Deprecated: The each() function is deprecated. This message will be suppressed on further calls in /home/zhenxiangba/zhenxiangba.com/public_html/phproxy-improved-master/index.php on line 456
JP3635720B2 - refrigerator - Google Patents
[go: Go Back, main page]

JP3635720B2 - refrigerator - Google Patents

refrigerator Download PDF

Info

Publication number
JP3635720B2
JP3635720B2 JP16183195A JP16183195A JP3635720B2 JP 3635720 B2 JP3635720 B2 JP 3635720B2 JP 16183195 A JP16183195 A JP 16183195A JP 16183195 A JP16183195 A JP 16183195A JP 3635720 B2 JP3635720 B2 JP 3635720B2
Authority
JP
Japan
Prior art keywords
compressor
refrigerant
temperature
oil
layer separation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP16183195A
Other languages
Japanese (ja)
Other versions
JPH0914767A (en
Inventor
宏一 北
龍三郎 矢嶋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daikin Industries Ltd
Original Assignee
Daikin Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daikin Industries Ltd filed Critical Daikin Industries Ltd
Priority to JP16183195A priority Critical patent/JP3635720B2/en
Publication of JPH0914767A publication Critical patent/JPH0914767A/en
Application granted granted Critical
Publication of JP3635720B2 publication Critical patent/JP3635720B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Landscapes

  • Air Conditioning Control Device (AREA)

