系共重合体のDSCを測定した結果、ガラス転移温度は40℃、融点は85℃、171 ℃の2点が観測された。
【0043】
さらに、チップC8を75℃で真空乾燥し絶乾状態にした後、射出成形により名刺大プレート(1mmt)、引張試験片(2号形試験片)及びアイゾット衝撃試験片(2号A試験片)の成形を行なった。得られた名刺大プレートのヘイズ、引張及びアイゾット衝撃試験をを行った結果、ヘイズは5%、引張弾性率は1.1GPa、アイゾット衝撃強度は7kJ/m2であった。
【0044】
上記実施例及び比較例より、本発明のチップC2,C4から得られる成型品は、ヘイズ値が小さく、引張弾性率が低く、アイゾット衝撃強度が高く、明らかに透明性・柔軟性・耐衝撃性に優れている。
【0045】
【発明の効果】
本発明により、ラクチドと共重合する各種ポリマーのセグメントサイズの制御が可能となり、ウレタン結合を含まない各種ポリマーとの共重合品に比べ、透明性・柔軟性に優れた乳酸系共重合体の製造が可能となる。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for producing a biodegradable plastic having improved transparency, flexibility, impact resistance and the like.
[0002]
[Prior art]
In recent years, from the viewpoint of protecting the natural environment, biodegradable polymers that can be decomposed in the natural environment and molded products thereof have been demanded, and research on natural degradable resins such as aliphatic polyesters has been actively conducted. In particular, a lactic acid-based polymer has a sufficiently high melting point of 170 to 180 ° C. and is excellent in transparency, and thus is highly expected as a packaging material. However, polylactic acid has a drawback that it is inferior in impact resistance and brittle due to its rigid molecular structure, and improvement of these lactic acid polymers is desired.
[0003]
Regarding the improvement of lactic acid-based polymers, for example, JP-A-7-173266 describes a copolymer of polylactic acid and other aliphatic polyesters and a method for producing the same. As the production method, lactide and an aliphatic dicarboxylic acid component composed of various constituent ratios and / or a polyester polymer composed of an aromatic dicarboxylic acid and a diol component are reacted in the presence of a ring-opening polymerization catalyst. As the reaction mechanism, it is considered that lactide ring-opening addition polymerization to the terminal OH group of the polyester forms an A-B-A type block copolymer, and further the ester exchange reaction between the polymers proceeds. ing. Furthermore, it is said that a lactic acid copolymer polyester containing no homopolymer can be obtained by sufficiently carrying out this transesterification reaction. Moreover, it is described that the polymer obtained by this method is excellent in transparency and flexibility.
[0004]
However, in the method described in JP-A-7-173266, block copolymerization and transesterification are difficult to control, and the polylactic acid segment size and the polyester polymer segment size in the resulting copolymer cannot be guaranteed, and are not manufactured. The physical properties of the polymer are not stable. That is, block copolymerization is a technique that is often used to improve impact resistance, but if the polymer segment is split by random transesterification, the effect of adding a modifier cannot be exhibited.
[0005]
Further, in copolymerization with a high molecular weight aliphatic polyester, it is difficult to obtain a copolymer having excellent transparency and flexibility because of the high crystallinity of the aliphatic polyester itself. On the other hand, in the copolymerization with a low molecular weight aliphatic polyester, the OH group concentration acting as a reaction initiator becomes high, so it is difficult to obtain a high molecular weight copolymer that can withstand post-processing.
[0006]
That is, in practice, polymers that can be copolymerized as a modifier to obtain transparency and flexibility are greatly limited, and it is very important to control the size of each component segment in the copolymer.
[0007]
[Problems to be solved by the invention]
An object of the present invention is to provide a method for producing a biodegradable lactic acid copolymer having sufficient high molecular weight and excellent impact resistance, transparency and flexibility by controlling the segment size of various polymers. It is in.
[0008]
[Means for Solving the Problems]
In order to solve such problems, the present inventors have intensively studied, and as a result, one or more ring-opening polymerization catalysts and one or more kinds of carbamic acid are obtained by urethane-crosslinking polyurethanes of lactide and polyols having various constituent ratios. Flexible and transparent lactic acid copolymer having better internal plastic effect by ring-opening copolymerization and ester and / or ester amide exchange reaction in the presence of ester exchange and / or ester amide exchange catalyst for ester I found that a coalescence could be produced.
