JP3626309B2 - Photothermographic material - Google Patents
Photothermographic material Download PDFInfo
- Publication number
- JP3626309B2 JP3626309B2 JP35788996A JP35788996A JP3626309B2 JP 3626309 B2 JP3626309 B2 JP 3626309B2 JP 35788996 A JP35788996 A JP 35788996A JP 35788996 A JP35788996 A JP 35788996A JP 3626309 B2 JP3626309 B2 JP 3626309B2
- Authority
- JP
- Japan
- Prior art keywords
- silver
- photosensitive
- polymer
- photothermographic material
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000000463 material Substances 0.000 title claims description 54
- 239000010410 layer Substances 0.000 claims description 77
- 229910052709 silver Inorganic materials 0.000 claims description 64
- 239000004332 silver Substances 0.000 claims description 64
- -1 silver halide Chemical class 0.000 claims description 59
- GGCZERPQGJTIQP-UHFFFAOYSA-N sodium;9,10-dioxoanthracene-2-sulfonic acid Chemical compound [Na+].C1=CC=C2C(=O)C3=CC(S(=O)(=O)O)=CC=C3C(=O)C2=C1 GGCZERPQGJTIQP-UHFFFAOYSA-N 0.000 claims description 54
- 229920000642 polymer Polymers 0.000 claims description 52
- 239000011248 coating agent Substances 0.000 claims description 39
- 238000000576 coating method Methods 0.000 claims description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 39
- 239000011241 protective layer Substances 0.000 claims description 38
- 239000004816 latex Substances 0.000 claims description 31
- 229920000126 latex Polymers 0.000 claims description 31
- 239000011230 binding agent Substances 0.000 claims description 27
- 239000003638 chemical reducing agent Substances 0.000 claims description 19
- 108010010803 Gelatin Proteins 0.000 claims description 17
- 239000008273 gelatin Substances 0.000 claims description 17
- 229920000159 gelatin Polymers 0.000 claims description 17
- 235000019322 gelatine Nutrition 0.000 claims description 17
- 235000011852 gelatine desserts Nutrition 0.000 claims description 17
- 239000003431 cross linking reagent Substances 0.000 claims description 16
- 229920001477 hydrophilic polymer Polymers 0.000 claims description 10
- 239000002904 solvent Substances 0.000 claims description 10
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 3
- 229930185605 Bisphenol Natural products 0.000 claims description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical group C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 2
- 238000000034 method Methods 0.000 description 50
- 150000001875 compounds Chemical class 0.000 description 28
- 239000006185 dispersion Substances 0.000 description 28
- 239000000243 solution Substances 0.000 description 27
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 26
- 239000002245 particle Substances 0.000 description 20
- 239000010419 fine particle Substances 0.000 description 18
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical group OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 16
- 238000002360 preparation method Methods 0.000 description 16
- 239000007787 solid Substances 0.000 description 16
- 239000003795 chemical substances by application Substances 0.000 description 15
- 206010070834 Sensitisation Diseases 0.000 description 13
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 13
- 239000000975 dye Substances 0.000 description 13
- 230000008313 sensitization Effects 0.000 description 13
- 150000003378 silver Chemical class 0.000 description 13
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 12
- 238000011156 evaluation Methods 0.000 description 11
- 239000000126 substance Substances 0.000 description 11
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 9
- 229910052751 metal Inorganic materials 0.000 description 9
- 239000002184 metal Substances 0.000 description 9
- NLKNQRATVPKPDG-UHFFFAOYSA-M potassium iodide Chemical compound [K+].[I-] NLKNQRATVPKPDG-UHFFFAOYSA-M 0.000 description 9
- 239000004094 surface-active agent Substances 0.000 description 9
- 239000004372 Polyvinyl alcohol Substances 0.000 description 8
- 229910052736 halogen Inorganic materials 0.000 description 8
- 150000002367 halogens Chemical class 0.000 description 8
- 229920002451 polyvinyl alcohol Polymers 0.000 description 8
- 238000001035 drying Methods 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 239000003960 organic solvent Substances 0.000 description 7
- 230000001235 sensitizing effect Effects 0.000 description 7
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 6
- 239000007864 aqueous solution Substances 0.000 description 6
- 229920001577 copolymer Polymers 0.000 description 6
- 238000011161 development Methods 0.000 description 6
- IOLCXVTUBQKXJR-UHFFFAOYSA-M potassium bromide Chemical compound [K+].[Br-] IOLCXVTUBQKXJR-UHFFFAOYSA-M 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(1+) nitrate Chemical compound [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 description 6
- 239000002002 slurry Substances 0.000 description 6
- 150000004772 tellurides Chemical class 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 239000000084 colloidal system Substances 0.000 description 5
- 238000009826 distribution Methods 0.000 description 5
- 239000006224 matting agent Substances 0.000 description 5
- 150000007524 organic acids Chemical class 0.000 description 5
- 239000004576 sand Substances 0.000 description 5
- 229920002126 Acrylic acid copolymer Polymers 0.000 description 4
- 229920002153 Hydroxypropyl cellulose Polymers 0.000 description 4
- IOJUPLGTWVMSFF-UHFFFAOYSA-N benzothiazole Chemical compound C1=CC=C2SC=NC2=C1 IOJUPLGTWVMSFF-UHFFFAOYSA-N 0.000 description 4
- 150000004696 coordination complex Chemical class 0.000 description 4
- 239000001863 hydroxypropyl cellulose Substances 0.000 description 4
- 235000010977 hydroxypropyl cellulose Nutrition 0.000 description 4
- 239000013081 microcrystal Substances 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 230000009467 reduction Effects 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- ZUNKMNLKJXRCDM-UHFFFAOYSA-N silver bromoiodide Chemical compound [Ag].IBr ZUNKMNLKJXRCDM-UHFFFAOYSA-N 0.000 description 4
- 229910052714 tellurium Inorganic materials 0.000 description 4
- PORWMNRCUJJQNO-UHFFFAOYSA-N tellurium atom Chemical compound [Te] PORWMNRCUJJQNO-UHFFFAOYSA-N 0.000 description 4
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- JKFYKCYQEWQPTM-UHFFFAOYSA-N 2-azaniumyl-2-(4-fluorophenyl)acetate Chemical compound OC(=O)C(N)C1=CC=C(F)C=C1 JKFYKCYQEWQPTM-UHFFFAOYSA-N 0.000 description 3
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 3
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 3
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 3
- 229910021612 Silver iodide Inorganic materials 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 229920006318 anionic polymer Polymers 0.000 description 3
- 239000011324 bead Substances 0.000 description 3
- 239000012964 benzotriazole Substances 0.000 description 3
- 239000001768 carboxy methyl cellulose Substances 0.000 description 3
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 3
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 3
- 229910017052 cobalt Inorganic materials 0.000 description 3
- 239000010941 cobalt Substances 0.000 description 3
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 3
- 238000004132 cross linking Methods 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 239000002612 dispersion medium Substances 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 150000004820 halides Chemical class 0.000 description 3
- 238000003384 imaging method Methods 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 239000012948 isocyanate Substances 0.000 description 3
- 229920003145 methacrylic acid copolymer Polymers 0.000 description 3
- 229940117841 methacrylic acid copolymer Drugs 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 3
- IJAPPYDYQCXOEF-UHFFFAOYSA-N phthalazin-1(2H)-one Chemical compound C1=CC=C2C(=O)NN=CC2=C1 IJAPPYDYQCXOEF-UHFFFAOYSA-N 0.000 description 3
- LFSXCDWNBUNEEM-UHFFFAOYSA-N phthalazine Chemical class C1=NN=CC2=CC=CC=C21 LFSXCDWNBUNEEM-UHFFFAOYSA-N 0.000 description 3
- 229920000139 polyethylene terephthalate Polymers 0.000 description 3
- 239000005020 polyethylene terephthalate Substances 0.000 description 3
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 230000035945 sensitivity Effects 0.000 description 3
- 229940045105 silver iodide Drugs 0.000 description 3
- 229910001961 silver nitrate Inorganic materials 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 238000005303 weighing Methods 0.000 description 3
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- CWJJAFQCTXFSTA-UHFFFAOYSA-N 4-methylphthalic acid Chemical compound CC1=CC=C(C(O)=O)C(C(O)=O)=C1 CWJJAFQCTXFSTA-UHFFFAOYSA-N 0.000 description 2
- SLBQXWXKPNIVSQ-UHFFFAOYSA-N 4-nitrophthalic acid Chemical compound OC(=O)C1=CC=C([N+]([O-])=O)C=C1C(O)=O SLBQXWXKPNIVSQ-UHFFFAOYSA-N 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 2
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 2
- PCLIMKBDDGJMGD-UHFFFAOYSA-N N-bromosuccinimide Chemical compound BrN1C(=O)CCC1=O PCLIMKBDDGJMGD-UHFFFAOYSA-N 0.000 description 2
- 229920000459 Nitrile rubber Polymers 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical compound [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 241001061127 Thione Species 0.000 description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 2
- YMXQRQIZILQVGU-UHFFFAOYSA-H [K].Cl[Rh](Cl)(Cl)(Cl)(Cl)Cl Chemical compound [K].Cl[Rh](Cl)(Cl)(Cl)(Cl)Cl YMXQRQIZILQVGU-UHFFFAOYSA-H 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- DHKHKXVYLBGOIT-UHFFFAOYSA-N acetaldehyde Diethyl Acetal Natural products CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 description 2
