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JP3627223B2 - Method for producing polyfluoroalkyl phosphate - Google Patents
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JP3627223B2 - Method for producing polyfluoroalkyl phosphate - Google Patents

Method for producing polyfluoroalkyl phosphate Download PDF

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JP3627223B2
JP3627223B2 JP09573894A JP9573894A JP3627223B2 JP 3627223 B2 JP3627223 B2 JP 3627223B2 JP 09573894 A JP09573894 A JP 09573894A JP 9573894 A JP9573894 A JP 9573894A JP 3627223 B2 JP3627223 B2 JP 3627223B2
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Prior art keywords
mol
acid
reaction
manufacturing
polyfluoroalkyl
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JP09573894A
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JPH07278162A (en
Inventor
尚史 安原
哲也 桝谷
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Daikin Industries Ltd
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Daikin Industries Ltd
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Description

【0001】
【産業上の利用分野】
本発明は、界面活性剤、撥水撥油剤、離型剤などの表面処理剤、及び各種含フッ素誘導体の原料として有用なリン酸ポリフルオロアルキルの製造方法に関するものである。
【0002】
【従来の技術】
従来、リン酸ポリフルオロアルキルの製造方法としては、例えばポリフルオロアルコールとオキシハロゲン化リン、五酸化リン又はジアルキルホスファイトとを反応させる方法(特公昭48−4770号)や、ポリフルオロアルコールとビスホスホリルハライドとを反応させた後、加水分解する方法(特開昭60−64990 号)などが知られている。
【0003】
しかしながら、これらの方法はいずれも、高価なポリフルオロアルコールを原料として使用している。
【0004】
ポリフルオロアルコールの製造方法としては、ポリフルオロアルキルハライドをアミド系化合物及び水と反応させる方法(特公昭52−8807号)があるが、水の使用量が少なすぎる場合には、ポリフルオロアルキルハライドの転化率が低下する。
【0005】
これを向上させようとして反応条件を過酷にすると、脱ハロゲン化水素反応に起因するRfCH=CHなる副生オレフィンの生成割合が多くなるか、または水の使用量を多くすると、ポリフルオロアルキルハライドの転化率を向上させ得るが、目的とするポリフルオロアルコールの選択率が低下してしまう。選択率向上のため、ポリフルオロアルキルハライドを先ずRCOCHCHRfなるエステルに変え、次いで加水分解反応によってポリフルオロアルコールに変えるという二段法(特公昭52−17007 号)が挙げられるが、極めて多量のアミド系化合物を使用しなければならなかった。
【0006】
【発明が解決しようとする課題】
上述のように、リン酸ポリフルオロアルキルを製造するための原料であるポリフルオロアルコールの効率的な製造方法が未だ見出されていないため、ポリフルオロアルコールを経由しない経済的かつ工業的なリン酸ポリフルオロアルキルの製造方法が望まれていた。
【0007】
【課題を解決するための手段】
本発明者は、前記の如き問題点を解決するために鋭意研究を重ねた結果、一般に、酢酸エステルなどのカルボン酸エステルはリン酸とは反応しにくい(後述の比較例1参照)が、ポリフルオロアルキル基を含有するカルボン酸エステルとリン酸とは意外にも極めて高収率で反応して、リン酸ポリフルオロアルキルを効率良く製造できることを見出し、本発明を完成するに至った。
【0008】
即ち、本発明は、

Figure 0003627223
(但し、この一般式中、Rは水素原子又は飽和若しくは不飽和結合を含む炭素数1〜10のアルキル基であり、Aは単結合又は2価の有機基であり、Rfは直鎖状若しくは分岐鎖状の炭素数1〜25のポリフルオロアルキル基である。)
で表されるポリフルオロアルキル基含有カルボン酸エステルと、リン酸類とを反応させることを特徴とする、
一般式(II):
(Rf−A−O)P(O)(OH)3−m
(但し、この一般式中、Rf及びAは前記したものと同じであり、mは1〜3の整数を示す。)
で表されるリン酸ポリフルオロアルキルの製造方法に係るものである。
【0009】
本発明によれば、容易に入手可能なポリフルオロアルキルハライドから高収率で一般式:RCOARfなるエステルを製造した後に、リン酸との反応による簡便な方法で、経済的かつ工業的にリン酸ポリフルオロアルキルを製造できるので、効率的な製造が困難であるポリフルオロアルコールを経由する従来法に比べてはるかに優れた製造方法である。