Description

【0001】
【産業上の利用分野】
この発明は、冷媒よりも比重が小さく、かつ、冷媒との相溶性が無い油を圧縮機の潤滑油として用いている冷凍機に関し、詳しくは、圧縮機内で冷媒と潤滑油とが二層に分離したことを検出することができる冷凍機に関する。
【0002】
【従来の技術】
従来、冷媒に対して相溶性の無い油を冷凍機に使用する場合、図7(A)に黒い点で示したように、油中に所定の冷媒分率以上の冷媒が溶解すると、油と冷媒とが二層に別れる二層分離が発生する。そして、このとき、(冷媒の比重)>(油の比重)であるならば、下層は油濃度がきわめて低い冷媒リッチ層になる。
【0003】
二層分離が発生する運転モードとしては、起動(寝込み起動)や発停やデフロスなどと言った過渡的に液バックが生じるモードがある。そして、冷凍機の圧縮機の油溜まり部で二層分離が生じると、条件によっては図7(B)に示すように、二層分離面Dが給油口Sを越える。すると、給油口Sからは油が吸い込まれずに、下層の液冷媒リッチ層Rの冷媒が給油口Sから吸い込まれて圧縮機Cの摺動部に供給される。すると、圧縮機Cの潤滑不良が発生して、摺動部摩擦や焼付が生じる問題がある。
【0004】
【発明が解決しようとする課題】
そこで、この発明の目的は、冷媒と潤滑油とが圧縮機内で二層分離したことを検出できる冷凍機を提供することにある。
【0005】
【課題を解決するための手段】
上記目的を達成するため、請求項1の発明は、冷媒よりも比重が小さく、かつ、上記冷媒との相溶性が実質的に無い油を圧縮機5,25の潤滑油として用いている冷凍機において、
上記圧縮機5,25内の油の温度を検出する油温検出手段15,16,31,33と、
上記圧縮機5,25内の圧力によって定まる上記冷媒の飽和温度を検出する冷媒飽和温度検出手段7,8,10,11,27,30,32,34と、
上記油温検出手段15,16,31,33が検出した油温と、上記冷媒飽和温度検出手段7,8,10,11,27,30,32,34が検出した上記冷媒の飽和温度とを比較して、上記油温と上記飽和温度との差α=(上記油温−上記飽和温度)が零以下(α≦0)になったときに、上記冷媒と上記潤滑油とが上記圧縮機5,25内で二層に分離していると判断する二層分離判定手段12,18,35,37とを備えている。
【0006】
また、請求項の発明では、上記二層分離判定手段12,18,35,37は、
上記圧縮機5,25の運転周波数が所定値であるときに、上記差αが零以下(α≦0)になったときに、上記冷媒と上記潤滑油とが上記圧縮機5,25内で二層に分離していると判断し、
上記圧縮機5,25の運転周波数が上記所定値よりも大きくなったときに、この大きくなった分だけ上記差αを増大させた値αaが、零以下(α≦0)になったときに、上記冷媒と上記潤滑油とが上記圧縮機5,25内で二層に分離していると判断し、
上記圧縮機5,25の運転周波数が上記所定値よりも小さくなったときに、この小さくなった分だけ上記差αを減少させた値αaが、零以下(α≦0)になったときに、上記冷媒と上記潤滑油とが上記圧縮機5,25内で二層に分離していると判断する。
【0007】
また、請求項の発明は、冷媒よりも比重が小さく、かつ、上記冷媒との相溶性が実質的に無い非相溶油を圧縮機の潤滑油として用いている冷凍機において、
外気温度を検出する外気温度センサ57と、
起動時に上記圧縮機がオンとオフとを繰り返して発停を行っているときに、 上記圧縮機55が5分未満のオン状態からオフ状態になる発停回数をカウントする発停回路58と、
上記外気温度センサ57からの外気温度を表す信号Soutと、上記発停回路58からの発停回数を表す信号Snとが入力され、圧縮機55の発停の回数が、外気温度によって決まっている所定の判定回数に達したときに、上記圧縮機内の冷媒と潤滑油とが二層に分離していて、この分離面が圧縮機内の給油口を越える直前であると判断する二層分離判定手段60を備えていることを特徴としている。
【0008】
【作用】
図8に示すように、圧縮機内の所定の圧力下において、冷媒と油との溶解域では油温(より正確には油と冷媒との混合液の温度)は、冷媒の飽和温度よりも高い。一方、冷媒と油との二層分離域では油温は、冷媒の飽和温度にほぼ等しくなる。請求項1の発明は、この図8に示した性質を応用したものである。
【0009】
すなわち、請求項1の発明の冷凍機は、二層分離判定手段12,18,35,37が、油温検出手段15,16,31,33が検出した油温と、上記冷媒飽和温度検出手段7,8,10,11,27,30,32,34が検出した冷媒の飽和温度とを比較する。そして、上記判定手段12,18,35,37は、上記油温と上記飽和温度との差α=(上記油温−上記飽和温度)が零以下(α≦0)になったときに、上記冷媒と上記潤滑油とが上記圧縮機5,25内で二層に分離していると判断する。
【0010】
したがって、上記判定手段12,18,35,37が上記二層分離していると判断したときに圧縮機5,25の潤滑不足を警報して、二層分離回避運転を行うようにすれば、摺動部の摩耗や焼き付きを未然に防止することができる。
【0011】
また、請求項の発明の冷凍機では、上記二層分離判定手段12,18,35,37は、上記圧縮機5,25の運転周波数が所定値であるときに、上記差αが零以下(α≦0)になったときに、上記冷媒と上記潤滑油とが上記圧縮機5,25内で二層に分離していると判断する。また、上記判定手段12,18,35,37は、上記圧縮機5,25の運転周波数が上記所定値よりも大きくなったときに、この大きくなった分だけ上記差αを増大させた値αaが、零以下(α≦0)になったときに、上記冷媒と上記潤滑油とが上記圧縮機5,25内で二層に分離していると判断する。また、上記判定手段12,18,35,37は、上記圧縮機5,25の運転周波数が上記所定値よりも小さくなったときに、この小さくなった分だけ上記差αを減少させた値αaが、零以下(α≦0)になったときに、上記冷媒と上記潤滑油とが上記圧縮機5,25内で二層に分離していると判断する。
【0012】
圧縮機5,25の運転周波数が増加したときには、差αが同じ値であっても二層分離し難くなる一方、圧縮機5,25の運転周波数が減少したときには、差αが同じ値であっても二層分離し易くなる。したがって、請求項の発明のように、圧縮機5,25の運転周波数が所定の値に対して増減したときに、判定手段12,18,35,37が判定基準値である値αを増減させることによって、圧縮機5,25内の二層分離判断をより正確に行うことができる。
【0013】
ところで、起動時に圧縮機がオンとオフとを繰り返して発停を行っているときに、オンのたびに冷媒液が圧縮機に戻ってきて、圧縮機に冷媒が溜まって行く。そして、圧縮機に溜まった冷媒が所定量に達すると冷媒と油とが二層に分離する二層分離が発生する。請求項の発明は、この発停回数と二層分離発生との相関関係を利用して二層分離を検出するものである。
【0014】
即ち、請求項の発明は、二層分離判定手段60は、圧縮機55がオン状態からオフ状態になる発停の回数が、外気温度によって決まっている所定の判定回数に達したときに、上記圧縮機55内の冷媒と潤滑油とが二層に分離していて、この分離面が圧縮機55内の給油口を越える直前であると判断する。
【0015】
したがって、上記判定手段60が上記二層分離面が給油口を越える直前であると判断したときに、潤滑不足の警報を発し、二層分離回避運転を行うようにすれば、摺動部の摩耗や焼き付きを未然に防止することができる。
【0016】
【実施例】
以下、この発明を図示の実施例により詳細に説明する。
【0017】
〔第1実施例〕
図1に、この発明の第1実施例としての空気調和機の構成を示す。この空気調和機は、それぞれ冷媒管路で接続されている室内熱交換器1と室外熱交換器2と絞り膨張部3と四路切替弁4と圧縮機5とアキュムレータ6とを備えている。この空気調和機は、この空気調和機で使用している冷媒よりも比重が小さくて、かつ、上記冷媒との相溶性が無い油を潤滑油として使用している。
【0018】
上記室内熱交換器1には第1の温度センサ7が取り付けられている。また、上記室外熱交換器2には第2の温度センサ8が取り付けられている。この第1,第2の温度センサ7,8が入力値選択部10に接続されている。そして、この入力値選択部10は配管圧損補正計算部11に接続されている。また、この計算部11は、比較部12に接続されている。
【0019】
一方、上記圧縮機5からの吐出配管13には第3の温度センサ15が接続されており、この第3の温度センサ15は油温補正計算部16に接続されている。そして、この計算部16は上記比較部12に接続されている。
【0020】
比較部12は、周波数補正部17に接続されており、周波数補正部17は二層分離判定部18に接続されている。
【0021】
上記構成の空気調和機が、上記第1,第2,第3の温度センサ7,8,15が検出した温度に基づいて、圧縮機5内での冷媒と潤滑油との二層分離を判定する動作を説明する。
【0022】
まず、入力値選択部10は、第1の温度センサ7から室内熱交換器1の温度T1を表す信号S1を受け、第2の温度センサ8から室外熱交換器2の温度T2を表す信号S2を受ける。そして、この入力値選択部10は、図1下に示すように、圧縮機5が高圧ドーム型である場合には、冷房時に室外熱交換器2の温度T2を表す信号S2を選択して出力する一方暖房時に室内熱交換器1の温度T1を表す信号S1を選択して出力する。また、選択部10は、圧縮機5が低圧ドーム型である場合には、冷房時に室内熱交換器1の温度T1を表す信号S1を選択して出力する一方暖房時には室外熱交換器2の温度T2を表す信号S2を選択して出力する。
【0023】
そして、上記圧縮機5が高圧ドーム型である場合であって、かつ、冷房時には、配管圧損補正計算部11は、室外熱交換器2の温度(凝縮温度)T2に、吐出配管13から室外熱交換器2(凝縮器)までの圧損を温度に換算した圧損換算温度ΔTpcを加算して、加算値(T2+ΔTpc)を計算する。そして、この加算値(T2+ΔTpc)を圧縮機5のドーム内圧力Pcに換算し、この換算したドーム内圧力Pcから上記ドーム内の冷媒の飽和温度Tsを算出する。
【0024】
また、上記圧縮機5が高圧ドーム型であって、かつ、暖房時には、配管圧損補正計算部11は、室内熱交換器1の温度(凝縮温度)T1に、吐出配管13から室内熱交換器1(凝縮器)までの圧損を温度に換算した圧損換算温度ΔTphを加算して、加算値(T1+ΔTph)を計算する。そして、この加算値(T2+ΔTph)を圧縮機5のドーム内圧力Phに換算し、この換算したドーム内圧力Phから上記ドーム内の冷媒の飽和温度Tsを算出する。
【0025】
また、上記圧縮機5が低圧ドーム型である場合であって、かつ、冷房時には、配管圧損補正計算部11は、室内熱交換器1から吸入配管までの圧損を温度に換算した圧損換算温度ΔTpcを、室内熱交換器1の温度(蒸発温度)T1から減算して、減算値(T1−ΔTpc)を計算する。そして、この減算値(T1−ΔTpc)を圧縮機5のドーム内圧力Pcに換算し、この換算したドーム内圧力Pcから上記ドーム内の冷媒の飽和温度Tsを算出する。
【0026】
また、上記圧縮機5が低圧ドーム型である場合であって、かつ、暖房時には、配管圧損補正計算部11は、室外熱交換器1から吸入配管までの圧損を温度に換算した圧損換算温度ΔTphを、室外熱交換器2の温度(蒸発温度)T2から減算して、減算値(T2−ΔTph)を計算する。そして、この減算値(T2−ΔTph)を圧縮機5のドーム内圧力Phに換算し、この換算したドーム内圧力Phから上記ドーム内の冷媒の飽和温度Tsを算出する。
【0027】
一方、上記油温補正計算部16は、吐出管温度センサ15が出力した信号S3を受けて、この信号S3が表す吐出管の温度T3を補正して、圧縮機5内の油の温度Toを計算する。
【0028】
次に、比較部12は、上記配管圧損補正計算部11から飽和温度Tsを表す信号を受け、かつ、上記油温補正計算部16から上記油の温度Toを表す信号を受ける。すると、比較部12は、上記飽和温度Tsと上記油の温度Toとを比較して、油の温度Toから飽和温度Tsを差し引いて、差α=(油温To)−(飽和温度Ts)を算出する。
【0029】
次に、周波数補正部17は、上記圧縮機5の駆動周波数を表す信号を受けて、この駆動周波数に応じて、上記差αに補正値Δを加算して、補正した差αa=(α+Δ)を算出する。この補正値Δと上記駆動周波数との関係は正比例であり、図4(B)に示すように、上記駆動周波数が60Hzであるときに0℃である。このような、周波数補正を行う理由は、駆動周波数が所定周波数(60Hz)よりも低いと圧縮機5のボトムまで撹拌効果が得られず発熱量も小さいので、(油温To)−(飽和温度Ts)=αが0以上であってもボトムでは二層分離していることがあり、逆に周波数が所定周波数よりも高いと撹拌効果が大きいから、α≦0であっても溶解域となる可能性があるからである。この周波数補正によって、二層分離の有無をより正確に把握することができる。ここまでの信号処理過程を図4(A)に簡略化して示す。
【0030】
次に、二層分離判定部18は、周波数補正部17から上記補正差αaを表す信号を受けて、この補正差αaが零以下(αa≦0)になったときに、上記冷媒と上記潤滑油とが上記圧縮機5内で二層に分離していると判断して、二層分離していることを表す信号を出力する。一方、上記二層分離判定部18は、上記補正値αaが零を越えている(αa>0)ときには、上記冷媒と潤滑油とが圧縮機5内で二層分離していないと判断して、二層分離していないことを表す信号を出力する。
【0031】
この二層分離判定部18が、二層分離していることを表す信号を出力したときに、圧縮機5の潤滑不足警報を発して二層分離回避運転を行うようにすれば、二層分離に起因する圧縮機の摺動部の摩擦や焼付を未然に防止することができる。
【0032】
〔第2実施例〕
つぎに、図2に第2実施例としての空気調和機の構成を示す。この第2実施例は、それぞれ冷媒管路で接続されている室内熱交換器21と室外熱交換器22と絞り膨張部23と四路切替弁24と圧縮機25とアキュムレータ26とを備えている。この空気調和機は、この空気調和機で使用している冷媒よりも比重が小さくて、しかも上記冷媒との相溶性が無い油を潤滑油として使用している。
【0033】
アキュムレータ26への吸入管には吸入圧力センサ27が取り付けられている。また、吐出管28には吐出圧力センサ30と吐出管温度センサ31が取り付けられている。また、この第2実施例は、上記吸入圧力センサ27と吐出圧力センサ30とに接続されている入力値選択部32と、吐出管温度センサ31に接続されている油温補正計算部33を備えている。
【0034】
上記入力値選択部32は飽和温度計算部34に接続されており、この飽和温度計算部34は比較部35に接続されている。一方、上記油温補正計算部33は比較部35に接続されている。上記比較部35は周波数補正部36に接続されており、周波数補正部36は二層分離判定部37に接続されている。
【0035】
上記構成の空気調和機が、上記吸入圧力センサ27と吐出圧力センサ30と吐出管温度センサ31からの信号に基づいて、圧縮機25内での二層分離を判定する動作を説明する。
【0036】
まず、上記入力値選択部32は、吸入圧力センサ27から吸入管での吸入圧力Psを表す信号Ssを受け、吐出圧力センサ30から吐出管での吐出圧力Pdを表す信号Sdを受ける。そして、図2下に示すように、圧縮機25が高圧ドーム型である場合には、この入力値選択部32は、冷房時,暖房時共に吐出圧力Pdを表す信号Sdを選択して、この信号Sdを飽和温度計算部34に出力する。一方、圧縮機25が低圧ドーム型である場合には、入力値選択部32は、冷房時,暖房時共に吸入圧力Psを表す信号Ssを選択して、この信号Ssを飽和温度計算部34に出力する。
【0037】
次に、飽和温度計算部34は、吐出圧力Pdを表す信号Sdを受けたときには、吐出圧力用の飽和温度換算式を使用して上記吐出圧力Pdから圧縮機25での冷媒の飽和温度Tsを算出する。また、飽和温度計算部34は、吸入圧力Psを表す信号Ssを受けたときには、吸入圧力用の飽和温度換算式を使用して上記吸入圧力Psから圧縮機25での冷媒の飽和温度Tsを算出する。
【0038】
一方、上記油温補正計算部33は、吐出管温度センサ31が出力した信号Stを受けて、この信号Stが表す吐出管の温度Tdを補正して、圧縮機25内の油の温度Toを計算する。
【0039】
次に、比較部35は、上記飽和温度計算部34からの飽和温度Tsを表す信号と、油温補正計算部33からの油温Toを表す信号とを受けて、飽和温度Tsと油温Toとを比較して、油の温度Toから飽和温度Tsを差し引いて、差α=(油温To)−(飽和温度Ts)を算出する。
【0040】
次に、周波数補正部36は、圧縮機25の駆動周波数を表す信号を受けて、この駆動周波数に応じて、上記差αに補正値Δを加算して、補正した差αa=(α+Δ)を算出する。この補正値Δと上記駆動周波数との関係は正比例であり、図4(B)に示すように、上記駆動周波数が60Hzであるときに0℃である。ここまでの信号処理過程を図4(A)に簡略化して示す。
【0041】
次に、二層判定部38は、周波数補正部36から上記補正差αaを表す信号を受けて、この補正差αaが零以下(αa≦0)になったときに、上記冷媒と潤滑油とが圧縮機25内で二層に分離していると判断して、二層分離していることを表す信号を出力する。一方、上記二層分離判定部37は、上記補正値αaが零を越えている(αa>0)ときには、上記冷媒と潤滑油とが圧縮機25内で二層分離していないことを表す信号を出力する。
【0042】
上記二層分離判定部37が、二層分離していることを表す信号を出力したときに、潤滑不足警報を発して、二層分離回避運転を行うようにすれば、液冷媒潤滑による摺動部摩擦や焼付を未然に防止することができる。
【0043】
〔第3実施例〕
つぎに、図3に第3実施例としての空気調和機の構成を示す。この空気調和機は、それぞれ冷媒管路で接続されている室内熱交換器51と室外熱交換器52と絞り膨張部53と四路切替弁54と圧縮機55とアキュムレータ56とを備えている。この空気調和機は、この空気調和機で使用している冷媒よりも比重が小さく、かつ、上記冷媒との相溶性が無い油を潤滑油として用いている。
【0044】
また、この空気調和機は、外気温度を検出する外気温センサ57を備えている。また、この空気調和機は、発停回路58と二層分離検出回路60を備えている。この二層分離検出回路60には、外気温センサ57からの外気温度Toutを表す信号Soutと、上記発停回路58からの発停時間tssを表す信号Sssと発停回数nを表す信号Snが入力されるようになっている。
【0045】
上記発停回路58は、圧縮機55が5分間以上連続運転してから停止した場合には、このオンオフ動作は発停としてカウントしない。また、発停回路58は、圧縮機55が10分以上連続運転した場合には、発停回数のカウント数を零に戻して、新たなカウントを開始する。その理由は、10分以上連続運転した状態では、冷媒が圧縮機55から吐出されてしまっているからである。
【0046】
上記二層分離検出回路60は、図5に示すように、圧縮機55の発停回数nが外気温度toutによって決まっている判定回数Njを越えたときに、圧縮機55内の冷媒と潤滑油とが二層に分離していて、この分離面が圧縮機55内の給油口を越えていると判断する。
【0047】
上記構成の空気調和機の二層分離検出回路60は、外気温センサ57からの信号Soutを受けて外気温度Toutを検出する。そして、この二層分離検出回路60は、発停回路58からの信号SssとSnとを受けて、圧縮機55がオン状態からオフ状態になる発停の回数nが外気温度toutによって決まっている所定の判定回数Njに達したときに、圧縮機55内の冷媒と潤滑油とが二層に分離していて、この分離面が圧縮機55内の給油口を越える直前であると判断する。
【0048】
具体的に外気温が−2℃であるときには、発停回路58は、図6に示すように、圧縮機55がオンオフする発停パターンに応じて発停回数nをカウントする。そして、この発停回数nが1,2…と増加して行くにしたがって、給油口での油の濃度(wt%)が低下する。そして、発停回数nが3回になると、上記二層分離検出回路60は、発停回路58から発停回数n=3であることを表す信号Snを受けて、圧縮機55内の冷媒と潤滑油とが二層に分離していて、この分離面が圧縮機55内の給油口を越える直前であると判断する。この判断をしたときに、二層分離検出回路60が潤滑不足警報信号を出力して、二層分離回避運転を行うようにすれば、潤滑不良による圧縮機の摺動部摩擦や焼付を未然に防止することができる。
【0049】
【発明の効果】
