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JP3639151B2 - Plating equipment - Google Patents
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JP3639151B2 - Plating equipment - Google Patents

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JP3639151B2
JP3639151B2 JP22530899A JP22530899A JP3639151B2 JP 3639151 B2 JP3639151 B2 JP 3639151B2 JP 22530899 A JP22530899 A JP 22530899A JP 22530899 A JP22530899 A JP 22530899A JP 3639151 B2 JP3639151 B2 JP 3639151B2
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plating
plating solution
substrate
plated
chamber
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JP2000319797A (en
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憲一 笹部
明久 本郷
浩二 三島
敏 千代
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Ebara Corp
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Ebara Corp
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Description

【0001】
【発明の属する技術分野】
本発明は半導体ウエハ等の被めっき基板に銅めっき等の金属めっきを施すめっき装置に関するものである。
【0002】
【従来の技術】
近年、半導体ウエハ等の表面に配線用の微細な溝や穴等が形成された被めっき基板の該溝や穴等を埋めるのに、銅めっき等の金属めっき装置を用い、金属めっきで該溝や穴を埋める手法が採用されている。従来この種のめっき装置としてフェースダウン方式のめっき装置がある。該めっき装置は図1に示すように、めっき槽100上部に半導体ウエハ等の被めっき基板102をそのめっき面を下向きに配置し、めっきタンク103内のめっき液Qをポンプ104によりめっき液供給パイプ105を通して、めっき槽本体101の底部から噴出させ、被めっき基板102のめっき面に垂直にめっき液Qの噴流を当てている。
【0003】
めっき槽本体101をオーバーフローしためっき液Qはめっき槽本体101の外側に配置された捕集槽106により回収される。陽極電極107と陰極電極108の間に所定の電圧を印加することにより、該陽極電極107と被めっき基板102の間にめっき電流が流れ、被めっき基板102のめっき面にめっき膜が形成される。
【0004】
上記構成の従来のフェースダウン方式のめっき装置では、めっき液Qの噴流を被めっき基板102に垂直に当てるために、被めっき基板に円周方向に等分配された流れを作る必要があり、流れを層流とし、助走距離をとる必要があるためめっき槽100の深さ方向の寸法が大きくなるという問題があった。
【0005】
また、陽極電極107を不溶解性の電極とした場合、めっき液中の添加剤が酸化分解し異常に消耗したり、発生する酸素により被めっき基板の表面や該表面に形成された微細な孔や溝中にめっき欠陥が発生するという問題があった。
【0006】
また、フェースダウン方式のめっき装置において、被めっき基板102のめっき面に形成されためっき膜の膜厚の均一性を向上させる手段には、被めっき基板102と陽極電極107の距離の変更と、めっき液流れの均一化に加え、電場の状態を調整するために図2に示すように、被めっき基板102と陽極電極107の間に設置する遮蔽板109の形状の最適化がある。
【0007】
通常、上記遮蔽板109は陽極電極107とカソード(被めっき基板102)が平行板のとき、その中央部に設けた開口穴109aの寸法を調整することで、被めっき基板102の面内で電場の均一性を向上させることが可能である。但し、この場合被めっき基板102の近傍で被めっき基板周囲への電気の廻り込みにより、周囲の膜厚が厚くなる傾向があり、開口穴109aの寸法を小さくする必要が生じ、結果として図12に示すように、M型の膜厚分布となりやすいという問題がある。
【0008】
なお、図12において、縦軸はめっき膜厚(nm)を、横軸は被めっき基板であるウエハ端からの距離(mm)を示し、SSW−NNEはウエハの南南西−北北東断面の膜厚を、WSW−ENEはウエハの西南西−西北西断面の膜厚を、WNW−ESEはウエハの西北西−東南東断面の膜厚を、NNW−SSEは北北西−南南東断面の膜厚をそれぞれ示す。
【0009】
【発明が解決しようとする課題】
本発明は上述の点に鑑みてなされたもので、めっき槽の深さ寸法を小さくでき、めっき液中の添加剤が酸化分解し異常に消耗したり、発生する酸素により被めっき基板の表面や該表面に形成された微細な孔や溝中にめっき欠陥が発生することなく、均一な膜厚の金属めっきができるめっき装置を提供することを目的とする。
【0010】
また、本発明は被めっき基板のめっき面内の電場を調整して、均一な膜厚の金属めっきができるめっき装置を提供することを目的とする。
【0011】
【課題を解決するための手段】
上記問題点を解決するため請求項1に記載の発明は、めっき槽を具備し、該めっき槽で被めっき基板のめっき面にめっき液を接触させて金属めっきを施すめっき装置において、
前記めっき槽は、めっき面を下向きにして配置した前記被めっき基板とその下方に所定の間隔を設けて対向して配置された多孔板との間に形成されためっき液室と、該多孔板の下方に形成された偏平なめっき液導入室と、該めっき液導入室にめっき液を流入させる複数のめっき液ノズルを設け、該めっき液ノズルから前記めっき液導入室に流入するめっき液の流入方向は水平で且つ該めっき液導入室の中心から偏心しており、めっき液導入室に流入しためっき液は前記多孔板の多孔を通して前記被めっき基板のめっき面に垂直なめっき液の流れを形成して前記めっき液室に導くように構成されていることを特徴とする。
【0012】
上記のように、被めっき基板とその下方に所定の間隔を設けて対向して配置された多孔板との間に形成されためっき液室と、該多孔板の下方に形成された偏平なめっき液導入室を具備し、めっき液を該めっき液導入室に水平方向より流し込み、多孔板の多孔を通して被めっき基板のめっき面に垂直なめっき液の流れを形成するので、この多孔板と被めっき基板の距離を適性に設定することにより、めっき液の上昇距離を長くして、整流をする必要がなく、めっき層を深さ寸法の小さい偏平構成とすることが可能となる。また、めっき液ノズルから流入するめっき液流入方向は水平で且つ該めっき液導入室の中心から偏心させることにより、めっき液導入室の中にめっき液の回転流れが形成され、該めっき液の回転流れが多孔板を通してめっき液室に噴出することになり、めっき液室にめっき液導入室内のめっき液回転流れと同じ方向の回転成分を持っためっき液の噴流を発生させ、被めっき基板のめっき面とめっき液の相対速度を大きくし、めっき面近傍に濃度拡散層を薄くし、均一なめっき膜の形成が可能となる。
【0013】
また、請求項2に記載の発明は、請求項1に記載のめっき装置において、めっき槽は、前記めっき液導入室の下方にイオン交換膜又は多孔性中性隔膜を介して偏平な陽極室を設けると共に、該陽極室の底部に被めっき基板と対向する陽極電極を配置し、該陽極室にめっき液又は別の導電性液を導入するように構成されたことを特徴とする。
【0014】
上記のようにめっき液導入室の下方にイオン交換膜又は多孔性中性隔膜を介して陽極室を設け、該陽極室にめっき液又は別の導電性液を導入することにより、陽極電極表面でのめっき液中の添加剤の酸化分解が防止されめっき液中の添加剤の異常消耗を防ぐと共に、発生した酸素ガスはイオン交換膜又は多孔性中性隔膜で阻止され被めっき基板に達することがないから、被めっき基板の表面の微細な孔や溝にめっき欠陥ができることを防止できる。
【0015】
また、請求項3に記載の発明は、請求項1又は2に記載のめっき装置において、めっき槽は、被めっき基板をめっき槽内にめっき面を下向きにした状態で回転させる被めっき基板回転機構を具備することを特徴とする。
【0016】
上記のように被めっき基板回転機構を設け、めっき中に被めっき基板をそのめっき面を下向きにした状態で回転させることにより、めっき面は均一にめっき液に接触でき、均一な膜厚のめっき膜を形成できる。また、めっき終了後、被めっき基板をめっき液面から引き上げ、高速回転させることにより、めっき槽内で付着しためっき液を振り切ることができ、めっき液でめっき槽の外部が汚染されることが少なくなる。
【0017】
また、請求項1乃至3のいずれか1項に記載のめっき装置において、被めっき基板と多孔板との距離が5〜15mmであることを特徴とする。
【0018】
上記のように被めっき基板と多孔板との距離を5〜15mmとすることにより、被めっき基板が回転することで、めっき液の粘性力で基板の円周方向に排出されるめっき液の影響で被めっき基板の中央部ほど圧力が低くなり、多孔板の中央部からの上昇流が増えることで、被めっき基板全面に均一な垂直成分の速度が得られることになる。従って、従来のように深さ方向の上昇流の助走距離を大きくとる必要がないから、めっき槽の深さ寸法を小さくできる。
【0019】
また、請求項1乃至3のいずれか1項に記載のめっき装置において、めっき槽を複数台重ねて配置しためっきステージを具備することを特徴とする。
【0020】
上記のようにめっきステージに複数台のめっき槽を重ねて配置することにより、めっき装置全体の平面配置構成を小さくでき、設置スペースの省スペース化を図ることができる。
【0021】
また、請求項4に記載の発明は、請求項1乃至3のいずれか1項に記載のめっき装置において、多孔板の中央部には周囲の多孔の孔径より大きな径の孔が1個又は複数個設けられていることを特徴とする。
【0022】
上記のように多孔板の中央部に周囲の多孔の孔径より大きな径の孔を1個又は複数個設けることにより、該多孔板を通過するめっき液の垂直噴流の中央部を強くし、被めっき基板のめっき面に当接した垂直噴流が、被めっき面に沿って乱されることなく外周部へ流れるようになる。被めっき基板のめっき槽内への搬入時は、該被めっき基板の中央部から液浸されることになり、被めっき面の気泡を速やかに離脱させることが可能となる。