- 150000001241 acetals Chemical class 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 2
- XSCHRSMBECNVNS-UHFFFAOYSA-N benzopyrazine Chemical class N1=CC=NC2=CC=CC=C21 XSCHRSMBECNVNS-UHFFFAOYSA-N 0.000 description 2
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical class C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 2
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 2
- 125000003917 carbamoyl group Chemical group [H]N([H])C(*)=O 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- QTMDXZNDVAMKGV-UHFFFAOYSA-L copper(ii) bromide Chemical compound [Cu+2].[Br-].[Br-] QTMDXZNDVAMKGV-UHFFFAOYSA-L 0.000 description 2
- 238000011033 desalting Methods 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 235000019441 ethanol Nutrition 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 150000002366 halogen compounds Chemical class 0.000 description 2
- 229910001502 inorganic halide Inorganic materials 0.000 description 2
- 239000003446 ligand Substances 0.000 description 2
- AMXOYNBUYSYVKV-UHFFFAOYSA-M lithium bromide Chemical compound [Li+].[Br-] AMXOYNBUYSYVKV-UHFFFAOYSA-M 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 229910000510 noble metal Inorganic materials 0.000 description 2
- 150000002894 organic compounds Chemical class 0.000 description 2
- 125000005740 oxycarbonyl group Chemical group [*:1]OC([*:2])=O 0.000 description 2
- 150000003021 phthalic acid derivatives Chemical class 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 229920006267 polyester film Polymers 0.000 description 2
- 239000004926 polymethyl methacrylate Substances 0.000 description 2
- 229920005672 polyolefin resin Polymers 0.000 description 2
- 229920005749 polyurethane resin Polymers 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 239000002243 precursor Substances 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 238000004062 sedimentation Methods 0.000 description 2
- 229910052711 selenium Inorganic materials 0.000 description 2
- 239000011669 selenium Substances 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- ADZWSOLPGZMUMY-UHFFFAOYSA-M silver bromide Chemical compound [Ag]Br ADZWSOLPGZMUMY-UHFFFAOYSA-M 0.000 description 2
- 239000012748 slip agent Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 230000003595 spectral effect Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- KZNICNPSHKQLFF-UHFFFAOYSA-N succinimide Chemical compound O=C1CCC(=O)N1 KZNICNPSHKQLFF-UHFFFAOYSA-N 0.000 description 2
- 238000000967 suction filtration Methods 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 150000003498 tellurium compounds Chemical class 0.000 description 2
- AUHHYELHRWCWEZ-UHFFFAOYSA-N tetrachlorophthalic anhydride Chemical compound ClC1=C(Cl)C(Cl)=C2C(=O)OC(=O)C2=C1Cl AUHHYELHRWCWEZ-UHFFFAOYSA-N 0.000 description 2
- ZMZDMBWJUHKJPS-UHFFFAOYSA-N thiocyanic acid Chemical compound SC#N ZMZDMBWJUHKJPS-UHFFFAOYSA-N 0.000 description 2
- CWERGRDVMFNCDR-UHFFFAOYSA-N thioglycolic acid Chemical compound OC(=O)CS CWERGRDVMFNCDR-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- TXUICONDJPYNPY-UHFFFAOYSA-N (1,10,13-trimethyl-3-oxo-4,5,6,7,8,9,11,12,14,15,16,17-dodecahydrocyclopenta[a]phenanthren-17-yl) heptanoate Chemical class C1CC2CC(=O)C=C(C)C2(C)C2C1C1CCC(OC(=O)CCCCCC)C1(C)CC2 TXUICONDJPYNPY-UHFFFAOYSA-N 0.000 description 1
- ZUHDZBHELIKKKH-UHFFFAOYSA-N (2,3,4,5,6-pentafluorophenyl)-diphenyl-selanylidene-$l^{5}-phosphane Chemical compound FC1=C(F)C(F)=C(F)C(F)=C1P(=[Se])(C=1C=CC=CC=1)C1=CC=CC=C1 ZUHDZBHELIKKKH-UHFFFAOYSA-N 0.000 description 1
- XBYRMPXUBGMOJC-UHFFFAOYSA-N 1,2-dihydropyrazol-3-one Chemical compound OC=1C=CNN=1 XBYRMPXUBGMOJC-UHFFFAOYSA-N 0.000 description 1
- BIGYLAKFCGVRAN-UHFFFAOYSA-N 1,3,4-thiadiazolidine-2,5-dithione Chemical compound S=C1NNC(=S)S1 BIGYLAKFCGVRAN-UHFFFAOYSA-N 0.000 description 1
- YHMYGUUIMTVXNW-UHFFFAOYSA-N 1,3-dihydrobenzimidazole-2-thione Chemical compound C1=CC=C2NC(S)=NC2=C1 YHMYGUUIMTVXNW-UHFFFAOYSA-N 0.000 description 1
- ZDWVOYRAWVKGHA-UHFFFAOYSA-N 1,3-thiazole-4-thiol Chemical class SC1=CSC=N1 ZDWVOYRAWVKGHA-UHFFFAOYSA-N 0.000 description 1
- PJDDFKGDNUTITH-UHFFFAOYSA-N 1,5-bis(2-chlorophenyl)-1,2,5,6-tetrahydro-[1,2,4]triazolo[1,2-a][1,2,4]triazole-3,7-dithione Chemical compound SC1=NC(C=2C(=CC=CC=2)Cl)N(C(=N2)S)N1C2C1=CC=CC=C1Cl PJDDFKGDNUTITH-UHFFFAOYSA-N 0.000 description 1
- LRGBKQAXMKYMHJ-UHFFFAOYSA-N 1,5-diphenyl-1,2,5,6-tetrahydro-[1,2,4]triazolo[1,2-a][1,2,4]triazole-3,7-dithione Chemical compound S=C1NC(C=2C=CC=CC=2)N(C(N2)=S)N1C2C1=CC=CC=C1 LRGBKQAXMKYMHJ-UHFFFAOYSA-N 0.000 description 1
- HDPWHFLTRDUOHM-UHFFFAOYSA-N 1-naphthalen-1-ylphthalazine Chemical compound C1=CC=C2C(C=3C4=CC=CC=C4C=CC=3)=NN=CC2=C1 HDPWHFLTRDUOHM-UHFFFAOYSA-N 0.000 description 1
- 125000001637 1-naphthyl group Chemical group [H]C1=C([H])C([H])=C2C(*)=C([H])C([H])=C([H])C2=C1[H] 0.000 description 1
- WFYLHMAYBQLBEM-UHFFFAOYSA-N 1-phenyl-1,2,4-triazolidine-3,5-dione Chemical compound O=C1NC(=O)NN1C1=CC=CC=C1 WFYLHMAYBQLBEM-UHFFFAOYSA-N 0.000 description 1
- KJUGUADJHNHALS-UHFFFAOYSA-N 1H-tetrazole Chemical compound C=1N=NNN=1 KJUGUADJHNHALS-UHFFFAOYSA-N 0.000 description 1
- AFBBKYQYNPNMAT-UHFFFAOYSA-N 1h-1,2,4-triazol-1-ium-3-thiolate Chemical compound SC=1N=CNN=1 AFBBKYQYNPNMAT-UHFFFAOYSA-N 0.000 description 1
- AVRPFRMDMNDIDH-UHFFFAOYSA-N 1h-quinazolin-2-one Chemical compound C1=CC=CC2=NC(O)=NC=C21 AVRPFRMDMNDIDH-UHFFFAOYSA-N 0.000 description 1
- SDQJTWBNWQABLE-UHFFFAOYSA-N 1h-quinazoline-2,4-dione Chemical compound C1=CC=C2C(=O)NC(=O)NC2=C1 SDQJTWBNWQABLE-UHFFFAOYSA-N 0.000 description 1
- HAZJTCQWIDBCCE-UHFFFAOYSA-N 1h-triazine-6-thione Chemical compound SC1=CC=NN=N1 HAZJTCQWIDBCCE-UHFFFAOYSA-N 0.000 description 1
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- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 1
- 150000002504 iridium compounds Chemical class 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 150000002506 iron compounds Chemical class 0.000 description 1
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 239000002346 layers by function Substances 0.000 description 1
- 229940049918 linoleate Drugs 0.000 description 1
- 229910001629 magnesium chloride Inorganic materials 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 150000007974 melamines Chemical class 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- WREDNSAXDZCLCP-UHFFFAOYSA-N methanedithioic acid Chemical compound SC=S WREDNSAXDZCLCP-UHFFFAOYSA-N 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 235000010981 methylcellulose Nutrition 0.000 description 1
- 239000000693 micelle Substances 0.000 description 1
- 238000001000 micrograph Methods 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 229920001220 nitrocellulos Polymers 0.000 description 1
- 229910017464 nitrogen compound Inorganic materials 0.000 description 1
- 150000002830 nitrogen compounds Chemical group 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 235000012149 noodles Nutrition 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 239000003002 pH adjusting agent Substances 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- LCLHHZYHLXDRQG-ZNKJPWOQSA-N pectic acid Chemical compound O[C@@H]1[C@@H](O)[C@@H](O)O[C@H](C(O)=O)[C@@H]1OC1[C@H](O)[C@@H](O)[C@@H](OC2[C@@H]([C@@H](O)[C@@H](O)[C@H](O2)C(O)=O)O)[C@@H](C(O)=O)O1 LCLHHZYHLXDRQG-ZNKJPWOQSA-N 0.000 description 1
- 238000005502 peroxidation Methods 0.000 description 1
- JRKICGRDRMAZLK-UHFFFAOYSA-L persulfate group Chemical group S(=O)(=O)([O-])OOS(=O)(=O)[O-] JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 229960005323 phenoxyethanol Drugs 0.000 description 1
- 239000011941 photocatalyst Substances 0.000 description 1
- XKJCHHZQLQNZHY-UHFFFAOYSA-N phthalimide Chemical compound C1=CC=C2C(=O)NC(=O)C2=C1 XKJCHHZQLQNZHY-UHFFFAOYSA-N 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920000768 polyamine Chemical class 0.000 description 1
- 229920006289 polycarbonate film Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920006290 polyethylene naphthalate film Polymers 0.000 description 1
- 239000010318 polygalacturonic acid Substances 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 239000005033 polyvinylidene chloride Substances 0.000 description 1
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 1
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 1
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 230000002335 preservative effect Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 150000003217 pyrazoles Chemical class 0.000 description 1
- JUJWROOIHBZHMG-UHFFFAOYSA-O pyridinium Chemical compound C1=CC=[NH+]C=C1 JUJWROOIHBZHMG-UHFFFAOYSA-O 0.000 description 1
- 150000003230 pyrimidines Chemical class 0.000 description 1
- QEIQICVPDMCDHG-UHFFFAOYSA-N pyrrolo[2,3-d]triazole Chemical class N1=NC2=CC=NC2=N1 QEIQICVPDMCDHG-UHFFFAOYSA-N 0.000 description 1
- JWVCLYRUEFBMGU-UHFFFAOYSA-N quinazoline Chemical compound N1=CN=CC2=CC=CC=C21 JWVCLYRUEFBMGU-UHFFFAOYSA-N 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910052702 rhenium Inorganic materials 0.000 description 1
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 description 1
- 150000003283 rhodium Chemical class 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- MMRXYMKDBFSWJR-UHFFFAOYSA-K rhodium(3+);tribromide Chemical compound [Br-].[Br-].[Br-].[Rh+3] MMRXYMKDBFSWJR-UHFFFAOYSA-K 0.000 description 1
- VXNYVYJABGOSBX-UHFFFAOYSA-N rhodium(3+);trinitrate Chemical compound [Rh+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O VXNYVYJABGOSBX-UHFFFAOYSA-N 0.000 description 1
- 230000005070 ripening Effects 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 239000010420 shell particle Substances 0.000 description 1
- 150000004756 silanes Chemical class 0.000 description 1
- 150000003377 silicon compounds Chemical class 0.000 description 1
