JP3650052B2 - Garlic egg yolk - Google Patents
Garlic egg yolk Download PDFInfo
- Publication number
- JP3650052B2 JP3650052B2 JP2001233849A JP2001233849A JP3650052B2 JP 3650052 B2 JP3650052 B2 JP 3650052B2 JP 2001233849 A JP2001233849 A JP 2001233849A JP 2001233849 A JP2001233849 A JP 2001233849A JP 3650052 B2 JP3650052 B2 JP 3650052B2
- Authority
- JP
- Japan
- Prior art keywords
- egg yolk
- garlic
- powder
- garlic egg
- paste
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 102000002322 Egg Proteins Human genes 0.000 title claims description 68
- 108010000912 Egg Proteins Proteins 0.000 title claims description 68
- 235000013345 egg yolk Nutrition 0.000 title claims description 68
- 210000002969 egg yolk Anatomy 0.000 title claims description 68
- 240000002234 Allium sativum Species 0.000 title claims description 65
- 235000004611 garlic Nutrition 0.000 title claims description 65
- 239000000843 powder Substances 0.000 claims description 65
- 229920000858 Cyclodextrin Polymers 0.000 claims description 13
- HFHDHCJBZVLPGP-UHFFFAOYSA-N schardinger α-dextrin Chemical compound O1C(C(C2O)O)C(CO)OC2OC(C(C2O)O)C(CO)OC2OC(C(C2O)O)C(CO)OC2OC(C(O)C2O)C(CO)OC2OC(C(C2O)O)C(CO)OC2OC2C(O)C(O)C1OC2CO HFHDHCJBZVLPGP-UHFFFAOYSA-N 0.000 claims description 10
- 239000008187 granular material Substances 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 239000007902 hard capsule Substances 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 6
- 235000021398 garlic paste Nutrition 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- 235000013601 eggs Nutrition 0.000 description 7
- 238000001035 drying Methods 0.000 description 5
- 238000004898 kneading Methods 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 241000287828 Gallus gallus Species 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 235000001727 glucose Nutrition 0.000 description 2
- 229920001903 high density polyethylene Polymers 0.000 description 2
- 239000004700 high-density polyethylene Substances 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 235000019198 oils Nutrition 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000003566 sealing material Substances 0.000 description 2
- 229920001450 Alpha-Cyclodextrin Polymers 0.000 description 1
- 244000144725 Amygdalus communis Species 0.000 description 1
- 240000008574 Capsicum frutescens Species 0.000 description 1
- 235000002568 Capsicum frutescens Nutrition 0.000 description 1
- 229920001353 Dextrin Polymers 0.000 description 1
- 239000004375 Dextrin Substances 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 239000001116 FEMA 4028 Substances 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- 235000019485 Safflower oil Nutrition 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 244000195452 Wasabia japonica Species 0.000 description 1