【0023】
また、請求項1乃至4のいずれか1項に記載のめっき装置において、被めっき基板と陽極電極の距離が10〜30mmであることを特徴とする。
【0024】
上記のように、被めっき基板と陽極電極をその間隔が10〜30mmになるように接近させることにより、陽極電極と被めっき基板との間の電界を一様にすることができ、被めっき基板のめっき膜の均一性が向上する。また、めっき槽を小型にすることも可能となる。
【0025】
また、請求項5に記載の発明は、請求項1乃至4のいずれか1項に記載のめっき装置において、複数のめっき液ノズルからめっき液導入室に流入するめっき液の流れを該めっき液導入室の中央部に集める渦巻き状のガイドベーンを設けたことを特徴とする。
【0026】
上記のように複数のめっき液ノズルから流入するめっき液の流れをめっき液導入室の中央部に集める渦巻き状のガイドベーンを設けることにより、めっき液ノズルからのめっき液流れにより発生しためっき液の回転流れで、めっき液は多孔板下方の中央部に集められ、中央部のめっき液の圧力を高められるから、多孔板の中央部を通る垂直噴流を増大させることができ、被めっき基板のめっき面に均一なめっき膜の形成が可能となる。
【0032】
【発明の実施の形態】
以下、本発明の実施の形態例を図面に基づいて説明する。図3は本発明に係るめっき装置のめっき槽の構成例を示す図である。図示するように、本めっき槽10はめっき槽本体11内に半導体ウエハ等の被めっき基板13を保持するための基板保持体12が収容されている。該基板保持体12は基板保持部12−1とシャフト部12−2からなり、該シャフト部12−2は円筒状のガイド部材14の内壁に軸受15、15を介して回転自在に支持されている。そして該ガイド部材14と基板保持体12はめっき槽本体11の頂部に設けられたシリンダ16により上下に所定ストロークで昇降できるようになっている。
【0033】
また、基板保持体12はガイド部材14の内部上方に設けられたモータ18により、シャフト部12−2を介して矢印A方向に回転できるようになっている。また、基板保持体12の内部には基板押え部17−1及びシャフト部17−2からなる基板押え部材17を収納する空間Cが設けられており、該基板押え部材17は基板保持体12のシャフト部12−2内の上部に設けられたシリンダ19により上下に所定ストロークで昇降できるようになっている。
【0034】
基板保持体12の基板保持部12−1の下方には空間Cに連通する開口12−1aが設けられ、該開口12−1aの上部には、図4に示すように被めっき基板13の縁部が載置される段部12−1bが形成されている。該段部12−1bに被めっき基板13の縁部を載置し、被めっき基板13の上面を基板押え部材17の基板押え部17−1で押圧することにより、被めっき基板13の縁部は基板押え部17−1と段部12−1bの間に挟持される。そして被めっき基板13の下面(めっき面)は開口12−1aに露出する。なお、図4は図3のB部分の拡大図である。
【0035】
めっき槽本体11の基板保持部12−1の下方、即ち開口12−1aに露出する被めっき基板13のめっき面の下方には偏平なめっき液室20が設けられ、めっき液室20の下方に多数の孔21aが形成された多孔板21を介して、偏平なめっき液導入室22が設けられている。また、めっき液室20の外側には該めっき液室20をオーバーフローしためっき液Qを捕集する捕集樋23が設けられている。
【0036】
捕集樋23で回収されためっき液Qはめっき液タンク24に戻るようになっている。めっき液タンク24内のめっき液Qはポンプ25により、めっき液室20の両側から水平方向に導入される。めっき液室20の両側から導入されためっき液Qは多孔板21の孔21aを通って、垂直噴流となってめっき液室20に流れ込む。多孔板21と被めっき基板13の間隔は5〜15mmとなっており、該多孔板21の孔21aを通っためっき液Qの噴流は垂直上昇を維持したまま均一な噴流として被めっき基板13のめっき面に当接する。めっき液室20をオーバーフローしためっき液Qは捕集樋23で回収され、めっき液タンク24に流れ込む。即ち、めっき液Qはめっき槽本体11のめっき液室20とめっき液タンク24の間を循環するようになっている。
【0037】
めっき液室20のめっき液面レベルLQは被めっき基板13のめっき液面レベルLWより若干ΔLだけ高くなっており、被めっき基板13のめっき面の全面はめっき液Qに接触している。
【0038】
基板保持体12の基板保持部12−1の段部12−1bには被めっき基板13の導電部と電気的に導通する電気接点27が設けられ、該電気接点27は電線(図示せず)でブラシ26に電気的に接続され、更に該ブラシ26を介して外部のめっき電源(図示せず)の陰極に接続されるようになっている。また、めっき槽本体11のめっき液導入室22の底部には被めっき基板13と対向して陽極電極28が設けられ、該陽極電極28はめっき電源の陽極に接続されるようになっている。めっき槽本体11の壁面の所定位置には例えばロボットアーム等の基板搬出入治具で被めっき基板13を出し入れする搬出入スリット29が設けられている。
【0039】
上記構成のめっき装置において、めっきを行うに際しては、先ずシリンダ16を作動させ、基板保持体12をガイド部材14ごと所定量(基板保持部12−1に保持された被めっき基板13が搬出入スリット29に対応する位置まで)上昇させるとともに、シリンダ19を作動させて基板押え部材17を所定量(基板押え部17−1が搬出入スリット29の上部に達する位置まで)上昇させる。この状態でロボットアーム等の基板搬出入治具で被めっき基板13を基板保持体12の空間Cに搬入し、該被めっき基板13をそのめっき面が下向きになるように段部12−1bに載置する。この状態でシリンダ19を作動させて基板押え部17−1の下面が被めっき基板13の上面に当接するまで下降させ、基板押え部17−1と段部12−1bの間に被めっき基板13の縁部を挟持する。
【0040】
この状態でシリンダ16を作動させ、基板保持体12をガイド部材14ごと被めっき基板13のめっき面がめっき液室20のめっき液Qに接触するまで(めっき液面レベルLQより上記ΔLだけ低い位置まで)下降させる。この時、モータ18を起動し、基板保持体12と被めっき基板13を低速で回転させながら下降させる。めっき液室20にはめっき液Qが充満し、且つ多孔板21の多数の孔21aを通した垂直の上昇流が噴出している。この状態で陽極電極28と上記電気接点27の間にめっき電源から所定の電圧を印加すると陽極電極28から被めっき基板13へとめっき電流が流れ、被めっき基板13のめっき面にめっき膜が形成される。
【0041】
上記めっき中はモータ18を運転し、基板保持体12と被めっき基板13を低速回転させる。この低速回転はめっき液室20内のめっき液Qの垂直噴流を乱すことなく、被めっき基板13のめっき面に均一な膜厚のめっき膜を形成できるように設定する。
【0042】
めっきが終了するとシリンダ16を作動させ、基板保持体12と被めっき基板13を上昇させ、基板保持部12−1の下面がめっき液面レベルLQより上になったら、モータ18を高速で回転させ、遠心力で被めっき基板のめっき面及び基板保持部12−1の下面に付着しためっき液を振り切る。めっき液を振り切ったら、被めっき基板13を搬出入スリット29の位置まで上昇させ、ここでシリンダ19を作動させて、基板押え部17−1を上昇させると被めっき基板13は解放され、基板保持部12−1の段部12−1bに載置された状態となる。この状態でロボットアーム等の基板搬出入治具を搬出入スリット29から、基板保持体12の空間Cに侵入させ、被めっき基板13をピックアップして外部に搬出する。
【0043】
めっき装置を上記構成とすることにより、めっき液室20内に多孔板21の多数の孔21aを通し、めっき液の垂直上昇流が形成されるから、従来のようにめっき液噴流を被めっき基板に垂直に当てるフェースダウン方式のめっき槽に比較して、めっき液の助走距離は小さくて済み、めっき槽10の深さ方向の寸法を小さくできる。従って、めっき槽10を複数台重ねて配置することが可能となる。
【0044】
なお、上記実施形態例では電解めっきを例に説明したが、電気接点27及び陽極電極28を設けることなく、無電解めっきとすることができる。
【0045】
図5は本発明に係るめっき装置のめっき槽の他の構成例を示す図である。図5において、基板保持体12から上部は図3と同一であるのでその図示は省略する。本めっき槽10はめっき液導入室22の下方にイオン交換膜又は多孔性中性隔膜30を介してめっき液又は導電性液体Q’を導入する陽極室31を設け、該陽極室31の底部に陽極電極28を設けている。液タンク33内のめっき液又は導電性液体Q’はポンプ32により、陽極室31に導入され、陽極室31内から流出するめっき液又は導電性液体Q’は液タンク33に戻るようになっている。即ち、液タンク33内のめっき液又は導電性液体Q’は陽極室31と液タンク33の間を循環するようになっている。
【0046】
めっき槽10に上記のようにめっき液導入室22の下方にイオン交換膜又は多孔性中性隔膜30を介して陽極室31を設け、めっき液又は導電性液体Q’を流すことにより、陽極電極28に不溶解性電極を用いても陽極電極28の表面で添加剤の酸化分解を防止することができると共に、発生する酸素ガスはイオン交換膜又は多孔性中性隔膜30により阻止され被めっき基板13のめっき面に達しない。これによりめっき液Q中の添加剤の異常消耗を防ぎ、酸素ガスにより被めっき基板のめっき面の微細な孔や溝及び表面にめっき欠陥が発生することを防止できる。
【0047】
上記構成のめっき装置において、被めっき基板13と陽極電極28の間隔を小さくすることにより、陽極電極28と被めっき基板13との間の電界を一様にすることができ、被めっき基板13のめっき面に均一な膜厚のめっき膜を形成できる。被めっき基板13と陽極電極28の間隔は10mm〜30mmとするのが良い。
【0048】
上記めっき装置では、多孔板21は全面に均一に多数の孔21aを形成したものを挙げたが、多孔板21はこれに限定されるものではなく、図6に示すように、多孔板21の中央部には周囲の多孔21aの孔径より大きな径の孔21bを設けてもよい。
【0049】
上記のように多孔板21の中央部に周囲の多孔21aの孔径より大きな径の孔21bを設けることにより、該多孔板21を通過するめっき液の垂直噴流の中央部を強くし、被めっき基板13のめっき面に当接した垂直噴流が、被めっき面に沿って乱されることなく外周部へ流れるようになる。被めっき基板13のめっき槽10内への搬入時は、被めっき基板13の中央部から液浸されることになり、被めっき面の気泡を速やかに離脱させることが可能となる。なお、多孔21aの孔径より大きな径の孔21bは1個に限定されるものではなく、中央部に複数個設けても良い。
【0050】