- IZXSLAZMYLIILP-ODZAUARKSA-M silver (Z)-4-hydroxy-4-oxobut-2-enoate Chemical compound [Ag+].OC(=O)\C=C/C([O-])=O IZXSLAZMYLIILP-ODZAUARKSA-M 0.000 description 1
- AQRYNYUOKMNDDV-UHFFFAOYSA-M silver behenate Chemical compound [Ag+].CCCCCCCCCCCCCCCCCCCCCC([O-])=O AQRYNYUOKMNDDV-UHFFFAOYSA-M 0.000 description 1
- HKZLPVFGJNLROG-UHFFFAOYSA-M silver monochloride Chemical compound [Cl-].[Ag+] HKZLPVFGJNLROG-UHFFFAOYSA-M 0.000 description 1
- YRSQDSCQMOUOKO-KVVVOXFISA-M silver;(z)-octadec-9-enoate Chemical compound [Ag+].CCCCCCCC\C=C/CCCCCCCC([O-])=O YRSQDSCQMOUOKO-KVVVOXFISA-M 0.000 description 1
- JKOCEVIXVMBKJA-UHFFFAOYSA-M silver;butanoate Chemical compound [Ag+].CCCC([O-])=O JKOCEVIXVMBKJA-UHFFFAOYSA-M 0.000 description 1
- MNMYRUHURLPFQW-UHFFFAOYSA-M silver;dodecanoate Chemical compound [Ag+].CCCCCCCCCCCC([O-])=O MNMYRUHURLPFQW-UHFFFAOYSA-M 0.000 description 1
- LTYHQUJGIQUHMS-UHFFFAOYSA-M silver;hexadecanoate Chemical compound [Ag+].CCCCCCCCCCCCCCCC([O-])=O LTYHQUJGIQUHMS-UHFFFAOYSA-M 0.000 description 1
- ORYURPRSXLUCSS-UHFFFAOYSA-M silver;octadecanoate Chemical compound [Ag+].CCCCCCCCCCCCCCCCCC([O-])=O ORYURPRSXLUCSS-UHFFFAOYSA-M 0.000 description 1
- OHGHHPYRRURLHR-UHFFFAOYSA-M silver;tetradecanoate Chemical compound [Ag+].CCCCCCCCCCCCCC([O-])=O OHGHHPYRRURLHR-UHFFFAOYSA-M 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- AKHNMLFCWUSKQB-UHFFFAOYSA-L sodium thiosulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=S AKHNMLFCWUSKQB-UHFFFAOYSA-L 0.000 description 1
- 235000019345 sodium thiosulphate Nutrition 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 235000011150 stannous chloride Nutrition 0.000 description 1
- 239000001119 stannous chloride Substances 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 229960002317 succinimide Drugs 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
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- 235000002906 tartaric acid Nutrition 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 238000004154 testing of material Methods 0.000 description 1
- JRMUNVKIHCOMHV-UHFFFAOYSA-M tetrabutylammonium bromide Chemical compound [Br-].CCCC[N+](CCCC)(CCCC)CCCC JRMUNVKIHCOMHV-UHFFFAOYSA-M 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea Chemical class NC(N)=S UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 description 1
- FYOWZTWVYZOZSI-UHFFFAOYSA-N thiourea dioxide Chemical class NC(=N)S(O)=O FYOWZTWVYZOZSI-UHFFFAOYSA-N 0.000 description 1
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- 150000003624 transition metals Chemical class 0.000 description 1
- 238000000108 ultra-filtration Methods 0.000 description 1
Landscapes
- Non-Silver Salt Photosensitive Materials And Non-Silver Salt Photography (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、熱現像感光材料に関するものであり、さらに詳しくは熱現像後の感材表面の耐水性が、優れた熱現像感光材料に関するものである。
【0002】
【従来の技術】
支持体上に感光性層を有し、露光によって形成された潜像を熱現像によって可視画像とする技術はよく知られている。
【0003】
例えば米国特許第3152904号、同第3457075号およびD.モーガン(Morgan)とB.シェリー(Shely )による「熱によって処理される銀システム(Thermal Processed Silver Systems)」(イメージング プロセッシーズ アンド マテリアルズ(Imaging Processing and Materials)Neblette第8版 スタージ(Syurge)、V.ウォールワーズ(Walworth)、A.シェップ(Shepp )編集 第2ページ1969年)などに記載されている。
【0004】
これらの方法は近年益々高まってきている処理の簡素化、環境保全という社会的要求に合致するものである。
【0005】
従来これらの熱現像感光材料は有機溶剤系の塗布液を塗布乾燥して感光層を形成していた。例えば米国特許第5415993号公報にはトルエンとメチルエチルケトンを溶媒とするポリビニルブチラールバインダーの系が記載されている。しかし有機溶媒を用いることは、環境保全、安全などの観点から好ましくない。そこで水系溶媒を用いて、感光層を形成する技術が考案されている。例えば特開昭53−116114号公報にはゼラチンを、特開昭50−151138号公報にはポリビニルアルコールを、特開昭58−28737号公報にはポリビニルアセタールをバインダーする感光層を水系塗布する技術が記載されている。確かにこれらの系は環境や安全上好ましくない有機溶媒を使用せずに感材を製造することができるが、熱現像感光材料を構成する層を水系塗布するため熱現像感光材料の耐水性が不十分であるという欠点を有していた。例えばこのような熱現像感光材料は使用時に誤って水をつけると感材表面が著しく汚れるなどの不都合があった。従ってこのような欠点がない熱現像感光材料が望まれていた。
【0006】
【本発明が解決しようとする課題】
本発明が解決しようとする課題は、面状、写真性が良好で耐水性の優れた熱現像感光材料を提供することにある。
【0007】
本発明が解決しようとするもう1つの課題は、環境保全、安全などの観点から好ましい水系塗布で製造することができる熱現像感光材料を提供することである。
【0008】
【課題を解決するための手段】
上記課題は、以下の(1)〜(6)の本発明により達成される。
(1) 支持体の少なくとも1方の面に少なくとも1層の感光性ハロゲン化銀を含む感光層と、非感光性表面保護層を有し、有機銀塩と該銀塩の還元剤としてヒンダードフェノール還元剤を含有する熱現像感光材料において、前記感光層が下記条件を満たし、かつ前記非感光性表面保護層が架橋剤により架橋されていることを特徴とする熱現像感光材料。
a.バインダーの50wt% 以上がポリマーラテックスである。
b.水を30wt%以上含む溶媒で前記バインダーを分散させた塗布液を塗布後乾燥して形成する。
(2)前記ヒンダードフェノール還元剤がビスフェノールである上記(1)の熱現像感光材料。
(3) 前記感光層のバインダーであるポリマーラテックスのポリマーが25℃60%RHにおける平衡含水率が2wt%以下のポリマーである上記(1)または(2)の熱現像感光材料。
(4) 前記非感光性表面保護層のバインダーが親水性ポリマーを30wt% 以上含む上記(1)ないし(3)のいずれか1の熱現像感光材料。
(5) 前記親水性ポリマーがゼラチンである上記(4)の熱現像感光材料。
(6) 前記感光層と前記非感光性表面保護層が塗布液を塗布後、同時に乾燥される上記(1)ないし(5)のいずれか1の熱現像感光材料。
【0009】
【発明の実施の形態】
初めに本発明の熱現像感光材料の感光層について述べる。本発明の熱現像感光材料の感光層とは本発明の熱現像感光材料を構成している層のうち感光性ハロゲン化銀を含有する層をいう。本発明の熱現像感光材料においては感光層は2層以上あってもよいが、このうち少なくとも1層は以下に述べるポリマーラテックスを全バインダーの50wt% 以上含有する感光層である。(以降この感光層を「本発明の感光層」、バインダーに用いるポリマーラテックスを「本発明のポリマーラテックス」と表す。)ただしここで言う「ポリマーラテックス」とは水不溶な疎水性ポリマーが微細な粒子として水溶性の分散媒中に分散したものである。分散状態としてはポリマーが分散媒中に乳化されているもの、乳化重合されたもの、ミセル分散されたもの、あるいはポリマー分子中に部分的に親水的な構造を持ち分子鎖自身が分子状分散したものなどいずれでもよい。
【0010】
なお、本発明のポリマーラテックスについては「合成樹脂エマルジョン(奥田平、稲垣寛編集、高分子刊行会発行(1978))」、「合成ラテックスの応用(杉村孝明、片岡靖男、鈴木聡一、笠原啓司編集、高分子刊行会発行(1993))」、「合成ラテックスの化学(室井宗一著、高分子刊行会発行(1970))」などに記載されている。分散粒子の平均粒径は1〜50000nm、より好ましくは5〜1000nm程度の範囲が好ましい。分散粒子の粒径分布に関しては特に制限は無く、広い粒径分布をもつものでも単分散の粒径分布をもつものでもよい。
【0011】
本発明のポリマーラテックスとしては通常の均一構造のポリマーラテックス以外、いわゆるコア/シェル型のラテックスでもよい。この場合コアとシェルはガラス転移温度を変ると好ましい場合がある。
【0012】
本発明のポリマーラテックスの最低造膜温度(MFT)は−30℃〜90℃、より好ましくは0℃〜70℃程度が好ましい。最低造膜温度をコントロールするために造膜助剤を添加してもよい。造膜助剤は可塑剤ともよばれポリマーラテックスの最低造膜温度を低下させる有機化合物(通常有機溶剤)で、例えば前述の「合成ラテックスの化学(室井宗一著、高分子刊行会発行(1970)」に記載されている。
【0013】
本発明のポリマーラテックスに用いられるポリマー種としてはアクリル樹脂、酢酸ビニル樹脂、ポリエステル樹脂、ポリウレタン樹脂、ゴム系樹脂、塩化ビニル樹脂、塩化ビニリデン樹脂、ポリオレフィン樹脂、またはこれらの共重合などである。
【0014】
ポリマーとしては直鎖のポリマーでも枝分かれしたポリマーでも、又架橋されたポリマーでも良い。又、ポリマーとしては単一のモノマーが重合したいわゆるホモポリマーでも良いし、2種以上のモノマーが重合したコポリマーでも良い。コポリマーの場合はランダムコポリマーでもブロックコポリマーでも良い。ポリマーの分子量は数平均分子量で5000〜1000000 、好ましくは10000 〜100000程度が好ましい。分子量が小さすぎるものは感光層の力学強度が不十分であり、大きすぎるものは製膜性が悪く好ましくない。
【0015】
本発明に用いられるポリマーラテックスのポリマーは25℃60%RH での平衡含水率が2wt%以下、より好ましくは1wt%以下のものが好ましい。平衡含水率の下限には特に制限はないが、好ましくは0.01wt% であり、より好ましくは0.03wt% である。平衡含水率の定義と測定法については、例えば「高分子工学講座14、高分子材料試験法(高分子学会編、地人書館)」などを参考にする事ができる。
【0016】
本発明の熱現像感光材料の感光層のバインダーとして用いられるポリマーラテックスの具体例としては以下のようなものがある。メチルメタクリレート/エチルアクリレート/メタクリル酸コポリマーのラテックス、メチルメタクリレート/2エチルヘキシルアクリレート/スチレン/アクリル酸コポリマーのラテックス、スチレン/ブタジエン/アクリル酸コポリマーのラテックス、スチレン/ブタジエン/ジビニルベンゼン/メタクリル酸コポリマーのラテックス、メチルメタクリレート/塩化ビニル/アクリル酸コポリマーのラテックス、塩化ビニリデン/エチルアクリレート/アクリロニトリル/メタクリル酸コポリマーのラテックスなど。
【0017】
またこのようなポリマーは市販もされていて、以下のようなポリマーが利用できる。例えばアクリル樹脂の例として、セビアンA−4635,46583、4601(以上ダイセル化学工業(株)製)、Nipol Lx811、814、821、820、857(以上日本ゼオン(株)製)など、ポリエステル樹脂としてはFINETEX ES650、611、675、850(以上大日本インキ化学(株)製)、WD−size、WMS(以上イーストマンケミカル製)など、ポリウレタン樹脂としてはHYDRAN AP10、20、30、40(以上大日本インキ化学(株)製)など、ゴム系樹脂としてはLACSTAR 7310K、3307K、4700H、7123C(以上大日本インキ化学(株)製)<Nipol Lx416、410、438C、2507、(以上日本ゼオン(株)製)など、塩化ビニル樹脂としてはG351、G576(以上日本ゼオン(株)製)など、塩化ビニリデン樹脂としてはL502、L513(以上旭化成工業(株)製など、オレフィン樹脂としてはケミパールS120、SA100(以上三井石油化学(株)製)などを挙げることができる。
【0018】
これらのポリマーは単独で用いてもよいし、必要に応じて2種以上ブレンドして用いても良い。
【0019】
本発明の感光層は全バインダーの50wt% 以上が上記ポリマーラテックスであるが、70wt% 以上が上記ポリマーラテックスであることが好ましい。
【0020】
本発明の感光層には必要に応じて全バインダーの50wt% 未満の範囲でゼラチン、ポリビニルアルコール、メチルセルロース、ヒドロキシプロピルセルロース、カルボキシメチルセルロース、ヒドロキシプロピルメチルセルロースなどの親水性ポリマーを添加しても良い。これらの親水性ポリマーの添加量は感光層の全バインダーの30wt% 以下が好ましい。
【0021】
本発明の感光層は水系の塗布液を塗布後乾燥して形成する。ただし、ここで言う「水系」とは塗布液の溶媒(分散媒)の30wt% 以上、好ましくは50wt% 以上が水である事をいう。塗布液の水以外の成分はメチルアルコール、エチルアルコール、イソプロピルアルコール、メチルセルソルブ、エチルセルソルブ、ジメチルホルムアミド、酢酸エチルなどの水混和性の有機溶媒を用いる事ができる。
【0022】
具体的な溶媒組成の例としては以下のようなものがある。水/メタノール=90/10、水/メタノール=70/30、水/エタノール=90/10、水/イソプロパノール=90/10、水/ジメチルホルムアミド=95/5、水/メタノール/ジメチルホルムアミド=80/15/5、水/メタノール/ジメチルホルムアミド=90/5/5。(ただし数字はwt% を表す。)
本発明の感光層は全バインダー量は0.2〜30g/m2、より好ましくは1〜15m2の範囲が好ましい。
【0023】
本発明の感光層には必要に応じて還元剤、有機銀塩、色調剤、かぶり防止剤、などを添加してもよい。さらに本発明の感光層には色調調整のための染料、架橋のための架橋剤、塗布性改良のための界面活性剤、などを添加してもよい。
【0024】
本発明の熱現像感光材料には「本発明の感光層」以外の感光層、すなわち上記の条件を満たさない感光層を設けてもよい。この場合、バインダー、塗布液の溶媒その他には制限はない。
【0025】
次に本発明の熱現像感光材料の感光層を有する面の最外層に設ける非感光性保護層(以降「表面保護層」と表す)について述べる。表面保護層のバインダーには特に制限はないが親水性ポリマーを用いることが好ましい。
【0026】
親水性ポリマーとしてはゼラチン、ポリビニルアルコール、カゼイン、寒天、アラビアゴム、ヒドロキシエチルセルロース、セルロースアセテート、セルロースアセテートブチレート、ポリ塩化ビニル、ポリメタクリル酸、ポリ塩化ビニリデン、ポリビニルアセテートなどのポリマーを使用することができる。これらのうちゼラチンが最も好ましい。ゼラチンとしては、石灰処理ゼラチン、酸処理ゼラチンなど、どのようなものでもよい。さらにゼラチン誘導体を用いてもよい。表面保護層のバインダーとしては親水性ポリマーに加えてエチルアクリレートなどのポリマーのラテックスを加えてもよい。
【0027】
表面保護層の厚みは0.1〜10μm 、より好ましくは0.5〜5μm の範囲が好ましい。
【0028】
本発明の表面保護層は前述の水系の塗布液を塗布後乾燥して形成することが好ましい。
【0029】
本発明の表面保護層は架橋剤により架橋されている。架橋に用いる架橋剤には特に制限はない。エポキシ化合物、イソシアネート化合物、メラミン化合物、フェノール化合物などの公知の架橋剤を用いることができる。イソシアネート化合物の場合はブロックイソシアネートを用いてもよい。
【0030】
表面保護層のバインダーがゼラチンの場合には活性ハロゲン化合物、ビニルスルホン化合物などの架橋剤は好ましい。
【0031】
また表面保護層のバインダーがポリビニルアルコールの場合にはホウ酸も好ましい架橋剤である。
【0032】
好ましい架橋剤については例えば「架橋剤ハンドブック(山下晋三著、大成社発行(1981)」などに記載されている。
【0033】
架橋剤添加量は非感光性表面保護層のバインダーの0.5〜30wt% が好ましく、1〜10wt% がより好ましい。
【0034】
本発明の表面保護層の架橋に用いることのできる架橋剤の具体例としては、以下のようなものが挙げられる。
【0035】
【化1】
【0036】
表面保護層には必要に応じて有機銀塩、該銀塩の還元剤、色調剤、カブリ防止剤、マット剤、染料、スベリ剤、界面活性剤、などを添加してもよい。
【0037】
表面保護層に用いられるマット剤としてはポリスチレン、ポリメチルメタクリレート、シリカなどの微粒子が好ましい。粒子の形状には特に制限はないが、球形の微粒子は好ましい。マット剤の粒径は0.2〜20μm 、より好ましくは0.5〜10μm 程度が好ましい。マット剤の添加量は熱現像感光材料の層構成、厚みや使用目的によって一概にいえないが、10から200mg/m2、より好ましくは20から100mg/m2程度が好ましい。
【0038】
表面保護層に用いられるスベリ剤としてはシリコン化合物、パラフィンなど当業界で公知な化合物を用いてよい。
【0039】
本発明における熱現像感光材料は、支持体の感光層が塗設されている面の反対側の面にバック層を設けてもよい。
【0040】
本発明のバック層のバインダーには特に制限はなく、表面保護層のバインダーのところで述べたポリマーが使用できる。さらにバインダーとして感光層のところで述べたポリマーラテックス、特に25℃60%RHにおける平衡含水率が2wt% 以下のポリマーラテックスは特に好ましい。
【0041】
本発明のバック層は前述の水系塗布液を塗布乾燥して形成することが好ましい。
【0042】
本発明においてバック層は、所望の波長範囲での最大吸収が0.3 以上2以下であることが好ましく、さらに好ましくは0.5 以上2以下の吸収であり、かつ処理後の可視領域においての吸収が0.001 以上0.5 未満であることが好ましく、さらに好ましくは0.001 以上0.3 未満の光学濃度を有する層であることが好ましい。
【0043】
本発明のバック層には、必要に応じてシリカ、ポリメチルメタクリレートなどのマット剤を添加してもよい。
【0044】
本発明のバック層にはさらに必要に応じて界面活性剤、架橋剤、スベリ剤などを添加してもよい。
【0045】
また米国特許第4,460,681号および同第4,374,921号に示されるような裏面抵抗性加熱層(backside resistive heating layer)を設けることもできる。
【0046】
本発明のバック層の厚みは0.1〜20μm 、より好ましくは0.5〜10μm が好ましい。
【0047】
本発明の熱現像感光材料はバック層の上に保護層(バック面保護層)を設けてもよい。バック面保護層のバインダーには特に制限はなく、バック層のところで述べたポリマーが使用できるが、このうちで親水性ポリマーが特に好ましい。本発明のバック保護層も前述の水系塗布液を塗布乾燥して形成することが好ましい。