以上より明らかなように、請求項1の発明の冷凍機は、二層分離判定手段が、油温検出手段が検出した油温と、冷媒飽和温度検出手段が検出した冷媒の飽和温度とを比較する。そして、上記判別手段は、上記油温と上記飽和温度との差α=(上記油温−上記飽和温度)が零以下(α≦0)になったときに、上記冷媒と上記潤滑油とが上記圧縮機内で二層に分離していると判断する。
【0050】
したがって、この発明によれば、圧縮機内での二層分離の有無を判定することができる。また、上記判別手段が上記二層分離していると判断したときに圧縮機の潤滑不足を警報して、二層分離回避運転を行うようにすれば、摺動部の摩耗や焼き付きを未然に防止することができる。
【0051】
また、請求項の発明の冷凍機では、上記二層分離判定手段は、上記圧縮機の運転周波数が所定値であるときに、上記差αが零以下(α≦0)になったときに、上記冷媒と上記潤滑油とが上記圧縮機内で二層に分離していると判断する。また、上記判定手段は、上記圧縮機の運転周波数が上記所定値よりも大きくなったときに、この大きくなった分だけ上記差αを増大させた値が、零以下(α≦0)になったときに、上記冷媒と上記潤滑油とが上記圧縮機内で二層に分離していると判断する。また、上記判定手段は、上記圧縮機の運転周波数が上記所定値よりも小さくなったときに、この小さくなった分だけ上記差αを減少させた値が、零以下(α≦0)になったときに、上記冷媒と上記潤滑油とが上記圧縮機内で二層に分離していると判断する。
【0052】
圧縮機の運転周波数が増加したときには、差αが同じ値であっても二層分離し難くなる一方、圧縮機の運転周波数が減少したときには、差αが同じ値であっても二層分離し易くなる。従って、請求項の発明のように、圧縮機の運転周波数が所定の値に対して増減したときに、判定手段が判定基準値である値αを増減させることによって、圧縮機内の二層分離判断をより正確に行うことができる。
【0053】
また、請求項の発明は、二層分離判定手段は、圧縮機がオン状態からオフ状態になる発停の回数が、外気温度によって決まっている所定の判定回数に達したときに、上記圧縮機内の冷媒と潤滑油とが二層に分離していて、この分離面が圧縮機内の給油口を越える直前であると判断する。
【0054】
従って、この発明によれば、圧縮機内での二層分離の有無を判別することができる。また、上記判定手段が上記二層分離面が給油口を越える直前であると判断したときに、潤滑不足の警報を発し、二層分離回避運転を行うようにすれば、摺動部の摩耗や焼き付きを未然に防止することができる。
【図面の簡単な説明】
【図1】 この発明の冷凍機の第1実施例としての空気調和機の構成を示すブロック図である。
【図2】 この発明の第2実施例としての空気調和機の構成を示すブロック図である。
【図3】 この発明の第3実施例としての空気調和機の構成を示すブロック図である。
【図4】 図4(A)はこの発明の信号処理の流れを示す図であり、図4(B)は周波数補正特性図である。
【図5】 この発明の第3実施例において、外気温が高くなるほど二層分離面が給油口を越えるまでの発停回数が多くなることを示す図である。
【図6】 外気温が−2℃のときに、圧縮機の発停にしたがって給油口の油濃度が徐々に低下して二層分離が発生する様子を示すタイムチャートである。
【図7】 図7(A)は温度と冷媒分率に対する二層分離域を示す二層分離線図であり、図7(B)は圧縮機内での二層分離状態を示す模式図である。
【図8】 圧縮機内での冷媒の飽和温度を破線で示し、油の温度を実線で示した溶解度線図である。
【符号の説明】
1,21,51…室内熱交換器、2,22,52…室外熱交換器、
3,23,53…絞り膨張部、4,24,54…四路切替弁、
5,25,55…圧縮機、6,26,56…アキュムレータ、
7…第1の温度センサ、8…第2の温度センサ、
10,32…入力値選択部、11…配管圧損補正計算部、
12,35…比較部、13…吐出配管、15…第3の温度センサ、
16,33…油温補正計算部、17,36…周波数補正部、
18,37…二層分離判定部、27…吸入圧力センサ、
30…吐出圧力センサ、31…吐出管温度センサ、34…飽和温度計算部、
57…外気温センサ、58…発停回路、60…二層分離検出回路。
[0001]
[Industrial application fields]
The present invention relates to a refrigerator that uses oil having a specific gravity smaller than that of a refrigerant and that is not compatible with the refrigerant as a lubricating oil for the compressor. More specifically, the refrigerant and the lubricating oil are two-layered in the compressor. The present invention relates to a refrigerator capable of detecting separation.
[0002]
[Prior art]
Conventionally, when oil that is incompatible with a refrigerant is used in a refrigerator, as shown by a black dot in FIG. 7A, when a refrigerant having a predetermined refrigerant fraction or more is dissolved in the oil, Two-layer separation occurs in which the refrigerant separates into two layers. At this time, if (the specific gravity of the refrigerant)> (the specific gravity of the oil), the lower layer becomes a refrigerant rich layer having an extremely low oil concentration.
[0003]
As an operation mode in which two-layer separation occurs, there is a mode in which liquid back occurs transiently such as start-up (sleeping start-up), start / stop, defrost, and the like. When two-layer separation occurs in the oil reservoir portion of the compressor of the refrigerator, the two-layer separation surface D exceeds the oil filler opening S as shown in FIG. Then, the oil in the lower liquid refrigerant rich layer R is sucked in from the fuel filler port S and supplied to the sliding portion of the compressor C without the oil being sucked in from the fuel filler port S. Then, the lubrication failure of the compressor C occurs, and there is a problem that sliding portion friction and seizure occur.
[0004]
[Problems to be solved by the invention]
Therefore, an object of the present invention is to provide a refrigerator that can detect that the refrigerant and the lubricating oil are separated into two layers in the compressor.
[0005]
[Means for Solving the Problems]
In order to achieve the above object, the invention of claim 1 uses a refrigerator having a specific gravity smaller than that of the refrigerant and substantially not compatible with the refrigerant as a lubricating oil for the compressors 5 and 25. In
Oil temperature detecting means 15, 16, 31, 33 for detecting the temperature of oil in the compressors 5, 25;
Refrigerant saturation temperature detection means 7, 8, 10, 11, 27, 30, 32, 34 for detecting the saturation temperature of the refrigerant determined by the pressure in the compressors 5 and 25;
The oil temperature detected by the oil temperature detection means 15, 16, 31, 33 and the saturation temperature of the refrigerant detected by the refrigerant saturation temperature detection means 7, 8, 10, 11, 27, 30, 32, 34 In comparison, when the difference α = (the oil temperature−the saturation temperature) between the oil temperature and the saturation temperature becomes less than or equal to zero (α ≦ 0), the refrigerant and the lubricating oil are transferred to the compressor. within 5, 25 that have a two-layer separation determining means 12,18,35,37 for determining to be separated into two layers.
[0006]
Further, in the inventions of claim 1, said two-layer separation determining means 12,18,35,37 are
When the operating frequency of the compressors 5 and 25 is a predetermined value, the refrigerant and the lubricating oil are contained in the compressors 5 and 25 when the difference α is equal to or less than zero (α ≦ 0). Judging that it is separated into two layers,
When the operating frequency of the compressors 5 and 25 becomes higher than the predetermined value, the value αa obtained by increasing the difference α by an amount corresponding to the increase becomes equal to or less than zero (α ≦ 0). Determining that the refrigerant and the lubricating oil are separated into two layers in the compressors 5 and 25;
When the operating frequency of the compressors 5 and 25 becomes lower than the predetermined value, the value αa obtained by reducing the difference α by the amount of the reduction becomes zero or less (α ≦ 0). , it determined that the refrigerant and the lubricating oil and are separated into two layers inside the compressor 5,25.
[0007]
Further, the invention of claim 2 is a refrigerator using a non-compatible oil having a specific gravity smaller than that of the refrigerant and substantially not compatible with the refrigerant as a lubricating oil of the compressor.
An outside air temperature sensor 57 for detecting the outside air temperature;
When the compressor is performing a start-stop by repeating the on and off at startup, the start-stop circuit 58 for counting the start-stop number of the compressor 55 is turned off from less than 5 minutes on state,
A signal Sout representing the outside temperature from the outside temperature sensor 57 and a signal Sn representing the number of starts / stops from the start / stop circuit 58 are input, and the number of starts / stops of the compressor 55 is determined by the outside air temperature. The two-layer separation determining means for determining that the refrigerant and the lubricating oil in the compressor are separated into two layers when the predetermined number of determinations is reached, and that the separation surface is immediately before exceeding the oil supply port in the compressor. 60 is provided.
[0008]
[Action]
As shown in FIG. 8, under a predetermined pressure in the compressor, the oil temperature (more precisely, the temperature of the mixed liquid of oil and refrigerant) is higher than the saturation temperature of the refrigerant in the melting region of the refrigerant and oil. . On the other hand, in the two-layer separation zone of the refrigerant and oil, the oil temperature is approximately equal to the saturation temperature of the refrigerant. The invention of claim 1 applies the property shown in FIG.
[0009]
That is, in the refrigerator of the first aspect of the present invention, the two-layer separation determination means 12, 18, 35, 37 includes the oil temperature detected by the oil temperature detection means 15, 16, 31, 33, and the refrigerant saturation temperature detection means. The saturation temperature of the refrigerant detected by 7, 8, 10, 11, 27, 30, 32, 34 is compared. When the difference α between the oil temperature and the saturation temperature is equal to or less than zero (α ≦ 0), the determination means 12, 18, 35, and 37 It is determined that the refrigerant and the lubricating oil are separated into two layers in the compressors 5 and 25.
[0010]
Therefore, when the determination means 12, 18, 35, 37 determines that the two-layer separation is performed, an alarm is given for insufficient lubrication of the compressors 5, 25, and a two-layer separation avoidance operation is performed. Wear and seizure of the sliding portion can be prevented in advance.
[0011]
