JP3645763B2 - Twist prevention device for connecting shaft between in-pipe work carts - Google Patents
Twist prevention device for connecting shaft between in-pipe work carts Download PDFInfo
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- JP3645763B2 JP3645763B2 JP29617599A JP29617599A JP3645763B2 JP 3645763 B2 JP3645763 B2 JP 3645763B2 JP 29617599 A JP29617599 A JP 29617599A JP 29617599 A JP29617599 A JP 29617599A JP 3645763 B2 JP3645763 B2 JP 3645763B2
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- Prior art keywords
- connecting shaft
- holding portion
- shaft holding
- fixed
- pipe
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- Expired - Lifetime
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- Joints Allowing Movement (AREA)
Description
【0001】
【発明の属する技術分野】
この発明は管内作業台車間の連結軸のねじれ防止装置、特に複数の作業台車を連結してガス管や水道管等の管内を走行させるときの連結部のねじれの防止に関するものである。
【0002】
【従来の技術】
近年、ガスや水道等の配管や導管の検査や診断等のために管内調査用ロボットが開発されている。管内調査用ロボットはカメラや駆動機構を搭載した複数の台車を連結し管内を走行し、管内の腐食や変形等を調べるものであり、曲管内を走行することから曲管通過性能が高いことが必要である。そのため各台車の連結部は曲管を通過する場合に曲がり角度が大きくなければならず、また、連結部に沿った導線等も切断しないようにする必要が有り、各台車の連結には自在継手が使用されている。
【0003】
【発明が解決しようとする課題】
しかしながら連結された台車が直管内を走行したり左右に曲がるときに、先行台車と後続台車の連結部にローリングによるねじれが生じ、連結部に悪影響を生じたり駆動力が低下してしまう。
【0004】
この発明はかかる短所を改善し、先行台車と後続台車が走行中に連結部にねじれが生じることを防止して、連結された複数の作業台車を安定して走行させることができる管内作業台車間の連結軸のねじれ防止装置を提供することを目的とするものである。
【0005】
【課題を解決するための手段】
この発明に係る管内作業台車間の連結軸のねじれ防止装置は、固定軸と回転抑止コマと連結軸及び固定フランジを有し、配管内を走行する複数の作業台車を連結するものであり、固定軸は筒状に形成された連結軸保持部を有し、連結軸保持部の端部側面には一定大きさの窓が設けられ、回転抑止コマは連結軸保持部の軸心に対して一定角度をなして突出した係止面を有し、係止面を連結軸保持部の軸心側にして連結軸保持部の窓に固定され、連結軸は先端部にD字状にカットした回転抑止コマとの当接部を有し、軸受を介して連結軸保持部に回動自在に挿入され、固定フランジにより連結軸保持部に取り付けられたことを特徴とする。
【0006】
この発明に係る管内作業台車間の連結軸の他のねじれ防止装置は、固定軸と連結軸及び固定フランジを有し、配管内を走行する複数の作業台車を連結するものであり、固定軸は筒状に形成された連結軸保持部を有し、連結軸保持部の筒底部には内周面がD字状に形成された係止面を有し、連結軸は先端部に断面がほぼ扇状に形成され連結軸保持部の係止面に当接する回転抑止部を有し、軸受を介して連結軸保持部に回動自在に挿入され、固定フランジにより連結軸保持部に取り付けられたことを特徴とする。
【0007】
【発明の実施の形態】
この発明の管内作業台車間の連結軸のねじれ防止装置は、固定軸と回転抑止コマ及び固定フランジを有する。固定軸は筒状に形成され一方の作業台車の連結軸を連結する連結軸保持部と他方の作業台車の連結軸に取り付けた自在継手に連結する軸を有する。連結軸保持部の軸側の端部の側面には一定大きさの窓部が設けられている。回転抑止コマは連結軸保持部の軸心に対して一定角度をなして突出した係止面を有し、連結軸保持部の窓部に取付けられている。連結軸保持部に連結する連結軸の端部は連結軸保持部の内径に応じて拡径され、先端部の回転抑止コマと当接する部分の上面がカットされD字状に形成されている。この連結軸は軸受を介して連結軸保持部に回動自在に挿入され、スラストワッシャを介して固定フランジにより固定されている。
【0008】
このねじれ防止装置で先行する作業台車と後続する作業台車を連結して管内を走行しているときに、先行する作業台車と後続する作業台車にローリングが生じて連結軸が回動しても、一方の連結軸がねじれ防止装置の固定軸の連結軸保持部に回動自在に取り付けられているから、連結軸にねじれが生じることを防ぐことができ、作業台車を円滑に走行させることができる。
【0009】
【実施例】