【0010】
本発明に使用するRCOARfは、例えば、米国特許第3239557 号の明細書に記載されるように、RfCHCHY(Y=Br又はI)で表されるポリフルオロアルキルハライドを無水アルコール溶媒中で
Figure 0003627223
【0011】
本発明において、原料として使用するポリフルオロアルキル基含有カルボン酸エステルの一般式(I)において、Rfの炭素数は特に制限がないが、通常は工業的観点から1〜25が用いられる。また、Rは水素原子であってよく、或いは飽和若しくは不飽和結合を含むアルキル基であれば炭素数は特に制限されないが、通常は工業的観点から1〜10のアルキル基が用いられる。Rは、水素原子又は炭素数1〜7のアルキル基が好ましい。
【0012】
Figure 0003627223
【化2】
Figure 0003627223
が挙げられる。ここで、アンダーラインを付した基は入手性等の点で好ましいものである(以下、同様)。
【0013】
また、上記一般式(I)及び(II)において、Aは単結合又は2価の有機基であって、2価の有機基としては、
【化3】
Figure 0003627223
で表される有機基がよい。
【0014】
こうした2価の有機基において、
【化4】
Figure 0003627223
等が挙げられる。
【0015】
Figure 0003627223
Figure 0003627223
【化5】
Figure 0003627223
等が挙げられる。
【0016】
また、
【化6】
Figure 0003627223
等が挙げられる。
【0017】
Figure 0003627223
Figure 0003627223
【0018】
Figure 0003627223
【化7】
Figure 0003627223
Figure 0003627223
等が挙げられる。
【0019】
本発明において使用される代表的なポリフルオロアルキル基含有カルボン酸エステルとしては、例えば、ギ酸エステル、酢酸エステル、プロピオン酸エステル等の飽和カルボン酸エステル類及びアクリル酸エステル、メタクリル酸エステル、クロトン酸エステル等の不飽和カルボン酸エステル類及び
【化8】
Figure 0003627223
等が挙げられるが、その中でも、特に撥水撥油剤の中間体として工業的に大量生産されているポリフルオロアルキル基含有アクリル酸エステルが入手容易という点で好ましい。
【0020】
本発明で用いられるリン酸類としては、オルトリン酸(HPO)、
【化9】
Figure 0003627223
からなる群より選択されたものであり、その中でも、反応中の粘度を低くするという点でオルトリン酸が好ましい。
【0021】
本発明の方法によって生成するリン酸ポリフルオロアルキルの例としては、
【化10】
Figure 0003627223
等が挙げられる。
【0022】
本発明の反応(広義にはエステル交換反応とも言える。)は、無触媒でも進行するが、触媒を使用する場合は、反応速度を高めるという点で、オルトリン酸(pKa=2.1)のpKa以下のpKaの酸、例えば、塩酸、硫酸、臭化水素酸、ヨウ化水素酸のような鉱酸、p−トルエンスルホン酸のような有機酸の存在下に行うのが望ましい。その中でも、蒸気圧が低いため、反応中に系外へ除去されにくい硫酸、p−トルエンスルホン酸が特に好ましい。
【0023】
本発明の反応は不活性溶媒中で行うことも可能であるが、反応容器が大きくなる点及び目的物との分離操作が必要という点から、無溶媒で行うのが反応の効率上好ましい。
【0024】
生成するカルボン酸(RCOOH)は反応系外へ順次除去することが望ましいが、この除去方法としては、▲1▼減圧下、▲2▼不活性ガスの流通下、▲3▼酸素を含む気体の流通下、の3つの方法が可能である。
【0025】
但し、アクリル酸エステルなどの重合性化合物を原料として用いる場合には、上記▲1▼又は▲2▼の方法では、原料のアクリル酸エステル、生成したアクリル酸が重合する可能性があり、これを防止するためにハイドロキノン等の重合禁止剤を使用すると、反応速度が低下するという現象が見られた。
【0026】
また、たとえ重合禁止剤を用いて系内のアクリル酸エステルの重合を防止できても、生成するアクリル酸を系外へ除去する際、途中でアクリル酸が重合するのを防止することが困難であったが、上記▲3▼の方法を用いた場合は、原料のアクリル酸エステル、生成するアクリル酸の重合を効率よく抑制することが判明し、酸素を含む気体の中でも安全性、経済性の点で空気の流通下で反応を行うのが特に好ましい。
【0027】
本発明の上記反応の反応温度は50〜200 ℃であってよく、特に 100〜170 ℃が好ましい。 100℃より低い場合には、反応に長時間を要するし、 170℃を超えると、原料としてアクリル酸エステルなどの重合性化合物を用いる場合は、副反応として重合反応が一部進行する。
【0028】
また、この反応において、リン酸とポリフルオロアルキル基含有カルボン酸エステルとの割合は、特に制限されないが、通常、後者がリン原子に対して1〜3モルで行われる。
【0029】
【発明の作用効果】
Figure 0003627223
【0030】
【実施例】
次に、本発明を実施例について更に具体的に説明するが、この実施例は本発明を何ら限定するものではない。
【0031】
実施例1
CH=CHCOCHCH17 51.8g(0.1モル)、85重量%HPO 11.5g(0.1モル)、HSO 0.5g(0.005モル)を、気体導入管、温度計、攪拌機、蒸留塔を装備した 200mlの4つ口フラスコに入れ、充分に攪拌しつつ乾燥空気を 400ml/分で流通させながら 130℃で24時間反応を行った。