- 235000000760 Wasabia japonica Nutrition 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 235000020224 almond Nutrition 0.000 description 1
- HFHDHCJBZVLPGP-RWMJIURBSA-N alpha-cyclodextrin Chemical compound OC[C@H]([C@H]([C@@H]([C@H]1O)O)O[C@H]2O[C@@H]([C@@H](O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O3)[C@H](O)[C@H]2O)CO)O[C@@H]1O[C@H]1[C@H](O)[C@@H](O)[C@@H]3O[C@@H]1CO HFHDHCJBZVLPGP-RWMJIURBSA-N 0.000 description 1
- 229940043377 alpha-cyclodextrin Drugs 0.000 description 1
- WHGYBXFWUBPSRW-FOUAGVGXSA-N beta-cyclodextrin Chemical compound OC[C@H]([C@H]([C@@H]([C@H]1O)O)O[C@H]2O[C@@H]([C@@H](O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O3)[C@H](O)[C@H]2O)CO)O[C@@H]1O[C@H]1[C@H](O)[C@@H](O)[C@@H]3O[C@@H]1CO WHGYBXFWUBPSRW-FOUAGVGXSA-N 0.000 description 1
- 235000011175 beta-cyclodextrine Nutrition 0.000 description 1
- 229960004853 betadex Drugs 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 239000006071 cream Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- -1 cyclic oligosaccharide Chemical class 0.000 description 1
- 229940097362 cyclodextrins Drugs 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 235000019425 dextrin Nutrition 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 230000009969 flowable effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- GDSRMADSINPKSL-HSEONFRVSA-N gamma-cyclodextrin Chemical compound OC[C@H]([C@H]([C@@H]([C@H]1O)O)O[C@H]2O[C@@H]([C@@H](O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O3)[C@H](O)[C@H]2O)CO)O[C@@H]1O[C@H]1[C@H](O)[C@@H](O)[C@@H]3O[C@@H]1CO GDSRMADSINPKSL-HSEONFRVSA-N 0.000 description 1
- 229940080345 gamma-cyclodextrin Drugs 0.000 description 1
- 239000007903 gelatin capsule Substances 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 150000002304 glucoses Chemical class 0.000 description 1
- 229930182478 glucoside Natural products 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 235000013402 health food Nutrition 0.000 description 1
- 238000009775 high-speed stirring Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 230000000873 masking effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 229920001542 oligosaccharide Polymers 0.000 description 1
- 239000000419 plant extract Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 235000005713 safflower oil Nutrition 0.000 description 1
- 239000003813 safflower oil Substances 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 239000007901 soft capsule Substances 0.000 description 1
- 230000003381 solubilizing effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000011345 viscous material Substances 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
Landscapes
- Preparation Of Fruits And Vegetables (AREA)