【0048】
本発明のバック保護層は表面保護層と同様に架橋することが好ましい。架橋剤としては前述のものが使用できる。発明のバック面保護層にも必要に応じて前述のマット剤、染料、スベリ剤、界面活性剤などを添加してもよい。本発明のバック面保護層の厚みは0.1〜10μm 、より好ましくは0.5〜5μm の範囲が好ましい。
【0049】
本発明においてバック面のマット度としてはベック平滑度が250秒以下10秒以上が好ましく、さらに180秒以下50秒以上が好ましい。
【0050】
本発明における感光性ハロゲン化銀の形成方法は当業界ではよく知られており例えば、リサーチディスクロージャー1978年6月の第17029 号、および米国特許第3,700,458 号に記載されている方法を用いることができる。本発明で用いることのできる具体的な方法としては、調製された有機銀塩中にハロゲン含有化合物を添加することにより有機銀塩の銀の一部を感光性ハロゲン化銀に変換する方法、ゼラチンあるいは他のポリマー溶液の中に銀供給化合物及びハロゲン供給化合物を添加することにより感光性ハロゲン化銀粒子を調製し有機銀塩と混合する方法を用いることができる。本発明において好ましくは後者の方法を用いることができる。感光性ハロゲン化銀の粒子サイズは、画像形成後の白濁を低く抑える目的のために小さいことが好ましく具体的には0.20μm以下、より好ましくは0.01μm 以上0.15μm 以下、更に好ましくは0.02μm以上0.12μm以下がよい。ここでいう粒子サイズとは、ハロゲン化銀粒子が立方体あるいは八面体のいわゆる正常晶である場合にはハロゲン化銀粒子の稜の長さをいう。また、ハロゲン化銀粒子が平板状粒子である場合には主表面の投影面積と同面積の円像に換算したときの直径をいう。その他正常晶でない場合、たとえば球状粒子、棒状粒子等の場合には、ハロゲン化銀粒子の体積と同等な球を考えたときの直径をいう。
【0051】
ハロゲン化銀粒子の形状としては立方体、八面体、平板状粒子、球状粒子、棒状粒子、ジャガイモ状粒子等を挙げることができるが、本発明においては特に立方体状粒子、平板状粒子が好ましい。平板状ハロゲン化銀粒子を用いる場合の平均アスペクト比は好ましくは100:1 〜2:1 、より好ましくは50:1〜3:1 がよい。更に、ハロゲン化銀粒子のコーナーが丸まった粒子も好ましく用いることができる。感光性ハロケン化銀粒子の外表面の面指数(ミラー指数)については特に制限はないが、分光増感色素が吸着した場合の分光増感効率が高い{100} 面の占める割合が高いことが好ましい。その割合としては50%以上が好ましく、65% 以上がより好ましく、80% 以上が更に好ましい。ミラー指数{100} 面の比率は増感色素の吸着における{111} 面と{100} 面との吸着依存性を利用したT.Tani;J.Imaging Sci.,29、165(1985 年) に記載の方法により求めることができる。感光性ハロゲン化銀のハロゲン組成としては特に制限はなく、塩化銀、塩臭化銀、臭化銀、ヨウ臭化銀、ヨウ塩臭化銀、ヨウ化銀のいずれであっても良いが、本発明においては臭化銀、あるいはヨウ臭化銀を好ましく用いることができる。特に好ましくはヨウ臭化銀であり、ヨウ化銀含有率は0.1 モル%以上40モル%以下が好ましく、0.1 モル%以上20モル%以下がより好ましい。粒子内におけるハロゲン組成の分布は均一であってもよく、ハロゲン組成がステップ状に変化したものでもよく、或いは連続的に変化したものでもよいが、好ましい例として粒子内部のヨウ化銀含有率の高いヨウ臭化銀粒子を使用することができる。また、好ましくはコア/シェル構造を有するハロゲン化銀粒子を用いることができる。構造としては好ましくは2〜5重構造、より好ましくは2〜4重構造のコア/シェル粒子を用いることができる。
【0052】
本発明の感光性ハロゲン化銀粒子は、ロジウム、レニウム、ルテニウム、オスニウム、イリジウム、コバルト、水銀または鉄から選ばれる金属の錯体を少なくとも一種含有することが好ましい。これら金属錯体は1 種類でもよいし、同種金属及び異種金属の錯体を二種以上併用してもよい。好ましい含有率は銀1モルに対し1nモルから10m モルの範囲が好ましく、10n モルから100μモルの範囲がより好ましい。具体的な金属錯体の構造としては特開平7−225449号等に記載された構造の金属錯体を用いることができる。コバルト、鉄の化合物については六シアノ金属錯体を好ましく用いることができる。具体例としては、フェリシアン酸イオン、フェロシアン酸イオン、ヘキサシアノコバルト酸イオンなどが挙げられるが、これらに限定されるものではない。ハロゲン化銀中の金属錯体の含有相は均一でも、コア部に高濃度に含有させてもよく、あるいはシェル部に高濃度に含有させてもよく特に制限はない。
【0053】
感光性ハロゲン化銀粒子はヌードル法、フロキュレーション法等、当業界で知られている方法の水洗により脱塩することができるが本発明においては脱塩してもしなくてもよい。
【0054】
本発明における感光性ハロゲン化銀粒子は化学増感されていることが好ましい。好ましい化学増感法としては当業界でよく知られているように硫黄増感法、セレン増感法、テルル増感法を用いることができる。また金化合物や白金、パラジウム、イリジウム化合物等の貴金属増感法や還元増感法を用いることができる。硫黄増感法、セレン増感法、テルル増感法に好ましく用いられる化合物としては公知の化合物を用いることができるが、特開平7−128768号等に記載の化合物を使用することができる。テルル増感剤としては例えばジアシルテルリド類、ビス( オキシカルボニル) テルリド類、ビス( カルバモイル) テルリド類、ジアシルテルリド類、ビス( オキシカルボニル) ジテルリド類、ビス( カルバモイル) ジテルリド類、P=Te結合を有する化合物、テルロカルボン酸塩類、Te−オルガニルテルロカルボン酸エステル類、ジ( ポリ) テルリド類、テルリド類、テルロール類、テルロアセタール類、テルロスルホナート類、P−Te結合を有する化合物、含Teヘテロ環類、テルロカルボニル化合物、無機テルル化合物、コロイド状テルルなどを用いることができる。貴金属増感法に好ましく用いられる化合物としては例えば塩化金酸、カリウムクロロオーレート、カリウムオーリチオシアネート、硫化金、金セレナイド、あるいは米国特許2,448,060 号、英国特許618,061 号などに記載されている化合物を好ましく用いることができる。還元増感法の具体的な化合物としてはアスコルビン酸、二酸化チオ尿素の他に例えば、塩化第一スズ、アミノイミノメタンスルフィン酸、ヒドラジン誘導体、ボラン化合物、シラン化合物、ポリアミン化合物等を用いることができる。また、乳剤のpHを7以上またはpAg を8.3 以下に保持して熟成することにより還元増感することができる。また、粒子形成中に銀イオンのシングルアディション部分を導入することにより還元増感することができる。
【0055】
本発明の感光性ハロゲン化銀の使用量としては有機銀塩1 モルに対して感光性ハロゲン化銀0.01モル0.5 モル以下が好ましく、0.02モル以上0.3 モル以下がより好ましく、0.03モル以上0.25モル以下が特に好ましい。別々に調製した感光性ハロゲン化銀と有機銀塩の混合方法及び混合条件については、それぞれ調製終了したハロゲン化銀粒子と有機銀塩を高速攪拌機やボールミル、サンドミル、コロイドミル、振動ミル、ホモジナイザー等で混合する方法や、あるいは有機銀塩の調製中のいずれかのタイミングで調製終了した感光性ハロゲン化銀を混合して有機銀塩を調製する方法等があるが、本発明の効果が十分に現れる限りにおいては特に制限はない。
【0056】
本発明のハロゲン化銀調製法としては、有機銀塩の一部の銀を有機または無機のハロゲン化物でハロゲン化するいわゆるハライデーション法も好ましく用いられる。ここで用いる有機ハロゲン化物としては有機銀塩と反応しハロゲン化銀を生成する化合物で有ればいかなる物でもよいが、N−ハロゲノイミド(N− ブロモスクシンイミドなど) 、ハロゲン化4級窒素化合物( 臭化テトラブチルアンモニウムなど) 、ハロゲン化4 級窒素塩とハロゲン分子の会合体( 過臭化臭化ピリジニウム) などが挙げられる。無機ハロゲン化合物としては有機銀塩と反応しハロゲン化銀を生成する化合物で有ればいかなる物でもよいが、ハロゲン化アルカリ金属またはアンモニウム(塩化ナトリウム、臭化リチウム、沃化カリウム、臭化アンモニウムなど)、ハロゲン化アルカリ土類金属(臭化カルシウム、塩化マグネシウムなど)、ハロゲン化遷移金属(塩化第2鉄、臭化第2銅など)、ハロゲン配位子を有する金属錯体(臭化イリジウム酸ナトリウム、塩化ロジウム酸アンモニウムなど)、ハロゲン分子(臭素、塩素、沃素)などがある。また、所望の有機無機ハロゲン化物を併用しても良い。
【0057】
本発明でハライデーションする際のハロゲン化物の添加量としては有機銀塩1モル当たりハロゲン原子として1mモル〜500mモルが好ましく、10m モル〜250mモルがさらに好ましい。
【0058】
本発明に用いることのできる有機銀塩は、光に対して比較的安定であるが、露光された光触媒(感光性ハロゲン化銀の潜像など)及び還元剤の存在下で、80℃或いはそれ以上に加熱された場合に銀画像を形成する銀塩である。有機銀塩は銀イオンを還元できる源を含む任意の有機物質であってよい。有機酸の銀塩、特に( 炭素数が10〜30、好ましくは15〜28の) 長鎖脂肪カルボン酸の銀塩が好ましい。配位子が4.0 〜10.0の範囲の錯安定定数を有する有機または無機銀塩の錯体も好ましい。銀供給物質は、好ましくは画像形成層の約5〜70重量%を構成することができる。好ましい有機銀塩はカルボキシル基を有する有機化合物の銀塩を含む。これらの例は、脂肪族カルボン酸の銀塩および芳香族カルボン酸の銀塩を含むがこれらに限定されることはない。脂肪族カルボン酸の銀塩の好ましい例としては、ベヘン酸銀、ステアリン酸銀、オレイン酸銀、ラウリン酸銀、カプロン酸銀、ミリスチン酸銀、パルミチン酸銀、マレイン酸銀、フマル酸銀、酒石酸銀、リノール酸銀、酪酸銀及び樟脳酸銀、これらの混合物などを含む。
【0059】
メルカプト基またはチオン基を含む化合物の銀塩及びこれらの誘導体を使用することもできる。これらの化合物の好ましい例としては、3−メルカプト−4− フェニル−1,2,4− トリアゾールの銀塩、2−メルカプトベンズイミダゾールの銀塩、2−メルカプト−5− アミノチアジアゾールの銀塩、2−(エチルグリコールアミド)ベンゾチアゾールの銀塩、S−アルキルチオグリコール酸( ここでアルキル基の炭素数は12〜22である) の銀塩などのチオグリコール酸の銀塩、ジチオ酢酸の銀塩などのジチオカルボン酸の銀塩、チオアミドの銀塩、5−カルボキシル−1− メチル−2− フェニル−4− チオピリジンの銀塩、メルカプトトリアジンの銀塩、2−メルカプトベンズオキサゾールの銀塩、米国特許第4,123,274 号に記載の銀塩、例えば3−アミノ−5− ベンジルチオ−1,2,4− チアゾールの銀塩などの1,2,4−メルカプトチアゾール誘導体の銀塩、米国特許第3,301,678 号に記載の3−(3− カルボキシエチル)−4−メチル−4− チアゾリン−2− チオンの銀塩などのチオン化合物の銀塩を含む。さらに、イミノ基を含む化合物も使用することができる。これらの化合物の好ましい例としては、ベンゾトリアゾールの銀塩及びそれらの誘導体、例えばメチルベンゾトリアゾール銀などのベンゾトリアゾールの銀塩、5−クロロベンゾトリアゾール銀などのハロゲン置換ベンゾトリアゾールの銀塩、米国特許第4,220,709 号に記載のような1,2,4−トリアゾールまたは1−H−テトラゾールの銀塩、イミダゾール及びイミダゾール誘導体の銀塩などを含む。例えば、米国特許第4,761,361 号及び同第4,775,613 号に記載のような種々の銀アセチリド化合物をも使用することもできる。
【0060】
本発明に用いることができる有機銀塩の形状としては特に制限はないが、短軸と長軸を有する針状結晶が好ましい。本発明においては短軸0.01μm 以上0.2 0 μm 以下、長軸0.10μm 以上5.0 μm 以下が好ましく、短軸0.01μm 以上0.15μm 以下、長軸0.10μm 以上4.0 μm 以下がより好ましい。有機銀塩の粒子サイズ分布は単分散であることが好ましい。単分散とは短軸、長軸それぞれの長さの標準偏差を短軸、長軸それぞれで割った値の100 分率が好ましくは100%以下、より好ましくは80%以下、更に好ましくは50%以下である。有機銀塩の形状の測定方法としては有機銀塩分散物の透過型電子顕微鏡像より求めることができる。単分散性を測定する別の方法として、有機銀塩の体積荷重平均直径の標準偏差を求める方法があり、体積荷重平均直径で割った値の100 分率( 変動係数) が好ましくは100%以下、より好ましくは80%以下、更に好ましくは50%以下である。測定方法としては例えば液中に分散した有機銀塩にレーザー光を照射し、その散乱光のゆらぎの時間変化にたいする自己相関関数を求めることにより得られた粒子サイズ( 体積荷重平均直径) から求めることができる。
【0061】
本発明に用いることのできる有機銀塩は、好ましくは脱塩をすることができる。脱塩を行う方法としては特に制限はなく公知の方法を用いることができるが、円心濾過、吸引濾過、限外濾過、凝集法によるフロック形成水洗等の公知の濾過方法を好ましく用いることができる。
【0062】
本発明に用いることのできる有機銀塩は粒子サイズの小さい、凝集のない微粒子を得る目的で、分散剤を使用した固体微粒子分散物とする方法が用いられる。有機銀塩を固体微粒子分散化する方法は、分散助剤の存在下で公知の微細化手段(例えば、ボールミル、振動ボールミル、遊星ボールミル、サンドミル、コロイドミル、ジェットミル、ローラーミル)を用い、機械的に分散することができる。
【0063】
有機銀塩を分散剤を使用して固体微粒子化する際には、例えば、ポリアクリル酸、アクリル酸の共重合体、マレイン酸共重合体、マレイン酸モノエステル共重合体、アクリロイルメチルプロパンスルホン酸共重合体、などの合成アニオンポリマー、カルボキシメチルデンプン、カルボキシメチルセルロースなどの半合成アニオンポリマー、アルギン酸、ペクチン酸などのアニオン性ポリマー、特開昭52−92716号、WO88/04794 号などに記載のアニオン性界面活性剤、特願平7−350753号に記載の化合物、あるいは公知のアニオン性、ノニオン性、カチオン性界面活性剤や、その他ポリビニルアルコール、ポリビニルピロリドン、カルボキシメチルセルロース、ヒドロキシプロピルセルロース、ヒドロキシプロピルメチルセルロース等の公知のポリマー、或いはゼラチン等の自然界に存在する高分子化合物を適宜選択して用いることができる。
【0064】
分散助剤は、分散前に有機銀塩の粉末またはウェットケーキ状態の有機銀塩と混合し、スラリーとして分散機に送り込むのは一般的な方法であるが、予め有機銀塩と混ぜ合わせた状態で熱処理や溶媒による処理を施して有機銀塩粉末またはウェットケーキとしても良い。分散前後または分散中に適当なpH調整剤によりpHコントロールしても良い。
【0065】
機械的に分散する以外にも、pHコントロールすることで溶媒中に粗分散し、その後、分散助剤の存在下でpHを変化させて微粒子化させても良い。このとき、粗分散に用いる溶媒として有機溶媒を使用しても良く、通常有機溶媒は微粒子化終了後除去される。
【0066】
調製された分散物は、保存時の微粒子の沈降を抑える目的で攪拌しながら保存したり、親水性コロイドにより粘性の高い状態(例えば、ゼラチンを使用しゼリー状にした状態)で保存したりすることもできる。また、保存時の雑菌などの繁殖を防止する目的で防腐剤を添加することもできる。
【0067】
本発明の有機銀塩は所望の量で使用できるが、0.1 〜5g/m2が好ましく、さらに好ましくは1〜3g/m2である。
【0068】
有機銀塩のための還元剤は、銀イオンを金属銀に還元するヒンダードフェノール還元剤が用いられる。還元剤は、画像形成層を有する面の銀1モルに対して5〜50% モル含まれることが好ましく、10〜40モル% で含まれることがさらに好ましい。還元剤の添加層は画像形成層を有する面のいかなる層でも良い。画像形成層以外の層に添加する場合は銀1モルに対して10〜50% モルと多めに使用することが好ましい。また、還元剤は現像時のみ有効に機能を持つように誘導化されたいわゆるプレカーサーであってもよい。
【0069】
ヒンダードフェノール還元剤としては、ビスフェノール、 例えば、ビス(2- ヒドロキシ-3-t- ブチル- 5-メチルフェニル) メタン、2,2-ビス(4- ヒドロキシ-3- メチルフェニル)プロパン、4,4-エチリデン- ビス(2-t- ブチル-6- メチルフェノール) 、1,1,-ビス(2- ヒドロキシ-3,5- ジメチルフェニル)-3,5,5-トリメチルヘキサンおよび2,2-ビス( 3,5-ジメチル-4- ヒドロキシフェニル) プロパンなどが挙げられる。
【0070】
本発明の還元剤は、溶液、粉末、固体微粒子分散物などいかなる方法で添加してもよい。固体微粒子分散は公知の微細化手段( 例えば、ボールミル、振動ボールミル、サンドミル、コロイドミル、ジェットミル、ローラーミルなど) で行われる。また、固体微粒子分散する際に分散助剤を用いてもよい。
【0071】
画像を向上させる「色調剤」として知られる添加剤を含むと光学濃度が高くなることがある。また、色調剤は黒色銀画像を形成させるうえでも有利になることがある。色調剤は画像形成層を有する面に銀1 モルあたりの0.1 〜50% モルの量含まれることが好ましく、0.5 〜20% モル含まれることがさらに好ましい。また、色調剤は現像時のみ有効に機能を持つように誘導化されたいわゆるプレカーサーであってもよい。
【0072】
有機銀塩を利用した熱現像感光材料においては広範囲の色調剤が特開昭46−6077 号、同47−10282号、同49−5019 号、同49−5020 号、同49−91215号、同49−91215号、同50−2524 号、同50−32927号、同50−67132号、同50−67641号、同50−114217 号、同51−3223 号、同51−27923号、同52−14788号、同52−99813号、同53−1020 号、同53−76020号、同54−156524 号、同54−156525 号、同61−183642 号、特開平4−56848 号、特公昭49−10727号、同54−20333号、米国特許3,080,254 号、同3,446,648 号、同3,782,941 号、同4,123,282 号、同4,510,236 号、英国特許1380795 号、ベルギー特許841910号などに開示されている。色調剤の例は、フタルイミドおよびN−ヒドロキシフタルイミド;スクシンイミド、ピラゾリン−5− オン、ならびにキナゾリノン、3−フェニル−2− ピラゾリン−5− オン、1−フェニルウラゾール、キナゾリンおよび2,4−チアゾリジンジオンのような環状イミド;ナフタルイミド( 例えば、N−ヒドロキシ−1,8− ナフタルイミド) ;コバルト錯体( 例えば、コバルトヘキサミントリフルオロアセテート) ;3−メルカプト−1,2,4− トリアゾール、2,4−ジメルカプトピリミジン、3−メルカプト−4,5−−ジフェニル−1,2,4− トリアゾールおよび2,5−ジメルカプト−1,3,4− チアジアゾールに例示されるメルカプタン;N−( アミノメチル) アリールジカルボキシイミド、( 例えば、(N,N− ジメチルアミノメチル) フタルイミドおよびN,N−( ジメチルアミノメチル)−ナフタレン−2,3− ジカルボキシイミド) ;ならびにブロック化ピラゾール、イソチウロニウム誘導体およびある種の光退色剤( 例えば、N,N−ヘキサメチレンビス(1− カルバモイル−3,5− ジメチルピラゾール) 、1,8−(3,6− ジアザオクタン) ビス( イソチウロニウムトリフルオロアセテート) および2−トリブロモメチルスルホニル)−( ベンゾチアゾール));ならびに3−エチル−5[(3−エチル−2− ベンゾチアゾリニリデン)−1−メチルエチリデン]−2−チオ−2,4− オキサゾリジンジオン;フタラジノン、フタラジノン誘導体もしくは金属塩、または4−(1− ナフチル) フタラジノン、6−クロロフタラジノン、5,7−ジメトキシフタラジノンおよび2,3−ジヒドロ−1,4− フタラジンジオンなどの誘導体;フタラジノンとフタル酸誘導体( 例えば、フタル酸、4−メチルフタル酸、4−ニトロフタル酸およびテトラクロロ無水フタル酸など) との組合せ;フタラジン、フタラジン誘導体もしくは金属塩、または4−(1− ナフチル) フタラジン、6−クロロフタラジン、5,7−ジメトキシフタラジンおよび2,3−ジヒドロフタラジンなどの誘導体;フタラジンとフタル酸誘導体( 例えば、フタル酸、4−メチルフタル酸、4−ニトロフタル酸およびテトラクロロ無水フタル酸など) との組合せ;キナゾリンジオン、ベンズオキサジンまたはナフトオキサジン誘導体;色調調節剤としてだけでなくその場でハロゲン化銀生成のためのハライドイオンの源としても機能するロジウム錯体、例えばヘキサクロロロジウム(III) 酸アンモニウム、臭化ロジウム、硝酸ロジウムおよびヘキサクロロロジウム(III)酸カリウムなど;無機過酸化物および過硫酸塩、例えば、過酸化二硫化アンモニウムおよび過酸化水素;1,3−ベンズオキサジン−2,4− ジオン、8− メチル−1,3− ベンズオキサジン−2,4− ジオンおよび6−ニトロ−1,3− ベンズオキサジン−2, 4−ジオンなどのベンズオキサジン−2,4− ジオン;ピリミジンおよび不斉− トリアジン( 例えば、2,4−ジヒドロキシピリミジン、2−ヒドロキシ−4− アミノピリミジンなど) 、アザウラシル、およびテトラアザペンタレン誘導体( 例えば、3,6−ジメルカプト−1,4− ジフェニル−1H,4H−2,3a,5,6a− テトラアザペンタレン、および1,4−ジ(o− クロロフェニル)−3,6−ジメルカプト−1H,4H−2,3a,5,6a− テトラアザペンタレン) などがある。
【0073】