[0009]
That is, the present invention relates to transesterification of lactide (A) 50 to 99% by weight and polyurethane (B) 1 to 50% by weight with respect to one or more ring-opening polymerization catalysts (C) and one or more carbamates. Alternatively, it is a method for producing a lactic acid copolymer in which ring-opening copolymerization and ester and / or ester amide exchange reaction are carried out in the presence of an ester amide exchange catalyst (C ′).
[0010]
Moreover, this invention is a manufacturing method of the above-mentioned lactic acid-type copolymer whose weight average molecular weights of a polyurethane (B) are 10,000-500,000. Furthermore, the present invention provides a method for producing the above-mentioned lactic acid-based copolymer containing 0.1 to 10% by weight of nitrogen in the polyurethane (B) molecule, and the above-mentioned lactic acid-based copolymer wherein the polyurethane (B) is a polyester polyurethane. A method for producing a coalescence, a method for producing the above-mentioned lactic acid copolymer having a lower melting point or softening point of polyurethane (B), which is 200 ° C. or lower, and the ring-opening polymerization catalyst (C) are a tin compound and a titanium compound. A method for producing a certain lactic acid-based copolymer, a ring-opening polymerization catalyst (C), and a transesterification and / or ester amide-exchange catalyst (C ′) for a carbamate, wherein the lactic acid-based copolymer is tin octylate. A method for producing a polymer, a method for producing a lactic acid copolymer described above having a melting point of 150 ° C. or higher, and a lactic acid copolymer produced by the production method.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the lactide, polyurethane, and catalyst used in the present invention will be described in order.
The lactide (A) used in the present invention is a compound obtained by cyclic dimerization of lactic acid, and consists of two L-lactides composed of L-lactic acid, D-lactide composed of D-lactic acid, L-lactic acid and D-lactic acid. There are three types of lactide, meso-lactide.
[0012]
A copolymer containing only L-lactide or D-lactide crystallizes to obtain a high melting point. The lactic acid-based copolymer of the present invention can obtain more favorable characteristics by combining these three types of lactide.
[0013]
In the present invention, in order to obtain a high melting point, the lactide preferably contains L-lactide in an amount of 75% or more in the total lactide, and in order to obtain a higher melting point, the lactide contains 90% or more in the total lactide. preferable.
[0014]
The polyurethane (B) used in the present invention means a polymer containing at least two urethane bonds in the molecule. When considering the reaction with lactide, the polyurethane (B) to be used preferably has a melting point or a softening point which is lower than 200 ° C., particularly preferably 80 to 170 ° C. Here, the melting point referred to in the present invention is a value measured using a scanning differential calorimeter (DSC), and the softening point conforms to JIS K-2531.
[0015]
In general, polyurethane is a common name for a polymer containing a urethane bond (—NHCOO—) in a molecule. This is not obtained by polymerization of monomers, but is usually obtained by reaction of polyisocyanate with a compound having active hydrogen such as a hydroxyl group, for example, polyol. At this time, polyurethanes having various characteristics can be obtained depending on the components and molecular weight of the polyol used as a raw material. The polyurethane (B) preferably contains 0.1 to 10% by weight of nitrogen in the molecule. If the amount is 0.1% by weight or less, the modification effect due to the modification is small. On the other hand, if the amount is 10% by weight or more, the number of reactive sites is too large, resulting in a highly random copolymer and lowering thermal properties.
[0016]
Although it does not specifically limit as a polyol component in a polyurethane (B), Specifically, a polyester polyol, polyether polyol, a polycarbonate polyol, etc. are mention | raise | lifted.
In particular, polyester polyols are generally obtained by polycondensation of polyfunctional carboxylic acids and polyfunctional hydroxy compounds, but polycondensation of hydroxycarboxylic acids, polymerization of cyclic esters (lactones), polyaddition of epoxides to polycarboxylic acid anhydrides. It can also be obtained by a reaction between an acid chloride and an alkali salt of a hydroxy compound, a transesterification reaction or the like.