【0032】
その後、5mlの水を加え、90℃で3時間攪拌した後、50mlの1,2−ジメトキシエタンに溶解し、充分攪拌された1lの冷水中に投入して沈澱させた。
【0033】
沈澱物を濾過後、90℃で減圧乾燥を行うと、49.5gの褐色の固体が得られた。
Figure 0003627223
【0034】出発原料及び生成物の同定データは次の通りであった。
【化11】
Figure 0003627223
Figure 0003627223
【0035】
【化12】
Figure 0003627223
Figure 0003627223
【0036】
副生物としてのRCOOHのカルボン酸(CH=CHCOOH)は、反応中に流通する乾燥空気により同伴させて、蒸留塔の上部で液化し、受器に溜ることで反応系から除去した。
【0037】
実施例2
CH=CHCOCHCH(CFCFCFCF(n=2が 3.1モル%、n=3が57.0モル%、n=4が27.9モル%、n=5が 9.3モル%、n=6が 2.1モル%、n=7が 0.4モル%、平均分子量:569)を56.9g(0.1モル)使用した以外は実施例1と同様に操作して、褐色固体54.7gを得た。
【0038】
この化合物の組成は、(CFCF(CFCFCHCHO)P(O)(OH)3−m (m=1が73.3モル%、m=2が26.0モル%、m=3が 0.7モル%)が94.6モル%、CFCF(CFCFCHCHOHが 2.6モル%、原料のCH=CHCOCHCH(CFCFCFCFが 2.8モル%であった。
【0039】
実施例3
CHCOCHCH17を51.4g(0.1モル)使用した以外は実施例1と同様に操作して、褐色固体52.8gを得た。
【0040】
この化合物の組成は、(C17CHCHO)P(O)(OH)3−m (m=1が74.5モル%、m=2が24.7モル%、m=3が 0.8モル%)が92.3モル%、C17CHCHOHが 4.3モル%、原料のCHCOCHCH17が 3.4モル%であった。
【0041】
出発原料の分析データは次の通りであった。
Figure 0003627223
【0042】
実施例4
11COCHCH17を56.2g(0.1モル)用い、 160℃で24時間反応を行った以外は実施例1と同様に操作し、褐色固体51.2gを得た。
【0043】
この化合物の組成は、(C17CHCHO)P(O)(OH)3−m (m=1が76.5モル%、m=2が22.6モル%、m=3が 0.9モル%)が93.4モル%、C17CHCHOHが 2.5モル%、原料の C11COCHCH17が 4.1モル%含まれていた。
【0044】
実施例5
85重量%HPOの代わりに、 115重量%ポリリン酸8.52g(HPOとして 0.1モル)使用した以外は実施例1と同様に操作し、褐色固体50.3gを得た。
【0045】
この化合物の組成は、(C17CHCHO)P(O)(OH)3−m (m=1が92.7モル%、m=2が 7.3モル%)が90.3モル%、C17CHCHOHが 2.6モル%、原料のCH=CHCOOCHCH17が 7.1モル%含まれていた。
【0046】
実施例6
SOの代わりに、p−トルエンスルホン酸を 0.9g(0.005モル)使用した以外は実施例1と同様に操作し、褐色固体51.7gを得た。
【0047】
この化合物の組成は、(C17CHCHO)P(O)(OH)3−m (m=1が75.4モル%、m=2が24.0モル%、m=3が 0.6モル%)が95.2モル%、C17CHCHOHが 2.4モル%、原料のCH=CHCOCHCH17が 2.4モル%含まれていた。
【0048】
実施例7
SOを添加せずに実施例3と同様に操作して、褐色固体35.0gを得た。この化合物の組成は、(C17CHCHO)P(O)(OH)3−m (m=1が55.1モル%、m=2が39.4モル%、m=3が 5.5モル%)が86.4モル%、C17CHCHOHが 0.8モル%、原料のCHCOCHCH17が12.8モル%含まれていた。
【0049】
実施例8
Figure 0003627223
【0050】
Figure 0003627223
【0051】
出発原料の分析データは次の通りであった。
Figure 0003627223
【0052】
実施例9
Figure 0003627223
【0053】
Figure 0003627223
【0054】
実施例 10
【化13】
Figure 0003627223
【0055】
【化14】
Figure 0003627223
【0056】
実施例 11
実施例2において、CH=CHCOCHCH(CFCFCFCF(n=2が0.64モル%、n=3が 56.01モル%、n=4が 24.71モル%、n=5が 10.56モル%、n=6が4.83モル%、n=7が1.87モル%、n=8が0.85モル%、n=9が0.38モル%、n=10が0.11モル%、平均分子量:592)を59.2g(0.1モル)使用した以外は実施例2と同様に操作して、褐色固体56.9gを得た。
【0057】
この化合物の組成は、(CFCF(CFCFCHCHO)P(O)(OH)3−m (m=1が73.3モル%、m=2が26.0モル%、m=3が 0.7モル%)が94.6モル%、CFCF(CFCFCHCHOHが 2.6モル%、原料のCH=CHCOCHCH(CFCFCFCFが 2.8モル%であった。
【0058】
比較例1
CHCO1225を22.8g(0.1モル)使用した以外は実施例1と同様に操作して、褐色固体23.2gを得た。
【0059】
この化合物の組成は、(C1225O)P(O)(OH)3−m (m=1が90.4モル%、m=2が 9.6モル%)が 9.3モル%、原料のCHCO1225が90.7モル%含まれていた。[0001]
[Industrial application fields]