本発明の色調剤は、溶液、粉末、固体微粒子分散物などいかなる方法で添加してもよい。固体微粒子分散は公知の微細化手段( 例えば、ボールミル、振動ボールミル、サンドミル、コロイドミル、ジェットミル、ローラーミルなど) で行われる。また、固体微粒子分散する際に分散助剤を用いてもよい。
【0074】
本発明における感光材料は、帯電防止または導電性層、例えば、可溶性塩(例えば塩化物、硝酸塩など)、蒸着金属層、米国特許第2,861,056号および同第3,206,312号に記載のようなイオン性ポリマーまたは米国特許第3,428,451号に記載のような不溶性無機塩などを含む層などを有してもよい。
【0075】
本発明における熱現像感光材料を用いてカラー画像を得る方法としては特開平7−13295号10頁左欄43行目から11左欄40行目に記載の方法がある。また、カラー染料画像の安定剤としては英国特許第1,326,889号、米国特許第3,432,300号、同第3,698,909号、同第3,574,627号、同第3,573,050号、同第3,764,337号および同第4,042,394号に例示されている。
【0076】
本発明における熱現像感光材料を構成する層は、浸漬コーティング、エアナイフコーティング、フローコーティングまたは、米国特許第2,681,294号に記載の種類のホッパーを用いる押出コーティングを含む種々のコーティング操作により被覆することができる。所望により、米国特許第2,761,791号および英国特許第837,095号に記載の方法により2層またはそれ以上の層を同時に被覆することができる。
【0077】
本発明における熱現像写真材料の中に追加の層、例えば移動染料画像を受容するための染料受容層、反射印刷が望まれる場合の不透明化層、および光熱写真技術において既知のプライマー層などを含むことができる。本発明の感材はその感材一枚のみで画像形成できることが好ましく、受像層等の画像形成に必要な機能性層が別の感材とならないことが好ましい。
【0078】
本発明の熱現像感光材料はいかなる方法で現像されても良いが、通常イメージワイズに露光した感光材料を昇温して現像される。好ましい現像温度としては80〜250℃であり、さらに好ましくは100〜140℃である。現像時間としては1〜180秒が好ましく、10〜90秒がさらに好ましい。
【0079】
本発明の感光材料はいかなる方法で露光されても良いが、露光光源としてレーザー光が好ましい。本発明によるレーザー光としては、ガスレーザー、YAGレーザー、色素レーザー、半導体レーザーなどが好ましい。また、半導体レーザーと第2高調波発生素子などを用いることもできる。
【0080】
本発明の感光材料は露光時のヘイズが低く、干渉縞が発生しやすい傾向にある。この干渉縞発生防止技術としては、特開平5−113548などに開示されているレーザー光を感光材料に対して斜めに入光させる技術や、WO95/31754などに開示されているマルチモードレーザーを利用する方法が知られており、これらの技術を用いることが好ましい。
【0081】
本発明の熱現像感光材料には、種々の支持体を用いることができる。典型的な支持体は、ポリエステルフィルム、下塗りポリエステルフィルム、ポリエチレンテレフタレートフィルム、ポリエチレンナフタレートフィルム、硝酸セルロースフィルム、セルロースエステルフィルム、ポリビニルアセタールフィルム、ポリカーボネートフィルムならびにガラス、紙、金属なども含む。このうち2軸延伸したポリエチレンテレフタレートは強度、寸法安定性、耐薬品性などの点から好ましい。支持体は必要に応じて染色してもよい。
【0082】
【実施例】
以下に実施例を挙げて本発明をさらに詳細に説明するが本発明はこれらに限定されるものではない。
【0083】
実施例1
(ハロゲン化銀粒子A の調製)
水700ml にフタル化ゼラチン22g 及び臭化カリウム30mgを溶解して温度40℃にてpHを5.0 に合わせた後、硝酸銀18.6g を含む水溶液159ml と臭化カリウムと沃化カリウムを92:8 のモル比で含む水溶液をpAg7.7に保ちながらコントロールドダブルジェット法で10分間かけて添加した。ついで硝酸銀55.4gを含む水溶液476ml と六塩化イリジウム酸二カリウムを8 μモル/リットルと臭化カリウムを1モル/リットルで含む水溶液をpAg7.7に保ちながらコントロールドダブルジェット法で30分間かけて添加した。その後pHを下げて凝集沈降させ脱塩処理をし、フェノキシエタノール0.1 gを加え、 pH5.9、 pAg8.0 に調製した。沃化銀含有量コア8 モル%、平均2モル%、粒子サイズ0.07μm、投影面積直径の変動係数8 %、(100 )面比率86%の立方体粒子であった。
【0084】
得られたハロゲン化銀粒子に対し、温度を60℃に昇温して、銀1 モル当たりチオ硫酸ナトリウム85μモルと2、3、4、5、6−ペンタフルオロフェニルジフェニルフォスフィンセレニドを11μモル、2 μモルのテルル化合物1 、塩化金酸3.3 μモル、チオシアン酸230 μモルを添加し、120 分間熟成した。その後温度を50℃に変更して増感色素A をハロゲン化銀1モルに対して5 ×10ー4モル、増感色素B を2 ×10ー4モル攪拌しながら添加した。更に沃化カリウムをハロゲン化銀に対して3.5 モル%添加して30分攪拌し、30℃に急冷してハロゲン化銀粒子A の調製を終了した。
【0085】
【化2】
【0086】
【化3】
【0087】
(有機酸銀微結晶分散物の調製)
ベヘン酸40g、ステアリン酸7.3 g、水500ml を温度90℃で15分間攪拌し、1NーNaOH187mlを15分間かけて添加し、1Nの硝酸水溶液61mlを添加して50℃に降温した。次に1N硝酸銀水溶液124ml を2 分間かけて添加し、そのまま30分間攪拌した。その後、吸引濾過で固形分を濾別し、濾水の伝導度30μS /cmになるまで固形分を水洗した。こうして得られた固形分は、乾燥させないでウエットケーキとして取り扱い、乾燥固形分34.8g相当のウエットケーキに対し、ポリビニルアルコール12gおよび水150ml 添加し、良く混合してスラリーとした。平均直径0.5 mmのジルコニアビーズ840 g用意してスラリーと一緒にベッセルに入れ、分散機(1 /4 Gサンドグラインダーミル:アイメックス(株)製)にて5 時間分散し、電子顕微鏡観察により平均短径0.04μm,平均長径0.8 μm,投影面積変動係数30%の針状粒子である有機酸銀の微結晶分散物の調製を終了した。
【0088】
(還元剤固体微粒子分散物の調製)
下記還元剤10g に対してヒドロキシプロピルセルロース4gと水86g 添加して良く攪拌してスラリーとして10時間放置した。その後、平均直径0.5mm のジルコニア製ビーズを168g用意し、スラリーと一緒にベッセルに入れ、有機酸銀微結晶分散物の調製に用いたものと同じ分散機で10時間分散して固体微粒子分散液を得た。平均粒子径は70wt%が1.0 μm以下であった。
【0089】
【化4】
【0090】
(色調剤固体微粒子分散物の調製)
下記色調剤1、2の2.9g 、2.1g に対してそれぞれヒドロキシプロピルセルロース2g と水93g 添加して良く攪拌して10時間放置した。その後、平均直径0.5mm のジルコニア製ビーズを168g 用意し、スラリーと一緒にベッセルに入れ、還元剤微結晶分散物の調製に用いたものと同じ分散機で10時間分散して色調剤1および2の固体微粒子分散液を得た。平均粒子径は70wt%が1.0 μm以下であった。
【0091】
【化5】
【0092】
(感光層塗布液の調製)
先に調製した有機銀微結晶分散物(銀1モル相当)に対し、ハロゲン化銀粒子Aをハロゲン化銀10モル%/有機酸銀相当と、以下のポリマーラテックスおよび素材を添加して感光層塗布液とした。
【0093】
(表面保護層塗布液の調製)
イナードゼラチン10g に対し、界面活性剤Aを0.26g 、界面活性剤Bを0.09g 、シリカ微粒子(平均粒子サイズ2.5μm )0.9g 、架橋剤(種類と添加量は表1の通り)、水164g を添加して表面保護層塗布液とした。
【0094】
【化6】
【0095】
(発色剤分散物の調製)
酢酸エチル35g に対し、下記化合物1、2をそれぞれ2.5g 、7.5g 添加して攪拌して溶解した。その液にあらかじめ溶解したポリビニルアルコール10重量%溶液を50g 添加し、5分間ホモジナイザーで攪拌した。その後、酢酸エチルを脱溶媒で揮発させ、最後に水で希釈し、発色剤分散物を調製した。
【0096】
【化7】
【0097】
(バック面塗布液の調製)
ポリビニルアルコール30gに対し、先に調製した発色剤分散物50g、下記化合物20g、水250gを添加してバック面塗布液とした。
【0098】
【化8】
【0099】
(バック面保護層塗布液の調製)
イナートゼラチン10g に対し、界面活性剤Aを0.26g 、界面活性剤Bを0.09g 、シリカ微粒子(平均粒径サイズ12μm )0.7g 架橋剤(種類と添加量は表1の通り)、水164g を添加して表面保護層塗布液とした。
【0100】
【表1】
【0101】
(塗布サンプルの作成)
上記のように調整した感光層塗布液を、青色染料で色味付けした厚さ175 μmの2軸延伸ポリエチレンテレフタレート支持体上に、銀の塗布量が1.9g/m2となるように、そして感光層上に表面保護層塗布液をバインダーの塗布量が1.8g/m2となるように塗布した。なお塗布は3層を1層づつ塗布して乾燥する方法(逐次塗布)と、3層を同時に塗布して乾燥する方法(同時塗布)のいずれかの方法で行った。試料はいずれも塗布後10℃で1分間保持した後50℃で20分間乾燥した。乾燥後、感光層と反対の面上にバック面塗布液を660nmの光学濃度0.7となるように、その上にバック面保護層塗布液をバインダーの塗布量が1.8g/m2となるように2層を同時に塗布し10℃で1分間保持した後50℃で20分乾燥して試料を作成した。
【0102】
この試料を25℃60%RHの雰囲気下で10日間保存した後以下の評価を実施した。結果を表1に示す。
【0103】
(含水率の評価)
感光層に用いたバインダーの溶液(または分散液)をガラス板上に塗布して50℃で1時間乾燥し、厚さ約100μm のポリマーモデル膜を作成した。その後、ポリマーモデル膜をガラス板から剥離し、25℃60%RHの条件下で3日放置し重量(W1 )を測定した。ついでポリマーモデル膜を真空中に3日放置し、素早く重量の判っている秤量瓶に入れて重量(W0 =W3 −W2 )を測定した。ただし、W3 はポリマーモデル膜と秤量瓶の重量、W2 は秤量瓶の重量である。W0 、W1 を用い、以下の色で含水率を求めた。
平衡含水率={(W1 −W0 )/W0 }×100(%)
【0104】
(写真性能の評価)
647nmのKrレーザー感光計(最大出力500mW )で法線にたいして30度の斜度で写真材料を露光した後、塗布試料を120℃で20秒間現像処理し、得られた画像の評価を濃度計により行った。測定の結果は、Dmin. 、Dmax. 、感度(Dmin. より1.0高い濃度を与える露光量の比の逆数)で評価した。結果を表1に示した。感度については塗布試料101の感度を100とした。
【0105】
(画像色調の評価)
写真性能の評価に用いた試料の最高濃度部の銀画像の色調を目視で評価した。
1:黒色
2:わずかに茶色味を帯びた黒色
3:茶色味を帯びた黒色
4:茶色
このうち実用上許容されるのは1、2に分類されるものである。
【0106】
(面状の評価)
試料の面状を目視評価して、以下のランクに分類した。
1:全面にわたり面状は良好
2:面状良好だが、塗布部両端にわずかな乱れ
3:全面にわたり若干の乱れ
4:全面にわたり著しい乱れ
これらのうち実用上許容されるのは、1、2に分類されるものである。
【0107】
(耐水性の評価)
写真性能評価に用いた現像処理後の試料の表面に蒸留水を0.2ml滴下して1分後にその部分をガーゼで拭いた。その後この部分の様子を以下のように分類した。
1:水滴の後がほとんど判らない
2:水滴の後がわずかに判る
3:水滴の後がへこんでいてはっきり判る
4:水滴の後の部分の表面保護層がなくなっている
このうち実用上許容されるのは、1、2に分類されるものである。
なお評価は感光層面とバック面の両方について行った。
【0108】
実施例2
実施例1で調製したハロゲン化粒子の調製において増感色素A、Bの代わりに増感色素C、Dを用いることと、写真性能の評価において647nmの代わりに820nmのダイオードを備えたレーザー感光計を用いる以外は実施例1と同様にして実施例2を行ったところ評価したところ、実施例1と同様の結果が得られた。
【0109】
【化9】
【0110】
以上の結果から本発明の試料は、耐水性に優れ面状、写真性、画像色調が良好であり、本発明の効果は明らかである。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a photothermographic material, and more particularly to a photothermographic material having excellent water resistance on the surface of a photosensitive material after heat development.
[0002]
[Prior art]
A technique having a photosensitive layer on a support and converting a latent image formed by exposure to a visible image by heat development is well known.
[0003]
For example, U.S. Pat. Nos. 3,152,904, 3,457,075 and D.C. Morgan and B.M. “Thermal Processed Silver Systems” by Shelly (Imaging Processing and Materials), Necklet 8th Edition, S., W. Walworth. A. Shepp (2nd page, 1969)).
[0004]
These methods meet the social demands for simplification of processing and environmental protection, which have been increasing in recent years.
[0005]
Conventionally, these photothermographic materials have been coated with an organic solvent coating solution and dried to form a photosensitive layer. For example, US Pat. No. 5,415,993 discloses a polyvinyl butyral binder system using toluene and methyl ethyl ketone as solvents. However, it is not preferable to use an organic solvent from the viewpoints of environmental protection and safety. Thus, a technique for forming a photosensitive layer using an aqueous solvent has been devised. For example, Japanese Patent Application Laid-Open No. 53-116114 discloses gelatin coating, Japanese Patent Application Laid-Open No. 50-151138 discloses polyvinyl alcohol, and Japanese Patent Application Laid-Open No. 58-28737 discloses a technique for aqueous coating of a photosensitive layer binding polyvinyl acetal. Is described. Certainly, these systems can produce a light-sensitive material without using an organic solvent which is not preferable for the environment and safety. However, since the layer constituting the heat-developable photosensitive material is coated in an aqueous system, the water resistance of the heat-developable photosensitive material is low. It had the disadvantage of being insufficient. For example, such a photothermographic material has the disadvantage that the surface of the photosensitive material becomes extremely dirty if water is accidentally applied during use. Accordingly, a photothermographic material that does not have such drawbacks has been desired.
[0006]
[Problems to be solved by the present invention]
SUMMARY OF THE INVENTION The problem to be solved by the present invention is to provide a photothermographic material having excellent surface and photographic properties and excellent water resistance.
[0007]
Another problem to be solved by the present invention is to provide a photothermographic material that can be produced by water-based coating that is preferable from the viewpoint of environmental protection and safety.
[0008]
[Means for Solving the Problems]
The above-mentioned problems are the following (1) to (6This is achieved by the present invention.
(1) It has a photosensitive layer containing at least one photosensitive silver halide on at least one surface of the support, a non-photosensitive surface protective layer, and an organic silver salt and a silver saltHindered phenol as reducing agentA photothermographic material containing a reducing agent, wherein the photosensitive layer satisfies the following conditions, and the non-photosensitive surface protective layer is crosslinked with a crosslinking agent.
a. More than 50 wt% of the binder is polymer latex.
b. A coating solution in which the binder is dispersed with a solvent containing 30 wt% or more of water is applied and then dried.
(2)The photothermographic material according to the above (1), wherein the hindered phenol reducing agent is bisphenol.
(3The above-mentioned (1), wherein the polymer latex polymer as the binder of the photosensitive layer is a polymer having an equilibrium water content of 2 wt% or less at 25 ° C. and 60% RH.Or (2)Photothermographic material.
(4The above (1), wherein the binder of the non-photosensitive surface protective layer contains 30 wt% or more of a hydrophilic polymer.Or any one of (3)Photothermographic material.
(5The above (wherein the hydrophilic polymer is gelatin)4) Photothermographic material.