[0017]
Furthermore, the dicarboxylic acid component in the polyester polyol is not particularly limited, and examples thereof include adipic acid, orthophthalic acid, isophthalic acid, terephthalic acid, succinic acid, azelaic acid, and sebacic acid. The diol component in the polyester polyol is not particularly limited as long as it is a diol, but ethylene glycol, propylene glycol, 1,4-butanediol, 1,6-hexanediol, neopentyl glycol, diethylene glycol, triethylene glycol, 1,5-pentanediol, cyclohexanedimethanol and the like can be mentioned.
[0018]
In the urethane foam, a polyester polyol having a slight branch is usually used. Branching is obtained by the use of branching agents such as polycarboxylic acids or polyhydric alcohols.
[0019]
The polyurethane (B) used in the present invention is a polymer containing at least two or more urethane bonds in a molecule, in which a desired amount of isocyanate is added to these various polyols as raw materials and crosslinked. There is no restriction | limiting in particular in the kind of isocyanate used for bridge | crosslinking of a polyol, A commercially available thing is used as it is, for example, 2,4-tolylene diisocyanate, 2,4-tolylene diisocyanate and 2,6-tolylene diisocyanate, And mixtures thereof, diphenylmethane diisocyanate, 1,6-naphthalene diisocyanate, xylylene diisocyanate, hydrogenated xylylene diisocyanate, isophorone diisocyanate, hexamethylene diisocyanate and the like. Furthermore, polyisocyanates can also be used, thereby allowing branching in the molecule. The molecular weight of the raw material polyol used at this time and the molecular weight (degree of polymerization) of the polyurethane (B) cross-linked with isocyanate greatly influence the transparency, flexibility, and molecular weight of the lactic acid copolymer produced thereafter. The weight average molecular weight of the polyurethane (B) is preferably 10,000 to 500,000. If it is 10,000 or less, the terminal OH concentration of polyurethane becomes high and a high molecular weight copolymer cannot be obtained, and if it is 500,000 or more, it is difficult to carry out a uniform reaction due to high viscosity.
[0020]
Moreover, since the polyurethane (B) has a branch, a copolymer having a large Mw / Mn value, which is a ratio of the weight average molecular weight (Mw) to the number average molecular weight (Mn), can be easily obtained. It is known that this generally has good film formability.
[0021]
Examples of the ring-opening polymerization catalyst (C) used in the present invention include metals such as tin, zinc, lead, titanium, bismuth, zirconium, germanium and derivatives thereof, which are generally known as ring-opening polymerization catalysts for cyclic esters. Of these derivatives, metal compounds, carboxylates, carbonates, oxides, and halides are particularly preferable. Specific examples include tin chloride, tin octylate, zinc chloride, zinc acetate, lead oxide, lead carbonate, titanium chloride, alkoxytitanium, germanium oxide, zirconium oxide and the like. Acid tin is preferred.
[0022]
The transesterification and / or ester amide exchange catalyst (C ′) for the carbamic acid ester used in the present invention may be a metal compound generally used for the polymerization reaction of isocyanate or the reaction of isocyanate with an active hydrogen-containing compound, particularly tin. Compounds are preferred. Furthermore, in order to obtain more excellent transparency and flexibility, tin octylate is particularly preferable.
[0023]
The addition amount of the ring-opening polymerization catalyst (C) is preferably 0.0001 to 0.3 parts by weight with respect to the weight of the lactide (A). The amount of the ester exchange and / or ester amide exchange catalyst (C ′) relative to the carbamate is preferably 0.0001 to 0.3 parts by weight relative to the weight of the polyurethane (B). Furthermore, the total amount of the ester exchange and / or ester amide exchange catalyst (C ′) relative to the ring-opening polymerization catalyst (C) and the carbamate is 0 with respect to the total weight of the lactide (A) and the polyurethane (B). 0002-0.6% by weight is preferred. Depending on the addition amount ratio of the transesterification and / or transesterification catalyst (C ′) to the ring-opening polymerization catalyst (C) and the carbamate, the rate of ring-opening polymerization of lactide (A), lactide (A) and polyurethane (B The rate of transesterification and / or ester amide exchange with respect to the carbamic acid ester of) is controlled, whereby a lactic acid copolymer excellent in transparency and impact resistance as compared with conventional copolymers can be obtained. In addition, the total amount of the ester exchange and / or ester amide exchange catalyst (C ′) relative to the ring-opening polymerization catalyst (C) and the carbamate ester varies depending on the production method, but the thermal stability of the resulting lactic acid copolymer is increased. When considered, 0.1% by weight or less is preferable.