The present invention relates to a method for producing a polyfluoroalkyl phosphate useful as a raw material for surface treatment agents such as surfactants, water and oil repellents, mold release agents, and various fluorine-containing derivatives.
[0002]
[Prior art]
Conventionally, as a method for producing polyfluoroalkyl phosphate, for example, a method of reacting polyfluoroalcohol with phosphorus oxyhalide, phosphorus pentoxide or dialkyl phosphite (Japanese Patent Publication No. 48-4770), polyfluoroalcohol and bis A method of hydrolyzing after phosphoryl halide is reacted (Japanese Patent Laid-Open No. 60-64990) is known.
[0003]
However, all of these methods use expensive polyfluoroalcohol as a raw material.
[0004]
As a method for producing a polyfluoroalcohol, there is a method of reacting a polyfluoroalkyl halide with an amide compound and water (Japanese Patent Publication No. 52-8807), but when the amount of water used is too small, the polyfluoroalkyl halide is used. The conversion of decreases.
[0005]
If the reaction conditions are harsh in order to improve this, the production rate of by-product olefins RfCH = CH 2 resulting from the dehydrohalogenation reaction increases, or if the amount of water used increases, the polyfluoroalkyl halide However, the selectivity of the desired polyfluoroalcohol is reduced. In order to improve the selectivity, there is a two-stage method (Japanese Patent Publication No. 52-17007) in which the polyfluoroalkyl halide is first changed to an ester of RCO 2 CH 2 CH 2 Rf and then changed to a polyfluoroalcohol by hydrolysis reaction. Very large amounts of amide compounds had to be used.
[0006]
[Problems to be solved by the invention]
As described above, since an efficient method for producing polyfluoroalcohol, which is a raw material for producing polyfluoroalkyl phosphate, has not yet been found, economical and industrial phosphoric acid that does not go through polyfluoroalcohol A method for producing polyfluoroalkyl has been desired.
[0007]
[Means for Solving the Problems]
As a result of intensive studies to solve the above-mentioned problems, the present inventor generally has a tendency that carboxylic acid esters such as acetates do not easily react with phosphoric acid (see Comparative Example 1 described later). The present inventors completed the present invention by finding that a carboxylic acid ester containing a fluoroalkyl group and phosphoric acid were unexpectedly reacted with extremely high yield to efficiently produce polyfluoroalkyl phosphate.