In the refrigerator of the invention of claim 1, the two-layer separation determining means 12, 18, 35, 37 is such that the difference α is less than or equal to zero when the operating frequency of the compressors 5, 25 is a predetermined value. When (α ≦ 0), it is determined that the refrigerant and the lubricating oil are separated into two layers in the compressors 5 and 25. In addition, when the operating frequency of the compressors 5 and 25 becomes higher than the predetermined value, the determination means 12, 18, 35 and 37 has a value αa which increases the difference α by the increased amount. However, when it becomes zero or less (α ≦ 0), it is determined that the refrigerant and the lubricating oil are separated into two layers in the compressors 5 and 25. Further, when the operating frequency of the compressors 5, 25 becomes lower than the predetermined value, the determination means 12, 18, 35, 37 has a value αa that decreases the difference α by the reduced amount. However, when it becomes zero or less (α ≦ 0), it is determined that the refrigerant and the lubricating oil are separated into two layers in the compressors 5 and 25.
[0012]
When the operating frequency of the compressors 5 and 25 is increased, it is difficult to separate the two layers even if the difference α is the same value. On the other hand, when the operating frequency of the compressors 5 and 25 is decreased, the difference α is the same value. However, it becomes easy to separate the two layers. Therefore, as in the first aspect of the invention, when the operating frequency of the compressors 5 and 25 increases or decreases with respect to a predetermined value, the determination means 12, 18, 35 and 37 increase or decrease the value α which is the determination reference value. By doing so, the two-layer separation determination in the compressors 5 and 25 can be performed more accurately.
[0013]
By the way, when the compressor is repeatedly turned on and off at startup, the refrigerant liquid returns to the compressor each time it is turned on, and the refrigerant accumulates in the compressor. Then, when the refrigerant accumulated in the compressor reaches a predetermined amount, two-layer separation in which the refrigerant and oil are separated into two layers occurs. The invention according to claim 2 detects the two-layer separation by utilizing the correlation between the number of times of starting and stopping and the occurrence of the two-layer separation.
[0014]
That is, according to the invention of claim 2 , when the two-layer separation determining means 60 has reached a predetermined determination number determined by the outside air temperature, the number of times that the compressor 55 is turned off from the on state is reached. It is determined that the refrigerant and the lubricating oil in the compressor 55 are separated into two layers, and this separation surface is just before the oil supply port in the compressor 55 is exceeded.
[0015]
Therefore, if the determination means 60 determines that the two-layer separation surface is just before the oil filler opening, an insufficient lubrication alarm is issued and the two-layer separation avoidance operation is performed. It is possible to prevent burn-in.
[0016]
【Example】
Hereinafter, the present invention will be described in detail with reference to the illustrated embodiments.
[0017]
[First embodiment]
FIG. 1 shows the configuration of an air conditioner as a first embodiment of the present invention. The air conditioner includes an indoor heat exchanger 1, an outdoor heat exchanger 2, a throttle expansion unit 3, a four-way switching valve 4, a compressor 5, and an accumulator 6 that are connected to each other through refrigerant lines. In this air conditioner, oil having a specific gravity smaller than that of the refrigerant used in the air conditioner and having no compatibility with the refrigerant is used as the lubricating oil.
[0018]
A first temperature sensor 7 is attached to the indoor heat exchanger 1. A second temperature sensor 8 is attached to the outdoor heat exchanger 2. The first and second temperature sensors 7 and 8 are connected to the input value selection unit 10. The input value selection unit 10 is connected to a pipe pressure loss correction calculation unit 11. Further, the calculation unit 11 is connected to the comparison unit 12.
[0019]
On the other hand, a third temperature sensor 15 is connected to the discharge pipe 13 from the compressor 5, and the third temperature sensor 15 is connected to the oil temperature correction calculation unit 16. The calculation unit 16 is connected to the comparison unit 12.
[0020]
The comparison unit 12 is connected to the frequency correction unit 17, and the frequency correction unit 17 is connected to the two-layer separation determination unit 18.
[0021]
The air conditioner having the above configuration determines the two-layer separation between the refrigerant and the lubricating oil in the compressor 5 based on the temperatures detected by the first, second, and third temperature sensors 7, 8, and 15. The operation | movement which performs is demonstrated.
[0022]
First, the input value selection unit 10 receives a signal S1 representing the temperature T1 of the indoor heat exchanger 1 from the first temperature sensor 7, and a signal S2 representing the temperature T2 of the outdoor heat exchanger 2 from the second temperature sensor 8. Receive. As shown in the lower part of FIG. 1, the input value selection unit 10 selects and outputs a signal S2 representing the temperature T2 of the outdoor heat exchanger 2 during cooling when the compressor 5 is a high-pressure dome type. On the other hand, the signal S1 representing the temperature T1 of the indoor heat exchanger 1 is selected and output during heating. When the compressor 5 is a low-pressure dome type, the selection unit 10 selects and outputs a signal S1 indicating the temperature T1 of the indoor heat exchanger 1 during cooling, while the temperature of the outdoor heat exchanger 2 during heating. A signal S2 representing T2 is selected and output.
[0023]
In the case where the compressor 5 is a high-pressure dome type, and during cooling, the pipe pressure loss correction calculation unit 11 supplies the outdoor heat from the discharge pipe 13 to the temperature (condensation temperature) T2 of the outdoor heat exchanger 2. The pressure loss converted temperature ΔTpc obtained by converting the pressure loss up to the exchanger 2 (condenser) into a temperature is added to calculate an added value (T2 + ΔTpc). Then, this added value (T2 + ΔTpc) is converted into the pressure Pc in the dome of the compressor 5, and the saturation temperature Ts of the refrigerant in the dome is calculated from the converted pressure in the dome Pc.
[0024]
Further, when the compressor 5 is a high-pressure dome type and heating is performed, the pipe pressure loss correction calculation unit 11 supplies the temperature (condensation temperature) T1 of the indoor heat exchanger 1 to the indoor heat exchanger 1 from the discharge pipe 13. The pressure loss converted temperature ΔTph obtained by converting the pressure loss up to (condenser) into temperature is added to calculate an added value (T1 + ΔTph). Then, this added value (T2 + ΔTph) is converted into the dome pressure Ph of the compressor 5, and the saturation temperature Ts of the refrigerant in the dome is calculated from the converted dome pressure Ph.
[0025]
In the case where the compressor 5 is a low-pressure dome type, and during cooling, the pipe pressure loss correction calculation unit 11 converts the pressure loss from the indoor heat exchanger 1 to the suction pipe into a pressure loss converted temperature ΔTpc. Is subtracted from the temperature (evaporation temperature) T1 of the indoor heat exchanger 1 to calculate a subtraction value (T1-ΔTpc). Then, the subtraction value (T1−ΔTpc) is converted into the pressure Pc in the dome of the compressor 5, and the saturation temperature Ts of the refrigerant in the dome is calculated from the converted pressure Pc in the dome.
[0026]
In the case where the compressor 5 is a low-pressure dome type and heating is performed, the pipe pressure loss correction calculation unit 11 converts the pressure loss from the outdoor heat exchanger 1 to the suction pipe into a pressure loss converted temperature ΔTph. Is subtracted from the temperature (evaporation temperature) T2 of the outdoor heat exchanger 2 to calculate a subtraction value (T2−ΔTph). Then, the subtraction value (T2−ΔTph) is converted into the dome pressure Ph of the compressor 5, and the saturation temperature Ts of the refrigerant in the dome is calculated from the converted dome pressure Ph.
[0027]
On the other hand, the oil temperature correction calculation unit 16 receives the signal S3 output from the discharge pipe temperature sensor 15, corrects the discharge pipe temperature T3 indicated by the signal S3, and sets the oil temperature To in the compressor 5 to the temperature To. calculate.
[0028]
Next, the comparison unit 12 receives a signal representing the saturation temperature Ts from the pipe pressure loss correction calculation unit 11 and receives a signal representing the oil temperature To from the oil temperature correction calculation unit 16. Then, the comparison unit 12 compares the saturation temperature Ts with the oil temperature To, and subtracts the saturation temperature Ts from the oil temperature To to obtain the difference α = (oil temperature To) − (saturation temperature Ts). calculate.