図7及び図8は本発明に係るめっき装置のめっき槽の他の構成例を示す図である。図7において、基板保持体12から上部は図3と同一であるのでその図示は省略する。図8は図7のA−A断面図である。図示するように、本めっき装置においては、めっき槽本体11のめっき液導入室22の外周に円筒状のノズル板34が配置され、該ノズル板34の外周にめっき液供給部35が設けられている。ノズル板34はめっき液供給部35に供給されためっき液Qをめっき液導入室22内に噴出するノズル孔34aが形成されている。ノズル孔34aから噴出されるめっき液Qの流れ方向は、水平で且つめっき液導入室22の中心から偏心している。
【0051】
めっき液導入室22内にはノズル板34のノズル孔34aから流入しためっき液Qの流れを中央部に集める渦巻き状のガイドベーン38が設けられている。めっき液供給部35にはめっき液流入口36が設けられ、めっき液流入口36から流入するめっき液Qの流れ方向も水平で且つめっき液導入室22の中心から偏心している。
【0052】
上記構成のめっき装置において、めっき液流入口36からめっき液供給部35に流入しためっき液Qは環状のめっき液供給部35を旋回する流れとなり、更にノズル板34のノズル孔34aから、水平で且つめっき液導入室22の中心から偏心した方向の流れとなってめっき液導入室22に流入し、更にガイドベーン38で中央部に集中するように案内される。これにより、多孔板21の中央部の孔径の大きい孔21bから噴出する垂直噴流は周囲の孔径の小さい孔21aより強い噴流となる。
【0053】
上記のように、めっき液ノズル板34から流入するめっき液Qの流入方向を水平で且つ該めっき液導入室22の中心から偏心させることにより、めっき液導入室22の中にめっき液Qの回転流れが形成され、めっき液Qの回転流れが多孔板21を通してめっき液室20に噴出することになり、めっき液室20に回転成分を持っためっき液Qの噴流を発生させる。このめっき液室20内のめっき液回転流れは、めっき液導入室22内のめっき液回転流れと同じ方向を持つ。被めっき基板13をこのめっき液導入室22内の回転流れと逆方向に回転させることにより、そのめっき面とめっき液Qの相対速度を大きくし、めっき面近傍の濃度拡散層を薄くし、均一なめっき膜の形成が可能となる。
【0054】
また、渦巻き状のガイドベーン38を設けることにより、ノズル板34のノズル孔34aからのめっき液流れは多孔板21下方の中央部に集められ、中央部のめっき液Qの圧力を高められるから、多孔板の中央部を通る垂直噴出流を増大させる。なお、ノズル板34のノズル孔34aからのめっき液流れが多孔板21下方の中央部にスムーズに集められた場合はガイドベーン38は必ずしも必要ではない。
【0055】
図9は本発明に係るめっき装置のめっき槽の他の構成例を示す図である。図9において、基板保持体12から上部は図3と同一であるのでその図示は省略する。図示するように、本めっき装置では、めっき液室20に内周に環状のめっき液供給室50を設け、めっき液供給室50の内周から多数のノズル孔51を通してめっき液Qをめっき液室20内に水平方向に流入させている。
【0056】
被めっき基板13と陽極電極28の間には円筒状の電場補正リング52が設けられている。被めっき基板13のシート抵抗により膜厚が均一にならないことを、被めっき基板13と陽極電極28の間隔を小さくすることにより改善すると、被めっき基板13の外周への電気の廻り込みにより、図12に示すように、被めっき基板13に形成しためっき膜の膜厚が均一にならないという問題があった。そこで、ここでは電場補正リング52を設け、被めっき基板13の外周への電気の廻り込みを防止する。
【0057】
被めっき基板13の外周への電気の廻り込みの影響は被めっき基板13と陽極電極28の間隔によっても異なるが、ここで想定している被めっき基板13と陽極電極28の間隔は20〜60mmを想定しているので、電場補正リング52の長さを10〜50mmとし、内径を被めっき基板13の被めっき有効径よりも小さくしたものを用い、この電場補正リング52を上端が被めっき基板13の下面から1〜10mm離れた位置に位置するように配置することが、上記電気の廻り込みを防止するのに有効である。
【0058】
一例として、被めっき基板13と陽極電極28の間隔が35mm、被めっき基板(半導体ウエハ)13の有効径φ194、電場補正リング52上端と被めっき基板13の下面との距離3mm、電場補正リング52の内径φ190、電場補正リング52の長さ15mmとした。この条件で電流密度2.5A/dm2、時間120秒、膜厚1100nmのめっきを施した結果を図13に示す。図12及び図13を比較すると、電場補正リング52を設けることにより、電気の廻り込みが防止され、膜厚の均一なめっきが施される。
【0059】
図10は本発明に係る上記構成のめっき槽10を用いためっき装置の全体構成例を示す図で、図10(a)は平面構成を、図10(b)は側面構成をそれぞれ示す。図10に示すように、めっき装置40はロード部41、アンロード部42、洗浄乾燥槽43、ロードステージ44、粗水洗槽45、めっきステージ46、前処理槽47、第1ロボット48及び第2ロボット49を具備する構成である。各めっきステージ46には図3に示す構成のめっき槽10を2層重ねに配置している。即ち、めっき装置全体として、計4台のめっき槽10が配置されている。これはめっき槽10が図1に示す従来のめっき槽100に比較して深さ寸法を小さくすることができるから、実現することができる。
【0060】
上記構成のめっき装置40において、ロード部41に載置されたカセットに収納された被めっき基板13は第1ロボット48で1枚ずつ取り出され、ロードステージ44に移送される。ロードステージ44に移送された被めっき基板13は第2ロボット49により、前処理槽47に移送され、該前処理槽47で前処理を施される。前処理の施された被めっき基板13は第2ロボット49でめっきステージ46のめっき槽10に移送され、めっき処理が施される。めっき処理の終了した被めっき基板13は第2ロボット49で粗水洗槽45に移送され、粗水洗浄処理が施される。該粗水洗浄処理が終了した被めっき基板13は更に第1ロボット48で洗浄乾燥槽43に移送され、洗浄処理され乾燥された後、アンロード部42に移送される。
【0061】
上記のように、本発明に係るめっき槽10は被めっき基板13のめっき面の下方に所定の間隔を設けて対向して配置された多孔板21との間に形成されためっき液室20と、多孔板21の下方に形成された偏平なめっき液導入室22を具備し、めっき液Qをめっき液導入室22に水平方向より流し込み、多孔板21の多数の孔21aを通して被めっき基板13のめっき面に垂直なめっき液の流れを形成するので、従来のめっき液噴流を被めっき基板に垂直に当てるフェースダウン方式のめっき槽に比べてその深さ寸法を小さくすることが可能となる。従って、複数台のめっき槽10を重ねて配置することができめっき装置全体として設置スペースが小さくなる。従来のめっき槽を用いると図11に示すように、各めっきステージ46に1台のめっき槽しか配置することができないから、めっきステージ46の配置面積が図5の場合の2倍となる。
【0062】
なお、めっき液Qとしては、銅めっきを行う硫酸銅めっき液の他、他の金属めっきを行うめっき液も使用可能である。
【0063】
【発明の効果】
以上説明したように請求項1に記載の発明によれば、被めっき基板とその下方に所定の間隔を設けて対向して配置された多孔板との間に形成されためっき液室と、該多孔板の下方に形成された偏平なめっき液導入室を具備し、めっき液を該めっき液導入室に水平方向より流し込み、多孔板の多孔を通して被めっき基板のめっき面に垂直なめっき液の流れを形成するので、この多孔板と被めっき基板の距離を適性に設定することにより、めっき液の上昇距離を長くして、整流をする必要がなく、めっき層を深さ寸法の小さい偏平構成とすることが可能となる。また、めっき液ノズルから流入するめっき液流入方向は水平で且つ該めっき液導入室の中心から偏心させることにより、めっき液導入室の中にめっき液の回転流れが形成され、該めっき液の回転流れが多孔板を通してめっき液室に噴出することになり、めっき液室にめっき液導入室内のめっき液回転流れと同じ方向の回転成分を持っためっき液の噴流を発生させ、被めっき基板のめっき面とめっき液の相対速度を大きくし、めっき面近傍に濃度拡散層を薄くし、均一なめっき膜の形成が可能となる。また、深さ方向の距離を短くし、めっき槽の小型化が図られ、装置全体の小型化、コスト低下が図れる。
【0064】
また、請求項2に記載の発明によれば、めっき液導入室の下方にイオン交換膜又は多孔性中性隔膜を介して陽極室を設け、該陽極室にめっき液又は別の導電性液を導入することにより、陽極電極表面でのめっき液中の添加剤の酸化分解が防止されめっき液中の添加剤の異常消耗を防ぐと共に、発生した酸素ガスはイオン交換膜又は多孔中性隔膜で阻止され被めっき基板に達することがないから、被めっき基板の表面の微細な孔や溝にめっき欠陥ができることを防止できる。
【0065】
また、請求項3に記載の発明によれば、被めっき基板回転機構を設け、めっき中に被めっき基板をそのめっき面を下向きにした状態で回転させることにより、めっき面は均一にめっき液に接触でき、均一な膜厚のめっき膜を形成できる。また、めっき終了後、被めっき基板をめっき液面から引き上げ、高速回転させることにより、めっき槽内で付着しためっき液を振り切ることができ、めっき液でめっき槽の外部が汚染されることが少なくなる。
【0066】
また、請求項4に記載の発明によれば、多孔板の中央部に周囲の多孔の孔径より大きな径の孔を1個又は複数個設けることにより、該多孔板を通過するめっき液の垂直噴流の中央部を強くし、被めっき基板のめっき面に当接した垂直噴流が、被めっき面に沿って乱されることなく外周部へ流れるようになる。被めっき基板のめっき槽内への搬入時は、該被めっき基板の中央部から液浸されることになり、被めっき面の気泡を速やかに離脱させることが可能となる。
【0067】
また、請求項5に記載の発明によれば、複数のめっき液ノズルから流入するめっき液流れをめっき液導入室の中央部に集める渦巻き状のガイドベーンを設けることにより、めっき液ノズルからのめっき液流れにより発生しためっき液の回転流れで、めっき液は多孔板下方の中央部に集められ、中央部のめっき液の圧力を高められるから、多孔板の中央部を通る垂直噴流を増大させることができ、被めっき基板のめっき面に均一なめっき膜の形成が可能となる。
【図面の簡単な説明】
【図1】従来のフェースダウン方式のめっき槽の構成例を示す図である。
【図2】従来の被めっき基板と陽極電極の間の電場を調整する方法を示す図である。
【図3】本発明に係るめっき装置のめっき槽の構成例を示す図である。
【図4】図3のB部分の拡大図である。
【図5】本発明に係るめっき装置のめっき槽の構成例を示す図である。
