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JP3630337B2 - Method of thawing frozen fish surimi - Google Patents
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JP3630337B2 - Method of thawing frozen fish surimi - Google Patents

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Publication number
JP3630337B2
JP3630337B2 JP21136095A JP21136095A JP3630337B2 JP 3630337 B2 JP3630337 B2 JP 3630337B2 JP 21136095 A JP21136095 A JP 21136095A JP 21136095 A JP21136095 A JP 21136095A JP 3630337 B2 JP3630337 B2 JP 3630337B2
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Japan
Prior art keywords
frozen fish
fish meat
thawing
surimi
frozen
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP21136095A
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Japanese (ja)
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JPH0937709A (en
Inventor
將人 保芦
恒 野崎
希久夫 田島
雄二 酒寄
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Kibun Foods Inc
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Kibun Foods Inc
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Filing date
Publication date
Application filed by Kibun Foods Inc filed Critical Kibun Foods Inc
Priority to JP21136095A priority Critical patent/JP3630337B2/en
Priority to PCT/JP1996/002113 priority patent/WO1997004671A1/en
Priority to US09/000,366 priority patent/US7306820B2/en
Priority to GB9801725A priority patent/GB2321002B/en
Publication of JPH0937709A publication Critical patent/JPH0937709A/en
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Description

【0001】
【発明の属する技術分野】
本発明は、例えば魚肉練製品の原料に用いられる冷凍魚肉すり身を解凍する処理方法に関するものである。特に、冷凍魚肉すり身の解凍に際しても解凍されたすり身の品質の低下を招くことがなく、迅速な解凍が可能な解凍処理方法に関するものである。
【0002】
【従来の技術】
図2は一般的な魚肉練製品の製造工程を示す説明図である。図に示す通り、一般に魚肉練製品は、原料魚を採肉して水晒し、脱水,裏漉しをおこなった魚肉すり身に、食塩を加えて攪拌・混合(所謂、「塩ズリ」)を行ったものの中に、調味料,澱粉,水等を加えて成形、加熱して製造する。原料となる魚については、グチ,クロカワカジキ,オキギス,エソ,ワラズカ,スケソウダラ等が用いられるが、底引き漁獲量の低減によって、現在の練製品原料はスケソウダラや冷凍されたすり身が原料の主流となっている。
【0003】
この冷凍魚肉すり身は、タラ類の肉質が冷凍中に変性し易いため、練製品原料として貯蔵することが不可能であったが、5%程度の砂糖類を魚肉に添加することによって冷凍変性を防止することが分かり、冷凍変性に影響する水溶性酵素蛋白と塩類を除去する水晒し工程との組み合わせによって、その技術が確立されたものである。
【0004】
図3は冷凍魚肉すり身の製造工程を示す説明図である。図に示す通り、冷凍魚肉すり身は、原料魚を採肉して、肉の約5倍量の水で4〜5回水晒し、水溶性タンパクと塩類をできるだけ除き、圧搾,脱水,裏漉しの後に、砂糖を5〜10%,多リン酸塩0.2%を加えて混ぜ合せ、10kgをポリエチレンフィルムに包装し、接触式凍結装置で約−35℃で急速に凍結し、これを−15〜−25℃で保存している。
【0005】
【発明が解決しようとする課題】
ところで、冷凍魚肉すり身は解凍されないと塩ズリができないため、当然、冷凍魚肉すり身は解凍されてから使用される。解凍方法は自然解凍,高周波解凍,加温加圧解凍等の方法があるが、冷凍魚肉すり身は10kgの冷凍パンになっているため、容易に解凍されず、解凍装置を用いても部分的な解凍にならざるを得なくなり、部分的な冷凍魚肉すり身の品質の低下を招き、結果として、練製品の品質の低下や不安定化を招いていた。
【0006】
本発明は、冷凍魚肉すり身の解凍に際してもすり身の品質の低下を招くことがなく、迅速な解凍が可能な冷凍魚肉すり身の解凍処理方法を得ることを目的とする。
【0007】
【課題を解決するための手段】
本請求項1に記載された発明に係る冷凍魚肉すり身の解凍処理方法では、冷凍魚肉すり身の塊を昇温・解凍する処理方法において、