- Meat, Egg Or Seafood Products (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は健康食品と食品添加の分野で利用できるニンニク卵黄粉に関するものである。
【0002】
【従来の技術】
ニンニク卵黄の製造方法については、特開平4−158759、特開平2−49560、特開昭61−28361、特開昭61−199757、等に開示されている。
【0003】
ニンニク卵黄の販売形態については、ニンニク卵黄を一端粉まで仕上げたのち、サフラワー油などの油と混ぜ合わせ更に粉砕機で微粉末にして、ゼラチン質のカプセルに注入したものを、ニンニク卵黄入りソフトカプセルで販売されている。
【0004】
ニンニク卵黄をそのまま食べる粉として販売しているのは、本出願人のみである。本出願人が販売しているニンニク卵黄粉の製造について簡単に説明すると次のとおりである。
【0005】
ニンニクは皮をむいた後、ヘタを取り除いて加熱処理を行い、ミキサーや摩砕機等を用いて、ニンニクをペースト状にする。卵黄はニワトリの卵を割り、黄味の部分を分離したものをミキサーで混合し、フィルターを使用してカラザを取り除き、均一なペースト状の卵黄液を作る。
【0006】
次にニンニクのペーストと卵黄のペーストを室温から60℃の温度範囲で混合した後、60℃から110℃の温度まで加温し混練りを続ける。長時間混練りを続けるとペーストの状態から粉になっていく。ダマを含む粉になった状態で釜から取り出しそれを乾燥する。次いで90℃から140℃の温度で焙煎したのち、粉砕機を用いて粉砕する。粉砕した粉は180g入りアルミパックに入れシールしたものを販売していた。
【0007】
上記の方法で販売していた、ニンニク卵黄粉に本発明者らは次のような問題点を見い出した。
【0008】
1.匂いが臭い。
2.前の粉と違う。
3.粉が口にくっ付く。
4.粉が歯に詰まる。
5.粉の色が前のと違う。
等の問題があり、粉の販売が伸び悩んでいた。上の問題を分析すると、匂いが臭い、のと食感が悪いと言う事になる。
【0009】
【発明が解決しようとする課題】
従って、ニンニク卵黄粉を粉の状態で美味しく食べてもらうためには、匂いの問題と食感の問題を解決しなければならない。
【0010】
匂いの問題としては、ニンニクを無臭化する事が考えられるが、ニンニク卵黄が高い技術をもって無臭化されている事から、本発明者らはニンニク卵黄粉は通常の状態に放置しておけば、吸湿性があり酸化も早く進行する事から十分に粉を乾燥させて、品質を保持する事を試みた。また食感が悪いという問題は粉の水分量と粉の大きさに関係する。特に粉砕機を用いて粉砕した物は100ミクロン以下の微粉が混入して、食べる時口にくっ付くという問題があった。粗粉にしたものを乾燥させると粉が硬くなり、食べる時歯に詰まるという問題があった。粉の色調についても、粉が細かく砕かれると褐色から黄色へさらに細かいクリーム色になるので、見た目にも美的な要素が失われるので、粉の粉度分布をある範囲に整える必要がある。
【0011】
上記問題を解決するには粉の分量を少なくして分包にする必要がある。分包は三方シールでもよいがスティックでもハードカプセルでも良い。分包にする事によって長期に渡って品質の保持が出来る。しかし分包にするための作業としては、手作業で入れる事は可能であるが、自動機で入れる事はニンニク卵黄中の油が多いので不可能であった。自動機を用いて包装するためには、粉が顆粒化して流れ性が良くなくてはならない。
【0012】
ニンニク卵黄粉を顆粒化するためには、ゼオライトや炭酸水素ナトリウムや植物エキスなど様々な添加物が考えられる。ニンニク卵黄粉は人に美味しく食べてもらうためにあるので、自動包装が出来て味と食感が更に重要である。上記目的を達成するために本発明者らは鋭意検討を重ねた結果、ニンニク卵黄にサイクロデキストリンの添加のみで、品質保持を飛躍的に向上させ、食感と匂いの問題を同時に解決する本発明を完成した。
【0013】
【課題を解決するための手段】
本発明の要旨を説明する。
【0014】
ニンニクペースト及び卵黄ペーストの混合物若しくは微粉に仕上げたニンニク卵黄粉にサイクロデキストリンを0.3%〜20%含有し、粒径が0 . 2mm〜2 . 5mmの顆粒物としたことを特徴とするニンニク卵黄粉に係るものである。
【0015】
また、水分含有量が4%以下としたことを特徴とする請求項1記載のニンニク卵黄粉に係るものである。
【0016】
また、内容量0.3g〜50gとしてシール保存して製品化したことを特徴とする請求項1,2のいずれか1項に記載のニンニク卵黄粉に係るものである。
【0017】
また、三方シール、スティック若しくはハードカプセルに保存して製品化したことを特徴とする請求項1〜3のいずれか1項に記載のニンニク卵黄粉に係るものである。
【0018】
【発明の実施の形態】
好適と考える本発明の実施の形態(発明をどのように実施するか)を、その作用効果を示して簡単に説明する。
【0019】
サイクロデキストリンは、でんぷん類に微生物酵素を作用させて得られる環状オリゴ糖であり、グルコース分子がα−1、4グルコシド結合で結合している。グルコースが6個環状に結合したものがα−サイクロデキストリン、7個がβ−サイクロデキストリン、8個がγ−サイクロデキストリンと呼ばれている。サイクロデキストリンは環状構造の外部は親水性を示し、内部は親油性を示す極めて特異な物質である。この空洞にいろいろな物質を取り込んで、包接複合体を形成する。それによって不安定物質の安定化、揮発性物質の保持、異臭のマスキング、水難溶解性物質の可溶化、吸湿性の抑制と粘性物質の粉末化に効果がある事が知られている。
【0020】
サイクロデキストリンは最近ではワサビや辛子やアーモンドの香味づけ等に使用されているが、ニンニク卵黄粉に使用した場合、粉を顆粒にするばかりではなく、ニンニク卵黄粉をさらに無臭化出来て非常に食べやすくなる事は驚きの結果であった。
【0021】
サイクロデキストリン添加ニンニク卵黄顆粒物はニンニク卵黄粉が粉になって、微粉に仕上げた状態のものに、流動層造粒機で水に溶かしたサイクロデキストリンをスプレーで噴射して乾燥させることによって得られる。またニンニク卵黄粉を造る製造工程中にサイクロデキストリンを入れ混練りしながら湿粉まで仕上げドーム型造粒機等で造粒して乾燥することによっても得られる。このように顆粒状ニンニク卵黄粉は自動包装機を用いて包装する事ができ、品質の保持が出来るばかりではなく匂いや食感もよくなる。