【図6】本発明に係るめっき装置に用いる多孔板の形状を示す図である。
【図7】本発明に係るめっき装置のめっき槽の構成例を示す図である。
【図8】図7のA−A断面図である。
【図9】本発明に係るめっき装置のめっき槽の構成例を示す図である。
【図10】本発明に係るめっき装置の全体構成例を示す図で、図10(a)はその平面図、図10(b)はその側面図である。
【図11】従来のめっき装置の全体の平面構成例を示す図である。
【図12】従来のめっき装置によりめっきを行った場合のめっき膜分布の状態を示す図である。
【図13】本発明に係るめっき装置によりめっきを行った場合のめっき膜分布の状態を示す図である。
【符号の説明】
10 めっき槽
11 めっき槽本体
12 基板保持体
13 被めっき基板
14 ガイド部材
15 軸受
16 シリンダ
17 基板押え部材
18 モータ
19 シリンダ
20 めっき液室
21 多孔板
22 めっき液導入室
23 捕集樋
24 めっき液タンク
25 ポンプ
26 ブラシ
27 電気接点
28 陽極電極
29 搬出入スリット
30 イオン交換膜又は多孔性中性隔膜
31 陽極室
32 ポンプ
33 液タンク
34 ノズル板
35 めっき液供給部
36 めっき液流入口
38 ガイドベーン
40 めっき装置
41 ロード部
42 アンロード部
43 洗浄乾燥槽
44 ロードステージ
45 粗水洗槽
46 めっきステージ
47 前処理槽
48 第1ロボット
49 第2ロボット
50 めっき液供給室
51 ノズル孔
52 電場補正リング
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a plating apparatus for performing metal plating such as copper plating on a substrate to be plated such as a semiconductor wafer.
[0002]
[Prior art]
In recent years, a metal plating apparatus such as copper plating is used to fill the groove or hole of a substrate to be plated in which fine grooves or holes for wiring are formed on the surface of a semiconductor wafer or the like. A method of filling holes and holes is used. Conventionally, there is a face-down type plating apparatus as this type of plating apparatus. As shown in FIG. 1, the plating apparatus has a substrate 102 such as a semiconductor wafer disposed on the plating tank 100 with its plating surface facing downward, and the plating solution Q in the plating tank 103 is supplied to the plating solution supply pipe by a pump 104. Through 105, it is made to eject from the bottom part of the plating tank main body 101, and the jet flow of the plating solution Q is applied perpendicularly to the plating surface of the substrate 102 to be plated.
[0003]
The plating solution Q that has overflowed the plating tank body 101 is collected by a collection tank 106 disposed outside the plating tank body 101. By applying a predetermined voltage between the anode electrode 107 and the cathode electrode 108, a plating current flows between the anode electrode 107 and the substrate 102 to be plated, and a plating film is formed on the plating surface of the substrate 102 to be plated. .
[0004]
In the conventional face-down type plating apparatus having the above configuration, in order to apply the jet of the plating solution Q perpendicularly to the substrate 102 to be plated, it is necessary to create a flow equally distributed in the circumferential direction on the substrate to be plated. Therefore, there is a problem that the dimension in the depth direction of the plating tank 100 becomes large.
[0005]
Further, when the anode electrode 107 is an insoluble electrode, the additive in the plating solution is oxidized and decomposed and is abnormally consumed, or the surface of the substrate to be plated and the fine holes formed on the surface by the generated oxygen. There was a problem that plating defects occurred in the grooves.
[0006]
Further, in the face-down type plating apparatus, means for improving the uniformity of the film thickness of the plating film formed on the plating surface of the substrate 102 to be plated include changing the distance between the substrate 102 and the anode electrode 107, In addition to the uniform flow of the plating solution, there is optimization of the shape of the shielding plate 109 placed between the substrate 102 and the anode electrode 107 as shown in FIG. 2 in order to adjust the state of the electric field.
[0007]
Normally, when the anode electrode 107 and the cathode (substrate 102 to be plated) are parallel plates, the shielding plate 109 adjusts the size of the opening hole 109a provided in the center thereof, thereby allowing an electric field within the surface of the substrate 102 to be plated. It is possible to improve the uniformity. However, in this case, the surrounding film thickness tends to increase due to the wrapping of electricity around the substrate to be plated 102 in the vicinity of the substrate to be plated 102, and the size of the opening hole 109a needs to be reduced, resulting in FIG. As shown in FIG. 2, there is a problem that an M-type film thickness distribution is likely to be obtained.
[0008]
In FIG. 12, the vertical axis indicates the plating film thickness (nm), the horizontal axis indicates the distance (mm) from the wafer edge that is the substrate to be plated, and SSW-NNE is the film thickness of the south-southwest-north-north-east section of the wafer. WSW-ENE indicates the film thickness of the west-southwest-west-northwest section of the wafer, WNW-ESE indicates the film thickness of the west-northwest-east-southeast section of the wafer, and NNW-SSE indicates the film thickness of the north-northwest-southeast section.