図1はこの発明の一実施例の作業台車間の連結装置の構成を示す部分断面図である。図に示すように、連結装置1はねじり防止装置2と回動装置3を有し、図2の断面図に示すように、例えばカメラや駆動機構を搭載してガスや水道等の配管4内を走行する作業台車5a,5b間を連結するものであり、先行する作業台車5aの連結軸6aと後続する作業台車5bの連結軸6bを連結する。ねじり防止装置2は固定軸7と回転抑止コマ8及び固定フランジ9を有する。固定軸7は筒状に形成された連結軸保持部10と回動装置3に連結する軸11を有する。連結軸保持部10の軸11側の端部の側面には一定大きさの窓部12が設けられている。回転抑止コマ8は、図3の断面図に示すように、連結軸保持部10の軸心に対して一定角度α例えば90度をなして突出した係止面13を有し、取付軸14により連結軸保持部10の窓部12に取付けられている。連結軸保持部10に連結する連結軸6aの端部は連結軸保持部10の内径に応じて拡径され、先端部の回転抑止コマ8と当接する部分の上面がカットされD字状に形成されている。この連結軸6aは軸受15を介して連結軸保持部10に回動自在に挿入され、スラストワッシャ16を介して固定フランジ9により固定されている。
【0010】
回転装置3は自在継手17とジョイントカバー18及びストッパディスク19を有する。自在継手17はねじり防止装置2の固定軸7と作業台車5bの連結軸6bを連結する。ジョイントカバー18はベローズ等のように蛇腹形の伸縮自在に形成され自在継手17を覆う。ストッパディスク19は自在継手17より外径が大きく形成されたフランジからなり、自在継手17をねじり防止装置2の固定軸7と作業台車5bの連結軸6bに連結するボルト20によりジョイントカバー18とともに自在継手17の前後に取り付けられている。
【0011】
上記のように構成された連結装置1で先行する作業台車5aと後続する作業台車5bを連結して管4内を走行しているときに、先行する作業台車5aと後続する作業台車5bにローリングが生じて連結軸6aが回動しても、連結軸6aはねじれ防止装置1の固定軸7の連結軸保持部10に回動自在に取り付けられているから、連結軸6aにねじれが生じることを防ぐことができる。また、連結軸保持部10に取り付けた回転抑止コマ8は連結軸保持部10の軸心に対して例えば90度をなした係止面13を有し、連結軸6aの先端部がD字状にカットしてあるから、連結軸6aは固定軸7に対して時計方向と反時計方向に±45度の回転逃げを有し、いかなる配管形状でもねじれ現象を生じないで作業台車5a,5bを円滑に走行させることができる。
【0012】
また、先行する作業台車5aが配管6の曲管部に達して作業台車5a,5bが曲管部を通過するときに、曲管部の曲率に応じて回転装置3の自在継手17が回転しジョイントカバー18が曲がるから、作業台車5a,5bは曲管部を円滑に通過することができる。また、作業台車5a,5bが曲管部を通過するときに自在継手17が大きく回転すると、図4に示すように、自在継手17の前後に設けたストッパディスク19の端部が相互に接触して自在継手17の回転角度を一定角度βに抑制して過屈曲することを防止する。したがって連結された作業台車5a,5bは曲管部で牽引力が落ちることなしに円滑に走行させることができる。
【0013】
上記実施例は連結軸保持部10に回転抑止コマ8を設けた場合について説明したが、図5の部分断面図と図6の断面図に示すように、連結軸保持部10の筒底部に、内周面がD字状に形成された係止面21を設け、連結軸6aの先端部に断面がほぼ扇状に形成され連結軸保持部10の係止面21に当接する回転抑止部22を設けて、連結軸6aを連結軸保持部10に回転自在に取り付けても良い。
【0014】
【発明の効果】
この発明は以上説明したように、連結した作業台車が管内を走行中にローリングが生じて作業台車の連結軸が回動しても、連結軸はねじれ防止装置の固定軸の連結軸保持部に回動自在に取り付けられているから、連結軸にねじれが生じることを防ぐことができ、連結した作業台車を安定して走行させることができる。
【0015】
また、連結軸保持部に取り付けた回転抑止コマは連結軸保持部の軸心に対して一定角度をなした係止面を有し、係止面と係合する連結軸の先端部がD字状にカットしてあるから、連結軸は回転抑止コマの係止面の角度に応じた回転逃げを有し、いかなる配管形状でもねじれ現象を生じないで連結した作業台車を円滑に走行させることができる。
【0016】
さらに、連結軸保持部の筒底部に内周面がD字状に形成された係止面を設け、連結軸の先端部に断面がほぼ扇状に形成され連結軸保持部の係止面に当接する回転抑止部を設け、連結軸を連結軸保持部に回転自在に取り付けることにより、簡単な構成で連結軸にねじれが生じることを防ぐことができ、連結した作業台車を安定して走行させることができる。
【図面の簡単な説明】
【図1】この発明の実施例の構成を示す部分断面図である。
【図2】管内を走行する作業台車を示す断面図である。
【図3】回転抑止コマの構成を示す断面図である。
【図4】上記実施例の連結装置の屈曲の限界を示す側面図である。
【図5】第2の実施例の構成を示す部分断面図である。
【図6】第2の実施例の回転抑止部の構成を示す断面図である。
【符号の説明】
1 連結装置
2 ねじり防止装置
3 回動装置
4 配管
5 作業台車
6 連結軸
7 固定軸
8 回転抑止コマ
9 固定フランジ
10 連結軸保持部
11 軸[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a device for preventing twisting of a connecting shaft between in-pipe work carts, and more particularly to prevention of twisting of a connecting portion when a plurality of work carts are connected to travel in a pipe such as a gas pipe or a water pipe.