【0022】
サイクロデキストリンの添加量については、ニンニク卵黄粉に対して0.3%以下だとあまり顆粒効果は得られず、20%以上になると本来のニンニク卵黄の味が失われ効果的ではない。
【0023】
また、ニンニク卵黄粉の水分量については4%を超えると、これを長期保存した場合異臭を放つようになり、酸化も早くなり極めて食べにくい粉になる。好適には水分量1%以下が良い。ニンニク卵黄粉は吸湿性があり、一旦乾燥してもその時の温度と湿度の状態では、一日で水分量4%以上になる。従って一旦乾燥したものは直ぐにシールして保存する必要がある。シール材については特に制限はないが、好適にはアルミの皮膜7ミクロンの外面に20ミクロンの高密度ポリエチレンさらに外面に20ミクロンのポリエステル、内面に20ミクロンの高密度ポリエチレンさらに20ミクロンの低密度ポリエチレンの様なものが好適である。このシール材に一回で使い切る量0.3〜50g内容量が良い。好適には1〜2gが良い。
【0024】
粉の粒度分布については様々なテストを行った結果、0.2mm以下の微粉が入ると口にくっ付き、2.5mm以上になると大きすぎる。好適には0.3〜1.2mmが良い。粒度分布については上記範囲の粒径が60%以上あることが必要である。好適には95%以上が好ましい。
【0025】
【実施例】
本発明の具体的な実施例について説明する。
【0026】
例1
ニンニクは生のニンニクの皮を剥ぎ、ヘタを取り、それを洗浄して蒸した後、ミキサーにかけペースト状にしたものを20Kg準備した。卵黄はニワトリの卵を割り、卵の黄味の部分だけを取り出し、黄味をミキサーで混合してフィルターを通して卵のカラザを取り除き、卵黄ペースト10Kgを準備した。室温の状態ニンニクペースト20Kgと卵黄ペースト10Kgを釜に入れ混合し、その後徐々に85度まで加温した。85度の状態で粉になるまで7時間混練りを続けた後釜だしした。その後乾燥機で乾燥した後、粉砕機にかけ粉にして約12Kgのニンニク卵黄粉が得られた。
【0027】
ニンニク卵黄粉を顆粒状にするには、塩水港精糖(株)社製、デキシパールK−100、500gを水1.5リットルに溶解したものを準備した。ニンニク卵黄粉は(株)ダルトン社製高速撹拌造粒機SPG−25に入れミキサー回転速度300rpm、チョッパー回転速度3000rpm、品温20度の条件で回転しながら、約2リットルの25%サイクロデキストリン溶液を1流体ノズルで5分間スプレー加液した。その後3分間解砕して、ニンニク卵黄粉を高速撹拌造粒機から取り出し、85度で70分間乾燥した。この顆粒状のニンニク卵黄粉には少しのダマがあるため12メッシュのふるい機にかけてダマを取り除いて、11.3Kgの顆粒状ニンニク卵黄粉がえられた。この顆粒状ニンニク卵黄粉は水分量0.5%以下になっており、流れ性が極めて良好で自動機で包装しても全く問題がない。
【0028】
顆粒化したニンニク卵黄粉は三光機械(株)社製PN80のスティックタイプの自動包装機を用いて内容量1gを包装した。これは製造後3ヶ月経過してもほとんど品質低下がなく美味しく食べる事が出来る。
【0029】
例2
ニンニクは生のニンニクの皮を剥ぎ、ヘタを取り、それを洗浄して蒸した後、ミキサーにかけペースト状にしたものを20Kg準備した。卵黄はニワトリの卵を割り、卵の黄味の部分だけを取り出し、黄味をミキサーで混合してフィルターを通して卵のカラザを取り除き、卵黄ペースト10Kgを準備した。
【0030】
室温の状態でニンニクペースト20Kgと卵黄ペースト10Kgを釜に入れ混合して、その後徐々に85度まで加温した。85度の状態で5時間混練りを続けた後、塩水港精糖(株)社製デキシパールK−100、500gの粉を釜の中に入れ30分間混練りした後、湿粉の状態で釜上げした。湿粉は水分量10〜17%程度で(株)ダルトン社製のドームグランDG−L1型を使用し造粒した。造粒の大きさはドームダイの大きさを交換する事によって0.6〜2mmまで造粒する事が出来るニンニク卵黄の湿粉を0.7mmのドームダイを通して造粒した後、それを80度1時間乾燥後さらに110度10分熱風乾燥した。乾燥後細長い造粒物は12メッシュのふるいにかけると自然に破壊され粒が揃った造粒物が得られた。この顆粒状のニンニク卵黄粉は水分量0.5%以下になっており極めて流れ性が良く、三方シールでもスティックでもハードカプセルの自動充てんが充分可能である。顆粒状ニンニク卵黄粉は、三光機械(株)社製SANKO MC−101を使用して内容量1.2gの三方シールに分包した。またワーナーランバート(株)社製ハードカプセル充てん機を用いて、内容量500mgのニンニク卵黄粉入りハードカプセルを製造した。
【0031】
【発明の効果】
本発明は上述のように構成したから、ニンニク卵黄にサイクロデキストリンを添加して、顆粒状に造粒して粒度を整え、充分乾燥し、シール保存したものは、ニンニク卵黄粉を製造仕立ての状態で長期保存出来ることから、粉をそのまま食べる利用分野が拡大するものである。
【0032】
またニンニク卵黄粉を様々な食品と一緒に食べることが出来、料理の新しい味の素的な存在になり、しかも健康になることから、ニンニク卵黄の粉の利用分野は著しく拡大するものである。
【0033】
即ち、デキストリンを添加することで、品質保持性が向上し、匂いの問題がなく、適度な固さと適度な大きさを有する顆粒物となるので食感も向上して秀れたニンニク卵黄粉を提供することができる。
【0034】
また、請求項2,3,4記載の発明においては、一層前記使用効果が確実に発揮され、流れ性も一層良くなり、自動機を用いて分包して製品化することも一層容易となり、極めて実用性に秀れた画期的なニンニク卵黄粉となる。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to garlic egg yolk powder that can be used in the fields of health food and food addition.
[0002]
[Prior art]
The method for producing garlic egg yolk is disclosed in JP-A-4-158759, JP-A-2-49560, JP-A-61-28361, JP-A-61-199757, and the like.
[0003]
