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JP3621966B2 - Bellows end sealing structure - Google Patents
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JP3621966B2 - Bellows end sealing structure - Google Patents

Bellows end sealing structure Download PDF

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Publication number
JP3621966B2
JP3621966B2 JP22735796A JP22735796A JP3621966B2 JP 3621966 B2 JP3621966 B2 JP 3621966B2 JP 22735796 A JP22735796 A JP 22735796A JP 22735796 A JP22735796 A JP 22735796A JP 3621966 B2 JP3621966 B2 JP 3621966B2
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JP
Japan
Prior art keywords
bellows
valve body
upper member
packing
outer peripheral
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP22735796A
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Japanese (ja)
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JPH1061804A (en
Inventor
伴雄 岡田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Saginomiya Seisakusho Inc
Original Assignee
Saginomiya Seisakusho Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Priority to JP22735796A priority Critical patent/JP3621966B2/en
Publication of JPH1061804A publication Critical patent/JPH1061804A/en
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Publication of JP3621966B2 publication Critical patent/JP3621966B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Diaphragms And Bellows (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、圧力調整弁や可変コンプレッサ用の容量制御弁等に用いるベローズの端部を密封するための密封装置に関する。
【0002】
【従来の技術】
従来、圧力調整弁やカーエアコン等に用いる揺動斜板型の可変コンプレッサ用の容量制御弁等においては、流体の圧力を検出して弁を駆動するためベローズが用いられている。このベローズはその片側の面、あるいは両側の面に流体圧力を受けて作動するため、ベローズの周囲の固定部から流体の漏れが生じないようにその確実なシールが必要となる。そのため、ベローズの固定手段としては、ハンダ付け、レーザ、電子ビームによる溶接等の手段が用いられてきた。
【0003】
しかしながら、ハンダ付けによる接合手段の場合、フラックスを使用するために、ハンダ付けの処理後、その部分を充分に水洗いしなければなるず、また、レーザや電子ビームを用いるには、その設備費がかかるほか、工程上の複雑さの欠点もあった。それに対して、固定部分の密封の要求レベルが比較的低いものにおいては、ベローズ端部を圧接することが提案されている。即ち、図4に示すように、蓋41に対してベローズ42の端部を固定するに際して、両者の端部にパッキン43を挟み、下型44と上型45との間で端部を巻き込み圧着することも提案されている(特開平3ー28576号)。
【0004】
【発明が解決しようとする課題】
上記従来のものにおいては、その圧着成形において、上下の割型を必要とするばかりでなく、ベローズ端部を巻き込むカーリング成形に際して更に別の金型を必要とするほか多数の成形工程を必要としたり、複雑で高価な部品を必要とする欠点がある。
【0005】
上記欠点を解消するため、図5に示すように、ベローズ50の端部の山部を大径に形成してなるフランジ部51を、その下面を弁体下部部材52上に載置し、上面を弁体上部部材53で押圧挟持し、弁体上部部材53の下端外周壁54を弁体下部部材52の外周段部にカシメ55により固定する手段も提案されたが、このような固定手段を採用すると、同図に示すように、弁体上部部材53による押圧によってベローズの挟持部の上面が押圧されて変形し、弾性率が変化しシールが不確実になる問題が生じることがわかった。
【0006】