[0024]
Next, a manufacturing method is demonstrated in order.
The mixture of lactide (A) and polyurethane (B) is heated and melted, and the ring-opening polymerization catalyst (C) and the ester exchange and / or ester amide exchange catalyst (C ′) for the carbamate are added. When the reaction temperature is equal to or higher than the melting point of lactide, the reaction system can be made uniform and a high polymerization rate can be obtained. In particular, for the equilibrium of the reaction, a temperature of the melting point of lactide of about 100 ° C. or higher and 180 ° C. or lower is desirable, and the coloration of the copolymer and the decrease in molecular weight accompanying the decomposition reaction can be reduced.
[0025]
That is, it is preferable to react after melting the lactide (A) and further dissolving and mixing the polyurethane (B) to be copolymerized in the lactide (A). In order to prevent decomposition and coloring of the copolymer, the reaction is preferably performed in a dry inert gas atmosphere. In particular, a nitrogen or argon gas atmosphere or a bubbling state is good. Furthermore, the polyurethane (B) as a raw material for suppressing the hydrolysis reaction needs to be sufficiently vacuum-dried in order to remove moisture.
[0026]
The polymerization reaction includes a reaction in which lactide undergoes ring-opening addition polymerization in a block form to the terminal OH group of the polyurethane used for copolymerization, and an ABA type block copolymer is formed. Transesterification and / or ester amide exchange reaction for a certain polylactic acid and a carbamate ester in polyurethane proceed in parallel, and a ring-opening polymerization catalyst (C) and a transesterification and / or ester amide exchange catalyst for a carbamate ester The relationship between the two reaction rates is determined by the addition amount ratio of (C ′). Thereby, a lactic acid copolymer having various physical properties from a copolymer having a strong block property to a copolymer having a strong random property can be freely obtained. In particular, with an appropriate addition amount ratio, it is possible to obtain a lactic acid-based copolymer having high thermal characteristics comparable to that of a block copolymer and excellent transparency and flexibility comparable to that of a random copolymer.
[0027]
The lactic acid copolymer of the present invention can be prepared in a known reaction vessel, for example, a vertical reaction vessel or a horizontal reaction vessel in which a uniaxial or multiaxial agitator is disposed, and a uniaxial or multiaxial scraping. A horizontal reaction vessel provided with blades, a single- or multi-axis kneader, or a single- or multi-axis extruder may be used alone, or multiple units are connected in series or in parallel. May be used.
[0028]
In the present invention, the lactic acid copolymer produced has good biodegradability and is useful for reducing the amount of waste after use and in the production process. In particular, it is excellent in decomposability in compost and can be decomposed until the external shape is not maintained within several months. As the use of the lactic acid copolymer produced in the present invention, it can be molded into a sheet, a film, etc., and used for packaging materials such as trash bags, plastic bags, paper packs, cases, etc., but is not limited thereto. Not.
[0029]
Further, the lactic acid copolymer of the present invention can be subjected to various modifications by adding secondary additives. Examples of secondary additives include stabilizers, antioxidants, UV absorbers, pigments, colorants, various fillers, electrostatic agents, mold release agents, plasticizers, perfumes, antibacterial agents, nucleating agents, etc. The similar thing is mentioned.
[0030]
In the present invention and the following examples, the weight average molecular weight of the polymer is a polystyrene conversion value by GPC analysis, and the melting point is a measurement value by a scanning differential calorimeter (DSC). The tensile test was measured according to JIS-K7113, and the Izod impact test was measured according to JIS-K7110. Furthermore, the transparency measured haze according to JIS-K7105.
The synthesis of polyurethane and polyester in Examples and Comparative Examples was made with reference to JP-A-4-189822, JP-A-4-189823, and JP-A-6-293826.