As for the sales form of garlic egg yolk, after finishing garlic egg yolk to flour, it is mixed with oil such as safflower oil, further pulverized with a pulverizer and injected into gelatin capsule, soft capsule with garlic egg yolk It is sold at.
[0004]
Only the present applicant sells garlic egg yolk as a powder to eat as it is. The production of garlic egg yolk powder sold by the present applicant will be briefly described as follows.
[0005]
The garlic is peeled, and then the heat is removed from the garlic, and the garlic is made into a paste using a mixer or a grinder. The egg yolk is divided into chicken eggs, and the yellowish portion is mixed with a mixer, and the filter is used to remove the calaza to make a uniform paste-like egg yolk liquid.
[0006]
Next, garlic paste and egg yolk paste are mixed in a temperature range from room temperature to 60 ° C., and then heated from 60 ° C. to 110 ° C. to continue kneading. When kneading is continued for a long time, it becomes powder from the state of the paste. Take it out of the kettle and dry it in powdered form. Next, after roasting at a temperature of 90 to 140 ° C., the mixture is pulverized using a pulverizer. The pulverized powder was sold in a 180 g aluminum pack sealed.
[0007]
The present inventors have found the following problems in garlic egg yolk powder sold by the above method.
[0008]
1. The smell is smelly.
2. Different from the previous powder.
3. Powder sticks to the mouth.
4). Powder clogs teeth.
5. The color of the powder is different from the previous one.
As a result, powder sales were sluggish. Analyzing the above problem, the smell is smelly and the texture is bad.
[0009]
[Problems to be solved by the invention]
Therefore, in order for garlic egg yolk to be eaten deliciously in a powdered state, the problem of smell and texture must be solved.
[0010]
As a problem of odor, it can be considered that the garlic is not brominated, but since the garlic egg yolk is not brominated with high technology, the present inventors left the garlic egg yolk powder in a normal state, Since it is hygroscopic and oxidation proceeds quickly, we tried to keep the quality by drying the powder sufficiently. The problem of poor texture is related to the moisture content of the powder and the size of the powder. In particular, a product pulverized using a pulverizer has a problem that fine powder of 100 microns or less is mixed and sticks to the mouth when eating. When the coarse powder is dried, the powder becomes hard and clogs the teeth when eaten. As for the color tone of the powder, if the powder is finely crushed, it becomes a finer cream color from brown to yellow, so the aesthetic elements are lost to the appearance, so it is necessary to adjust the powder fineness distribution within a certain range.