[0029]
Next, the frequency correction unit 17 receives a signal representing the driving frequency of the compressor 5 and adds a correction value Δ to the difference α in accordance with the driving frequency, thereby correcting the difference αa = (α + Δ). Is calculated. The relationship between the correction value Δ and the drive frequency is directly proportional, and is 0 ° C. when the drive frequency is 60 Hz, as shown in FIG. The reason for performing such frequency correction is that if the drive frequency is lower than the predetermined frequency (60 Hz), the stirring effect cannot be obtained up to the bottom of the compressor 5 and the heat generation amount is small, so (oil temperature To) − (saturation temperature) Even if Ts) = α is 0 or more, there is a case where two layers are separated at the bottom. Conversely, if the frequency is higher than a predetermined frequency, the stirring effect is large, so that even if α ≦ 0, the dissolution region is obtained. Because there is a possibility. By this frequency correction, the presence or absence of two-layer separation can be grasped more accurately. The signal processing process so far is simplified and shown in FIG.
[0030]
Next, the two-layer separation determination unit 18 receives a signal representing the correction difference αa from the frequency correction unit 17, and when the correction difference αa becomes equal to or less than zero (αa ≦ 0), the refrigerant and the lubrication are performed. It is determined that the oil is separated into two layers in the compressor 5 and a signal indicating that the two layers are separated is output. On the other hand, when the correction value αa exceeds zero (αa> 0), the two-layer separation determination unit 18 determines that the refrigerant and the lubricating oil are not separated into two layers in the compressor 5. , A signal indicating that the two layers are not separated is output.
[0031]
If the two-layer separation determination unit 18 outputs a signal indicating that the two-layer separation is performed, a two-layer separation avoidance operation is performed by issuing an insufficient lubrication warning of the compressor 5. It is possible to prevent friction and seizure of the sliding portion of the compressor due to the above.
[0032]
[Second Embodiment]
Next, FIG. 2 shows a configuration of an air conditioner as a second embodiment. The second embodiment includes an indoor heat exchanger 21, an outdoor heat exchanger 22, a throttle expansion unit 23, a four-way switching valve 24, a compressor 25, and an accumulator 26 that are connected by refrigerant lines. . This air conditioner uses, as a lubricating oil, an oil having a specific gravity smaller than that of the refrigerant used in the air conditioner and having no compatibility with the refrigerant.
[0033]
A suction pressure sensor 27 is attached to the suction pipe to the accumulator 26. A discharge pressure sensor 30 and a discharge pipe temperature sensor 31 are attached to the discharge pipe 28. Further, the second embodiment includes an input value selection unit 32 connected to the suction pressure sensor 27 and the discharge pressure sensor 30 and an oil temperature correction calculation unit 33 connected to the discharge pipe temperature sensor 31. ing.
[0034]
The input value selection unit 32 is connected to a saturation temperature calculation unit 34, and the saturation temperature calculation unit 34 is connected to a comparison unit 35. On the other hand, the oil temperature correction calculation unit 33 is connected to the comparison unit 35. The comparison unit 35 is connected to a frequency correction unit 36, and the frequency correction unit 36 is connected to a two-layer separation determination unit 37.
[0035]
An operation in which the air conditioner having the above configuration determines the two-layer separation in the compressor 25 based on the signals from the suction pressure sensor 27, the discharge pressure sensor 30, and the discharge pipe temperature sensor 31 will be described.
[0036]
First, the input value selection unit 32 receives a signal Ss representing the suction pressure Ps in the suction pipe from the suction pressure sensor 27 and receives a signal Sd representing the discharge pressure Pd in the discharge pipe from the discharge pressure sensor 30. As shown in the lower part of FIG. 2, when the compressor 25 is a high-pressure dome type, the input value selection unit 32 selects a signal Sd representing the discharge pressure Pd during both cooling and heating, and this The signal Sd is output to the saturation temperature calculation unit 34. On the other hand, when the compressor 25 is a low-pressure dome type, the input value selection unit 32 selects a signal Ss representing the suction pressure Ps during both cooling and heating, and sends this signal Ss to the saturation temperature calculation unit 34. Output.
[0037]
Next, when the saturation temperature calculation unit 34 receives the signal Sd representing the discharge pressure Pd, the saturation temperature Ts of the refrigerant in the compressor 25 is calculated from the discharge pressure Pd using the saturation pressure conversion equation for discharge pressure. calculate. When the saturation temperature calculation unit 34 receives the signal Ss representing the suction pressure Ps, the saturation temperature calculation unit 34 calculates the saturation temperature Ts of the refrigerant in the compressor 25 from the suction pressure Ps using the saturation pressure conversion equation for suction pressure. To do.
[0038]
On the other hand, the oil temperature correction calculation unit 33 receives the signal St output from the discharge pipe temperature sensor 31, corrects the temperature Td of the discharge pipe represented by the signal St, and sets the oil temperature To in the compressor 25. calculate.
[0039]
Next, the comparison unit 35 receives the signal representing the saturation temperature Ts from the saturation temperature calculation unit 34 and the signal representing the oil temperature To from the oil temperature correction calculation unit 33, and receives the saturation temperature Ts and the oil temperature To. , And subtract the saturation temperature Ts from the oil temperature To to calculate the difference α = (oil temperature To) − (saturation temperature Ts).
[0040]
Next, the frequency correction unit 36 receives a signal representing the driving frequency of the compressor 25, adds a correction value Δ to the difference α in accordance with the driving frequency, and sets the corrected difference αa = (α + Δ). calculate. The relationship between the correction value Δ and the drive frequency is directly proportional, and is 0 ° C. when the drive frequency is 60 Hz, as shown in FIG. The signal processing process so far is simplified and shown in FIG.
[0041]
Next, the two-layer determination unit 38 receives a signal representing the correction difference αa from the frequency correction unit 36, and when the correction difference αa becomes equal to or less than zero (αa ≦ 0), the refrigerant, the lubricating oil, Are separated into two layers in the compressor 25, and a signal indicating that the two layers are separated is output. On the other hand, when the correction value αa exceeds zero (αa> 0), the two-layer separation determination unit 37 indicates that the refrigerant and the lubricating oil are not separated into two layers in the compressor 25. Is output.
[0042]
When the two-layer separation determination unit 37 outputs a signal indicating that the two-layer separation is performed, if an insufficient lubrication alarm is issued and the two-layer separation avoidance operation is performed, sliding due to liquid refrigerant lubrication is performed. Partial friction and seizure can be prevented in advance.
[0043]
[Third embodiment]
Next, FIG. 3 shows a configuration of an air conditioner as a third embodiment. This air conditioner includes an indoor heat exchanger 51, an outdoor heat exchanger 52, a throttle expansion unit 53, a four-way switching valve 54, a compressor 55, and an accumulator 56, which are connected by refrigerant lines. In this air conditioner, oil having a specific gravity smaller than that of the refrigerant used in the air conditioner and having no compatibility with the refrigerant is used as the lubricating oil.
[0044]
The air conditioner also includes an outside air temperature sensor 57 that detects the outside air temperature. The air conditioner also includes a start / stop circuit 58 and a two-layer separation detection circuit 60. The two-layer separation detection circuit 60 includes a signal Sout representing the outside air temperature Tout from the outside air temperature sensor 57, a signal Sss representing the start / stop time tss from the start / stop circuit 58, and a signal Sn representing the number of start / stop times n. It is designed to be entered.