また、図6に示しように、ベローズ50の端部の山部を大径に形成してなるフランジ部51を、その下面を弁体下部部材52上に載置し、上面を弁体上部部材53で押圧挟持し、弁体上部部材53の下端外周壁54を弁体下部部材52の外周段部にカシメ55により固定する際に、弁体上部部材53の押圧面56に、該下端外周壁54の内面57と離間した位置に環状突起58を形成し、それによりベローズ50のフランジ部51を挟持することも提案された。このような固定手段を採用すると、前記のようなベローズの変形による弾性率の変化の問題は解消するものの、同図に示されるように、フランジ部51を形成するベローズの山の上側部材59にそり60を生じ、この部分のシールが不確実になり、更に、環状突起58の下面にシール材を塗布、あるいは載置してもそのシール性は不十分であった。
【0007】
したがって、本発明は、簡単で安価な手段により製造組立でき、確実にシールできると共に、ベローズの特性を損なうことのないベローズ端部の密封構造を提供することを目的とする。
【0008】
【課題を解決するための手段】
本発明は、上記課題を解決するため、ベローズ端部の山部を大径に形成してなるフランジ部の下面を弁体下部部材上に載置し、フランジ部の上面を弁体上部部材下端面の略全面と対設し、弁体上部部材の下端外周壁を弁体下部部材外周の段部にカシメて固定してなるベローズ端部の密封構造において、弁体上部部材の下端面に、前記弁体上部部材の下端外周壁の内面から内径方向に離間した位置に環状突起を形成し、前記ベローズのフランジ部の上面と前記弁体上部部材下端面との間にパッキンを設けると共に、前記環状突起と前記弁体上部部材の下端外周壁の内面との間に環状凹部を設けたものである。
【0009】
本発明は、上記のように構成したので、このベローズの組立に際して、弁体下部部材の上面にベローズ端部のフランジ部を載置し、この上にパッキンを載置すると共に、その上から弁体上部部材をかぶせ、弁体上部部材の下端外周壁を弁体下部部材外周の段部にカシメて固定することにより組み立てられる。この組立状態において、パッキンは弁体上部部材の下端面で押圧される際、弁体上部部材の環状突起がパッキンに食い込み、確実なシールが行われる。この時、環状突起により局所的に押圧されることにより生じるパッキンの変形部分は、環状突起と弁体上部部材の下端面離間部分に形成される逃げ部分に嵌入し、パッキンの異常変形によるベローズの変形作用を防止し、且つシール性を高める。また、パッキンと弁体上部部材の下端面には多少の逃げがあるので、ベローズの山の上側部材にそりを生じさせることがなく、突起部のシールを確実にしている。また、パッキンはベローズのフランジ部の径と略同じであるので、ベローズの外側に圧力を受けフランジ部が変形したとき、ソフトなストッパとして受け、更に大きな変形を生じさせようとすると、パッキンが弁体上部部材の下端面に当りそれ以上の変形を防止する。
【0010】
【発明の実施の形態】
本発明の実施例を図面に沿って説明する。図1は本発明を適用する弁装置の一例を示し、弁体下部部材1には第1開口2と第2開口3を備え、その間に形成した弁座4にスプリングで押圧された球型弁5が接離可能に設けられている。この球型弁5の上部にはロッド6が当接し、ロッド6は、弁体下部部材の摺動孔7を貫通して上方に延び、スプリング8で下方に押圧されるベローズ10の下部当て金11に当接することにより球型弁5を上方から押圧している。スプリング8の上端部は、球体12を介して弁体上部部材13に固定された調整部材14で受けられ、調整部材14を上下動することによりスプリング力を調整可能となっている。
【0011】
ベローズ10は、図2に示すように、その上部には、山部15を大径にすることにより成形されたフランジ部16を形成しており、フランジ部16を形成するベローズの上側部材17の内側端部に環状の立ち上がり部18を形成している。ベローズ10の底面20には、上記のようなロッド6を受ける当て金11が固定されている。
【0012】
このように構成されたベローズ10の上部のフランジ部16が、図1に示すように、また、その固定部を拡大して示した図3に示すように、弁体下部部材1の上端部20の上面21に載置され、フランジ部16の上側部材17上には、弾性材からなるパッキン22が載置されている。その上面には弁体上部部材13の環状突起26が当接し、下端面23の外周に形成した外周壁24は、弁体下部部材1の上端外周を覆い、更に下方に延びて弁体下部部材1外周に形成した段部25にカシメて固定している。
【0013】
弁体上部部材13の下端面23には、前記外周壁24の内面と間隔を有して環状突起26を形成している。この環状突起26はパッキン22の厚さより低く設定されている。また、パッキン22は、弁体上部部材13の下端面23と略同じ大きさに形成しており、ベローズ10のフランジ部16の上側部材17の上面に対して略全体に対設している。ベローズの上側部材17の内周端部には円筒状の立ち上がり部18が設けられている。前記環状突起26が外周壁24の内面と間隔を有しているので、その間に環状凹部28が形成される。
【0014】
上記のように構成された弁体において、上記のような組み立てに際しては、弁体上部部材13の外周壁24を弁体下部部材1の段部25にかしめる際、弁体上部部材13の下端面23によりパッキン22の上面を強く押圧すると、下端面23に形成した環状突起26がパッキン22内に入り込む。この時、環状突起26が食い込むパッキン22の部分は、外周側と内周側にその肉が変形移動するが、外周側に変形移動する分は環状凹部28内に入り込み、内周側に変形移動する分は自由端側に移動する。このため環状突起26で確実にシールされる。