前記冷凍魚肉すり身の塊を大まかに粗砕し、更にこれを略均一に破砕した後に、温度が均一になるように混合しながら、昇温・解凍するものである。
【0008】
本請求項2に記載された発明に係る冷凍魚肉すり身の解凍処理方法では、請求項1に記載された冷凍魚肉すり身の解凍処理方法において、
前記冷凍魚肉すり身の塊を、20mm以下の大きさに略均一に破砕するものである。
【0009】
本請求項3に記載された発明に係る冷凍魚肉すり身の解凍処理方法では、請求項2に記載された冷凍魚肉すり身の解凍処理方法において、
前記冷凍魚肉すり身の塊を、10〜3mm程度の大きさに略均一に破砕するものである。
【0010】
【発明の実施の形態】
本発明においては、冷凍魚肉すり身の塊を大まかに粗砕し、更にこれを略均一に破砕した後に、昇温・解凍するものであるため、冷凍魚肉すり身の解凍に際してもすり身の品質の低下を招くことがなく、迅速な解凍が可能となる。
【0011】
即ち、冷凍魚肉すり身は−20℃程度の保存温度で冷凍された10kgの塊(約40×30×5cm)である。これを先ず大まかに粗砕し、更にこれを略均一に破砕し、小さくなったところで、必要な昇温・解凍を行うために、外部が完全に解凍されているのに、内部は固まったままという状態がなくなり、破砕の大きさが小さければ小さいほど解凍が速く行われ、且つ、均一に行われる。解凍が均一に行われるために、解凍されたすり身の品質の低下が少なく、例えば練製品の原料として、後続の塩ズリ工程が良好に行われる。
【0012】
冷凍魚肉すり身の均一な昇温や解凍がされるための破砕の大きさは、略均一な解凍が行われる大きさに揃っていればよく、目安としては20mm以下程度の大きさで揃っていれば、室温程度の温度で自然解凍を行っても、表面と内部との品質の差が現われ難い。また、好ましくは10〜3mm程度の大きさに揃っていれば、自然解凍では短時間で解凍することができ、また、温風や熱線の照射等の強制的な解凍にも攪拌が行われるため表面と内部との品質の差が現われ難い。
【0013】
冷凍魚肉すり身の粗砕処理及びその後の破砕処理は、冷凍品を砕く能力のある機器で行えば良い。この機器は冷凍品を砕く能力のある機器であればどのようなものでも良い。粗砕処理及びその後の破砕処理は略均一に砕かれるならば、粗砕とその後の破砕とを一つの装置で行うこともできるし、複数の装置で段階的に砕くこともできる。例えばボーンカッター(例えば、MKボーンカッター;増幸産業(株)社製),フローズンカッター(例えば、湘南産業(株)社製)で冷凍魚肉すり身を大まかに破断した後に、チョッパー(例えば、MKチョッパー;増幸産業(株)社製)でほぼ均一に細かく砕いてミンチする、又は、フレーカーグラインダ((株)日本キャリア社製)ですり身を直接細かく砕くことにより、大きさの揃った冷凍魚肉すり身破砕物が得られる。
【0014】
また、この粗砕及びその後の破砕操作は室温中で解凍させながら行っても良いが、操作中に冷凍魚肉すり身の表面で解凍が起こり、品質に差が生じるおそれがあるため、10℃以下の品質変化の起こり難い温度で粗砕粗砕及びその後の破砕操作を行った後に、昇温・解凍することが好ましい。
【0015】
ほぼ均一に細かく破砕された冷凍魚肉すり身は、昇温・解凍される。この場合、互いに不均一に重なり合わないように均一に広げたり、温度が均一になるように混合しながら、昇温・解凍が行われる。
【0016】
【実施例】
図1は本発明の冷凍魚肉すり身の解凍処理方法を含んだ魚肉練製品の製造方法の一実施例の工程を示す説明図である。図に示す通り、助宗冷凍魚肉すり身SA級(10kg)を約20mm程度のフレーク状にボーンカッタ(増幸産業(株)社製)で破断して粗砕し、これを更にチョッパー(増幸産業(株)社製)で7mm目のそぼろ状に細砕した。
【0017】
そぼろ状になった助宗冷凍魚肉すり身をバットに均一に広げ、20〜25℃の室温に放置し、時々攪拌して温度の均一化を図りながら、自然解凍した。このときに要した時間は20〜30分であった。尚、比較として、同じ助宗冷凍魚肉すり身SA級(10kg)を冷凍パンのまま破砕せず、20〜25℃の室温に放置し解凍を行った。このときに要した時間は6〜8時間であった。
【0018】
解凍されたすり身1kgに対して、塩30gを加え、カッティングミキサーで常法通りに、食塩を加えて攪拌・混合し、更に、澱粉,調味料,澱粉,水等を加えて攪拌・混合した(塩ズリ)。塩ズリが終わったすり身を折径45mmのケーシングに詰め35℃温水中で40分間坐りを行った後、80℃30分間加熱を行ったものと、直接80℃30分間加熱を行ったものとの魚肉練製品を得た。
【0019】
得られた魚肉練製品のケーシングによるゲルのテストを行った。比較として冷凍パンを自然解凍したものでも同様にケーシング製品を作成して用いた。具体的な計測は、ケーシング蒲鉾を13mm厚に切断した後、乾燥しないよう20〜25℃に放置してコンディショニングした後、レオロメータ(飯尾電気社製)でゲル強度を測定した。結果を次の表1に示す。
【0020】
【表1】

Figure 0003630337
【0021】
【発明の効果】
本発明は以上説明した通り、冷凍魚肉すり身の塊を大まかに粗砕し、更にこれを略均一に破砕した後に、昇温・解凍するものであるため、冷凍魚肉すり身の解凍に際してもすり身の品質の低下を招くことがなく、迅速な解凍が可能となる。
【0022】
冷凍魚肉すり身の均一な昇温や解凍がされるための破砕の大きさは、略均一な解凍が行われる大きさに揃っていればよく、通常は20mm以下程度の大きさに揃っていれば、室温程度の温度で自然解凍を行っても、表面と内部との品質の差が現われ難い。また、好ましくは10〜3mm程度の大きさに揃っていれば、自然解凍では短時間で解凍することができ、また、高周波解凍,加温加圧解凍等の強制的な解凍にも表面と内部との品質の差が現われ難い等の効果を有する。
【図面の簡単な説明】
【図1】本発明の冷凍魚肉すり身の解凍処理方法を含んだ魚肉練製品の製造方法の一実施例の工程を示す説明図である。