(6(1) The photosensitive layer and the non-photosensitive surface protective layer are simultaneously dried after applying the coating solution.Or any one of (5)Photothermographic material.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
First, the photosensitive layer of the photothermographic material of the present invention will be described. The photosensitive layer of the photothermographic material of the present invention refers to a layer containing photosensitive silver halide among the layers constituting the photothermographic material of the present invention. In the photothermographic material of the present invention, there may be two or more photosensitive layers, and at least one of them is a photosensitive layer containing at least 50 wt% of the polymer latex described below. (Hereinafter, this photosensitive layer is referred to as “the photosensitive layer of the present invention”, and the polymer latex used as the binder is referred to as “the polymer latex of the present invention.”) However, the “polymer latex” as used herein refers to a fine water-insoluble hydrophobic polymer. The particles are dispersed in a water-soluble dispersion medium. As the dispersion state, the polymer is emulsified in a dispersion medium, the emulsion is polymerized, the micelle is dispersed, or the polymer molecule has a partially hydrophilic structure and the molecular chain itself is molecularly dispersed. Anything may be used.
[0010]
As for the polymer latex of the present invention, “synthetic resin emulsion (Hiraku Okuda, Hiroshi Inagaki, published by Kobunshi Kabushiki Kaisha (1978))”, “application of synthetic latex (Takaaki Sugimura, Ikuo Kataoka, Junichi Suzuki, Keiji Kasahara) , Published by Polymer Press Association (1993)), “Synthetic Latex Chemistry (written by Soichi Muroi, published by Polymer Press Association (1970))”, and the like. The average particle size of the dispersed particles is preferably 1 to 50000 nm, more preferably about 5 to 1000 nm. The particle size distribution of the dispersed particles is not particularly limited, and may have a wide particle size distribution or a monodispersed particle size distribution.
[0011]
The polymer latex of the present invention may be a so-called core / shell type latex other than a normal polymer latex having a uniform structure. In this case, it may be preferable to change the glass transition temperature between the core and the shell.
[0012]
The minimum film-forming temperature (MFT) of the polymer latex of the present invention is preferably -30 ° C to 90 ° C, more preferably about 0 ° C to 70 ° C. A film-forming auxiliary may be added to control the minimum film-forming temperature. A film-forming aid, also called a plasticizer, is an organic compound (usually an organic solvent) that lowers the minimum film-forming temperature of polymer latex. "It is described in.
[0013]
Examples of the polymer species used in the polymer latex of the present invention include acrylic resins, vinyl acetate resins, polyester resins, polyurethane resins, rubber resins, vinyl chloride resins, vinylidene chloride resins, polyolefin resins, and copolymers thereof.
[0014]
The polymer may be a linear polymer, a branched polymer, or a crosslinked polymer. The polymer may be a so-called homopolymer in which a single monomer is polymerized or a copolymer in which two or more monomers are polymerized. In the case of a copolymer, it may be a random copolymer or a block copolymer. The molecular weight of the polymer is 5,000 to 1,000,000, preferably 10,000 to 100,000 in terms of number average molecular weight. When the molecular weight is too small, the mechanical strength of the photosensitive layer is insufficient, and when the molecular weight is too large, the film forming property is poor, which is not preferable.
[0015]
The polymer latex polymer used in the present invention preferably has an equilibrium water content at 25 ° C. and 60% RH of 2 wt% or less, more preferably 1 wt% or less. Although there is no restriction | limiting in particular in the minimum of an equilibrium moisture content, Preferably it is 0.01 wt%, More preferably, it is 0.03 wt%. For the definition and measurement method of the equilibrium moisture content, for example, “Polymer Engineering Course 14, Polymer Material Testing Method (Edited by Polymer Society, Jinshokan)” can be referred to.
[0016]
Specific examples of the polymer latex used as the binder of the photosensitive layer of the photothermographic material of the present invention include the following. Latex of methyl methacrylate / ethyl acrylate / methacrylic acid copolymer, latex of methyl methacrylate / 2 ethylhexyl acrylate / styrene / acrylic acid copolymer, latex of styrene / butadiene / acrylic acid copolymer, latex of styrene / butadiene / divinylbenzene / methacrylic acid copolymer, Methyl methacrylate / vinyl chloride / acrylic acid copolymer latex, vinylidene chloride / ethyl acrylate / acrylonitrile / methacrylic acid copolymer latex, and the like.
[0017]
Such polymers are also commercially available, and the following polymers can be used. For example, as an example of an acrylic resin, Sebian A-4635, 46583, 4601 (manufactured by Daicel Chemical Industries, Ltd.), Nipol Lx811, 814, 821, 820, 857 (manufactured by Nippon Zeon Co., Ltd.), etc. FINETEX ES650, 611, 675, 850 (manufactured by Dainippon Ink Chemical Co., Ltd.), WD-size, WMS (manufactured by Eastman Chemical Co., Ltd.) and the like as polyurethane resins, HYDRAN AP10, 20, 30, 40 (more than large) As a rubber-based resin such as Nippon Ink Chemical Co., Ltd., LACSTAR 7310K, 3307K, 4700H, 7123C (above Dainippon Ink and Chemicals Co., Ltd.) <Nipol Lx416, 410, 438C, 2507, (above Nippon Zeon Co., Ltd.) )), Etc. G351, G576 (manufactured by Nippon Zeon Co., Ltd.) as fats, L502, L513 (manufactured by Asahi Kasei Kogyo Co., Ltd.), etc. as vinylidene chloride resins, Chemipearl S120, SA100 (above Mitsui Petrochemical Co., Ltd.) as olefin resins ) Made).
[0018]
These polymers may be used alone or in combination of two or more as required.
[0019]
In the photosensitive layer of the present invention, 50% by weight or more of the total binder is the polymer latex, but 70% by weight or more is preferably the polymer latex.
[0020]
If necessary, a hydrophilic polymer such as gelatin, polyvinyl alcohol, methyl cellulose, hydroxypropyl cellulose, carboxymethyl cellulose, or hydroxypropyl methylcellulose may be added to the photosensitive layer of the present invention within a range of less than 50 wt% of the total binder. The amount of these hydrophilic polymers added is preferably 30 wt% or less of the total binder in the photosensitive layer.
[0021]
The photosensitive layer of the present invention is formed by applying an aqueous coating solution and then drying it. However, “aqueous” as used herein means that 30 wt% or more, preferably 50 wt% or more of the solvent (dispersion medium) of the coating solution is water. As components other than water in the coating solution, water-miscible organic solvents such as methyl alcohol, ethyl alcohol, isopropyl alcohol, methyl cellosolve, ethyl cellosolve, dimethylformamide, and ethyl acetate can be used.
[0022]
Specific examples of the solvent composition include the following. Water / methanol = 90/10, water / methanol = 70/30, water / ethanol = 90/10, water / isopropanol = 90/10, water / dimethylformamide = 95/5, water / methanol / dimethylformamide = 80 / 15/5, water / methanol / dimethylformamide = 90/5/5. (However, figures represent wt%.)
The photosensitive layer of the present invention has a total binder amount of 0.2 to 30 g / m.2, More preferably 1-15m2The range of is preferable.
[0023]
If necessary, a reducing agent, an organic silver salt, a color toning agent, an antifogging agent, and the like may be added to the photosensitive layer of the present invention. Further, a dye for adjusting the color tone, a crosslinking agent for crosslinking, a surfactant for improving coating properties, and the like may be added to the photosensitive layer of the present invention.
[0024]
The photothermographic material of the present invention may be provided with a photosensitive layer other than the “photosensitive layer of the present invention”, that is, a photosensitive layer that does not satisfy the above conditions. In this case, there are no restrictions on the binder, the solvent of the coating solution, and the like.
[0025]
Next, a non-photosensitive protective layer (hereinafter referred to as “surface protective layer”) provided on the outermost layer of the surface having the photosensitive layer of the photothermographic material of the present invention will be described. Although there is no restriction | limiting in particular in the binder of a surface protective layer, It is preferable to use a hydrophilic polymer.
[0026]
As the hydrophilic polymer, polymers such as gelatin, polyvinyl alcohol, casein, agar, gum arabic, hydroxyethyl cellulose, cellulose acetate, cellulose acetate butyrate, polyvinyl chloride, polymethacrylic acid, polyvinylidene chloride, and polyvinyl acetate can be used. it can. Of these, gelatin is most preferred. Any gelatin such as lime-processed gelatin or acid-processed gelatin may be used. Further, a gelatin derivative may be used. As a binder for the surface protective layer, a latex of a polymer such as ethyl acrylate may be added in addition to the hydrophilic polymer.
[0027]
The thickness of the surface protective layer is preferably 0.1 to 10 μm, more preferably 0.5 to 5 μm.
[0028]
The surface protective layer of the present invention is preferably formed by applying the above aqueous coating solution and then drying it.
[0029]
The surface protective layer of the present invention is crosslinked with a crosslinking agent. There is no restriction | limiting in particular in the crosslinking agent used for bridge | crosslinking. Known cross-linking agents such as epoxy compounds, isocyanate compounds, melamine compounds, and phenol compounds can be used. In the case of an isocyanate compound, a blocked isocyanate may be used.
[0030]
When the binder of the surface protective layer is gelatin, a crosslinking agent such as an active halogen compound or a vinyl sulfone compound is preferable.
[0031]
When the binder for the surface protective layer is polyvinyl alcohol, boric acid is also a preferred crosslinking agent.
[0032]
Preferred crosslinking agents are described in, for example, “Crosslinking Agent Handbook” (published by Shinzo Yamashita, published by Taiseisha (1981)).
[0033]
The amount of the crosslinking agent added is preferably 0.5 to 30 wt%, more preferably 1 to 10 wt% of the binder of the non-photosensitive surface protective layer.
[0034]
Specific examples of the crosslinking agent that can be used for crosslinking the surface protective layer of the present invention include the following.
[0035]
[Chemical 1]
[0036]
If necessary, an organic silver salt, a reducing agent for the silver salt, a toning agent, an antifoggant, a matting agent, a dye, a slip agent, a surfactant, and the like may be added to the surface protective layer.
[0037]
As the matting agent used for the surface protective layer, fine particles such as polystyrene, polymethyl methacrylate and silica are preferable. The shape of the particles is not particularly limited, but spherical fine particles are preferable. The particle size of the matting agent is preferably 0.2 to 20 μm, more preferably about 0.5 to 10 μm. The addition amount of the matting agent cannot be generally specified depending on the layer constitution, thickness and purpose of use of the photothermographic material, but is 10 to 200 mg / m.2, More preferably 20 to 100 mg / m2The degree is preferred.
[0038]
As the slip agent used for the surface protective layer, a compound known in the art such as silicon compound and paraffin may be used.
[0039]
In the photothermographic material of the invention, a back layer may be provided on the surface of the support opposite to the surface on which the photosensitive layer is coated.
[0040]
The binder for the back layer of the present invention is not particularly limited, and the polymers described for the binder for the surface protective layer can be used. Furthermore, the polymer latex described in the photosensitive layer as a binder, particularly a polymer latex having an equilibrium water content of 2 wt% or less at 25 ° C. and 60% RH is particularly preferable.
[0041]
The back layer of the present invention is preferably formed by applying and drying the aqueous coating solution described above.
[0042]
In the present invention, the back layer preferably has a maximum absorption in the desired wavelength range of 0.3 or more and 2 or less, more preferably 0.5 or more and 2 or less, and in the visible region after processing. The absorption is preferably 0.001 or more and less than 0.5, more preferably a layer having an optical density of 0.001 or more and less than 0.3.
[0043]
You may add mat agents, such as a silica and a polymethylmethacrylate, to the back layer of this invention as needed.
[0044]
A surfactant, a crosslinking agent, a slipping agent and the like may be further added to the back layer of the present invention as necessary.
[0045]
Also, a backside resistive heating layer as shown in US Pat. Nos. 4,460,681 and 4,374,921 can be provided.
[0046]
The thickness of the back layer of the present invention is preferably 0.1 to 20 μm, more preferably 0.5 to 10 μm.
[0047]
In the photothermographic material of the invention, a protective layer (back surface protective layer) may be provided on the back layer. The binder for the back surface protective layer is not particularly limited, and the polymers described for the back layer can be used, and among these, hydrophilic polymers are particularly preferable. The back protective layer of the present invention is also preferably formed by applying and drying the aqueous coating solution described above.
[0048]
The back protective layer of the present invention is preferably crosslinked in the same manner as the surface protective layer. As the crosslinking agent, those described above can be used. The above-mentioned matting agent, dye, sliding agent, surfactant and the like may be added to the back surface protective layer of the invention as necessary. The thickness of the back surface protective layer of the present invention is preferably 0.1 to 10 μm, more preferably 0.5 to 5 μm.
[0049]
In the present invention, the back surface matte degree is preferably 250 seconds or less and 10 seconds or more, and more preferably 180 seconds or less and 50 seconds or more.
[0050]
Methods for forming photosensitive silver halide in the present invention are well known in the art, for example, the methods described in Research Disclosure No. 17029 of June 1978 and US Pat. No. 3,700,458. Can be used. Specific methods that can be used in the present invention include a method in which a part of silver of an organic silver salt is converted into photosensitive silver halide by adding a halogen-containing compound to the prepared organic silver salt, gelatin Alternatively, a method of preparing photosensitive silver halide grains by adding a silver supply compound and a halogen supply compound to another polymer solution and mixing it with an organic silver salt can be used. In the present invention, the latter method can be preferably used. The grain size of the photosensitive silver halide is preferably small for the purpose of keeping the cloudiness after image formation low, specifically 0.20 μm or less, more preferably 0.01 μm or more and 0.15 μm or less, and still more preferably. It is preferably 0.02 μm or more and 0.12 μm or less. The grain size here means the length of the edge of the silver halide grain when the silver halide grain is a so-called normal crystal of a cube or octahedron. Further, when the silver halide grain is a tabular grain, it means a diameter when converted into a circular image having the same area as the projected area of the main surface. In the case of other non-normal crystals, for example, in the case of spherical grains, rod-shaped grains, etc., it means the diameter when considering a sphere equivalent to the volume of silver halide grains.
[0051]
Examples of the shape of the silver halide grains include cubes, octahedrons, tabular grains, spherical grains, rod-shaped grains, and potato grains. In the present invention, cubic grains and tabular grains are particularly preferred. When tabular silver halide grains are used, the average aspect ratio is preferably 100: 1 to 2: 1, more preferably 50: 1 to 3: 1. Further, grains having rounded corners of silver halide grains can be preferably used. The surface index (Miller index) of the outer surface of the photosensitive halosaponified grain is not particularly limited, but the spectral sensitizing efficiency when adsorbed by the spectral sensitizing dye is high, and the ratio of the {100} plane is high. preferable. The ratio is preferably 50% or more, more preferably 65% or more, and still more preferably 80% or more. The ratio of the Miller index {100} plane is determined by the T.K. using the adsorption dependency between the {111} plane and the {100} plane in the adsorption of the sensitizing dye. Tani; Imaging Sci. 29, 165 (1985). The halogen composition of the photosensitive silver halide is not particularly limited and may be any of silver chloride, silver chlorobromide, silver bromide, silver iodobromide, silver iodochlorobromide, and silver iodide. In the present invention, silver bromide or silver iodobromide can be preferably used. Particularly preferred is silver iodobromide, and the silver iodide content is preferably from 0.1 mol% to 40 mol%, more preferably from 0.1 mol% to 20 mol%. The distribution of the halogen composition in the grain may be uniform, the halogen composition may be changed stepwise, or may be continuously changed. High silver iodobromide grains can be used. In addition, silver halide grains preferably having a core / shell structure can be used. As the structure, core / shell particles having a preferably 2- to 5-fold structure, more preferably a 2- to 4-fold structure can be used.