[0009]
[Problems to be solved by the invention]
The present invention has been made in view of the above points, and can reduce the depth dimension of the plating tank. The additive in the plating solution is oxidatively decomposed and consumed abnormally. It is an object of the present invention to provide a plating apparatus capable of performing metal plating with a uniform film thickness without causing plating defects in fine holes and grooves formed on the surface.
[0010]
It is another object of the present invention to provide a plating apparatus capable of performing metal plating with a uniform film thickness by adjusting the electric field in the plating surface of the substrate to be plated.
[0011]
[Means for Solving the Problems]
  In order to solve the above problems, the invention according to claim 1 comprises a plating tank, and in the plating apparatus for performing metal plating by bringing a plating solution into contact with the plating surface of the substrate to be plated in the plating tank,
  The plating tank includes a plating solution chamber formed between the substrate to be plated disposed with a plating surface facing downward and a perforated plate disposed at a predetermined interval below the substrate to be plated, and the perforated plate. A flat plating solution introduction chamber formed belowA plurality of plating solution nozzles for introducing the plating solution into the plating solution introduction chamber are provided, and the inflow direction of the plating solution flowing into the plating solution introduction chamber from the plating solution nozzle is horizontal and deviated from the center of the plating solution introduction chamber. MindTheThe plating solution flowing into the plating solution introduction chamberA flow of a plating solution perpendicular to the plating surface of the substrate to be plated is formed through the perforated plate and guided to the plating solution chamber.
[0012]
  As described above, the plating solution chamber formed between the substrate to be plated and the perforated plate disposed below and facing the substrate, and the flat plating formed below the perforated plate A plating solution is provided, and the plating solution is poured into the plating solution introduction chamber from the horizontal direction to form a flow of plating solution perpendicular to the plating surface of the substrate to be plated through the perforations of the porous plate. By appropriately setting the distance of the substrate, it is not necessary to increase the rising distance of the plating solution and perform rectification, and the plating layer can have a flat configuration with a small depth dimension.In addition, the plating solution inflow direction flowing from the plating solution nozzle is horizontal and decentered from the center of the plating solution introduction chamber, so that a rotating flow of the plating solution is formed in the plating solution introduction chamber. The flow is ejected through the perforated plate into the plating solution chamber, and a plating solution jet with a rotating component in the same direction as the plating solution rotation flow in the plating solution introduction chamber is generated in the plating solution chamber to plate the substrate to be plated. The relative speed between the surface and the plating solution is increased, and the concentration diffusion layer is thinned in the vicinity of the plating surface, so that a uniform plating film can be formed.
[0013]
  According to a second aspect of the present invention, in the plating apparatus of the first aspect, the plating tank has a flat anode chamber below the plating solution introduction chamber via an ion exchange membrane or a porous neutral diaphragm. And an anode electrode facing the substrate to be plated is disposed at the bottom of the anode chamber, and a plating solution or another conductive solution is placed in the anode chamber.I will introduceIt is configured as described above.
[0014]
  As described above, an anode chamber is provided below the plating solution introduction chamber via an ion exchange membrane or a porous neutral diaphragm, and a plating solution or another conductive solution is placed in the anode chamber.IntroduceAs a result, the oxidative decomposition of the additive in the plating solution on the anode electrode surface is prevented and abnormal consumption of the additive in the plating solution is prevented, and the generated oxygen gas is blocked by the ion exchange membrane or the porous neutral diaphragm. Since it does not reach the substrate to be plated, it is possible to prevent plating defects from being formed in fine holes and grooves on the surface of the substrate to be plated.
[0015]
The invention according to claim 3 is the plating apparatus rotating mechanism according to claim 1 or 2, wherein the plating tank rotates the substrate to be plated with the plating surface facing downward in the plating tank. It is characterized by comprising.
[0016]
By providing the plating substrate rotation mechanism as described above and rotating the substrate to be plated with the plating surface facing downward during plating, the plating surface can be uniformly contacted with the plating solution, and plating with a uniform film thickness can be achieved. A film can be formed. In addition, after plating is finished, the substrate to be plated is lifted from the surface of the plating solution and rotated at a high speed, so that the plating solution adhering in the plating bath can be shaken off, and the plating solution is less likely to be contaminated outside. Become.
[0017]
The plating apparatus according to any one of claims 1 to 3, wherein a distance between the substrate to be plated and the porous plate is 5 to 15 mm.
[0018]
By setting the distance between the substrate to be plated and the perforated plate to 5 to 15 mm as described above, the influence of the plating solution discharged in the circumferential direction of the substrate by the viscous force of the plating solution by rotating the substrate to be plated. Thus, the pressure becomes lower at the center of the substrate to be plated, and the upward flow from the center of the perforated plate increases, so that a uniform vertical component velocity can be obtained over the entire surface of the substrate to be plated. Therefore, it is not necessary to increase the run-up distance of the upward flow in the depth direction as in the prior art, so that the depth dimension of the plating tank can be reduced.
[0019]
The plating apparatus according to any one of claims 1 to 3, further comprising a plating stage in which a plurality of plating tanks are arranged in a stacked manner.
[0020]
By arranging a plurality of plating tanks on the plating stage as described above, the planar arrangement configuration of the entire plating apparatus can be reduced, and the installation space can be saved.
[0021]
According to a fourth aspect of the present invention, in the plating apparatus according to any one of the first to third aspects, the central portion of the porous plate has one or a plurality of holes having a diameter larger than the diameter of the surrounding porous holes. It is characterized by being provided.
[0022]
As described above, by providing one or more holes having a diameter larger than the diameter of the surrounding porous holes in the center of the perforated plate, the center of the vertical jet of the plating solution passing through the perforated plate is strengthened, The vertical jet contacted with the plating surface of the substrate flows to the outer peripheral portion without being disturbed along the surface to be plated. When the substrate to be plated is carried into the plating tank, it is immersed from the center of the substrate to be plated, and the bubbles on the surface to be plated can be quickly released.
[0023]
The plating apparatus according to any one of claims 1 to 4, wherein the distance between the substrate to be plated and the anode electrode is 10 to 30 mm.
[0024]
As described above, the electric field between the anode electrode and the substrate to be plated can be made uniform by bringing the substrate to be plated and the anode electrode close to each other so that the distance is 10 to 30 mm. The uniformity of the plating film is improved. It is also possible to reduce the size of the plating tank.
[0025]
  The invention according to claim 5 is the plating apparatus according to any one of claims 1 to 4,A spiral guide vane is provided that collects the flow of the plating solution flowing into the plating solution introduction chamber from a plurality of plating solution nozzles in the central portion of the plating solution introduction chamber.
[0026]
  By providing a spiral guide vane that collects the flow of plating solution flowing in from a plurality of plating solution nozzles in the center of the plating solution introduction chamber as described above, the plating solution generated by the plating solution flow from the plating solution nozzle With the rotating flow, the plating solution is collected in the central part below the perforated plate, and the pressure of the plating solution in the central part can be increased, so that the vertical jet flow through the central part of the perforated plate can be increased. A uniform plating film can be formed on the surface.
[0032]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the drawings. FIG. 3 is a diagram showing a configuration example of a plating tank of the plating apparatus according to the present invention. As shown in the figure, the main plating tank 10 contains a substrate holder 12 for holding a substrate to be plated 13 such as a semiconductor wafer in a plating tank body 11. The substrate holding body 12 includes a substrate holding portion 12-1 and a shaft portion 12-2. The shaft portion 12-2 is rotatably supported on the inner wall of a cylindrical guide member 14 via bearings 15 and 15. Yes. The guide member 14 and the substrate holder 12 can be moved up and down with a predetermined stroke by a cylinder 16 provided at the top of the plating tank body 11.
[0033]
The substrate holder 12 can be rotated in the direction of arrow A via a shaft portion 12-2 by a motor 18 provided in the upper part of the guide member 14. The substrate holder 12 is provided with a space C for accommodating the substrate pressing member 17 including the substrate pressing portion 17-1 and the shaft portion 17-2. The substrate pressing member 17 is provided on the substrate holding member 12. The cylinder 19 provided at the upper part in the shaft portion 12-2 can be moved up and down with a predetermined stroke.
[0034]
An opening 12-1a communicating with the space C is provided below the substrate holding portion 12-1 of the substrate holder 12, and an edge of the substrate 13 to be plated is formed above the opening 12-1a as shown in FIG. A step portion 12-1b on which the portion is placed is formed. The edge portion of the substrate 13 to be plated is placed on the stepped portion 12-1b, and the upper surface of the substrate 13 to be plated is pressed by the substrate pressing portion 17-1 of the substrate pressing member 17 so that the edge portion of the substrate 13 to be plated is pressed. Is sandwiched between the substrate pressing portion 17-1 and the stepped portion 12-1b. And the lower surface (plating surface) of the to-be-plated board | substrate 13 is exposed to the opening 12-1a. 4 is an enlarged view of a portion B in FIG.