[0002]
[Prior art]
In recent years, in-pipe investigation robots have been developed for inspection and diagnosis of piping and conduits such as gas and water. In-pipe investigation robots connect multiple trolleys equipped with cameras and drive mechanisms to run in the pipes and check for corrosion and deformation in the pipes. is necessary. Therefore, the connecting part of each carriage must have a large bending angle when passing through the curved pipe, and it is also necessary not to cut the conductive wire along the connecting part. Is used.
[0003]
[Problems to be solved by the invention]
However, when the connected cart travels in a straight pipe or bends to the left or right, the connecting portion between the preceding cart and the following cart is twisted due to rolling, and the connecting portion is adversely affected or the driving force is reduced.
[0004]
The present invention improves such disadvantages, prevents the connecting portion from being twisted during traveling of the preceding carriage and the succeeding carriage, and allows the plurality of connected working carriages to travel stably. An object of the present invention is to provide a twisting prevention device for the connecting shaft .
[0005]
[Means for Solving the Problems]
An apparatus for preventing torsion of a connecting shaft between in-pipe work carts according to the present invention includes a fixed shaft, a rotation suppression piece, a connecting shaft and a fixing flange, and connects a plurality of work carts traveling in a pipe. The shaft has a connecting shaft holding portion formed in a cylindrical shape, a window of a fixed size is provided on the side surface of the end of the connecting shaft holding portion, and the rotation suppression piece is fixed with respect to the axis of the connecting shaft holding portion. Rotating with a locking surface protruding at an angle, fixed to the window of the connecting shaft holding portion with the locking surface being on the axial center side of the connecting shaft holding portion, and the connecting shaft cut in a D shape at the tip It has a contact portion with the restraining piece, is rotatably inserted into the connecting shaft holding portion via a bearing, and is attached to the connecting shaft holding portion by a fixed flange.