[0052]
The photosensitive silver halide grain of the present invention preferably contains at least one metal complex selected from rhodium, rhenium, ruthenium, osnium, iridium, cobalt, mercury or iron. One kind of these metal complexes may be used, or two or more kinds of complexes of the same metal and different metals may be used in combination. The preferred content is in the range of 1 nmol to 10 mmol, and more preferably in the range of 10 nmol to 100 μmol, per mol of silver. As a specific metal complex structure, a metal complex having a structure described in JP-A-7-225449 can be used. For cobalt and iron compounds, hexacyano metal complexes can be preferably used. Specific examples include, but are not limited to, ferricyanate ions, ferrocyanate ions, hexacyanocobaltate ions, and the like. The phase containing the metal complex in the silver halide may be uniform, may be contained in the core part at a high concentration, or may be contained in the shell part at a high concentration, and is not particularly limited.
[0053]
The photosensitive silver halide grains can be desalted by washing with water by a method known in the art such as a noodle method or a flocculation method, but in the present invention, it may or may not be desalted.
[0054]
The photosensitive silver halide grains in the present invention are preferably chemically sensitized. As a preferable chemical sensitization method, a sulfur sensitization method, a selenium sensitization method and a tellurium sensitization method can be used as is well known in the art. Further, noble metal sensitization methods such as gold compounds, platinum, palladium, iridium compounds and reduction sensitization methods can be used. As the compound preferably used in the sulfur sensitization method, selenium sensitization method and tellurium sensitization method, known compounds can be used, but compounds described in JP-A-7-128768 can be used. Examples of tellurium sensitizers include diacyl tellurides, bis (oxycarbonyl) tellurides, bis (carbamoyl) tellurides, diacyl tellurides, bis (oxycarbonyl) ditellurides, bis (carbamoyl) ditellurides, P = Te Compounds having a bond, tellurocarboxylates, Te-organyl tellurocarboxylates, di (poly) tellurides, tellurides, tellurols, telluroacetals, tellurosulfonates, compounds having a P-Te bond, Te heterocycles, tellurocarbonyl compounds, inorganic tellurium compounds, colloidal tellurium and the like can be used. Examples of compounds preferably used for the noble metal sensitization include chloroauric acid, potassium chloroaurate, potassium aurithiocyanate, gold sulfide, gold selenide, or US Pat. No. 2,448,060 and British Patent 618,061. The compound which has been used can be preferably used. As specific compounds of the reduction sensitization method, for example, stannous chloride, aminoiminomethanesulfinic acid, hydrazine derivatives, borane compounds, silane compounds, polyamine compounds, etc. can be used in addition to ascorbic acid and thiourea dioxide. . Further, reduction sensitization can be carried out by ripening the emulsion while maintaining the pH at 7 or higher or pAg at 8.3 or lower. Further, reduction sensitization can be performed by introducing a single addition portion of silver ions during grain formation.
[0055]
The amount of the photosensitive silver halide used in the present invention is preferably 0.01 moles to 0.5 moles or less, more preferably 0.02 moles to 0.3 moles per mole of the organic silver salt. It is preferably 0.03 mol or more and 0.25 mol or less. Regarding the mixing method and mixing conditions of photosensitive silver halide and organic silver salt prepared separately, the silver halide particles and organic silver salt prepared respectively are mixed with a high-speed stirrer, ball mill, sand mill, colloid mill, vibration mill, homogenizer, etc. Or a method of preparing an organic silver salt by mixing photosensitive silver halide that has been prepared at any timing during the preparation of the organic silver salt. There is no particular limitation as long as it appears.
[0056]
As the silver halide preparation method of the present invention, a so-called hydration method in which a part of silver of the organic silver salt is halogenated with an organic or inorganic halide is also preferably used. The organic halide used here may be any compound as long as it is a compound that reacts with an organic silver salt to produce silver halide, but N-halogenoimide (N-bromosuccinimide etc.), halogenated quaternary nitrogen compound (odor) And tetrabutylammonium bromide), and an association of a halogenated quaternary nitrogen salt with a halogen molecule (pyridinium perbromide). The inorganic halogen compound may be any compound as long as it is a compound that reacts with an organic silver salt to produce silver halide, but alkali metal halide or ammonium (sodium chloride, lithium bromide, potassium iodide, ammonium bromide, etc.) ), Alkaline earth metal halides (calcium bromide, magnesium chloride, etc.), transition metal halides (ferric chloride, cupric bromide, etc.), metal complexes having a halogen ligand (sodium iridate bromide) , Ammonium rhodate, etc.) and halogen molecules (bromine, chlorine, iodine). Moreover, you may use desired organic inorganic halide together.
[0057]
In the present invention, the amount of halide added during the halide is preferably 1 to 500 mmol, more preferably 10 to 250 mmol as a halogen atom per mol of the organic silver salt.
[0058]
The organic silver salt that can be used in the present invention is relatively stable to light, but is 80 ° C. or higher in the presence of an exposed photocatalyst (such as a latent image of photosensitive silver halide) and a reducing agent. It is a silver salt that forms a silver image when heated above. The organic silver salt may be any organic material containing a source capable of reducing silver ions. Silver salts of organic acids, particularly silver salts of long-chain fatty carboxylic acids (having 10 to 30, preferably 15 to 28 carbon atoms) are preferred. Also preferred are organic or inorganic silver salt complexes in which the ligand has a complex stability constant in the range of 4.0 to 10.0. The silver supply material can preferably constitute about 5 to 70% by weight of the imaging layer. Preferred organic silver salts include silver salts of organic compounds having a carboxyl group. Examples of these include, but are not limited to, silver salts of aliphatic carboxylic acids and silver salts of aromatic carboxylic acids. Preferred examples of the aliphatic carboxylic acid silver salt include silver behenate, silver stearate, silver oleate, silver laurate, silver caproate, silver myristate, silver palmitate, silver maleate, silver fumarate, and tartaric acid. Including silver, silver linoleate, silver butyrate and silver camphorate, mixtures thereof, and the like.
[0059]
Silver salts of compounds containing a mercapto group or a thione group and derivatives thereof can also be used. Preferred examples of these compounds include silver salt of 3-mercapto-4-phenyl-1,2,4-triazole, silver salt of 2-mercaptobenzimidazole, silver salt of 2-mercapto-5-aminothiadiazole, 2 Silver salt of-(ethylglycolamide) benzothiazole, silver salt of thioglycolic acid such as silver salt of S-alkylthioglycolic acid (wherein the alkyl group has 12 to 22 carbon atoms), silver salt of dithioacetic acid, etc. Silver salt of dithiocarboxylic acid, silver salt of thioamide, silver salt of 5-carboxyl-1-methyl-2-phenyl-4-thiopyridine, silver salt of mercaptotriazine, silver salt of 2-mercaptobenzoxazole, US Patent No. Silver salts described in US Pat. No. 4,123,274, for example, 3-amino-5-benzylthio-1,2,4-thiazole Silver salt of 1,2,4-mercaptothiazole derivative such as silver salt of 3- (3-carboxyethyl) -4-methyl-4-thiazoline-2-thione described in US Pat. No. 3,301,678 Silver salts of thione compounds such as Furthermore, a compound containing an imino group can also be used. Preferred examples of these compounds include silver salts of benzotriazole and derivatives thereof, for example, silver salts of benzotriazole such as silver methylbenzotriazole, silver salts of halogen-substituted benzotriazole such as silver 5-chlorobenzotriazole, US Patent No. 4,220,709, 1,2,4-triazole or 1-H-tetrazole silver salt, imidazole and silver salt of imidazole derivative. For example, various silver acetylide compounds as described in U.S. Pat. Nos. 4,761,361 and 4,775,613 can also be used.
[0060]
Although there is no restriction | limiting in particular as a shape of the organic silver salt which can be used for this invention, The acicular crystal | crystallization which has a short axis and a long axis is preferable. In the present invention, the minor axis is preferably from 0.01 μm to 0.20 μm, the major axis is from 0.10 μm to 5.0 μm, the minor axis is from 0.01 μm to 0.15 μm, and the major axis is from 0.10 μm to 4. 0 μm or less is more preferable. The particle size distribution of the organic silver salt is preferably monodispersed. Monodispersion is preferably 100% or less, more preferably 80% or less, and even more preferably 50% of the value obtained by dividing the standard deviation of the lengths of the short and long axes by the short and long axes. It is as follows. The method for measuring the shape of the organic silver salt can be determined from a transmission electron microscope image of the organic silver salt dispersion. As another method for measuring monodispersity, there is a method for obtaining the standard deviation of the volume-weighted average diameter of the organic silver salt, and the 100 fraction (variation coefficient) of the value divided by the volume-weighted average diameter is preferably 100% or less. More preferably, it is 80% or less, More preferably, it is 50% or less. As a measuring method, for example, it is obtained from the particle size (volume load average diameter) obtained by irradiating the organic silver salt dispersed in the liquid with laser light and calculating the autocorrelation function for the time change of the fluctuation of the scattered light. Can do.
[0061]
The organic silver salt that can be used in the present invention can be preferably desalted. There is no particular limitation on the method for performing desalting, and a known method can be used, but a known filtration method such as circular filtration, suction filtration, ultrafiltration, and flock-forming water washing by agglomeration method can be preferably used. .
[0062]
For the purpose of obtaining fine particles having a small particle size and no aggregation, the organic silver salt that can be used in the present invention is a method of forming a solid fine particle dispersion using a dispersant. The method of dispersing the organic silver salt in the form of fine solid particles is performed by using a known refinement means (for example, ball mill, vibration ball mill, planetary ball mill, sand mill, colloid mill, jet mill, roller mill) in the presence of a dispersion aid. Can be dispersed.
[0063]
When organic silver salt is made into solid fine particles using a dispersant, for example, polyacrylic acid, acrylic acid copolymer, maleic acid copolymer, maleic acid monoester copolymer, acryloylmethylpropane sulfonic acid Synthetic anionic polymers such as copolymers, semi-synthetic anionic polymers such as carboxymethyl starch and carboxymethylcellulose, anionic polymers such as alginic acid and pectic acid, anions described in JP-A-52-92716, WO88 / 04794, etc. Surfactants, compounds described in Japanese Patent Application No. 7-350753, or known anionic, nonionic, cationic surfactants, and other polyvinyl alcohol, polyvinyl pyrrolidone, carboxymethyl cellulose, hydroxypropyl cellulose, hydroxypropyl Known polymers Le cellulose, or a polymer compound existing in nature such as gelatin can be suitably selected and used.
[0064]
Dispersing aid is generally mixed with organic silver salt powder or wet cake organic silver salt before dispersion, and sent to the disperser as a slurry. It is good also as an organic silver salt powder or a wet cake by heat-treating and the process by a solvent. The pH may be controlled with an appropriate pH adjuster before, during or after dispersion.
[0065]
In addition to mechanical dispersion, it may be coarsely dispersed in a solvent by controlling the pH, and then finely divided by changing the pH in the presence of a dispersion aid. At this time, an organic solvent may be used as a solvent used for the coarse dispersion, and the organic solvent is usually removed after the formation of fine particles.
[0066]
The prepared dispersion is stored with stirring for the purpose of suppressing sedimentation of fine particles during storage, or stored in a highly viscous state (for example, in a gelatinized state using gelatin) with a hydrophilic colloid. You can also In addition, a preservative can be added for the purpose of preventing the propagation of various bacteria during storage.
[0067]
The organic silver salt of the present invention can be used in a desired amount, but is 0.1 to 5 g / m.2Is more preferable, and more preferably 1 to 3 g / m.2It is.
[0068]
Reducing agents for organic silver salts are hindered phenol reducing agents that reduce silver ions to metallic silver.Used. The reducing agent is preferably contained in an amount of 5 to 50% by mole, more preferably 10 to 40% by mole, based on 1 mole of silver on the surface having the image forming layer. The addition layer of the reducing agent may be any layer on the surface having the image forming layer. When added to a layer other than the image forming layer, it is preferably used in an amount of 10 to 50% mol per mol of silver. The reducing agent may be a so-called precursor that is derivatized so as to have an effective function only during development.
[0069]
As a hindered phenol reducing agentBisphenols such as bis (2-hydroxy-3-t-butyl-5-methylphenyl) methane, 2,2-bis (4-hydroxy-3-methylphenyl) propane, 4,4-ethylidene-bis (2 -t-butyl-6-methylphenol), 1,1, -bis (2-hydroxy-3,5-dimethylphenyl) -3,5,5-trimethylhexane and 2,2-bis (3,5-dimethyl) -4-hydroxyphenyl) propane and the like.
[0070]
The reducing agent of the present invention may be added by any method such as a solution, a powder, or a solid fine particle dispersion. The solid fine particle dispersion is performed by a known finer means (for example, ball mill, vibration ball mill, sand mill, colloid mill, jet mill, roller mill, etc.). A dispersion aid may be used when dispersing the solid fine particles.
[0071]
Inclusion of an additive known as a “toning agent” that improves the image may increase the optical density. The toning agent may also be advantageous in forming a black silver image. The color toning agent is preferably included in the surface having the image forming layer in an amount of 0.1 to 50% mol, more preferably 0.5 to 20% mol per mol of silver. The toning agent may be a so-called precursor that is derivatized so as to have an effective function only during development.
[0072]
In a photothermographic material using an organic silver salt, a wide range of toning agents are disclosed in JP-A-46-6077, 47-10282, 49-5019, 49-5020, 49-91215, 49-91215, 50-2524, 50-32927, 50-67132, 50-67641, 50-114217, 51-3223, 51-27923, 52- 14788, 52-99813, 53-1020, 53-76020, 54-156524, 54-156525, 61-183642, JP-A-4-56848, JP-B-49- 10727, 54-20333, U.S. Pat.Nos. 3,080,254, 3,446,648, 3,782,941, No. 4,123,282, No. 4,510,236, British Patent No. 1380795, Belgian Patent No. 841910, and the like. Examples of toning agents are phthalimide and N-hydroxyphthalimide; succinimide, pyrazolin-5-one, and quinazolinone, 3-phenyl-2-pyrazolin-5-one, 1-phenylurazole, quinazoline and 2,4-thiazolidinedione Cyclic imides such as: naphthalimide (eg, N-hydroxy-1,8-naphthalimide); cobalt complex (eg, cobalt hexamine trifluoroacetate); 3-mercapto-1,2,4-triazole, 2,4 -Mercaptans exemplified by dimercaptopyrimidine, 3-mercapto-4,5-diphenyl-1,2,4-triazole and 2,5-dimercapto-1,3,4-thiadiazole; N- (aminomethyl) aryl Dicarboximide, (for example (N, N-dimethylaminomethyl) phthalimide and N, N- (dimethylaminomethyl) -naphthalene-2,3-dicarboximide); and blocked pyrazoles, isothiuronium derivatives and certain photobleaching agents (eg , N, N-hexamethylenebis (1-carbamoyl-3,5-dimethylpyrazole), 1,8- (3,6-diazaoctane) bis (isothiuronium trifluoroacetate) and 2-tribromomethylsulfonyl)- (Benzothiazole)); and 3-ethyl-5 [(3-ethyl-2-benzothiazolinylidene) -1-methylethylidene] -2-thio-2,4-oxazolidinedione; phthalazinone, phthalazinone derivatives or metals Salt, or 4- (1-naphthyl) Derivatives such as radinone, 6-chlorophthalazinone, 5,7-dimethoxyphthalazinone and 2,3-dihydro-1,4-phthalazinedione; phthalazinone and phthalic acid derivatives (eg, phthalic acid, 4-methylphthalic acid, 4-nitrophthalic acid and tetrachlorophthalic anhydride, etc.); phthalazine, phthalazine derivatives or metal salts, or 4- (1-naphthyl) phthalazine, 6-chlorophthalazine, 5,7-dimethoxyphthalazine and 2, Derivatives such as 3-dihydrophthalazine; combinations of phthalazine and phthalic acid derivatives (eg, phthalic acid, 4-methylphthalic acid, 4-nitrophthalic acid and tetrachlorophthalic anhydride); quinazolinedione, benzoxazine or naphthoxazine derivatives Only as a color tone regulator Rhodium complexes that also serve as a source of halide ions for in situ silver halide formation, such as ammonium hexachlororhodium (III), rhodium bromide, rhodium nitrate and potassium hexachlororhodium (III); inorganic peroxidation And persulfates, such as ammonium disulfide and hydrogen peroxide; 1,3-benzoxazine-2,4-dione, 8-methyl-1,3-benzoxazine-2,4-dione and 6- Benzoxazine-2,4-diones such as nitro-1,3-benzoxazine-2,4-dione; pyrimidines and asymmetric-triazines (eg, 2,4-dihydroxypyrimidine, 2-hydroxy-4-aminopyrimidine, etc. ), Azauracil, and tetraazapentalene derivatives ( For example, 3,6-dimercapto-1,4-diphenyl-1H, 4H-2,3a, 5,6a-tetraazapentalene, and 1,4-di (o-chlorophenyl) -3,6-dimercapto-1H , 4H-2,3a, 5,6a-tetraazapentalene) and the like.