[0035]
A flat plating solution chamber 20 is provided below the substrate holding portion 12-1 of the plating tank body 11, that is, below the plating surface of the substrate 13 to be exposed exposed to the opening 12-1 a, and below the plating solution chamber 20. A flat plating solution introduction chamber 22 is provided through a perforated plate 21 in which a large number of holes 21a are formed. In addition, a collecting rod 23 is provided outside the plating solution chamber 20 for collecting the plating solution Q that overflows the plating solution chamber 20.
[0036]
The plating solution Q collected by the collecting rod 23 is returned to the plating solution tank 24. The plating solution Q in the plating solution tank 24 is introduced horizontally from both sides of the plating solution chamber 20 by the pump 25. The plating solution Q introduced from both sides of the plating solution chamber 20 flows into the plating solution chamber 20 through a hole 21a of the perforated plate 21 as a vertical jet. The gap between the perforated plate 21 and the substrate to be plated 13 is 5 to 15 mm, and the jet of the plating solution Q through the hole 21a of the perforated plate 21 is maintained as a uniform jet while maintaining the vertical rise. Contact the plating surface. The plating solution Q that has overflowed the plating solution chamber 20 is collected by the collecting rod 23 and flows into the plating solution tank 24. That is, the plating solution Q is circulated between the plating solution chamber 20 of the plating tank body 11 and the plating solution tank 24.
[0037]
Plating solution surface level L in the plating solution chamber 20QIs the plating solution level L of the substrate 13 to be platedWIt is slightly higher by ΔL, and the entire plating surface of the substrate to be plated 13 is in contact with the plating solution Q.
[0038]
The step 12-1b of the substrate holder 12-1 of the substrate holder 12 is provided with an electrical contact 27 that is electrically connected to the conductive portion of the substrate 13 to be plated. The electrical contact 27 is an electric wire (not shown). Are electrically connected to the brush 26 and further connected to the cathode of an external plating power source (not shown) via the brush 26. Further, an anode electrode 28 is provided at the bottom of the plating solution introduction chamber 22 of the plating tank main body 11 so as to face the substrate 13 to be plated, and the anode electrode 28 is connected to the anode of the plating power source. At a predetermined position on the wall surface of the plating tank body 11, a carry-in / out slit 29 for taking in and out the substrate to be plated 13 with a substrate carry-in / out jig such as a robot arm is provided.
[0039]
In the plating apparatus having the above-described configuration, when performing plating, first, the cylinder 16 is operated, and the substrate holder 12 and the guide member 14 together with a predetermined amount (the substrate to be plated 13 held by the substrate holding portion 12-1 is brought into the loading / unloading slit). And the cylinder 19 is operated to raise the substrate pressing member 17 by a predetermined amount (to a position where the substrate pressing portion 17-1 reaches the upper portion of the carry-in / out slit 29). In this state, the substrate to be plated 13 is carried into the space C of the substrate holder 12 with a substrate carry-in / out jig such as a robot arm, and the substrate to be plated 13 is placed on the stepped portion 12-1b so that the plating surface faces downward. Place. In this state, the cylinder 19 is operated and lowered until the lower surface of the substrate pressing portion 17-1 contacts the upper surface of the substrate to be plated 13, and the substrate to be plated 13 is placed between the substrate pressing portion 17-1 and the stepped portion 12-1b. Hold the edge of the.
[0040]
In this state, the cylinder 16 is operated until the plating surface of the substrate to be plated 13 together with the guide member 14 contacts the plating solution Q in the plating solution chamber 20 (the plating solution level L).QTo a position lower by ΔL). At this time, the motor 18 is started and lowered while rotating the substrate holder 12 and the substrate to be plated 13 at a low speed. The plating solution chamber 20 is filled with the plating solution Q, and a vertical upward flow through the numerous holes 21 a of the perforated plate 21 is ejected. In this state, when a predetermined voltage is applied between the anode electrode 28 and the electrical contact 27 from the plating power source, a plating current flows from the anode electrode 28 to the substrate 13 to be plated, and a plating film is formed on the plating surface of the substrate 13 to be plated. Is done.
[0041]
During the plating, the motor 18 is operated to rotate the substrate holder 12 and the substrate to be plated 13 at a low speed. This low speed rotation is set so that a plating film having a uniform film thickness can be formed on the plating surface of the substrate to be plated 13 without disturbing the vertical jet of the plating solution Q in the plating solution chamber 20.
[0042]
When plating is completed, the cylinder 16 is operated to raise the substrate holder 12 and the substrate to be plated 13, and the lower surface of the substrate holding portion 12-1 has a plating solution level L.QIf it becomes higher, the motor 18 is rotated at high speed, and the plating solution adhering to the plating surface of the substrate to be plated and the lower surface of the substrate holding portion 12-1 is shaken off by centrifugal force. When the plating solution is shaken off, the substrate to be plated 13 is raised to the position of the carry-in / out slit 29, and when the cylinder 19 is operated to raise the substrate pressing portion 17-1, the substrate to be plated 13 is released and the substrate is held. It will be in the state mounted in the step part 12-1b of the part 12-1. In this state, a substrate carry-in / out jig such as a robot arm is caused to enter the space C of the substrate holder 12 through the carry-in / out slit 29, and the substrate 13 to be plated is picked up and carried out to the outside.
[0043]
By configuring the plating apparatus as described above, a vertical upward flow of the plating solution is formed through the numerous holes 21a of the perforated plate 21 in the plating solution chamber 20, so that the plating solution jet is applied to the substrate to be plated as in the prior art. Compared to the face-down type plating tank applied perpendicularly to the plating tank, the running distance of the plating solution is small, and the depth dimension of the plating tank 10 can be reduced. Therefore, it is possible to arrange a plurality of plating tanks 10 in a stacked manner.
[0044]
In the above embodiment, electrolytic plating has been described as an example, but electroless plating can be performed without providing the electrical contact 27 and the anode electrode 28.
[0045]
FIG. 5 is a view showing another configuration example of the plating tank of the plating apparatus according to the present invention. In FIG. 5, since the upper part from the substrate holder 12 is the same as FIG. The plating tank 10 is provided with an anode chamber 31 for introducing a plating solution or a conductive liquid Q ′ through an ion exchange membrane or a porous neutral diaphragm 30 below the plating solution introduction chamber 22, and at the bottom of the anode chamber 31. An anode electrode 28 is provided. The plating solution or conductive liquid Q ′ in the liquid tank 33 is introduced into the anode chamber 31 by the pump 32, and the plating solution or conductive liquid Q ′ flowing out from the anode chamber 31 returns to the liquid tank 33. Yes. That is, the plating solution or the conductive liquid Q ′ in the liquid tank 33 circulates between the anode chamber 31 and the liquid tank 33.
[0046]
As described above, the anode chamber 31 is provided in the plating tank 10 via the ion exchange membrane or the porous neutral diaphragm 30 below the plating solution introduction chamber 22, and the plating solution or the conductive liquid Q ′ is allowed to flow, whereby the anode electrode Even if an insoluble electrode is used for the electrode 28, the oxidative decomposition of the additive can be prevented on the surface of the anode electrode 28, and the generated oxygen gas is blocked by the ion exchange membrane or the porous neutral diaphragm 30 and the substrate to be plated. 13 plating surface is not reached. Thereby, abnormal consumption of the additive in the plating solution Q can be prevented, and it is possible to prevent plating defects from being generated in the fine holes, grooves and surface of the plating surface of the substrate to be plated by the oxygen gas.
[0047]
In the plating apparatus having the above configuration, by reducing the distance between the substrate 13 to be plated and the anode electrode 28, the electric field between the anode electrode 28 and the substrate 13 to be plated can be made uniform. A plating film having a uniform film thickness can be formed on the plating surface. The distance between the substrate to be plated 13 and the anode electrode 28 is preferably 10 mm to 30 mm.
[0048]
In the above-described plating apparatus, the porous plate 21 is a plate in which a large number of holes 21a are uniformly formed on the entire surface. However, the porous plate 21 is not limited to this, and as shown in FIG. A hole 21b having a diameter larger than that of the surrounding porous 21a may be provided in the central portion.
[0049]
As described above, by providing the hole 21b having a diameter larger than the hole diameter of the surrounding porous 21a in the central part of the porous plate 21, the central part of the vertical jet of the plating solution passing through the porous plate 21 is strengthened, and the substrate to be plated The vertical jet contacted with the 13 plating surfaces flows to the outer peripheral portion without being disturbed along the surface to be plated. When the substrate to be plated 13 is carried into the plating tank 10, it is immersed from the central portion of the substrate to be plated 13, and the bubbles on the surface to be plated can be quickly released. The number of holes 21b having a diameter larger than the diameter of the hole 21a is not limited to one, and a plurality of holes 21b may be provided in the center.