[0011]
In order to solve the above problem, it is necessary to reduce the amount of the powder to make a package. The package may be a three-way seal, but it may be a stick or a hard capsule. The quality can be maintained for a long time by making the package. However, as for the work to make a sachet, it was possible to put it in manually, but it was impossible to put it in an automatic machine because there was a lot of oil in garlic egg yolk. In order to package using an automatic machine, the powder must be granulated and flowable.
[0012]
In order to granulate garlic egg yolk powder, various additives such as zeolite, sodium hydrogen carbonate and plant extracts are considered. Garlic egg yolk is used to make people eat deliciously, so automatic packaging is possible and the taste and texture are even more important. In order to achieve the above-mentioned object, the present inventors have conducted intensive studies, and as a result, the present invention can drastically improve quality retention and solve the problems of texture and smell at the same time only by adding cyclodextrin to garlic egg yolk. Was completed.
[0013]
[Means for Solving the Problems]
The gist of the present invention will be described.
[0014]
Cyclodextrin in mixture or garlic egg yolk powder and finished fine garlic paste and egg yolk paste containing 0.3% to 20%, particle size 0. 2mm~2. Garlic egg yolk, characterized in that the 5mm of granules It relates to powder.
[0015]
The garlic egg yolk powder according to claim 1, wherein the water content is 4% or less.
[0016]
The garlic egg yolk powder according to any one of claims 1 and 2 , wherein the garlic egg yolk powder is stored in a sealed form with an internal content of 0.3 to 50 g.
[0017]
The garlic egg yolk powder according to any one of claims 1 to 3 , wherein the garlic egg yolk powder is stored in a three-sided seal, a stick, or a hard capsule to produce a product.
[0018]
DETAILED DESCRIPTION OF THE INVENTION
The preferred embodiment of the present invention (how to carry out the invention) will be briefly described by showing its effects.
[0019]
Cyclodextrin is a cyclic oligosaccharide obtained by allowing a microbial enzyme to act on starches, and glucose molecules are bound by α-1,4 glucoside bonds. Those in which 6 glucoses are bound in a ring are called α-cyclodextrin, 7 are called β-cyclodextrin, and 8 are called γ-cyclodextrin. Cyclodextrins are extremely unique substances that show hydrophilicity outside the cyclic structure and lipophilicity inside. Various substances are taken into this cavity to form an inclusion complex. It is known that it is effective for stabilizing unstable substances, retaining volatile substances, masking off-flavors, solubilizing poorly water-soluble substances, suppressing hygroscopicity, and powdering viscous substances.
[0020]
Cyclodextrin is recently used for flavoring of wasabi, hot pepper, and almonds, but when used in garlic egg yolk powder, it not only granulates the powder, but also makes garlic egg yolk powder more non-brominated and eats very much. It was a surprising result to be easy.
[0021]
Cyclodextrin-added garlic egg yolk granules are obtained by spraying cyclodextrin dissolved in water with a fluidized bed granulator into a powdered garlic egg yolk powder and drying it. It can also be obtained by adding a cyclodextrin during the production process of making garlic egg yolk and kneading the mixture to a wet powder and granulating it with a dome type granulator or the like. In this way, the granular garlic egg yolk powder can be packaged using an automatic packaging machine, and not only can the quality be maintained, but also the smell and texture can be improved.
[0022]
As for the amount of cyclodextrin added, if it is 0.3% or less with respect to garlic egg yolk powder, the granule effect is not obtained so much, and if it exceeds 20%, the taste of garlic egg yolk is lost and it is not effective.
[0023]
If the water content of garlic egg yolk exceeds 4%, it will give off a bad odor when stored for a long period of time, resulting in faster oxidation and extremely difficult to eat. The moisture content is preferably 1% or less. Garlic egg yolk powder has a hygroscopic property, and even if it is once dried, the moisture content becomes 4% or more per day in the temperature and humidity conditions at that time. Therefore, once dried, it must be sealed and stored immediately. There is no particular limitation on the sealing material, but an aluminum coating is preferably a high-density polyethylene of 20 microns on the outer surface of 7 microns, a polyester of 20 microns on the outer surface, a high-density polyethylene of 20 microns on the inner surface, and a low-density polyethylene of 20 microns on the inner surface. Such a thing is suitable. An amount of 0.3 to 50 g that can be used once for this sealing material is good. Preferably 1-2 g is good.