[0045]
The start / stop circuit 58 does not count this on / off operation as start / stop when the compressor 55 is stopped after being continuously operated for 5 minutes or more. In addition, when the compressor 55 has been continuously operated for 10 minutes or more, the start / stop circuit 58 returns the start / stop count to zero and starts a new count. The reason is that the refrigerant has been discharged from the compressor 55 in the state of continuous operation for 10 minutes or more.
[0046]
As shown in FIG. 5, the two-layer separation detection circuit 60 detects the refrigerant and lubricating oil in the compressor 55 when the number of starts / stops n of the compressor 55 exceeds the number of determinations Nj determined by the outside air temperature tout. Are separated into two layers, and it is determined that this separation surface exceeds the oil filler opening in the compressor 55.
[0047]
The two-layer separation detection circuit 60 of the air conditioner configured as described above receives the signal Sout from the outside air temperature sensor 57 and detects the outside air temperature Tout. The two-layer separation detection circuit 60 receives the signals Sss and Sn from the start / stop circuit 58, and the number n of start / stop in which the compressor 55 is turned off is determined by the outside air temperature tout. When the predetermined number of determinations Nj is reached, it is determined that the refrigerant and the lubricating oil in the compressor 55 are separated into two layers, and that this separation surface is immediately before exceeding the oil supply port in the compressor 55.
[0048]
Specifically, when the outside air temperature is −2 ° C., the start / stop circuit 58 counts the number of starts / stops n according to the start / stop pattern in which the compressor 55 is turned on / off, as shown in FIG. As the number of starts / stops n increases to 1, 2,..., The oil concentration (wt%) at the fuel filler port decreases. When the number of start / stop times n is 3, the two-layer separation detection circuit 60 receives a signal Sn indicating that the number of start / stop times n = 3 from the start / stop circuit 58, and the refrigerant in the compressor 55 The lubricating oil is separated into two layers, and it is determined that this separation surface is immediately before exceeding the oil supply port in the compressor 55. If the two-layer separation detection circuit 60 outputs an under-lubrication warning signal when performing this determination and performs the two-layer separation avoidance operation, the sliding portion friction and seizure of the compressor due to poor lubrication will occur in advance. Can be prevented.
[0049]
【The invention's effect】
As is clear from the above, in the refrigerator of the invention of claim 1, the two-layer separation determination means compares the oil temperature detected by the oil temperature detection means with the saturation temperature of the refrigerant detected by the refrigerant saturation temperature detection means. To do. When the difference α between the oil temperature and the saturation temperature α = (the oil temperature−the saturation temperature) becomes equal to or less than zero (α ≦ 0), the discrimination means determines that the refrigerant and the lubricating oil are It is determined that the compressor is separated into two layers.
[0050]
Therefore, according to this invention, the presence or absence of the two-layer separation in the compressor can be determined. Also, if the discriminating means determines that the two-layer separation has occurred and warns the lack of lubrication of the compressor and performs the two-layer separation avoidance operation, the sliding portion will be worn or seized in advance. Can be prevented.
[0051]
Further, in the refrigerator of the invention of claim 1, the two-layer separation determining means is configured such that when the operating frequency of the compressor is a predetermined value, the difference α is less than or equal to zero (α ≦ 0). Then, it is determined that the refrigerant and the lubricating oil are separated into two layers in the compressor. In addition, when the operating frequency of the compressor becomes higher than the predetermined value, the determination means increases the value of the difference α by an amount corresponding to the increase, and becomes zero or less (α ≦ 0). It is determined that the refrigerant and the lubricating oil are separated into two layers in the compressor. In addition, when the operating frequency of the compressor becomes lower than the predetermined value, the determination means has a value obtained by reducing the difference α by an amount equal to or less than zero (α ≦ 0). It is determined that the refrigerant and the lubricating oil are separated into two layers in the compressor.
[0052]
When the operating frequency of the compressor increases, it becomes difficult to separate the two layers even if the difference α is the same value. On the other hand, when the operating frequency of the compressor decreases, the two layers are separated even if the difference α is the same value. It becomes easy. Therefore, as in the first aspect of the invention, when the operating frequency of the compressor is increased or decreased with respect to a predetermined value, the determination means increases or decreases the value α which is the determination reference value, whereby the two-layer separation in the compressor is performed. Judgment can be made more accurately.
[0053]
According to a second aspect of the present invention, the two-layer separation determining means is configured to compress the compression when the number of start / stops when the compressor is turned off from the on state reaches a predetermined number of times determined by the outside air temperature. It is determined that the refrigerant and the lubricating oil in the machine are separated into two layers, and this separation surface is just before the oil filler opening in the compressor.
[0054]
Therefore, according to the present invention, it is possible to determine the presence or absence of two-layer separation in the compressor. In addition, when the determination means determines that the two-layer separation surface is just before the oil filler opening, a warning of insufficient lubrication is issued and the two-layer separation avoidance operation is performed. Burn-in can be prevented in advance.
[Brief description of the drawings]
FIG. 1 is a block diagram showing the configuration of an air conditioner as a first embodiment of a refrigerator according to the present invention.
FIG. 2 is a block diagram showing a configuration of an air conditioner as a second embodiment of the present invention.
FIG. 3 is a block diagram showing a configuration of an air conditioner as a third embodiment of the present invention.
FIG. 4 (A) is a diagram showing the flow of signal processing of the present invention, and FIG. 4 (B) is a frequency correction characteristic diagram.
FIG. 5 is a diagram showing that in the third embodiment of the present invention, the number of start / stop times until the two-layer separation surface exceeds the fuel filler opening increases as the outside air temperature increases.
FIG. 6 is a time chart showing how two-layer separation occurs when the outside air temperature is −2 ° C. and the oil concentration at the oil filler port gradually decreases as the compressor starts and stops.
FIG. 7 (A) is a two-layer separation diagram showing a two-layer separation zone with respect to temperature and refrigerant fraction, and FIG. 7 (B) is a schematic diagram showing a two-layer separation state in a compressor. .
FIG. 8 is a solubility diagram in which the saturation temperature of the refrigerant in the compressor is indicated by a broken line and the oil temperature is indicated by a solid line.
[Explanation of symbols]
1, 21, 51 ... indoor heat exchanger, 2, 22, 52 ... outdoor heat exchanger,
3, 23, 53 ... throttle expansion part, 4, 24, 54 ... four-way switching valve,
5, 25, 55 ... compressor, 6, 26, 56 ... accumulator,
7 ... 1st temperature sensor, 8 ... 2nd temperature sensor,
10, 32 ... Input value selection unit, 11 ... Pipe pressure loss correction calculation unit,
12, 35 ... comparison unit, 13 ... discharge pipe, 15 ... third temperature sensor,
16, 33 ... Oil temperature correction calculation unit, 17, 36 ... Frequency correction unit,
18, 37 ... two-layer separation determination unit, 27 ... suction pressure sensor,
30 ... Discharge pressure sensor, 31 ... Discharge pipe temperature sensor, 34 ... Saturation temperature calculator,
57 ... Outside air temperature sensor, 58 ... Start / stop circuit, 60 ... Two-layer separation detection circuit.