[0008]
That is, the present invention
Figure 0003627223
(However, in this general formula, R is a hydrogen atom or a C1-C10 alkyl group containing a saturated or unsaturated bond, A is a single bond or a divalent organic group, and Rf is linear or (It is a branched polyfluoroalkyl group having 1 to 25 carbon atoms.)
Characterized by reacting a polyfluoroalkyl group-containing carboxylic acid ester represented by a phosphoric acid,
General formula (II):
(Rf-AO) m P (O) (OH) 3-m
(However, in this general formula, Rf and A are the same as described above, and m represents an integer of 1 to 3.)
It concerns on the manufacturing method of polyfluoroalkyl phosphate represented by these.
[0009]
According to the present invention, an ester of the general formula: RCO 2 ARf is produced in a high yield from a readily available polyfluoroalkyl halide, and then economically and industrially by a simple method by reaction with phosphoric acid. Since polyfluoroalkyl phosphate can be produced, the production method is far superior to the conventional method via polyfluoroalcohol, which is difficult to produce efficiently.
[0010]
RCO 2 ARf used in the present invention is a polyfluoroalkyl halide represented by RfCH 2 CH 2 Y (Y = Br or I), for example, as described in the specification of US Pat. No. 3,329,557. In solvent
Figure 0003627223
[0011]
In the present invention, in the general formula (I) of the polyfluoroalkyl group-containing carboxylic acid ester used as a raw material, the carbon number of Rf is not particularly limited, but usually 1 to 25 is used from an industrial viewpoint. R may be a hydrogen atom or the number of carbon atoms is not particularly limited as long as it is an alkyl group containing a saturated or unsaturated bond, but usually an alkyl group of 1 to 10 is used from an industrial viewpoint. R is preferably a hydrogen atom or an alkyl group having 1 to 7 carbon atoms.
[0012]
Figure 0003627223
[Chemical formula 2]
Figure 0003627223
Is mentioned. Here, the group with an underline is preferable in terms of availability and the like (hereinafter the same).
[0013]
In the above general formulas (I) and (II), A is a single bond or a divalent organic group.
[Chemical 3]
Figure 0003627223
An organic group represented by
[0014]
In these divalent organic groups,
[Formula 4]
Figure 0003627223
Etc.
[0015]
Figure 0003627223
Figure 0003627223
[Chemical formula 5]
Figure 0003627223
Etc.
[0016]
Also,
[Chemical 6]
Figure 0003627223
Etc.
[0017]
Figure 0003627223
Figure 0003627223
[0018]
Figure 0003627223
[Chemical 7]
Figure 0003627223
Figure 0003627223
Etc.
[0019]
Representative polyfluoroalkyl group-containing carboxylic acid esters used in the present invention include, for example, saturated carboxylic acid esters such as formic acid esters, acetic acid esters, propionic acid esters, acrylic acid esters, methacrylic acid esters, and crotonic acid esters. Unsaturated carboxylic acid esters such as
Figure 0003627223
Among them, polyfluoroalkyl group-containing acrylates that are mass-produced industrially as intermediates for water- and oil-repellents are particularly preferred because they are readily available.
[0020]
Examples of phosphoric acids used in the present invention include orthophosphoric acid (H 3 PO 4 ),
[Chemical 9]
Figure 0003627223
Among them, orthophosphoric acid is preferable from the viewpoint of reducing the viscosity during the reaction.
[0021]
Examples of polyfluoroalkyl phosphates produced by the method of the present invention include:
[Chemical Formula 10]
Figure 0003627223
Etc.
[0022]
The reaction of the present invention (also referred to as transesterification in a broad sense) proceeds even without a catalyst, but when a catalyst is used, the pKa of orthophosphoric acid (pKa = 2.1) is increased in that the reaction rate is increased. It is preferable to carry out in the presence of the following pKa acids, for example, mineral acids such as hydrochloric acid, sulfuric acid, hydrobromic acid and hydroiodic acid, and organic acids such as p-toluenesulfonic acid. Of these, sulfuric acid and p-toluenesulfonic acid, which are difficult to remove out of the system during the reaction due to low vapor pressure, are particularly preferred.