[0024]
As a result of performing various tests on the particle size distribution of the powder, when a fine powder of 0.2 mm or less enters, it sticks to the mouth and becomes too large when the powder becomes 2.5 mm or more. The thickness is preferably 0.3 to 1.2 mm. Regarding the particle size distribution, the particle size in the above range needs to be 60% or more. It is preferably 95% or more.
[0025]
【Example】
Specific examples of the present invention will be described.
[0026]
Example 1
Garlic was peeled from raw garlic, peeled off, washed and steamed, and then put into a mixer to prepare 20 kg of paste. The egg yolk was divided into chicken eggs, and only the yellowish portion of the egg was taken out. The yellowness was mixed with a mixer, the egg was removed through a filter, and 10 kg egg yolk paste was prepared. State of room temperature 20 kg of garlic paste and 10 kg of egg yolk paste were mixed in a kettle, and then gradually heated to 85 degrees. The kneading was continued for 7 hours until it became powder at 85 degrees, and then the kettle was discharged. Then, after drying with a drier, it was applied to a pulverizer to obtain about 12 kg of garlic egg yolk powder.
[0027]
In order to granulate garlic egg yolk powder, a product prepared by dissolving 500 g of Dexipearl K-100, manufactured by Shimizu Minato Seika Co., Ltd., in 1.5 liters of water was prepared. Garlic egg yolk powder was put into a high-speed agitation granulator SPG-25 manufactured by Dalton Co., Ltd. and rotated at a mixer rotation speed of 300 rpm, a chopper rotation speed of 3000 rpm, and a product temperature of 20 degrees, and about 2 liters of a 25% cyclodextrin solution. Was sprayed for 5 minutes with one fluid nozzle. Thereafter, the mixture was pulverized for 3 minutes, and the garlic egg yolk was taken out from the high-speed stirring granulator and dried at 85 degrees for 70 minutes. Since this granular garlic egg yolk has a little lumps, it was removed using a 12-mesh sieve and 11.3 kg of granular garlic egg yolk was obtained. This granular garlic egg yolk powder has a water content of 0.5% or less, has extremely good flowability, and there is no problem even if it is packaged by an automatic machine.
[0028]
The granulated garlic egg yolk powder was packaged in an internal volume of 1 g using a PN80 stick type automatic packaging machine manufactured by Sanko Machinery Co., Ltd. This can be eaten deliciously with almost no deterioration in quality even after 3 months from manufacture.
[0029]
Example 2
Garlic was peeled from raw garlic, peeled off, washed and steamed, and then put into a mixer to prepare 20 kg of paste. The egg yolk was divided into chicken eggs, and only the yellowish portion of the egg was taken out. The yellowness was mixed with a mixer, the egg was removed through a filter, and 10 kg egg yolk paste was prepared.
[0030]
In a state of room temperature, 20 kg of garlic paste and 10 kg of egg yolk paste were mixed in a kettle, and then gradually heated to 85 degrees. After kneading for 5 hours at 85 ° C., 500 ml of DEXIPAL K-100 (Shionko Minato Sugar Co., Ltd.) is placed in the kettle and kneaded for 30 minutes, and then raised in a wet powder state. did. The wet powder was granulated using a Dome Gran DG-L1 type manufactured by Dalton Co., Ltd. with a moisture content of about 10 to 17%. The size of granulation is garlic egg yolk powder that can be granulated to 0.6-2mm by changing the size of the dome die. After drying, it was further dried with hot air at 110 degrees for 10 minutes. After drying, when the elongated granulated product was passed through a 12-mesh sieve, it was spontaneously destroyed and a granulated product with uniform grains was obtained. This granular garlic egg yolk powder has a water content of 0.5% or less, and has a very good flowability, and it is possible to fully fill hard capsules with a three-side seal or stick. Granular garlic egg yolk powder was packaged in a 3-way seal with an internal capacity of 1.2 g using SANKO MC-101 manufactured by Sanko Machinery Co., Ltd. A hard capsule filled with garlic egg yolk having an internal volume of 500 mg was manufactured using a hard capsule filling machine manufactured by Warner Lambert Co., Ltd.
[0031]
【The invention's effect】
Since the present invention is configured as described above, a cyclodextrin is added to garlic egg yolk, granulated into a granule, adjusted in particle size, sufficiently dried, and stored in a sealed state. Since it can be stored for a long period of time, the field of eating powder as it is will expand.