[0006]
Another torsion prevention device for a connecting shaft between pipe work carts according to the present invention includes a fixed shaft, a connecting shaft, and a fixing flange, and connects a plurality of work carts traveling in a pipe. It has a connecting shaft holding part formed in a cylindrical shape, and a cylindrical bottom part of the connecting shaft holding part has a locking surface whose inner peripheral surface is formed in a D-shape, and the connecting shaft has a cross section substantially at the tip part. It has a rotation suppression part that is formed in a fan shape and abuts against the locking surface of the connecting shaft holding part, is rotatably inserted into the connecting shaft holding part via a bearing, and is attached to the connecting shaft holding part by a fixed flange It is characterized by.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
An apparatus for preventing twisting of a connecting shaft between in-pipe work carriages of the present invention includes a fixed shaft, a rotation restraining piece, and a fixed flange. The fixed shaft is formed in a cylindrical shape and has a connecting shaft holding portion that connects the connecting shafts of one work carriage and a shaft that is connected to a universal joint attached to the connecting shaft of the other work carriage. A window portion of a certain size is provided on the side surface of the end portion on the shaft side of the connecting shaft holding portion. The rotation suppression piece has a locking surface protruding at a certain angle with respect to the axis of the connecting shaft holding portion, and is attached to the window portion of the connecting shaft holding portion. The end portion of the connecting shaft connected to the connecting shaft holding portion is enlarged in accordance with the inner diameter of the connecting shaft holding portion, and the upper surface of the portion in contact with the rotation suppression piece at the tip portion is cut and formed in a D shape. The connecting shaft is rotatably inserted into the connecting shaft holding portion through a bearing, and is fixed by a fixing flange through a thrust washer.
[0008]
When the preceding work carriage and the following work carriage are connected to each other by the anti-twisting device and traveling in the pipe, even if rolling occurs in the preceding work carriage and the following work carriage and the connecting shaft rotates, Since one of the connecting shafts is rotatably attached to the connecting shaft holding portion of the fixed shaft of the torsion preventing device, the connecting shaft can be prevented from being twisted, and the work carriage can be smoothly run. .
[0009]
【Example】
FIG. 1 is a partial cross-sectional view showing the structure of a connecting device between work carriages according to an embodiment of the present invention. As shown in the figure, the connecting
[0010]
The
[0011]
When the preceding working cart 5a and the following working
[0012]
When the preceding work carriage 5a reaches the curved pipe portion of the
[0013]
Although the said Example demonstrated the case where the
[0014]
【The invention's effect】
In the present invention, as described above, even if rolling occurs while the connected work cart is traveling in the pipe and the connection shaft of the work cart rotates, the connection shaft is connected to the connection shaft holding portion of the fixed shaft of the torsion prevention device. Since it is rotatably attached, it is possible to prevent the connecting shaft from being twisted, and the connected work cart can be stably driven.
[0015]
Further, the rotation restraining piece attached to the connecting shaft holding portion has a locking surface having a fixed angle with respect to the shaft center of the connecting shaft holding portion, and the tip end portion of the connecting shaft that engages with the locking surface is D-shaped. Since the connecting shaft has a rotation relief according to the angle of the locking surface of the rotation restraining piece, the connected work cart can be smoothly run without any twisting phenomenon in any piping shape. it can.
[0016]
Further, a locking surface having an inner peripheral surface formed in a D shape is provided at the bottom of the cylinder of the connecting shaft holding portion, and the cross section is formed in a substantially fan shape at the tip of the connecting shaft so as to contact the locking surface of the connecting shaft holding portion. By providing a rotation depressing part that comes in contact and rotatably attaching the connecting shaft to the connecting shaft holding part, it is possible to prevent the connecting shaft from being twisted with a simple configuration, and to make the connected work cart run stably. Can do.
[Brief description of the drawings]
FIG. 1 is a partial cross-sectional view showing a configuration of an embodiment of the present invention.
FIG. 2 is a cross-sectional view showing a work carriage that travels in a pipe.
FIG. 3 is a cross-sectional view showing a configuration of a rotation suppression piece.
FIG. 4 is a side view showing the bending limit of the coupling device of the embodiment.