[0031]
【Example】
Hereinafter, the present invention will be described more specifically with reference to examples and comparative examples.
[0032]
(Example 1)
After mixing and esterifying 216 g of 1,4-butanediol and 236 g of succinic acid in a nitrogen gas atmosphere at 210 to 220 ° C. to give an acid value of 7.9, 1.2 g of tetrabutyl titanate was added to the mixture as a catalyst, Finally, the pressure was reduced to 0.6 torr and deglycolization reaction was carried out for about 5 hours to synthesize a polyester polyol having a weight average molecular weight of 32,000. Subsequently, the temperature was lowered to 190 ° C., 4 g of hexamethylene diisocyanate was added and urethane crosslinking was carried out to obtain a polyester polyurethane (PU1) having a weight average molecular weight of 100,000. To 20 parts by weight of the obtained polyester polyurethane (PU1), 80 parts by weight of L-lactide is added and melt-mixed in an inert gas atmosphere, and 0.10 parts by weight of tin octylate as a ring-opening polymerization catalyst is added to the carbamate. 0.14 parts by weight of di-n-butyltin dilaurate was added as a transesterification and / or transesterification catalyst, polymerized at 190 ° C. for 15 minutes while stirring with a twin-screw kneader, extruded through a nozzle with a diameter of 2 mm, and water-cooled. The lactic acid copolymer chip C1 was obtained by cutting.
[0033]
The chip C1 was treated in nitrogen at 120 ° C. and a pressure of 1.5 kg / cm 2 for 12 hours to remove unreacted monomer (lactide) to obtain a chip C2. Chip C2 had a weight average molecular weight of 155,000 and a residual monomer (lactide) of 0.1%. As a result of measuring DSC of this lactic acid copolymer, no glass transition temperature was observed, and two melting points of 91 ° C. and 169 ° C. were observed.
[0034]
Furthermore, after the chip C2 was vacuum-dried at 75 ° C. to make it completely dry, a business card large plate (1 mmt), a tensile test piece (No. 2 type test piece), and an Izod impact test piece (No. 2 A test piece) by injection molding. Was molded. The obtained business card large plate was subjected to a haze, tensile and Izod impact test. As a result, the haze was 1%, the tensile elastic modulus was 0.2 GPa, and the Izod impact strength was 60 kJ / m 2 or more (no breakage).
[0035]
(Example 2)
After mixing and esterifying 255 g of 1,4-butanediol, 202 g of succinic acid and 29 g of adipic acid in a nitrogen gas atmosphere at 200 to 210 ° C. to make the acid value 9.1, 1 g of tetrabutyl titanate was used as a catalyst for the mixture. In addition, the reaction was allowed to proceed and finally, the pressure was reduced to 0.7 torr and deglycolization reaction was performed for about 5 hours to synthesize a polyester polyol having a weight average molecular weight of 30,000. Subsequently, the temperature was lowered to 190 ° C., 5 g of hexamethylene diisocyanate was added and urethane crosslinking was carried out to obtain a polyester polyurethane (PU2) having a weight average molecular weight of 95,000. To 30 parts by weight of the obtained polyester polyurethane (PU2), 70 parts by weight of L-lactide is added and melt-mixed in an inert gas atmosphere, and used as a ring-opening polymerization catalyst and a transesterification and / or ester amide exchange catalyst for a carbamate. After adding 0.24 parts by weight of tin octylate and polymerizing at 190 ° C. for 15 minutes while stirring with a twin-screw kneader, the mixture was extruded with a nozzle having a diameter of 2 mm, cooled with water and cut to obtain a lactic acid copolymer chip C3. Obtained.
[0036]
Chip C3 was treated in nitrogen at 120 ° C. under a pressure of 1.5 kg / cm 2 for 12 hours to remove unreacted monomer (lactide), thereby obtaining chip C4. Chip C4 had a weight average molecular weight of 140,000 and a residual monomer (lactide) of 0.1%. As a result of measuring DSC of this lactic acid-based copolymer, two glass transition temperatures of 20 ° C., melting points of 85 ° C. and 167 ° C. were observed.