[0032]
In addition, garlic egg yolk powder can be eaten together with various foods, making it a new element of cooking and becoming healthy, so the field of use of garlic egg yolk powder is significantly expanded.
[0033]
In other words, by adding dextrin, quality retention is improved, there is no odor problem , and it becomes a granule having a suitable hardness and a suitable size, thus improving the texture and providing an excellent garlic egg yolk powder. can do.
[0034]
Further, in the inventions of claims 2, 3 and 4, the above-mentioned use effect is surely exhibited, the flowability is further improved, and it is further easier to package and commercialize using an automatic machine, It becomes a revolutionary garlic egg yolk powder that is extremely practical.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001233849A JP3650052B2 (en) | 2001-08-01 | 2001-08-01 | Garlic egg yolk |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001233849A JP3650052B2 (en) | 2001-08-01 | 2001-08-01 | Garlic egg yolk |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2003047426A JP2003047426A (en) | 2003-02-18 |
| JP3650052B2 true JP3650052B2 (en) | 2005-05-18 |
Family
ID=19065570
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2001233849A Expired - Lifetime JP3650052B2 (en) | 2001-08-01 | 2001-08-01 | Garlic egg yolk |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3650052B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2013183177A1 (en) * | 2012-06-07 | 2013-12-12 | 株式会社燦樹 | Garlic egg yolk composition and method for producing same |
| JP6830401B2 (en) * | 2017-04-27 | 2021-02-17 | 株式会社てまひま堂 | How to make garlic egg yolk and garlic egg yolk made by this method |
-
2001
- 2001-08-01 JP JP2001233849A patent/JP3650052B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JP2003047426A (en) | 2003-02-18 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP2016531574A (en) | Process for producing edible composition | |
| CN102665442A (en) | Granular savory food concentrate | |
| CN102481002A (en) | Particulate flavour delivery system, method for its preparation and use thereof | |
| JP3300805B2 (en) | Manufacturing method of granular oil-containing food | |
| JP3650052B2 (en) | Garlic egg yolk | |
| CN101366541B (en) | Soup with ease solubility and viscidity and method for preparing the soup | |
| JPH0335902B2 (en) | ||
| JP2002187842A (en) | Kale processed product and its processing method | |
| JPH09238631A (en) | Konjak rice cake | |
| JPH07102279A (en) | Manufacturing method of powdered fragrance | |
| WO1990011694A1 (en) | Process for producing shaped food | |
| SK91298A3 (en) | Coarse grain-shaped culinary aid, method of manufacture thereof and device for carrying out this method | |
| JP5214089B2 (en) | Plant powder and method for producing the same | |
| JPH08266247A (en) | Nourishing accessory food having deodorant action | |
| JP3157379B2 (en) | Powder food material with improved appearance and texture | |
| ES2961330T3 (en) | Food granule manufacturing procedure | |
| RU2712832C1 (en) | Method of producing food granules | |
| JP5878190B2 (en) | Powdered granular seasoning and method for producing the same | |
| JP4253594B2 (en) | Granular seasoning for cooked rice | |
| JP4261085B2 (en) | An anti-pulverization agent for granules, a method for preventing granulation of granules, and a method for producing granules having anti-dusting properties. | |
| JP2942411B2 (en) | Poorly soluble tableted food and its manufacturing method | |
| JP3145877B2 (en) | Powder food material with improved appearance and texture | |
| KR900009204B1 (en) | Process for noodles with bean sauce in a soup | |
| KR20250049097A (en) | A granular flavoring agent and method for manufacturing thereof | |
| JP3155672B2 (en) | Spice seasoning for popcorn |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20040227 |
|
| A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20040304 |
|
| A521 | Written amendment |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20040506 |
|
| TRDD | Decision of grant or rejection written | ||
| A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20050120 |
|
| A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20050216 |
|
| R150 | Certificate of patent or registration of utility model |
Ref document number: 3650052 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20090225 Year of fee payment: 4 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20100225 Year of fee payment: 5 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20110225 Year of fee payment: 6 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20120225 Year of fee payment: 7 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20130225 Year of fee payment: 8 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20140225 Year of fee payment: 9 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| EXPY | Cancellation because of completion of term |