FIG. 5 is a partial cross-sectional view showing a configuration of a second embodiment.
FIG. 6 is a cross-sectional view showing a configuration of a rotation suppression unit of a second embodiment.
[Explanation of symbols]
DESCRIPTION OF
Claims (2)
固定軸は筒状に形成された連結軸保持部を有し、連結軸保持部の端部側面には一定大きさの窓が設けられ、回転抑止コマは連結軸保持部の軸心に対して一定角度をなして突出した係止面を有し、係止面を連結軸保持部の軸心側にして連結軸保持部の窓に固定され、連結軸は先端部にD字状にカットした回転抑止コマとの当接部を有し、軸受を介して連結軸保持部に回動自在に挿入され、固定フランジにより連結軸保持部に取り付けられたことを特徴とする管内作業台車間の連結軸のねじれ防止装置。It has a fixed shaft, a rotation suppression piece, a connecting shaft and a fixed flange, and connects a plurality of work carts traveling in the pipe.
The fixed shaft has a connecting shaft holding portion formed in a cylindrical shape, a window of a certain size is provided on the side surface of the end of the connecting shaft holding portion, and the rotation suppression piece is located with respect to the axis of the connecting shaft holding portion. It has a locking surface protruding at a certain angle, and is fixed to the window of the connecting shaft holding portion with the locking surface being the axial center side of the connecting shaft holding portion, and the connecting shaft is cut into a D shape at the tip. Connection between in-pipe work carriages having a contact portion with a rotation restraining piece, rotatably inserted into the connecting shaft holding portion via a bearing, and attached to the connecting shaft holding portion by a fixed flange Shaft prevention device.
固定軸は筒状に形成された連結軸保持部を有し、連結軸保持部の筒底部には内周面がD字状に形成された係止面を有し、連結軸は先端部に断面がほぼ扇状に形成され連結軸保持部の係止面に当接する回転抑止部を有し、軸受を介して連結軸保持部に回動自在に挿入され、固定フランジにより連結軸保持部に取り付けられたことを特徴とする管内作業台車間の連結軸のねじれ防止装置。It has a fixed shaft, a connecting shaft and a fixed flange, and connects a plurality of work carts that travel in the pipe,
The fixed shaft has a connecting shaft holding portion formed in a tubular shape, and the bottom of the connecting shaft holding portion has a locking surface whose inner peripheral surface is formed in a D shape, and the connecting shaft is at the tip portion. The cross section is formed in a fan shape and has a rotation restraining part that abuts against the locking surface of the connecting shaft holding part, and is rotatably inserted into the connecting shaft holding part via a bearing, and is attached to the connecting shaft holding part by a fixed flange. An apparatus for preventing twisting of a connecting shaft between in-pipe work carriages.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP29617599A JP3645763B2 (en) | 1999-10-19 | 1999-10-19 | Twist prevention device for connecting shaft between in-pipe work carts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP29617599A JP3645763B2 (en) | 1999-10-19 | 1999-10-19 | Twist prevention device for connecting shaft between in-pipe work carts |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2001114097A JP2001114097A (en) | 2001-04-24 |
| JP3645763B2 true JP3645763B2 (en) | 2005-05-11 |
Family
ID=17830144
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP29617599A Expired - Lifetime JP3645763B2 (en) | 1999-10-19 | 1999-10-19 | Twist prevention device for connecting shaft between in-pipe work carts |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3645763B2 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006116978A (en) * | 2004-10-19 | 2006-05-11 | Nikkari Co Ltd | Coupler of monorail carrier |
| JP4505476B2 (en) * | 2007-02-21 | 2010-07-21 | 日本工業検査株式会社 | Multiple cart connecting device and inspection device using connecting device |
| CN108006368B (en) * | 2017-12-29 | 2023-11-10 | 南京工程学院 | Peristaltic pipe robot |
| CN111895218A (en) * | 2020-07-09 | 2020-11-06 | 昆山宇顺环保科技有限公司 | Step-by-step pipeline robot |
-
1999
- 1999-10-19 JP JP29617599A patent/JP3645763B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JP2001114097A (en) | 2001-04-24 |
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