【0015】
このような弁体の組立固定状態においては、ベローズ10の上側部材17の上面はパッキン22により全面略均一に押さえられ、ベローズが変形することがなく、ベローズの弾性率の変化を生じることがない。また、ベローズ10の上部はパッキン22が環状突起26下部で強く押さえられているので、この部分のシールは確実に行われる。
【0016】
【発明の効果】
本発明は、上記のように構成したので、この組立状態において、パッキンは弁体上部部材の下面で押圧される際、弁体上部部材の環状突起がパッキンに食い込み、確実なシールを行うことができる。この時、環状突起により局所的に押圧されることにより生じるパッキンの変形部分は、環状突起と弁体上部部材の下端面の離間部分に形成される逃げ部分に嵌入し、パッキンの異常変形によるベローズの変形作用を防止することができ、ベローズの弾性率の変化を防止することができ、しかもシール性を高めることができる。また、パッキンは弁体上部部材のフランジ面の略全面に対設している大きさとされているので、上記組み付け状態において、フランジ部の上面を均一に押圧し、ベローズの山の上側部材にそりを生じさせることがなく、ベローズに加わる圧力によるフランジ部の変形を防止することができる。
【図面の簡単な説明】
【図1】本発明を適用した弁体の全体を示す断面図である。
【図2】本発明に用いるベローズの断面図である。
【図3】本発明の実施例のベローズ密封部分の拡大断面図である。
【図4】従来のベローズ密封部分の断面図である。
【図5】従来の他のベローズ密封部分の断面図である。
【図6】従来の更に他のベローズ密封部分の断面図である。
【符号の説明】
1 弁体下部部材
2 第1開口
3 第2開口
4 弁座
5 球型弁
6 ロッド
7 摺動孔
8 スプリング
10 ベローズ
11 下部当て金
12 球体
13 弁体上部部材
14 調整部材
15 山部
16 フランジ部
17 上側部材
18 立ち上がり部
20 底面
22 パッキン
23 下端面
24 外周壁
25 段部
26 環状突起
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a sealing device for sealing an end of a bellows used for a pressure control valve, a displacement control valve for a variable compressor, and the like.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, a bellows is used to detect a fluid pressure and drive a valve in a displacement control valve for a variable swash plate type compressor used for a pressure regulating valve, a car air conditioner, or the like. Since the bellows operates by receiving fluid pressure on one or both sides thereof, a certain seal is required so that no fluid leaks from a fixed portion around the bellows. Therefore, means for fixing the bellows, such as soldering, laser, and welding with an electron beam, have been used.
[0003]
However, in the case of the joining means by soldering, in order to use the flux, after soldering processing, the part must be sufficiently washed with water, and the equipment cost is required to use a laser or electron beam. In addition to this, there is also a drawback of process complexity. On the other hand, it is proposed that the end of the bellows is pressed in a case where the required level of sealing of the fixed portion is relatively low. That is, as shown in FIG. 4, when fixing the end portion of the bellows 42 to the lid 41, the packing 43 is sandwiched between both end portions, and the end portion is wound between the lower mold 44 and the upper mold 45 and is crimped. It has also been proposed (Japanese Patent Laid-Open No. 3-28576).