【図2】一般的な魚肉練製品の製造工程を示す説明図である。
【図3】冷凍魚肉すり身の製造工程を示す説明図である。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a processing method for thawing frozen fish paste used as a raw material for fish paste products, for example. In particular, the present invention relates to a thawing method that can be quickly thawed without degrading the quality of the thawed surimi when thawing frozen fish meat surimi.
[0002]
[Prior art]
FIG. 2 is an explanatory view showing a manufacturing process of a general fish paste product. As shown in the figure, generally fish paste products are obtained by collecting raw fish, exposing them to water, dewatering and lining the fish meat, adding salt, stirring and mixing (so-called “salt slurries”). Inside, seasoning, starch, water, etc. are added and manufactured by heating. For fish used as raw materials, guchi, black swordfish, okigi, esos, wallazuka, walleye pollack, etc. are used. ing.
[0003]
This frozen fish meat surimi cannot be stored as a raw material for paste products because the quality of cod is easily denatured during freezing, but it can be frozen and denatured by adding about 5% sugar to fish meat. The technology has been established by a combination of a water-soluble enzyme protein that affects the freezing denaturation and a water exposure process that removes salts.
[0004]
FIG. 3 is an explanatory view showing a process for producing frozen fish meat surimi. As shown in the figure, frozen fish meat surimi is obtained by collecting raw fish, exposing to water 5 to 5 times the amount of water, removing water-soluble proteins and salts as much as possible, after pressing, dehydrating, and lining. 5-10% sugar and 0.2% polyphosphate are added and mixed, and 10 kg is packed in a polyethylene film and rapidly frozen at about −35 ° C. in a contact-type freezing apparatus. Stored at -25 ° C.
[0005]
[Problems to be solved by the invention]
By the way, since frozen fish meat surimi cannot be salted unless it is thawed, naturally, frozen fish meat surimi is used after being thawed. There are methods for thawing, such as natural thawing, high-frequency thawing, heating and pressure thawing, etc., but the frozen fish meat surimi is in a 10kg frozen pan, so it is not easily thawed and even if a thawing device is used It had to be thawed, resulting in a partial deterioration in the quality of the frozen fish meat, resulting in a decrease in the quality and instability of the paste product.
[0006]
It is an object of the present invention to provide a method for thawing frozen fish meat that can be quickly thawed without degrading the quality of the surimi when thawing frozen fish meat.