[0023]
Although the reaction of the present invention can be carried out in an inert solvent, it is preferably carried out in the absence of a solvent from the viewpoint that the reaction vessel becomes large and a separation operation from the target product is necessary.
[0024]
It is desirable to sequentially remove the carboxylic acid (RCOOH) produced out of the reaction system. This removal method includes (1) reduced pressure, (2) inert gas flow, and (3) oxygen-containing gas. Three methods are possible under distribution.
[0025]
However, when a polymerizable compound such as an acrylic ester is used as a raw material, the raw material acrylic ester and the generated acrylic acid may be polymerized in the method (1) or (2). When a polymerization inhibitor such as hydroquinone was used to prevent this, the reaction rate was decreased.
[0026]
Moreover, even if the polymerization of the acrylic acid ester in the system can be prevented by using a polymerization inhibitor, it is difficult to prevent the acrylic acid from being polymerized in the middle when the generated acrylic acid is removed from the system. However, when the method (3) is used, it has been found that the polymerization of the acrylic ester of the raw material and the generated acrylic acid is efficiently suppressed, and it is safe and economical among gases containing oxygen. It is particularly preferable to carry out the reaction under the air flow.
[0027]
The reaction temperature of the above reaction of the present invention may be 50 to 200 ° C, particularly preferably 100 to 170 ° C. When the temperature is lower than 100 ° C., the reaction takes a long time. When the temperature exceeds 170 ° C., when a polymerizable compound such as an acrylate is used as a raw material, the polymerization reaction partially proceeds as a side reaction.
[0028]
In this reaction, the ratio of phosphoric acid and polyfluoroalkyl group-containing carboxylic acid ester is not particularly limited, but the latter is usually carried out at 1 to 3 moles relative to the phosphorus atom.
[0029]
[Effects of the invention]
Figure 0003627223
[0030]
【Example】
Next, the present invention will be described more specifically with reference to examples. However, the examples do not limit the present invention.
[0031]
Example 1
CH 2 = CHCO 2 CH 2 CH 2 C 8 F 17 51.8g (0.1 mol), 85 wt% H 3 PO 4 11.5g (0.1 mol), H 2 SO 4 0.5g ( 0. 005 mol) is placed in a 200 ml four-necked flask equipped with a gas inlet tube, thermometer, stirrer, and distillation tower, and the reaction is carried out at 130 ° C. for 24 hours while flowing dry air at 400 ml / min with sufficient stirring. went.
[0032]
Thereafter, 5 ml of water was added, and the mixture was stirred at 90 ° C. for 3 hours, dissolved in 50 ml of 1,2-dimethoxyethane, and poured into 1 liter of sufficiently stirred cold water to cause precipitation.
[0033]
The precipitate was filtered and dried under reduced pressure at 90 ° C. to obtain 49.5 g of a brown solid.
Figure 0003627223
The starting material and product identification data were as follows:
Embedded image
Figure 0003627223
Figure 0003627223
[0035]
Embedded image
Figure 0003627223
Figure 0003627223
[0036]
RCOOH carboxylic acid (CH 2 ═CHCOOH) as a by-product was entrained by dry air flowing during the reaction, liquefied in the upper part of the distillation column, and removed from the reaction system by collecting in the receiver.
[0037]
Example 2
CH 2 = CHCO 2 CH 2 CH 2 (CF 2 CF 2) n CF 2 CF 3 (n = 2 is 3.1 mol%, n = 3 57.0 mol%, n = 4 27.9 mol% N = 5 is 9.3 mol%, n = 6 is 2.1 mol%, n = 7 is 0.4 mol%, and the average molecular weight is 56.9). The same operation as in Example 1 was performed to obtain 54.7 g of a brown solid.
[0038]
The composition of this compound, (CF 3 CF 2 (CF 2 CF 2) n CH 2 CH 2 O) m P (O) (OH) 3-m (m = 1 is 73.3 mol%, m = 2 is 26.0 mole%, m = 3 is 0.7 mol%) 94.6 mol%, CF 3 CF 2 (CF 2 CF 2) n CH 2 CH 2 OH is 2.6 mol%, the raw material of the CH 2 = CHCO 2 CH 2 CH 2 ( CF 2 CF 2) n CF 2 CF 3 was 2.8 mol%.
[0039]
Example 3
The same operation as in Example 1 was carried out except that 51.4 g (0.1 mol) of CH 3 CO 2 CH 2 CH 2 C 8 F 17 was used, to obtain 52.8 g of a brown solid.