[0004]
[Problems to be solved by the invention]
In the above-mentioned conventional one, not only the upper and lower split molds are required in the crimping molding, but also another molding tool is required in addition to the curling molding for winding the bellows end, and many molding processes are required. There are drawbacks that require complex and expensive parts.
[0005]
In order to eliminate the above disadvantages, as shown in FIG. 5, the lower surface of the flange portion 51 formed by forming the crest at the end of the bellows 50 with a large diameter is placed on the valve body lower member 52, and the upper surface Has been proposed in which the lower end outer peripheral wall 54 of the valve body upper member 53 is fixed to the outer peripheral step portion of the valve body lower member 52 by caulking 55. As shown in the figure, it has been found that the upper surface of the sandwiching portion of the bellows is pressed and deformed by pressing by the valve body upper member 53, and the elastic modulus changes and the seal becomes uncertain.
[0006]
Moreover, as shown in FIG. 6, the flange part 51 formed by forming the peak part of the end part of the bellows 50 into a large diameter has its lower surface placed on the valve body lower member 52, and the upper surface is the valve body upper member. 53, when the lower end outer peripheral wall 54 of the valve body upper member 53 is fixed to the outer peripheral step portion of the valve body lower member 52 by caulking 55, the lower end outer peripheral wall is placed on the pressing surface 56 of the valve body upper member 53. It has also been proposed to form an annular protrusion 58 at a position spaced from the inner surface 57 of 54, thereby pinching the flange portion 51 of the bellows 50. Although such a fixing means eliminates the problem of the change in elastic modulus due to the deformation of the bellows as described above, as shown in the figure, it warps against the upper member 59 of the bellows peak forming the flange portion 51. 60, resulting in an uncertain seal, and even if a sealing material was applied or placed on the lower surface of the annular protrusion 58, the sealing performance was insufficient.
[0007]
Therefore, an object of the present invention is to provide a bellows end sealing structure that can be manufactured and assembled by simple and inexpensive means, can be reliably sealed, and does not impair the characteristics of the bellows.
[0008]
[Means for Solving the Problems]
In order to solve the above-mentioned problem, the present invention places the lower surface of the flange portion formed by forming the peak portion of the bellows end portion on a large diameter on the valve body lower member, and the upper surface of the flange portion below the valve body upper member. In the sealing structure of the bellows end portion, which is opposed to substantially the entire end face, and the lower end outer peripheral wall of the valve body upper member is caulked and fixed to the step portion of the outer periphery of the valve body lower member , An annular protrusion is formed at a position spaced in the inner diameter direction from the inner surface of the lower end outer peripheral wall of the valve body upper member, and a packing is provided between the upper surface of the flange portion of the bellows and the lower end surface of the valve body upper member, An annular recess is provided between the annular protrusion and the inner surface of the lower end outer peripheral wall of the valve body upper member .