Claims (2)

冷媒よりも比重が小さく、かつ、上記冷媒との相溶性が実質的に無い油を圧縮機(5,25)の潤滑油として用いている冷凍機において、
上記圧縮機(5,25)内の油の温度を検出する油温検出手段(15,16,31,33)と、
上記圧縮機(5,25)内の圧力によって定まる上記冷媒の飽和温度を検出する冷媒飽和温度検出手段(7,8,10,11,27,30,32,34)と、
上記油温検出手段(15,16,31,33)が検出した油温と、上記冷媒飽和温度検出手段(7,8,10,11,27,30,32,34)が検出した上記冷媒の飽和温度とを比較して、上記油温と上記飽和温度との差α=(上記油温−上記飽和温度)が零以下(α≦0)になったときに、上記冷媒と上記潤滑油とが上記圧縮機(5,25)内で二層に分離していると判断する二層分離判定手段(12,18,35,37)とを備え、
上記二層分離判定手段 ( 12 , 18 , 35 , 37 ) は、
上記圧縮機 ( , 25 ) の運転周波数が所定値であるときに、上記差αが零以下 ( α≦0 ) になったときに、上記冷媒と上記潤滑油とが上記圧縮機 ( , 25 ) 内で二層に分離していると判断し、
上記圧縮機 ( , 25 ) の運転周波数が上記所定値よりも大きくなったときに、この大きくなった分だけ上記差αを増大させた値 ( α a) が、零以下 ( α≦0 ) になったときに、上記冷媒と上記潤滑油とが上記圧縮機 ( , 25 ) 内で二層に分離していると判断し、
上記圧縮機 ( , 25 ) の運転周波数が上記所定値よりも小さくなったときに、この小さくなった分だけ上記差αを減少させた値(α a )が、零以下 ( α≦0 ) になったときに、上記冷媒と上記潤滑油とが上記圧縮機 ( , 25 ) 内で二層に分離していると判断することを特徴とする冷凍機。
In a refrigerator that uses oil having a specific gravity smaller than that of the refrigerant and substantially not compatible with the refrigerant as a lubricating oil for the compressor (5, 25),
Oil temperature detecting means (15, 16, 31, 33) for detecting the temperature of oil in the compressor (5, 25);
Refrigerant saturation temperature detecting means (7, 8, 10, 11, 27, 30, 32, 34) for detecting the saturation temperature of the refrigerant determined by the pressure in the compressor (5, 25);
The oil temperature detected by the oil temperature detecting means (15, 16, 31, 33) and the refrigerant detected by the refrigerant saturation temperature detecting means (7, 8, 10, 11, 27, 30, 32, 34). When the difference between the oil temperature and the saturation temperature is α = (the oil temperature−the saturation temperature) is less than or equal to zero (α ≦ 0), the refrigerant and the lubricating oil are compared. There example Bei the two-layer separation determining means (12,18,35,37) and for determining to be separated into two layers in the compressor (5,25),
The two-layer separation determining means (12, 18, 35, 37),
When the compressor is operating frequency of (5, 25) is a predetermined value, when said difference alpha becomes zero or less (alpha 0), the refrigerant and the lubricating oil and is the compressor (5, 25 ) within two layers,
When the operating frequency of the compressor ( 5 , 25 ) becomes higher than the predetermined value, a value ( αa ) obtained by increasing the difference α by the increased amount is less than or equal to zero ( α ≦ 0 ) The refrigerant and the lubricating oil are separated into two layers in the compressor ( 5 , 25 ) ,
When the operating frequency of the compressor ( 5 , 25 ) becomes lower than the predetermined value, a value (α a ) obtained by reducing the difference α by the amount of the decrease is less than or equal to zero ( α ≦ 0 ). when it is a refrigerator in which the refrigerant and the lubricating oil and is characterized in that it determined to be separated into two layers in the compressor (5, 25).
冷媒よりも比重が小さく、かつ、上記冷媒との相溶性が実質的に無い非相溶油を圧縮機の潤滑油として用いている冷凍機において、
外気温度を検出する外気温度センサ(57)と、
起動時に上記圧縮機がオンとオフとを繰り返して発停を行っているときに、上記圧縮機(55)が5分未満のオン状態からオフ状態になる発停回数をカウントする発停回路(58)と、
上記外気温度センサ(57)からの外気温度を表す信号(Sout)と、上記発停回路(58)からの発停回数を表す信号(Sn)とが入力され、圧縮機(55)の発停の回数が、外気温度によって決まっている所定の判定回数に達したときに、上記圧縮機内の冷媒と潤滑油とが二層に分離していて、この分離面が圧縮機内の給油口を越える直前であると判断する二層分離判定手段(60)を備えていることを特徴とする冷凍機。
In a refrigerator that uses an incompatible oil having a specific gravity smaller than that of the refrigerant and substantially not compatible with the refrigerant as a lubricating oil for the compressor,
An outside air temperature sensor (57) for detecting the outside air temperature;
A start / stop circuit that counts the number of starts / stops when the compressor (55) is turned off from an on state of less than 5 minutes when the compressor is turned on and off repeatedly at startup. 58),
A signal (Sout) representing the outside air temperature from the outside temperature sensor (57) and a signal (Sn) representing the number of starts / stops from the start / stop circuit (58) are input to start / stop the compressor (55). When the number of times reaches the predetermined number of times determined by the outside air temperature, the refrigerant in the compressor and the lubricating oil are separated into two layers, and this separation surface immediately before exceeding the oil filler opening in the compressor A refrigerator having a two-layer separation determining means (60) for determining that
JP16183195A 1995-06-28 1995-06-28 refrigerator Expired - Fee Related JP3635720B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16183195A JP3635720B2 (en) 1995-06-28 1995-06-28 refrigerator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16183195A JP3635720B2 (en) 1995-06-28 1995-06-28 refrigerator