[0040]
The composition of this compound, (C 8 F 17 CH 2 CH 2 O) m P (O) (OH) 3-m (m = 1 is 74.5 mol%, m = 2 is 24.7 mol%, m = 3 0.8 mol%) is 92.3 mol%, C 8 F 17 CH 2 CH 2 OH is 4.3 mol%, the raw material of the CH 3 CO 2 CH 2 CH 2 C 8 F 17 3.4 Mol%.
[0041]
The analytical data of the starting material was as follows.
Figure 0003627223
[0042]
Example 4
The same procedure was followed as in Example 1 except that 56.2 g (0.1 mol) of C 5 H 11 CO 2 CH 2 CH 2 C 8 F 17 was used and the reaction was carried out at 160 ° C. for 24 hours. 2 g was obtained.
[0043]
The composition of this compound, (C 8 F 17 CH 2 CH 2 O) m P (O) (OH) 3-m (m = 1 is 76.5 mol%, m = 2 is 22.6 mol%, m = 3 0.9 mol%) 93.4 mol%, C 8 F 17 CH 2 CH 2 OH is 2.5 mol%, the raw material of C 5 H 11 CO 2 CH 2 CH 2 C 8 F 17 4 Contained 1 mol%.
[0044]
Example 5
Instead of 85 wt% H 3 PO 4, (0.1 mol as H 3 PO 4) 115 wt% polyphosphoric acid 8.52g except that used were the same manner as in Example 1 to give a brown solid 50.3g It was.
[0045]
The composition of this compound is (C 8 F 17 CH 2 CH 2 O) m P (O) (OH) 3-m (m = 1 is 92.7 mol%, m = 2 is 7.3 mol%) 90.3 mol%, 2.6 mol% C 8 F 17 CH 2 CH 2 OH, raw material of CH 2 = CHCOOCH 2 CH 2 C 8 F 17 was contained 7.1 mol%.
[0046]
Example 6
The same operation as in Example 1 was carried out except that 0.9 g (0.005 mol) of p-toluenesulfonic acid was used instead of H 2 SO 4 to obtain 51.7 g of a brown solid.
[0047]
The composition of this compound, (C 8 F 17 CH 2 CH 2 O) m P (O) (OH) 3-m (m = 1 is 75.4 mol%, m = 2 is 24.0 mol%, m = 3 0.6 mol%) is 95.2 mol%, C 8 F 17 CH 2 CH 2 OH is 2.4 mol%, the raw material of CH 2 = CHCO 2 CH 2 CH 2 C 8 F 17 is 2. 4 mol% was contained.
[0048]
Example 7
The same operation as in Example 3 was carried out without adding H 2 SO 4 to obtain 35.0 g of a brown solid. The composition of this compound, (C 8 F 17 CH 2 CH 2 O) m P (O) (OH) 3-m (m = 1 is 55.1 mol%, m = 2 is 39.4 mol%, m = 3 5.5 mol%) is 86.4 mol%, C 8 F 17 CH 2 CH 2 OH 0.8 mol%, the raw material of the CH 3 CO 2 CH 2 CH 2 C 8 F 17 12.8 Mole% was included.
[0049]
Example 8
Figure 0003627223
[0050]
Figure 0003627223
[0051]
The analytical data of the starting material was as follows.
Figure 0003627223
[0052]
Example 9
Figure 0003627223
[0053]
Figure 0003627223
[0054]
Example 10
Embedded image
Figure 0003627223
[0055]
Embedded image
Figure 0003627223
[0056]
Example 11
In Example 2, CH 2 = CHCO 2 CH 2 CH 2 (CF 2 CF 2) n CF 2 CF 3 (n = 2 0.64 mol%, n = 3 is 56.01 mol%, n = 4 is 24.71 mol%, n = 5 is 10.56 mol%, n = 6 is 4.83 mol%, n = 7 is 1.87 mol%, n = 8 is 0.85 mol%, n = 9 is 0.39 mol%, n = 10 was 0.11 mol%, average molecular weight: 592) was used in the same manner as in Example 2 except that 59.2 g (0.1 mol) was used, and 56.9 g of a brown solid. Got.
