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JP3663688B2 - Heat exchanger - Google Patents
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JP3663688B2 - Heat exchanger - Google Patents

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JP3663688B2
JP3663688B2 JP25370095A JP25370095A JP3663688B2 JP 3663688 B2 JP3663688 B2 JP 3663688B2 JP 25370095 A JP25370095 A JP 25370095A JP 25370095 A JP25370095 A JP 25370095A JP 3663688 B2 JP3663688 B2 JP 3663688B2
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Japan
Prior art keywords
refrigerant
plate
heat exchanger
heat exchange
brazing
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JP25370095A
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Japanese (ja)
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JPH08152288A (en
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恵津夫 長谷川
聡也 長沢
省吾 角
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Denso Corp
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Denso Corp
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Description

【0001】
【発明の属する技術分野】
本発明は熱交換器に関し、例えば自動車用空気調和装置等の冷凍サイクルなどに用いられる積層型等の熱交換器に関する。
【0002】
【従来の技術】
一般に、自動車用空気調和装置等の冷凍サイクルを構成する装置は、圧縮機,凝縮器,受液器,膨張弁,蒸発器等を備えており、この密閉された回路へ冷媒を循環させることにより、蒸発器の冷媒と室内空気とで熱交換を行なって室内を冷却している。そして、この冷凍サイクルにおいては、膨張弁を通って断熱膨張した冷媒は、ガスと液との二相流の状態となって蒸発器に入り、ここで外部より熱を吸収して気化(蒸発)し、等温膨張を続けて室内空気の冷却作用を果たし、その後、この膨張した冷媒は過熱蒸気となって圧縮器に吸入される。
【0003】
また、近年では、前記冷凍サイクルに使用される装置として、熱交換の性能等の観点から、積層型の熱交換器が開発されている。この熱交換器は、多くの管板(=プレート)が積層されたものであり、複数の蒸発流路を有する蒸発器(=エバ部;以下蒸発部と称す)や、冷媒流入路及び冷媒流出路が近接して配置された冷媒熱交換部(=α部)や、冷媒流入路と蒸発部との間に配置された固定の絞り弁等を備えている。そして、絞り弁を介して蒸発流路に冷媒を分配して供給することによって、冷媒と室内空気との熱交換を行なうとともに、近接して配置された冷媒流入路及び冷媒流出路に(蒸発部に流入或は蒸発部から流出する)温度の異なる冷媒を流すことによって、冷媒同士の熱交換を行なっている(特開平5−196321号公報参照)。
【0004】
【発明が解決しようとする課題】