Publications (2)

Publication Number Publication Date
JPH0914767A JPH0914767A (en) 1997-01-17
JP3635720B2 true JP3635720B2 (en) 2005-04-06

Family

ID=15742756

Family Applications (1)

Application Number Title Priority Date Filing Date
JP16183195A Expired - Fee Related JP3635720B2 (en) 1995-06-28 1995-06-28 refrigerator

Country Status (1)

Country Link
JP (1) JP3635720B2 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1149366C (en) * 1999-10-18 2004-05-12 大金工业株式会社 Refrigeration equipment
JP6826808B2 (en) * 2015-05-07 2021-02-10 ダイキン工業株式会社 Refrigeration equipment
JP7507402B2 (en) * 2020-09-28 2024-06-28 パナソニックIpマネジメント株式会社 Air Conditioning Equipment

Also Published As

Publication number Publication date
JPH0914767A (en) 1997-01-17

Similar Documents

Publication Publication Date Title
US6041605A (en) Compressor protection
US9291379B2 (en) Air conditioner
US7343750B2 (en) Diagnosing a loss of refrigerant charge in a refrigerant system
JP2002503329A (en) Method and apparatus for starting cooling chiller
JP2006523285A (en) Protection against compressor liquid failure
US11732939B2 (en) Detection apparatus and method for refrigerant leakage of air source heat pump system
JP2003097443A (en) Compressor and refrigeration unit
CN103673398A (en) Compressor oil return system and oil return state detection method of compressor
CN110895017A (en) A protection method for lack of refrigerant in an air conditioner and an air conditioner
JP3635720B2 (en) refrigerator
KR20030085762A (en) Air conditioner and control method thereof
CN119222843A (en) Method for managing oil in a multi-compressor refrigeration system using an oil level sensing device
CN108954501B (en) Air conditioner
JPH06137725A (en) Refrigerant leakage detection method for refrigeration device
JP2001124388A (en) Air conditioner
CN114413530A (en) Liquid impact prevention flash evaporator device, air conditioner comprising same and liquid impact prevention control method
US11988419B2 (en) Refrigeration cycle apparatus
JPH09287802A (en) Multi type air conditioner
JP3641850B2 (en) refrigerator
JP7262624B2 (en) Cold heat source unit and refrigeration cycle device
JP2917683B2 (en) Operation control device for air conditioner
JPH01219372A (en) Equalized oiling control method for refrigerator
JP4269303B2 (en) Refrigeration apparatus and operation control method of refrigeration apparatus
JP2006170575A (en) Compressor control system
JP2008249231A (en) Air conditioner

Legal Events

Date Code Title Description
A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20031226

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20040316

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20040510

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20041214

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20041227

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20090114

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100114

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100114

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110114

Year of fee payment: 6

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120114

Year of fee payment: 7

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130114

Year of fee payment: 8

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130114

Year of fee payment: 8

LAPS Cancellation because of no payment of annual fees