[0037]
Further, after the chip C4 is vacuum dried at 75 ° C. to be in an absolutely dry state, a business card large plate (1 mmt), a tensile test piece (No. 2 type test piece) and an Izod impact test piece (No. 2 A test piece) are formed by injection molding. Was molded. As a result of carrying out the haze, tensile and Izod impact test of the obtained business card large plate, the haze was 1%, the tensile modulus was 0.05 GPa, and the Izod impact strength was 60 kJ / m 2 or more (no breakage).
[0038]
(Comparative Example 1)
162 g of 1,4-butanediol and 146 g of dimethyl succinate were mixed in a nitrogen gas atmosphere, 0.03 g of tetrabutyl titanate was added to the mixture as a catalyst, and the ester was stirred until a theoretical amount of methanol was discharged at 200 to 210 ° C. The reaction was allowed to proceed. Subsequently, 0.3 g of tetrabutyl titanate and 0.8 g of dibutyltin oxide were added to 1,4-butanediol as a slurry, mixed at 230 ° C. for 10 minutes, and then heated to 250 ° C. while increasing the pressure. A polycondensation reaction was carried out at 0.3 mmHg for 5 hours to obtain a polyester (PE1) having a weight average molecular weight of 140,000. To 20 parts by weight of the obtained polyester (PE1), 80 parts by weight of L-lactide is added, melted and mixed in an inert gas atmosphere, and 0.24 parts by weight of tin octylate is added as a ring-opening polymerization catalyst. Polymerization was carried out at 190 ° C. for 15 minutes while stirring with a machine, followed by extrusion with a nozzle having a diameter of 2 mm, cooling with water and cutting to obtain a lactic acid copolymer chip C5.
[0039]
Chip C5 was treated in nitrogen at 120 ° C. under a pressure of 1.5 kg / cm 2 for 12 hours to remove unreacted monomer (lactide), thereby obtaining chip C6. Chip C6 had a weight average molecular weight of 123,000 and a residual monomer (lactide) of 0.1%. As a result of measuring DSC of this lactic acid-based copolymer, two glass transition temperatures of 50 ° C., melting points of 102 ° C. and 172 ° C. were observed.
[0040]
Further, after the chip C6 was vacuum-dried at 75 ° C. and completely dried, a business card large plate (1 mmt), a tensile test piece (No. 2 type test piece) and an Izod impact test piece (No. 2 A test piece) were formed by injection molding. Was molded. As a result of carrying out the haze, tensile and Izod impact tests of the obtained business card large plate, the haze was 10%, the tensile modulus was 1.7 GPa, and the Izod impact strength was 3 kJ / m 2 .
[0041]
(Comparative Example 2)
162.2 g of 1,4-butanediol, 118.7 g of dimethyl succinate and 36.2 g of dimethyl adipate as acid components were mixed in a nitrogen gas atmosphere, and 0.03 g of tetrabutyl titanate was added as a catalyst to the mixture. The esterification reaction was allowed to proceed at 200-210 ° C. until the theoretical amount of methanol had flowed out. Subsequently, 0.3 g of tetrabutyl titanate and 0.8 g of dibutyltin oxide were added to 1,4-butanediol as a slurry, mixed at 230 ° C. for 10 minutes, and then heated to 250 ° C. while increasing the pressure. A polycondensation reaction was carried out at 0.3 mmHg for 5 hours to obtain a polyester (PE2) having a weight average molecular weight of 147,000. Add 70 parts by weight of L-lactide to 30 parts by weight of the obtained polyester (PE2), melt and mix in an inert gas atmosphere, add 0.24 parts by weight of tin octylate as a ring-opening polymerization catalyst, and biaxially knead Polymerization was carried out at 190 ° C. for 15 minutes while stirring with a machine, followed by extrusion with a nozzle having a diameter of 2 mm, cooling with water and cutting to obtain a lactic acid copolymer C7.
[0042]
Chip C7 was treated in nitrogen at 120 ° C. and a pressure of 1.5 kg / cm 2 for 12 hours to remove unreacted monomer (lactide), thereby obtaining chip C8. Chip C4 had a weight average molecular weight of 100,000 and a residual monomer (lactide) of 0.1%. As a result of measuring DSC of this lactic acid copolymer, two points were observed: a glass transition temperature of 40 ° C., a melting point of 85 ° C., and a temperature of 171 ° C.