この種の熱交換器を製造する場合には、表面にろう材層を有する同一板厚の板材を加工して管板を作成し、その管板を(冷媒熱交換部や蒸発部を構成する様に)積層した状態で、所定の温度に加熱して一体にろう付けを行なっているが、しばしばろう付け不良が発生するという問題があった。
【0005】
つまり、素材部分の多い冷媒熱交換部と素材部分の少ない蒸発部とでは、その構造上、熱容量に大きな差があるので、どちらかの部位に好適な様にろう付け温度を設定すると、どうしても(好適に温度設定されない)他方の部位にろう付け不良が発生するという問題があった。
【0006】
具体的には、熱容量の低い蒸発部に合わせて加熱条件を設定した場合は、熱容量の高い冷媒熱交換部では昇温スピードが遅くなるため、蒸発部にてろう材の溶融温度(ろう付け温度)に達してからかなり遅れて、冷媒熱交換部がその温度に達する。ところが、冷媒熱交換部がろう付け温度に達するまで蒸発部を加熱し続けると、高温状態が過度に長くなって蒸発部の管板そのものを溶かし、製品に悪影響を及ぼすので、それほど加熱時間を長くとることができない。その結果、冷媒熱交換部の加熱温度が不足して半焼きとなり、内部ろう付けが十分できず、冷媒流路の短絡が発生するという問題がある。逆に、熱容量の高い冷媒熱交換器に合わせて加熱条件を設定した場合は、蒸発部に対して加熱時間が過度に長くなってしまうので、管板が溶けて製品に悪影響が出るという問題が発生する。
【0007】
本発明は、前記課題を解決するためになされたものであり、冷媒熱交換部や蒸発部の様な熱容量の異なる部位を有する熱交換器であっても、好適にろう付けを行なうことができる熱交換器を提供することを目的とする。
【0008】
【課題を解決するための手段】
・まず、各請求項について説明する。
請求項1の発明の熱交換器は、複数の板材が積層されて形成された複数の蒸発流路を有し、冷媒と外部雰囲気との間で熱交換を行なう蒸発部と、複数の板材が積層されて形成されるとともに冷媒流入路及び冷媒流出路が近接して配置され、冷媒同士で熱交換を行なう冷媒熱交換部とが一体にろう付けされてなる積層型の熱交換器であり、特に、その冷媒熱交換部の板材の板厚が、蒸発部の板材の板厚よりも薄くされている。
【0009】
この冷媒熱交換部と蒸発部とを一体にろう付けする場合には、例えば冷媒熱交換部を構成する板材を(冷媒熱交換部を形成する様に)積層するとともに、蒸発部を構成する板材を(蒸発部を形成する様に)積層し、同一工程して加熱することによって、冷媒熱交換部と蒸発部とを同時にろう付けして熱交換器を形成する。 このとき、従来では、冷媒熱交換部の方が熱容量が大きいので(即ち蒸発部との熱容量の差が大きいので)、ろう付けの際の加熱温度や加熱時間の設定が容易ではなく、その設定の仕方によっては、冷媒流路の短絡が発生したり板材が溶けてしまう等の問題が発生していたが、本発明では、冷媒熱交換部の板材の板厚を蒸発部の板材の板厚よりも薄く設定しているので、冷媒熱交換部と蒸発部との熱容量が均一化され、よって、上述した短絡や板材の溶融の発生を抑えることができる。
【0010】
請求項2の発明の熱交換器は、冷媒熱交換部の指標A1と蒸発部の指標A2との比(A1/A2)が、1/2.2以上2.2以下の範囲である。そのため、両部位の熱容量が近くなり、所定のろう付け温度にてろう付けを行なう場合には、両部位共に好適なろう付けを行なうことが可能となる。
【0011】
請求項3の発明では、冷媒熱交換部を構成する板材の板厚t1と蒸発部を構成する板材の板厚t2との比(t1/t2)が、0.17以上0.75以下の範囲であるので、両部位の熱容量が近くなる。つまり、この異なる厚さの板材を用いることにより、前記請求項2と同様に、所定のろう付け温度にてろう付けを行なう場合には、両部位共に好適なろう付けを行なうことが可能となる。
【0012】
請求項4の発明では、冷媒熱交換部と蒸発部とが板材を積層して形成されるとともに、両熱交換部が直接に接合される積層型の熱交換器であるので、この様な構造の積層型熱交換器の一体ろう付けを好適に行なうことが可能である。
・次に、本発明を、図1を参照してより具体的に説明する。
【0013】
本発明は、熱交換器において、ろう付け不良を生ずることなく好適に一体ろう付けが可能な条件を、熱交換器の熱容量に着目して実験研究した結果得られたものである。