[0007]
[Means for Solving the Problems]
In the method of thawing frozen fish meat surimi according to the invention described in claim 1, in the method of heating and thawing frozen chunks of frozen fish meat,
The frozen fish meat surimi is roughly crushed and further roughly crushed, and then heated and thawed while mixing so that the temperature is uniform .
[0008]
In the method for thawing frozen fish meat surimi according to the invention described in claim 2, the method for thawing frozen fish meat surimi described in claim 1,
The frozen fish meat surimi lump is crushed substantially uniformly into a size of 20 mm or less.
[0009]
In the method for thawing frozen fish meat surimi according to the invention described in claim 3, in the method for thawing frozen fish meat surimi described in claim 2,
The lump of frozen fish meat is crushed substantially uniformly into a size of about 10 to 3 mm.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
In the present invention, the mass of frozen fish meat surimi is roughly crushed, and further crushed approximately uniformly, and then heated and thawed. Therefore, the quality of the surimi is reduced even when the frozen fish meat surimi is thawed. Rapid defrosting is possible without incurring.
[0011]
That is, the frozen fish meat surimi is a 10 kg mass (about 40 × 30 × 5 cm) frozen at a storage temperature of about −20 ° C. This is first roughly crushed, then crushed almost uniformly, and when it has become smaller, the inside remains solid while the outside is completely thawed in order to perform the necessary temperature rise and thawing. The smaller the size of the crush, the faster the thawing and the more uniformly. Since the thawing is performed uniformly, the quality of the thawed surimi is less deteriorated, and the subsequent salting process is performed satisfactorily, for example, as a raw material for the paste product.
[0012]
The size of the crushing for the uniform temperature rise and thawing of the frozen fish meat surimi only needs to be matched to a size that allows the uniform thawing to be performed, and as a guideline, the size should be about 20 mm or less. For example, even if natural thawing is performed at a temperature of about room temperature, a difference in quality between the surface and the inside hardly appears. In addition, if the size is preferably about 10 to 3 mm, natural thawing can be thawed in a short time, and stirring is also performed for forced thawing such as irradiation with hot air or heat rays. Differences in quality between the surface and the interior are unlikely to appear.
[0013]
What is necessary is just to perform the coarse crushing process of frozen fish meat surimi and subsequent crushing process with the apparatus which has the capability to crush frozen goods. This device may be any device as long as it is capable of crushing frozen products. If the crushing process and the subsequent crushing process are crushed substantially uniformly, the crushing and the subsequent crushing can be performed with one apparatus, or can be performed stepwise with a plurality of apparatuses. For example, after roughly cutting frozen fish meat with a bone cutter (for example, MK bone cutter; manufactured by Masuko Sangyo Co., Ltd.) or a frozen cutter (for example, manufactured by Shonan Sangyo Co., Ltd.), a chopper (for example, MK chopper; Crush the minced meat almost uniformly with Masuyuki Sangyo Co., Ltd.), or crush minced meat directly with a flaker grinder (manufactured by Nippon Carrier Co., Ltd.) Things are obtained.
[0014]
In addition, although this roughing and subsequent crushing operation may be performed while thawing at room temperature, thawing may occur on the surface of the frozen fish meat during the operation, and there is a possibility that a difference in quality may occur. It is preferable to carry out the coarse crushing and subsequent crushing operation at a temperature at which the quality does not easily change, and then raising the temperature and thawing.
[0015]
The frozen fish meat surimi that has been crushed almost uniformly is heated and thawed. In this case, the temperature is increased and defrosted while uniformly spreading so as not to overlap each other and mixing so that the temperature becomes uniform.
[0016]
【Example】
FIG. 1 is an explanatory diagram showing the steps of an embodiment of a method for producing a fish paste product including the method for thawing frozen fish meat surimi according to the present invention. As shown in the figure, assistant sect frozen fish surimi SA grade (10 kg) is broken into roughly 20 mm flakes with a bone cutter (manufactured by Masuko Sangyo Co., Ltd.) and crushed. )), And then crushed into a 7 mm-sized piece.
[0017]
The sword-shaped assistant sect frozen fish surimi was evenly spread on a vat and left at room temperature of 20 to 25 ° C., and it was naturally thawed while sometimes stirring to equalize the temperature. The time required at this time was 20 to 30 minutes. As a comparison, the same assistant sect frozen fish surimi SA grade (10 kg) was left in a frozen pan without being crushed and allowed to thaw at room temperature of 20 to 25 ° C. The time required at this time was 6 to 8 hours.