[0009]
Since the present invention is configured as described above, when assembling the bellows, a flange portion at the end of the bellows is placed on the upper surface of the lower member of the valve body, a packing is placed thereon, and a valve is mounted from above. The body upper member is covered, and the lower end outer peripheral wall of the valve upper member is crimped and fixed to the step on the outer periphery of the valve lower member. In this assembled state, when the packing is pressed by the lower end surface of the valve body upper member, the annular protrusion of the valve body upper member bites into the packing, and a reliable seal is performed. At this time, the deformed portion of the packing caused by being locally pressed by the annular protrusion fits into the relief portion formed in the separated portion between the annular protrusion and the lower end surface of the valve body upper member, and the bellows due to abnormal deformation of the packing The deformation action is prevented and the sealing performance is enhanced. In addition, since there is some relief at the lower end surfaces of the packing and the valve body upper member, the upper member of the bellows crest is not warped, and the protrusion is reliably sealed. Further, since the packing is substantially the same as the diameter of the flange portion of the bellows, when the flange portion receives pressure is deformed to the outside of the bellows, received as soft stopper, when trying to get rise to a larger deformation, packing the valve It hits the lower end surface of the upper body member and prevents further deformation.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described with reference to the drawings. FIG. 1 shows an example of a valve device to which the present invention is applied. A valve body lower member 1 is provided with a first opening 2 and a second opening 3, and a spherical valve pressed by a spring against a valve seat 4 formed therebetween. 5 is provided so that contact / separation is possible. A rod 6 abuts on the upper part of the spherical valve 5, and the rod 6 extends upward through the sliding hole 7 of the lower member of the valve body and is pressed downward by a spring 8. 11, the spherical valve 5 is pressed from above. The upper end portion of the spring 8 is received by an adjustment member 14 fixed to the valve body upper member 13 via the spherical body 12, and the spring force can be adjusted by moving the adjustment member 14 up and down.
[0011]
As shown in FIG. 2, the bellows 10 has a flange portion 16 formed by increasing the diameter of the peak portion 15 at an upper portion thereof, and an upper member 17 of the bellows forming the flange portion 16. An annular rising portion 18 is formed at the inner end portion. On the bottom surface 20 of the bellows 10, a stopper 11 for receiving the rod 6 as described above is fixed.
[0012]
The upper flange portion 16 of the upper portion of the bellows 10 thus configured is as shown in FIG. 1 and as shown in FIG. A packing 22 made of an elastic material is placed on the upper member 17 of the flange portion 16. An annular protrusion 26 of the valve body upper member 13 abuts on the upper surface thereof, and an outer peripheral wall 24 formed on the outer periphery of the lower end surface 23 covers the upper end outer periphery of the valve body lower member 1 and further extends downward to form the valve body lower member. 1 is fixed by caulking to a step 25 formed on the outer periphery.
[0013]
An annular protrusion 26 is formed on the lower end surface 23 of the valve body upper member 13 with a space from the inner surface of the outer peripheral wall 24. The annular protrusion 26 is set lower than the thickness of the packing 22. Further, the packing 22 is formed to have substantially the same size as the lower end surface 23 of the valve body upper member 13, and is opposed to the entire upper surface of the upper member 17 of the flange portion 16 of the bellows 10. A cylindrical rising portion 18 is provided at the inner peripheral end of the upper member 17 of the bellows. Since the annular protrusion 26 is spaced from the inner surface of the outer peripheral wall 24, an annular recess 28 is formed therebetween.
[0014]
In the valve body configured as described above, when assembling as described above, when the outer peripheral wall 24 of the valve body upper member 13 is caulked to the step portion 25 of the valve body lower member 1, When the upper surface of the packing 22 is strongly pressed by the end surface 23, the annular protrusion 26 formed on the lower end surface 23 enters the packing 22. At this time, the portion of the packing 22 into which the annular protrusion 26 bites is deformed and moved on the outer peripheral side and the inner peripheral side, but the portion deformed and moved on the outer peripheral side enters the annular recess 28 and deformed and moved on the inner peripheral side. The part to move moves to the free end side. For this reason, it is reliably sealed by the annular protrusion 26.
[0015]
In such an assembled and fixed state of the valve body, the upper surface of the upper member 17 of the bellows 10 is substantially uniformly pressed by the packing 22 so that the bellows is not deformed and the elastic modulus of the bellows does not change. . Further, since the packing 22 is strongly pressed by the lower part of the annular protrusion 26 at the upper part of the bellows 10, the sealing of this part is surely performed.