[0073]
The toning agent of the present invention may be added by any method such as a solution, a powder, or a solid fine particle dispersion. The solid fine particle dispersion is performed by a known finer means (for example, ball mill, vibration ball mill, sand mill, colloid mill, jet mill, roller mill, etc.). A dispersion aid may be used when dispersing the solid fine particles.
[0074]
The light-sensitive material in the present invention is an antistatic or conductive layer such as a soluble salt (for example, chloride, nitrate, etc.), a vapor-deposited metal layer, U.S. Pat. Nos. 2,861,056 and 3,206,312. It may have a layer containing an ionic polymer as described or an insoluble inorganic salt as described in US Pat. No. 3,428,451.
[0075]
As a method for obtaining a color image using the photothermographic material in the invention, there is a method described in JP-A-7-13295, page 10, left column, line 43 to 11, left column, line 40. Examples of color dye image stabilizers include British Patent No. 1,326,889, US Pat. No. 3,432,300, US Pat. No. 3,698,909, US Pat. No. 3,574,627, US Pat. 3,573,050, 3,764,337 and 4,042,394.
[0076]
The layers constituting the photothermographic material of the present invention are coated by various coating operations including dip coating, air knife coating, flow coating, or extrusion coating using a hopper of the type described in US Pat. No. 2,681,294. can do. If desired, two or more layers can be coated simultaneously by the methods described in US Pat. No. 2,761,791 and British Patent No. 837,095.
[0077]
Includes additional layers in the photothermographic material of the present invention, such as a dye receiving layer for receiving a moving dye image, an opacifying layer when reflective printing is desired, and a primer layer known in the photothermographic art. be able to. The light-sensitive material of the present invention can preferably form an image with only one light-sensitive material, and it is preferable that a functional layer necessary for image formation such as an image receiving layer does not become another light-sensitive material.
[0078]
The photothermographic material of the present invention may be developed by any method, but is usually developed by raising the temperature of the photosensitive material exposed imagewise. The preferred development temperature is 80 to 250 ° C, more preferably 100 to 140 ° C. The development time is preferably 1 to 180 seconds, and more preferably 10 to 90 seconds.
[0079]
The light-sensitive material of the present invention may be exposed by any method, but laser light is preferred as the exposure light source. As the laser beam according to the present invention, a gas laser, a YAG laser, a dye laser, a semiconductor laser and the like are preferable. A semiconductor laser and a second harmonic generation element can also be used.
[0080]
The photosensitive material of the present invention has a low haze upon exposure and tends to generate interference fringes. As this interference fringe generation prevention technology, a laser beam disclosed in Japanese Patent Laid-Open No. 5-113548 is incident obliquely on the photosensitive material, or a multimode laser disclosed in WO95 / 31754 is used. Methods are known and these techniques are preferably used.
[0081]
Various supports can be used in the photothermographic material of the invention. Typical supports also include polyester films, primed polyester films, polyethylene terephthalate films, polyethylene naphthalate films, cellulose nitrate films, cellulose ester films, polyvinyl acetal films, polycarbonate films as well as glass, paper, metals and the like. Among these, biaxially stretched polyethylene terephthalate is preferable in terms of strength, dimensional stability, chemical resistance, and the like. The support may be dyed as necessary.
[0082]
【Example】
Hereinafter, the present invention will be described in more detail with reference to examples, but the present invention is not limited thereto.
[0083]
Example 1
(Preparation of silver halide grains A)
After dissolving 22 g of phthalated gelatin and 30 mg of potassium bromide in 700 ml of water and adjusting the pH to 5.0 at a temperature of 40 ° C., 159 ml of an aqueous solution containing 18.6 g of silver nitrate, and potassium bromide and potassium iodide in 92: An aqueous solution containing a molar ratio of 8 was added over 10 minutes by the controlled double jet method while maintaining pAg 7.7. Next, 476 ml of an aqueous solution containing 55.4 g of silver nitrate and an aqueous solution containing 8 μmol / liter of dipotassium hexachloroiridate and 1 mol / liter of potassium bromide were maintained for 30 minutes by the controlled double jet method while maintaining pAg 7.7. Added. Thereafter, the pH was lowered to cause coagulation sedimentation, followed by desalting, and 0.1 g of phenoxyethanol was added to adjust the pH to 5.9 and pAg 8.0. Cubic grains having a silver iodide content core of 8 mol%, an average of 2 mol%, a grain size of 0.07 μm, a coefficient of variation of projected area diameter of 8%, and a (100) plane ratio of 86%.
[0084]
With respect to the obtained silver halide grains, the temperature was raised to 60 ° C., and 85 μmol of sodium thiosulfate and 11 μl of 2,3,4,5,6-pentafluorophenyldiphenylphosphine selenide per 1 mol of silver. Mole, 2 μmol of tellurium compound 1, 3.3 μmol of chloroauric acid and 230 μmol of thiocyanic acid were added and aged for 120 minutes. Thereafter, the temperature was changed to 50 ° C., and sensitizing dye A 5 × 10 × 1 mol of silver halide.-4Mol, sensitizing dye B 2 × 10-4Added with molar stirring. Further, 3.5 mol% of potassium iodide was added to the silver halide, stirred for 30 minutes, and rapidly cooled to 30 ° C. to complete the preparation of silver halide grains A 1.
[0085]
[Chemical 2]
[0086]
[Chemical 3]
[0087]
(Preparation of organic acid silver microcrystal dispersion)
40 g of behenic acid, 7.3 g of stearic acid, and 500 ml of water were stirred at 90 ° C. for 15 minutes, 187 ml of 1N NaOH was added over 15 minutes, 61 ml of 1N nitric acid aqueous solution was added, and the temperature was lowered to 50 ° C. Next, 124 ml of 1N silver nitrate aqueous solution was added over 2 minutes, and the mixture was stirred for 30 minutes. Thereafter, the solid content was separated by suction filtration, and the solid content was washed until the filtrate had a conductivity of 30 μS / cm. The solid content thus obtained was handled as a wet cake without being dried, and 12 g of polyvinyl alcohol and 150 ml of water were added to the wet cake equivalent to 34.8 g of the dry solid content and mixed well to obtain a slurry. Prepare 840 g of zirconia beads having an average diameter of 0.5 mm, put them in a vessel together with the slurry, and disperse for 5 hours with a disperser (1/4 G sand grinder mill: manufactured by IMEX Co., Ltd.). Preparation of a microcrystalline dispersion of organic acid silver which is needle-like particles having an average minor axis of 0.04 μm, an average major axis of 0.8 μm, and a projected area variation coefficient of 30% was completed.
[0088]
(Preparation of reducing agent solid fine particle dispersion)
To 10 g of the following reducing agent, 4 g of hydroxypropylcellulose and 86 g of water were added and stirred well and left as a slurry for 10 hours. Thereafter, 168 g of zirconia beads having an average diameter of 0.5 mm were prepared, put into a vessel together with the slurry, and dispersed for 10 hours with the same disperser used for the preparation of the organic acid silver microcrystal dispersion. A liquid was obtained. As for the average particle diameter, 70 wt% was 1.0 μm or less.
[0089]
[Formula 4]
[0090]
(Preparation of colorant solid fine particle dispersion)
2 g of hydroxypropylcellulose and 93 g of water were added to 2.9 g and 2.1 g of the following toning agents 1 and 2, and the mixture was well stirred and left for 10 hours. Thereafter, 168 g of zirconia beads having an average diameter of 0.5 mm were prepared, put into a vessel together with the slurry, and dispersed for 10 hours with the same disperser used for the preparation of the reducing agent microcrystal dispersion. 2 solid fine particle dispersion was obtained. As for the average particle diameter, 70 wt% was 1.0 μm or less.
[0091]
[Chemical formula 5]
[0092]
(Preparation of photosensitive layer coating solution)
To the organic silver microcrystal dispersion (equivalent to 1 mol of silver) prepared earlier, 10 mol% of silver halide grains / equivalent to organic acid silver, and the following polymer latex and materials were added to the photosensitive layer. A coating solution was obtained.
[0093]
(Preparation of surface protective layer coating solution)
0.26 g of surfactant A, 0.09 g of surfactant B, 0.9 g of silica fine particles (average particle size 2.5 μm), 10 g of inert gelatin, cross-linking agent (type and amount of addition are shown in Table 1) And 164 g of water was added to prepare a surface protective layer coating solution.
[0094]
[Chemical 6]
[0095]
(Preparation of color former dispersion)
2.5 g and 7.5 g of the following compounds 1 and 2 were added to 35 g of ethyl acetate and dissolved by stirring. 50 g of a 10% by weight solution of polyvinyl alcohol previously dissolved in the solution was added and stirred for 5 minutes with a homogenizer. Thereafter, ethyl acetate was volatilized by removing the solvent, and finally diluted with water to prepare a color former dispersion.
[0096]
[Chemical 7]
[0097]
(Preparation of back surface coating solution)
50 g of the color former dispersion prepared above, 20 g of the following compound, and 250 g of water were added to 30 g of polyvinyl alcohol to prepare a back surface coating solution.
[0098]
[Chemical 8]
[0099]
(Preparation of back surface protective layer coating solution)
10 g of inert gelatin, 0.26 g of surfactant A, 0.09 g of surfactant B, 0.7 g of silica fine particles (average particle size 12 μm), cross-linking agent (type and amount added are as shown in Table 1), 164 g of water was added to prepare a surface protective layer coating solution.
[0100]
[Table 1]
[0101]
(Creation of application sample)
On the 175 μm thick biaxially stretched polyethylene terephthalate support obtained by tinting the photosensitive layer coating solution prepared as described above with a blue dye, the silver coating amount was 1.9 g / m.2And the coating amount of the surface protective layer coating solution on the photosensitive layer is 1.8 g / m.2It applied so that it might become. The coating was carried out by either a method of coating and drying three layers one by one (sequential coating) or a method of coating and drying three layers simultaneously (simultaneous coating). Each sample was held at 10 ° C. for 1 minute after coating and then dried at 50 ° C. for 20 minutes. After drying, the back surface coating solution is applied onto the surface opposite to the photosensitive layer so that the optical density of 660 nm is 0.7, and the coating amount of the binder on the back surface protective layer is 1.8 g / m.2Two layers were simultaneously applied so that the sample was held at 10 ° C. for 1 minute and then dried at 50 ° C. for 20 minutes to prepare a sample.
[0102]
This sample was stored for 10 days in an atmosphere of 25 ° C. and 60% RH, and the following evaluation was performed. The results are shown in Table 1.
[0103]
(Evaluation of moisture content)
The binder solution (or dispersion) used for the photosensitive layer was applied onto a glass plate and dried at 50 ° C. for 1 hour to prepare a polymer model film having a thickness of about 100 μm. Thereafter, the polymer model film is peeled off from the glass plate, and left for 3 days under the condition of 25 ° C. and 60% RH.1 ) Was measured. The polymer model membrane is then left in a vacuum for 3 days and quickly placed in a weighing bottle of known weight (W0 = W3 -W2 ) Was measured. However, W3 Is the weight of the polymer model membrane and weighing bottle, W2 Is the weight of the weighing bottle. W0 , W1 The water content was determined with the following colors.
Equilibrium moisture content = {(W1 -W0 ) / W0 } × 100 (%)
[0104]
(Evaluation of photographic performance)
After the photographic material was exposed at an inclination of 30 degrees with respect to the normal line with a 647 nm Kr laser sensitometer (maximum output 500 mW), the coated sample was developed at 120 ° C. for 20 seconds, and the resulting image was evaluated by a densitometer. went. The result of the measurement is Dmin. , Dmax. , And the sensitivity (reciprocal of the ratio of the exposure amount giving a density 1.0 higher than Dmin.). The results are shown in Table 1. Regarding the sensitivity, the sensitivity of the coated sample 101 was set to 100.
[0105]
(Evaluation of image color tone)
The color tone of the silver image at the highest density portion of the sample used for evaluation of photographic performance was visually evaluated.
1: Black
2: Slightly brownish black
3: Blackish brownish
4: Brown
Of these, those which are practically acceptable are classified into 1 and 2.
[0106]
(Surface evaluation)
The surface state of the sample was visually evaluated and classified into the following ranks.
1: Good surface shape over the entire surface
2: Surface condition is good, but slight disturbance at both ends
3: Slight disturbance over the entire surface
4: Significant disorder over the entire surface
Among these, those that are practically acceptable are classified into 1 and 2.
[0107]
(Evaluation of water resistance)
0.2 ml of distilled water was dropped on the surface of the developed sample used for photographic performance evaluation, and the portion was wiped with gauze one minute later. After that, the state of this part was classified as follows.
1: After the water drop is almost unknown
2: Slightly understood after water drop
3: The back of the water drop is dented and clearly understood
4: The surface protective layer after the water drop is gone
Among these, those that are practically acceptable are classified into 1 and 2.
The evaluation was performed on both the photosensitive layer surface and the back surface.
[0108]
Example 2
In the preparation of the halogenated particles prepared in Example 1, the sensitizing dyes C and D are used in place of the sensitizing dyes A and B, and the laser sensitometer having a 820 nm diode instead of 647 nm in the evaluation of photographic performance. When Example 2 was conducted in the same manner as in Example 1 except that was used, evaluation was made and results similar to those in Example 1 were obtained.
[0109]
[Chemical 9]
[0110]
From the above results, the sample of the present invention is excellent in water resistance, has excellent surface properties, photographic properties, and image tone, and the effects of the present invention are clear.
Claims (6)
a.バインダーの50wt% 以上がポリマーラテックスである。
b.水を30wt%以上含む溶媒で前記バインダーを分散させた塗布液を塗布後乾燥して形成する。A photosensitive layer containing at least one photosensitive silver halide on at least one surface of the support and a non-photosensitive surface protective layer, an organic silver salt and a hindered phenol reducing agent as a reducing agent for the silver salt A photothermographic material containing the photothermographic material, wherein the photosensitive layer satisfies the following conditions, and the non-photosensitive surface protective layer is crosslinked with a crosslinking agent.
a. More than 50 wt% of the binder is polymer latex.
b. A coating solution in which the binder is dispersed with a solvent containing 30 wt% or more of water is applied and then dried.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP35788996A JP3626309B2 (en) | 1996-12-27 | 1996-12-27 | Photothermographic material |
| US08/996,255 US6132949A (en) | 1996-12-25 | 1997-12-22 | Photothermographic material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP35788996A JP3626309B2 (en) | 1996-12-27 | 1996-12-27 | Photothermographic material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH10197982A JPH10197982A (en) | 1998-07-31 |
| JP3626309B2 true JP3626309B2 (en) | 2005-03-09 |
Family
ID=18456461
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP35788996A Expired - Fee Related JP3626309B2 (en) | 1996-12-25 | 1996-12-27 | Photothermographic material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3626309B2 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4369876B2 (en) | 2004-03-23 | 2009-11-25 | 富士フイルム株式会社 | Silver halide photosensitive material and photothermographic material |
| US20060057512A1 (en) | 2004-09-14 | 2006-03-16 | Fuji Photo Film Co., Ltd. | Photothermographic material |
| CN115666541A (en) * | 2020-04-09 | 2023-01-31 | 弗特鲁斯控股有限责任公司 | Crosslinked compositions and uses thereof |
-
1996
- 1996-12-27 JP JP35788996A patent/JP3626309B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH10197982A (en) | 1998-07-31 |
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