[0057]
The composition of this compound, (CF 3 CF 2 (CF 2 CF 2) n CH 2 CH 2 O) m P (O) (OH) 3-m (m = 1 is 73.3 mol%, m = 2 is 26.0 mole%, m = 3 is 0.7 mol%) 94.6 mol%, CF 3 CF 2 (CF 2 CF 2) n CH 2 CH 2 OH is 2.6 mol%, the raw material of the CH 2 = CHCO 2 CH 2 CH 2 ( CF 2 CF 2) n CF 2 CF 3 was 2.8 mol%.
[0058]
Comparative Example 1
The same operation as in Example 1 was carried out except that 22.8 g (0.1 mol) of CH 3 CO 2 C 12 H 25 was used to obtain 23.2 g of a brown solid.
[0059]
The composition of this compound is (C 12 H 25 O) m P (O) (OH) 3-m (m = 1 is 90.4 mol%, m = 2 is 9.6 mol%) 9.3 mole %, And 90.7 mol% of the raw material CH 3 CO 2 C 12 H 25 was contained.

Claims (10)

一般式(I):
Figure 0003627223
(但し、この一般式中、Rは水素原子又は飽和若しくは不飽和結合を含む炭素数1〜10のアルキル基であり、Aは単結合又は2価の有機基であり、Rfは直鎖状若しくは分岐鎖状の炭素数1〜25のポリフルオロアルキル基である。)
で表されるポリフルオロアルキル基含有カルボン酸エステルと、リン酸類とを反応させることを特徴とする、
一般式(II):
(Rf−A−O)P(O)(OH)3−m
(但し、この一般式中、Rf及びAは前記したものと同じであり、mは1〜3の整数を示す。)
で表されるリン酸ポリフルオロアルキルの製造方法。
Formula (I):
Figure 0003627223
(However, in this general formula, R is a hydrogen atom or a C1-C10 alkyl group containing a saturated or unsaturated bond, A is a single bond or a divalent organic group, and Rf is linear or (It is a branched polyfluoroalkyl group having 1 to 25 carbon atoms.)
Characterized by reacting a polyfluoroalkyl group-containing carboxylic acid ester represented by a phosphoric acid,
General formula (II):
(Rf-AO) m P (O) (OH) 3-m
(However, in this general formula, Rf and A are the same as described above, and m represents an integer of 1 to 3.)
The manufacturing method of polyfluoroalkyl phosphate represented by these.
Rが水素原子又は飽和若しくは不飽和結合を含む炭素数1〜7のアルキル基である、請求項1に記載の製造方法。The manufacturing method of Claim 1 whose R is a C1-C7 alkyl group containing a hydrogen atom or a saturated or unsaturated bond. Aが単結合である、請求項1又は2に記載の製造方法。The manufacturing method of Claim 1 or 2 whose A is a single bond. Aは、単結合又は2価の有機基であって、2価の有機基としては、
Figure 0003627223
である、請求項1又は2に記載の製造方法。
A is a single bond or a divalent organic group. As the divalent organic group,
Figure 0003627223
The manufacturing method according to claim 1 or 2, wherein
pKaが 2.1以下の酸の存在下に反応を行う、請求項1〜4のいずれか1項に記載の製造方法。The production method according to any one of claims 1 to 4, wherein the reaction is carried out in the presence of an acid having a pKa of 2.1 or less. pKaが 2.1以下の酸が硫酸又はp−トルエンスルホン酸である、請求項5に記載の製造方法。The production method according to claim 5, wherein the acid having a pKa of 2.1 or less is sulfuric acid or p-toluenesulfonic acid. 酸素を含む気体の流通下に反応を行う、請求項2に記載の製造方法。The production method according to claim 2, wherein the reaction is performed under a flow of a gas containing oxygen. リン酸が、オルトリン酸、ポリリン酸及びメタリン酸からなる群より選択されるものである、請求項1〜7のいずれか1項に記載の製造方法。The manufacturing method according to any one of claims 1 to 7, wherein the phosphoric acid is selected from the group consisting of orthophosphoric acid, polyphosphoric acid and metaphosphoric acid.
Figure 0003627223
反応系外へ除去する、請求項1〜8のいずれか1項に記載の製造方法。
Figure 0003627223
The manufacturing method of any one of Claims 1-8 removed out of a reaction system.
反応を 100〜170 ℃で行う、請求項1〜9のいずれか1項に記載の製造方法。The manufacturing method of any one of Claims 1-9 which performs reaction at 100-170 degreeC.
JP09573894A 1994-04-08 1994-04-08 Method for producing polyfluoroalkyl phosphate Expired - Fee Related JP3627223B2 (en)

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