[0016]
【The invention's effect】
The present invention, since the structure described above, in this assembled state, when packing being pressed by the lower surface of the valve body upper member, the annular projection of the valve body upper member bites into the packing, is possible to perform a reliable seal it can. At this time, the deformed portion of the packing caused by being locally pressed by the annular protrusion fits into the relief portion formed in the separated portion between the annular protrusion and the lower end surface of the valve body upper member, and the bellows due to abnormal deformation of the packing The deformation action of the bellows can be prevented, the change in the elastic modulus of the bellows can be prevented, and the sealing performance can be enhanced. In addition, since the packing is sized so as to face substantially the entire flange surface of the valve body upper member, in the assembled state, the upper surface of the flange portion is uniformly pressed, and the upper member of the bellows crest is warped. The flange portion can be prevented from being deformed by the pressure applied to the bellows without being generated.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing an entire valve element to which the present invention is applied.
FIG. 2 is a cross-sectional view of a bellows used in the present invention.
FIG. 3 is an enlarged cross-sectional view of a bellows sealing portion according to an embodiment of the present invention.
FIG. 4 is a cross-sectional view of a conventional bellows sealing portion.
FIG. 5 is a cross-sectional view of another conventional bellows sealing portion.
FIG. 6 is a cross-sectional view of still another conventional bellows sealing portion.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Valve body lower member 2 1st opening 3 2nd opening 4 Valve seat 5 Spherical valve 6 Rod 7 Sliding hole 8 Spring 10 Bellows 11 Lower pad 12 Sphere 13 Valve body upper member 14 Adjustment member 15 Mountain part 16 Flange part 17 Upper member 18 Standing portion 20 Bottom surface 22 Packing 23 Lower end surface 24 Outer peripheral wall 25 Step portion 26 Annular projection

Claims (1)

ベローズ端部の山部を大径に形成してなるフランジ部の下面を弁体下部部材上に載置し、フランジ部の上面を弁体上部部材下端面の略全面と対設し、弁体上部部材の下端外周壁を弁体下部部材外周の段部にカシメて固定してなるベローズ端部の密封構造において、弁体上部部材の下端面に、前記弁体上部部材の下端外周壁の内面から内径方向に離間した位置に環状突起を形成し、前記ベローズのフランジ部の上面と前記弁体上部部材下端面との間にパッキンを設けると共に、前記環状突起と前記弁体上部部材の下端外周壁の内面との間に環状凹部を設けたことを特徴とするベローズ端部の密封構造。The lower surface of the flange portion formed by forming the crest portion of the bellows end portion with a large diameter is placed on the lower member of the valve body, and the upper surface of the flange portion is opposed to substantially the entire lower surface of the upper member of the valve body. In the sealing structure of the bellows end formed by caulking and fixing the lower end outer peripheral wall of the upper member to the stepped portion of the outer periphery of the valve body lower member, the inner surface of the lower end outer peripheral wall of the valve body upper member on the lower end surface of the valve body upper member An annular protrusion is formed at a position spaced from the inner diameter direction from the flange, a packing is provided between the upper surface of the flange portion of the bellows and the lower end surface of the valve body upper member, and the outer periphery of the lower end of the annular protrusion and the valve body upper member A bellows end sealing structure , wherein an annular recess is provided between the inner surface of the wall .
JP22735796A 1996-08-12 1996-08-12 Bellows end sealing structure Expired - Fee Related JP3621966B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP22735796A JP3621966B2 (en) 1996-08-12 1996-08-12 Bellows end sealing structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP22735796A JP3621966B2 (en) 1996-08-12 1996-08-12 Bellows end sealing structure

Publications (2)

Publication Number Publication Date
JPH1061804A JPH1061804A (en) 1998-03-06
JP3621966B2 true JP3621966B2 (en) 2005-02-23

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP22735796A Expired - Fee Related JP3621966B2 (en) 1996-08-12 1996-08-12 Bellows end sealing structure

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100427229B1 (en) * 1999-09-22 2004-04-14 주식회사 포스코 A check valve of a large blower
JP5184481B2 (en) * 2009-09-30 2013-04-17 Ckd株式会社 Chemical valve

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