[0043]
Further, after the chip C8 was vacuum dried at 75 ° C. to make it completely dry, a business card large plate (1 mmt), a tensile test piece (No. 2 type test piece), and an Izod impact test piece (No. 2 A test piece) by injection molding. Was molded. The obtained business card large plate was subjected to a haze, tensile and Izod impact test. As a result, the haze was 5%, the tensile modulus was 1.1 GPa, and the Izod impact strength was 7 kJ / m 2.
[0044]
From the above examples and comparative examples, the molded products obtained from the chips C2 and C4 of the present invention have a small haze value, a low tensile elastic modulus, a high Izod impact strength, and clearly transparency, flexibility and impact resistance. Is excellent.
[0045]
【The invention's effect】
According to the present invention, it becomes possible to control the segment size of various polymers copolymerized with lactide, and the production of lactic acid-based copolymers with superior transparency and flexibility compared to copolymers with various polymers that do not contain urethane bonds. Is possible.

Claims (8)

ラクチド(A)50〜99重量%とポリウレタン(B)1〜50重量%を1種以上の開環重合触媒(C)及び1種以上のカルバミン酸エステルに対するエステル交換及び/又はエステルアミド交換触媒(C’)の存在下に、開環共重合並びにエステル及び/又はエステルアミド交換反応させる乳酸系共重合体の製造方法。Lactide (A) 50-99% by weight and polyurethane (B) 1-50% by weight of one or more ring-opening polymerization catalysts (C) and one or more transesterification and / or ester amide exchange catalysts for one or more carbamates ( A method for producing a lactic acid copolymer, in which ring-opening copolymerization and ester and / or ester amide exchange reaction are carried out in the presence of C ′). ポリウレタン(B)の重量平均分子量が、10,000〜500,000である請求項1に記載の乳酸系共重合体の製造方法。The method for producing a lactic acid copolymer according to claim 1, wherein the weight average molecular weight of the polyurethane (B) is 10,000 to 500,000. ポリウレタン(B)の分子中に窒素を0.1 〜10重量%含む請求項1又は2に記載の乳酸系共重合体の製造方法。The method for producing a lactic acid-based copolymer according to claim 1 or 2, wherein the polyurethane (B) contains 0.1 to 10% by weight of nitrogen in the molecule. ポリウレタン(B)が、ポリエステルポリウレタンである請求項1〜3いずれか一項に記載の乳酸系共重合体の製造方法。The method for producing a lactic acid copolymer according to any one of claims 1 to 3, wherein the polyurethane (B) is a polyester polyurethane. ポリウレタン(B)が分岐を有する請求項1〜4いずれか一項に記載の乳酸系共重合体の製造方法。The method for producing a lactic acid copolymer according to any one of claims 1 to 4, wherein the polyurethane (B) has a branch. ポリウレタン(B)の、融点若しくは軟化点の低い方が200℃以下である請求項1〜5いずれか一項に記載の乳酸系共重合体の製造方法。The method for producing a lactic acid copolymer according to any one of claims 1 to 5, wherein the lower melting point or softening point of the polyurethane (B) is 200 ° C or lower. 開環重合触媒(C)が、錫化合物、チタン化合物である請求項1〜6いずれか一項に記載の乳酸系共重合体の製造方法。The method for producing a lactic acid copolymer according to any one of claims 1 to 6, wherein the ring-opening polymerization catalyst (C) is a tin compound or a titanium compound. 開環重合触媒(C)及び、カルバミン酸エステルに対するエステル交換及び/又はエステルアミド交換触媒(C’)が、オクチル酸錫である請求項1〜7いずれか一項に記載の乳酸系共重合体の製造方法。The lactic acid copolymer according to any one of claims 1 to 7, wherein the ring-opening polymerization catalyst (C) and the transesterification and / or ester amide exchange catalyst (C ') for the carbamate are tin octylates. Manufacturing method.
JP25978896A 1996-09-30 1996-09-30 Method for producing polylactic acid copolymer and polylactic acid copolymer Expired - Fee Related JP3620170B2 (en)

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