[0050]
7 and 8 are diagrams showing another configuration example of the plating tank of the plating apparatus according to the present invention. 7, since the upper part from the substrate holder 12 is the same as FIG. 3, its illustration is omitted. 8 is a cross-sectional view taken along the line AA in FIG. As shown in the figure, in this plating apparatus, a cylindrical nozzle plate 34 is disposed on the outer periphery of the plating solution introduction chamber 22 of the plating tank body 11, and a plating solution supply unit 35 is provided on the outer periphery of the nozzle plate 34. Yes. The nozzle plate 34 is formed with a nozzle hole 34 a for ejecting the plating solution Q supplied to the plating solution supply unit 35 into the plating solution introduction chamber 22. The flow direction of the plating solution Q ejected from the nozzle hole 34 a is horizontal and eccentric from the center of the plating solution introduction chamber 22.
[0051]
A spiral guide vane 38 is provided in the plating solution introduction chamber 22 to collect the flow of the plating solution Q flowing from the nozzle hole 34a of the nozzle plate 34 at the center. The plating solution supply section 35 is provided with a plating solution inlet 36, and the flow direction of the plating solution Q flowing from the plating solution inlet 36 is also horizontal and decentered from the center of the plating solution introduction chamber 22.
[0052]
In the plating apparatus having the above-described configuration, the plating solution Q that has flowed into the plating solution supply unit 35 from the plating solution inlet 36 turns into the annular plating solution supply unit 35, and further horizontally from the nozzle hole 34 a of the nozzle plate 34. In addition, the flow flows in an eccentric direction from the center of the plating solution introduction chamber 22 and flows into the plating solution introduction chamber 22, and is further guided by the guide vane 38 so as to be concentrated in the central portion. Thereby, the vertical jet ejected from the hole 21b having a large hole diameter at the center of the perforated plate 21 becomes a stronger jet than the surrounding hole 21a having a small hole diameter.
[0053]
As described above, by rotating the inflow direction of the plating solution Q flowing from the plating solution nozzle plate 34 horizontally and from the center of the plating solution introduction chamber 22, the rotation of the plating solution Q into the plating solution introduction chamber 22 is performed. A flow is formed, and the rotating flow of the plating solution Q is ejected to the plating solution chamber 20 through the perforated plate 21, and a jet of the plating solution Q having a rotating component is generated in the plating solution chamber 20. The plating solution rotation flow in the plating solution chamber 20 has the same direction as the plating solution rotation flow in the plating solution introduction chamber 22. By rotating the substrate to be plated 13 in the direction opposite to the rotational flow in the plating solution introduction chamber 22, the relative speed of the plating surface and the plating solution Q is increased, the concentration diffusion layer near the plating surface is thinned, and uniform. It is possible to form a plated film.
[0054]
Further, by providing the spiral guide vane 38, the plating solution flow from the nozzle hole 34a of the nozzle plate 34 is collected in the central portion below the porous plate 21, and the pressure of the plating solution Q in the central portion can be increased. Increase the vertical jet flow through the center of the perforated plate. Note that the guide vane 38 is not necessarily required when the plating solution flow from the nozzle hole 34 a of the nozzle plate 34 is smoothly collected in the central portion below the porous plate 21.
[0055]
FIG. 9 is a view showing another configuration example of the plating tank of the plating apparatus according to the present invention. 9, since the upper part from the board | substrate holding body 12 is the same as FIG. 3, the illustration is abbreviate | omitted. As shown in the figure, in the present plating apparatus, an annular plating solution supply chamber 50 is provided in the inner periphery of the plating solution chamber 20, and the plating solution Q is supplied from the inner periphery of the plating solution supply chamber 50 through a number of nozzle holes 51. 20 flows in the horizontal direction.
[0056]
A cylindrical electric field correction ring 52 is provided between the substrate to be plated 13 and the anode electrode 28. If the film thickness is not uniform due to the sheet resistance of the substrate to be plated 13 by reducing the distance between the substrate to be plated 13 and the anode electrode 28, the electrical wrap around the periphery of the substrate 13 to be plated As shown in FIG. 12, there is a problem that the film thickness of the plating film formed on the substrate to be plated 13 is not uniform. Therefore, here, an electric field correction ring 52 is provided to prevent electricity from wrapping around the outer periphery of the substrate 13 to be plated.
[0057]
The influence of the electrical wrap around the outer periphery of the substrate to be plated 13 varies depending on the distance between the substrate to be plated 13 and the anode electrode 28, but the distance between the substrate to be plated 13 and the anode electrode 28 assumed here is 20 to 60 mm. Therefore, the electric field correction ring 52 having a length of 10 to 50 mm and an inner diameter smaller than the effective plating diameter of the substrate 13 to be plated is used. It is effective to prevent the electricity from wrapping around to be located at a position 1 to 10 mm away from the lower surface of 13.
[0058]
As an example, the distance between the substrate to be plated 13 and the anode electrode is 35 mm, the effective diameter φ194 of the substrate to be plated (semiconductor wafer) 13, the distance between the upper end of the electric field correction ring 52 and the lower surface of the substrate to be plated 13, and the electric field correction ring 52. And the length of the electric field correction ring 52 was 15 mm. Under this condition, the current density is 2.5 A / dm.2FIG. 13 shows the result of plating with a time of 120 seconds and a film thickness of 1100 nm. Comparing FIG. 12 and FIG. 13, by providing the electric field correction ring 52, wraparound of electricity is prevented and plating with a uniform film thickness is performed.
[0059]
FIG. 10 is a diagram showing an example of the overall configuration of a plating apparatus using the plating tank 10 having the above-described configuration according to the present invention. FIG. 10 (a) shows a plan configuration and FIG. 10 (b) shows a side configuration. As shown in FIG. 10, the plating apparatus 40 includes a loading unit 41, an unloading unit 42, a washing / drying tank 43, a load stage 44, a rough water washing tank 45, a plating stage 46, a pretreatment tank 47, a first robot 48 and a second robot. In this configuration, a robot 49 is provided. In each plating stage 46, the plating tank 10 having the configuration shown in FIG. That is, a total of four plating tanks 10 are arranged as a whole plating apparatus. This can be realized because the plating tank 10 can be made smaller in depth than the conventional plating tank 100 shown in FIG.
[0060]
In the plating apparatus 40 having the above-described configuration, the substrates to be plated 13 housed in a cassette placed on the load unit 41 are taken out one by one by the first robot 48 and transferred to the load stage 44. The to-be-plated substrate 13 transferred to the load stage 44 is transferred to the pretreatment tank 47 by the second robot 49 and pretreated in the pretreatment tank 47. The pre-processed substrate 13 is transferred to the plating tank 10 of the plating stage 46 by the second robot 49 and subjected to the plating process. The to-be-plated board | substrate 13 which the plating process was complete | finished is transferred to the rough water washing tank 45 by the 2nd robot 49, and a rough water washing process is performed. The to-be-plated substrate 13 that has been subjected to the rough water cleaning process is further transferred to the cleaning / drying tank 43 by the first robot 48, cleaned and dried, and then transferred to the unloading unit 42.
[0061]
As described above, the plating tank 10 according to the present invention includes a plating solution chamber 20 formed between the plating plate 10 of the substrate to be plated 13 and the perforated plate 21 disposed to face each other at a predetermined interval. A flat plating solution introduction chamber 22 formed below the porous plate 21 is provided, and the plating solution Q is poured into the plating solution introduction chamber 22 from the horizontal direction, and the substrate 13 to be plated is passed through the numerous holes 21 a of the porous plate 21. Since the flow of the plating solution perpendicular to the plating surface is formed, the depth dimension can be reduced as compared with a face-down type plating tank in which a conventional plating solution jet is applied perpendicularly to the substrate to be plated. Therefore, a plurality of plating tanks 10 can be arranged in an overlapping manner, and the installation space is reduced as a whole plating apparatus. If a conventional plating tank is used, as shown in FIG. 11, only one plating tank can be arranged on each plating stage 46, so the arrangement area of the plating stage 46 is double that in the case of FIG.
[0062]
In addition, as the plating solution Q, a plating solution for performing other metal plating can be used in addition to the copper sulfate plating solution for performing copper plating.
[0063]
【The invention's effect】
  As described above, according to the first aspect of the present invention, the plating solution chamber formed between the substrate to be plated and the perforated plate disposed below the substrate with a predetermined gap therebetween, A flat plating solution introduction chamber formed below the perforated plate is provided, the plating solution is poured into the plating solution introduction chamber from the horizontal direction, and the plating solution is perpendicular to the plating surface of the substrate to be plated through the perforations of the perforated plate. Therefore, by setting the distance between the perforated plate and the substrate to be plated appropriately, the rising distance of the plating solution is lengthened and there is no need for rectification, and the plating layer has a flat structure with a small depth dimension. It becomes possible to do.In addition, the plating solution inflow direction flowing from the plating solution nozzle is horizontal and decentered from the center of the plating solution introduction chamber, so that a rotating flow of the plating solution is formed in the plating solution introduction chamber. The flow is ejected through the perforated plate into the plating solution chamber, and a plating solution jet with a rotating component in the same direction as the plating solution rotation flow in the plating solution introduction chamber is generated in the plating solution chamber to plate the substrate to be plated. The relative speed between the surface and the plating solution is increased, and the concentration diffusion layer is thinned in the vicinity of the plating surface, so that a uniform plating film can be formed. Further, the distance in the depth direction can be shortened, the plating tank can be miniaturized, and the entire apparatus can be miniaturized and the cost can be reduced.