[0018]
30 kg of salt was added to 1 kg of thawed surimi, and salt was added and stirred and mixed in a conventional manner with a cutting mixer, and starch, seasoning, starch, water, etc. were further added and stirred and mixed ( Salt). After filling the surimi that had been salted into a casing with a folding diameter of 45 mm, sitting in 35 ° C warm water for 40 minutes, and then heating at 80 ° C for 30 minutes and directly heating at 80 ° C for 30 minutes A fish paste product was obtained.
[0019]
The gel was tested with the casing of the resulting fish paste product. As a comparison, a frozen product was naturally thawed and a casing product was similarly prepared and used. Specifically, after cutting the casing ridge to a thickness of 13 mm and leaving it to be conditioned at 20 to 25 ° C. so as not to dry, the gel strength was measured with a rheometer (manufactured by Iio Electric Co., Ltd.). The results are shown in Table 1 below.
[0020]
[Table 1]
Figure 0003630337
[0021]
【The invention's effect】
As described above, the present invention roughly crushes a frozen fish meat surimi lump, further crushes it roughly uniformly, and then heats and thaws, so the quality of surimi is also achieved when thawing frozen fish meat surimi Can be quickly thawed.
[0022]
The size of the crushing for the uniform temperature rise and thawing of the frozen fish meat surimi is only required to be aligned to a size at which approximately uniform thawing is performed, and is usually approximately 20 mm or less. Even if natural thawing is performed at a temperature of about room temperature, the difference in quality between the surface and the inside is hardly exhibited. In addition, if the size is preferably about 10 to 3 mm, natural thawing can be thawed in a short time, and the surface and the inside can also be subjected to forced thawing such as high-frequency thawing and heating and pressure thawing. It has the effect that the difference in quality is difficult to appear.
[Brief description of the drawings]
BRIEF DESCRIPTION OF DRAWINGS FIG. 1 is an explanatory diagram showing the steps of an embodiment of a method for producing a fish paste product including the method for thawing frozen fish meat surimi according to the present invention.
FIG. 2 is an explanatory view showing a manufacturing process of a general fish paste product.
FIG. 3 is an explanatory diagram showing a manufacturing process of frozen fish meat surimi.

Claims (3)

冷凍魚肉すり身の塊を昇温・解凍する処理方法において、
前記冷凍魚肉すり身の塊を大まかに粗砕し、更にこれを略均一に破砕した後に、温度が均一になるように混合しながら、昇温・解凍することを特徴とする冷凍魚肉すり身の解凍処理方法。
In the processing method for heating and thawing frozen chunks of frozen fish meat,
The frozen fish meat surimi is roughly crushed, further roughly crushed, and then heated and thawed while mixing so that the temperature is uniform. Method.
請求項1に記載された冷凍魚肉すり身の解凍処理方法において、
前記冷凍魚肉すり身の塊を、20mm以下の大きさに略均一に破砕することを特徴とする冷凍魚肉すり身の解凍処理方法。
In the method for thawing frozen fish meat surimi described in claim 1,
A method for thawing frozen fish meat, characterized in that the chunks of frozen fish meat are roughly uniformly crushed to a size of 20 mm or less.
請求項2に記載された冷凍魚肉すり身の解凍処理方法において、
前記冷凍魚肉すり身の塊を、10〜3mmの大きさに略均一に破砕することを特徴とする冷凍魚肉すり身の解凍処理方法。
In the method for thawing frozen fish meat surimi according to claim 2,
A method for thawing frozen fish meat, characterized by crushing the frozen fish meat surimi lump substantially uniformly to a size of 10 to 3 mm.
JP21136095A 1995-07-28 1995-07-28 Method of thawing frozen fish surimi Expired - Fee Related JP3630337B2 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP21136095A JP3630337B2 (en) 1995-07-28 1995-07-28 Method of thawing frozen fish surimi
PCT/JP1996/002113 WO1997004671A1 (en) 1995-07-28 1996-07-26 Method for thawing frozen ground fish meat
US09/000,366 US7306820B2 (en) 1995-07-28 1996-07-26 Method for thawing frozen ground fish meat
GB9801725A GB2321002B (en) 1995-07-28 1996-07-26 Method for thawing frozen ground fish meats

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JP21136095A JP3630337B2 (en) 1995-07-28 1995-07-28 Method of thawing frozen fish surimi

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JPH0937709A JPH0937709A (en) 1997-02-10
JP3630337B2 true JP3630337B2 (en) 2005-03-16

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