[0064]
  According to the invention of claim 2, an anode chamber is provided below the plating solution introduction chamber via an ion exchange membrane or a porous neutral diaphragm, and the plating solution or another conductive solution is placed in the anode chamber.IntroduceThis prevents oxidative decomposition of the additive in the plating solution on the anode electrode surface, prevents abnormal consumption of the additive in the plating solution, and prevents the generated oxygen gas from being blocked by the ion exchange membrane or the porous neutral diaphragm. Since it does not reach the plated substrate, plating defects can be prevented from forming in fine holes and grooves on the surface of the substrate to be plated.
[0065]
Further, according to the invention described in claim 3, by providing the plating substrate rotating mechanism and rotating the substrate to be plated with the plating surface facing downward during plating, the plating surface is uniformly made into the plating solution. A plating film having a uniform thickness can be formed. In addition, after plating is finished, the substrate to be plated is lifted from the surface of the plating solution and rotated at a high speed, so that the plating solution adhering in the plating bath can be shaken off, and the plating solution is less likely to be contaminated outside. Become.
[0066]
According to the invention described in claim 4, by providing one or a plurality of holes having a diameter larger than the diameter of the surrounding porous holes in the central portion of the porous plate, the vertical jet of the plating solution passing through the porous plate The central portion of the substrate is strengthened, and the vertical jet contacted with the plating surface of the substrate to be plated flows to the outer peripheral portion without being disturbed along the surface to be plated. When the substrate to be plated is carried into the plating tank, it is immersed from the center of the substrate to be plated, and the bubbles on the surface to be plated can be quickly released.
[0067]
  According to the invention as set forth in claim 5,By providing a spiral guide vane that collects the flow of plating solution flowing in from multiple plating solution nozzles in the central part of the plating solution introduction chamber, Since the liquid is collected in the central part below the perforated plate and the pressure of the plating solution in the central part can be increased, the vertical jet flow through the central part of the perforated plate can be increased, and the plating surface of the substrate to be plated can be uniformly plated. A film can be formed.
[Brief description of the drawings]
FIG. 1 is a diagram showing a configuration example of a conventional face-down plating tank.
FIG. 2 is a diagram showing a conventional method for adjusting an electric field between a substrate to be plated and an anode electrode.
FIG. 3 is a view showing a configuration example of a plating tank of a plating apparatus according to the present invention.
4 is an enlarged view of a portion B in FIG.
FIG. 5 is a diagram showing a configuration example of a plating tank of a plating apparatus according to the present invention.
FIG. 6 is a view showing the shape of a porous plate used in the plating apparatus according to the present invention.
FIG. 7 is a view showing a configuration example of a plating tank of the plating apparatus according to the present invention.
8 is a cross-sectional view taken along the line AA in FIG.
FIG. 9 is a view showing a configuration example of a plating tank of the plating apparatus according to the present invention.
FIG. 10 is a diagram showing an example of the overall configuration of a plating apparatus according to the present invention, in which FIG. 10 (a) is a plan view thereof, and FIG. 10 (b) is a side view thereof.
FIG. 11 is a diagram showing an example of the overall planar configuration of a conventional plating apparatus.
FIG. 12 is a diagram showing a state of plating film distribution when plating is performed by a conventional plating apparatus.
FIG. 13 is a diagram showing a state of plating film distribution when plating is performed by the plating apparatus according to the present invention.
[Explanation of symbols]
10 Plating tank
11 Plating tank body
12 Substrate holder
13 Substrate to be plated
14 Guide member
15 Bearing
16 cylinders
17 Substrate holding member
18 Motor
19 cylinders
20 Plating solution chamber
21 perforated plate
22 Plating solution introduction room
23 Collection Trap
24 Plating solution tank
25 pump
26 brushes
27 Electrical contacts
28 Anode electrode
29 Loading / unloading slit
30 Ion exchange membrane or porous neutral membrane
31 Anode chamber
32 pumps
33 Liquid tank
34 Nozzle plate
35 Plating solution supply section
36 Plating solution inlet
38 guide vanes
40 Plating equipment
41 Road Department
42 Unloading section
43 Washing and drying tank
44 Road Stage
45 Rough water washing tank
46 Plating stage
47 Pretreatment tank
48 The first robot
49 Second Robot
50 Plating solution supply chamber
51 Nozzle hole
52 Electric field correction ring

Claims (5)

めっき槽を具備し、該めっき槽で被めっき基板のめっき面にめっき液を接触させて金属めっきを施すめっき装置において、
前記めっき槽は、めっき面を下向きにして配置した前記被めっき基板とその下方に所定の間隔を設けて対向して配置された多孔板との間に形成されためっき液室と、該多孔板の下方に形成された偏平なめっき液導入室と、該めっき液導入室にめっき液を流入させる複数のめっき液ノズルを設け、該めっき液ノズルから前記めっき液導入室に流入するめっき液の流入方向は水平で且つ該めっき液導入室の中心から偏心しており、該めっき液導入室に流入しためっき液は前記多孔板の多孔を通して前記被めっき基板のめっき面に垂直なめっき液の流れを形成して前記めっき液室に導くように構成されていることを特徴とするめっき装置。
In a plating apparatus that includes a plating tank and performs metal plating by bringing a plating solution into contact with a plating surface of a substrate to be plated in the plating tank,
The plating tank includes a plating solution chamber formed between the substrate to be plated disposed with a plating surface facing downward and a perforated plate disposed at a predetermined interval below the substrate to be plated, and the perforated plate. A flat plating solution introduction chamber formed below and a plurality of plating solution nozzles for allowing the plating solution to flow into the plating solution introduction chamber, and inflow of the plating solution flowing into the plating solution introduction chamber from the plating solution nozzle The direction is horizontal and eccentric from the center of the plating solution introduction chamber, and the plating solution flowing into the plating solution introduction chamber forms a flow of plating solution perpendicular to the plating surface of the substrate to be plated through the perforations of the porous plate. And a plating apparatus characterized by being guided to the plating solution chamber.
請求項1に記載のめっき装置において、
前記めっき槽は、前記めっき液導入室の下方にイオン交換膜又は多孔性中性隔膜を介して偏平な陽極室を設けると共に、該陽極室の底部に被めっき基板と対向する陽極電極を配置し、該陽極室に前記めっき液又は別の導電性液を導入するように構成されたことを特徴とするめっき装置。
The plating apparatus according to claim 1,
The plating tank is provided with a flat anode chamber below the plating solution introduction chamber via an ion exchange membrane or a porous neutral diaphragm, and an anode electrode facing the substrate to be plated is disposed at the bottom of the anode chamber. plating apparatus characterized by being by Uni configured to introduce the plating solution or other conductive fluid to the anode chamber.
請求項1又は2に記載のめっき装置において、
前記めっき槽は、前記被めっき基板をめっき槽内に前記めっき面を下向きにした状態で回転させる被めっき基板回転機構を具備することを特徴とするめっき装置。
In the plating apparatus according to claim 1 or 2,
The plating apparatus includes a plating substrate rotating mechanism for rotating the substrate to be plated in the plating tank with the plating surface facing downward.
請求項1乃至3のいずれか1項に記載のめっき装置において、
前記多孔板の中央部には周囲の多孔の孔径より大きな径の孔が1個又は複数個設けられていることを特徴とするめっき装置。
In the plating apparatus according to any one of claims 1 to 3,
The plating apparatus according to claim 1, wherein one or a plurality of holes having a diameter larger than a diameter of a surrounding porous hole are provided in a central portion of the porous plate.
請求項1乃至4のいずれか1項に記載のめっき装置において、
前記複数のめっき液ノズルからめっき液導入室に流入するめっき液の流れを該めっき液導入室の中央部に集める渦巻き状のガイドベーンを設けたことを特徴とするめっき装置。
In the plating apparatus according to any one of claims 1 to 4,
A plating apparatus comprising a spiral guide vane for collecting a flow of a plating solution flowing into the plating solution introduction chamber from the plurality of plating solution nozzles at a central portion of the plating solution introduction chamber .
JP22530899A 1999-03-11 1999-08-09 Plating equipment Expired - Fee Related JP3639151B2 (en)

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US6585876B2 (en) * 1999-04-08 2003-07-01 Applied Materials Inc. Flow diffuser to be used in electro-chemical plating system and method
US7273535B2 (en) * 2003-09-17 2007-09-25 Applied Materials, Inc. Insoluble anode with an auxiliary electrode
JP2003073845A (en) * 2001-08-29 2003-03-12 Sony Corp Rotary plating apparatus and plating method
US7128823B2 (en) 2002-07-24 2006-10-31 Applied Materials, Inc. Anolyte for copper plating
JP3985864B2 (en) * 2002-08-27 2007-10-03 株式会社荏原製作所 Electroless plating apparatus and method
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JP2006193822A (en) * 2004-12-16 2006-07-27 Sharp Corp Plating apparatus, plating method, semiconductor device, and manufacturing method of semiconductor device
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