ここでは、(冷媒熱交換部の指標A1/蒸発部の指標A2)と、(冷媒熱交換部の板材の厚さt1/蒸発部の板材の厚さt2)との関係は、図1に示す様になる。つまり、本発明では、実験研究によって、一体ろう付けに好適な範囲は、指標の比A1/A2が、1/2.2≦A1/A2≦2.2の範囲とされており、これは、板材の厚さに直すと、板材の厚さの比t1/t2が、0.17≦t1/t2≦0.75の範囲に相当する。即ち、この範囲であれば、熱交換器を所定のろう付け温度にて好適に一体ろう付け可能となる。
【0014】
尚、前記指標の比A1/A2が2.2を上回る場合(即ち板厚の比t1/t2が0.75を上回る場合)に、冷媒熱交換部に好適な様に温度条件を設定したときには、蒸発部は高温状態が過度に長くなって、板材そのもの溶かし、製品に悪影響を及ぼし、逆に蒸発部に好適な様に温度条件を設定したときには、冷媒熱交換部は半焼きとなり、内部ろう付けが十分にできず好ましくない。一方、指標の比A1/A2が1/2.2を下回る場合(即ち板厚の比t1/t2が0.17を下回る場合)に、冷媒熱交換部に好適な様に温度条件を設定したときには、蒸発部は半焼きとなり、内部ろう付けが十分にできず、逆に蒸発部に好適な様に温度条件を設定したときには、冷媒熱交換部は高温状態が過度に長くなって、板材そのもの溶かし、製品に悪影響を及ぼすことになり好ましくない。
【0015】
また、前記冷媒熱交換部の指標A1及び蒸発部の指標A2とは、所定の容積における冷媒熱交換部の素材の割合及び蒸発部の素材の割合を各々示すものである。尚、前記基準容積とは、前記式(1)の分子と分母とで同一であり、所定の基準となる容積を意味する。
【0016】
【発明の実施の形態】
以上説明した本発明の構成・作用を一層明らかにするために、以下本発明の熱交換器の好適な実施の形態の例(実施例)について説明する。尚、図2は積層型熱交換器の一部を破断して示す斜視図を示し、図3は図2のA部分線を拡大して示している。
【0017】
本実施例の積層型熱交換器(以下、単に熱交換器と呼ぶ)は、例えば自動車用冷凍サイクルに用いられるものであり、多数の板材が積層されて一体にろう付け接合されたものである。
図2及び図3に示す様に、熱交換器1は、冷凍サイクルの配管に接続され冷媒の導入および気化後の冷媒を熱交換器1の外に送出するジョイントブロック10と、冷媒間で熱交換させる冷媒熱交換部(α部)20と、冷媒と室内空気とを熱交換させる蒸発部(エバ部)30とから構成されている。
【0018】
前記ジョイントブロック10には、図示しない膨張弁から流出した二相状態の冷媒の入口となる流入口11と、気化後の冷媒を送り出す流出口12とが設けられている。
前記冷媒熱交換部20は、板材(管板=プレート)21がろう付けにより複数積層されたものであり、積層された各プレート21の間に冷媒を流すように構成されている。つまり、図4((a)は正面図、(b)は(a)のB−B線拡大断面図)に示す様に、プレート21は、積層したときに冷媒の流路が形成されるように平板に凹凸が形成されたものであり、プレート21の中央には、縦方向に流路となる複数の溝22が形成され、プレート21の上下の端部には、冷媒が流れる孔23,24が穿設されている。
【0019】
前記蒸発部30は、前記冷媒熱交換部20のプレート21とは異なる凹凸を有するプレート31と、室内空気を効率的に冷却するための波板状のコルゲートフィン32(以下、フィン32と呼ぶ)とが、ろう付けにより積層されたものである。つまり、図5((a)は正面図、(b)はその積層状態の断面図)に示す様に、プレート31は、略長方形の板状で、その上部に筒形の入口タンク33となる孔34と出口タンク35となる孔36とが形成されている。また、このプレート31は、積層したときにプレート31間に冷媒の流路が形成されるように、外周に対して中央部がくぼんでおり、この中央部の隔壁37の両側に複数のクロスリブ38が形成されている。
【0020】
本実施例では、特に前記冷媒熱交換部20を構成するプレート21の板厚t1は0.4mmに設定され、蒸発部30のプレート31の板厚t2は0.6mmに設定されている。つまり、両プレート21,31の板厚t1,t2の比t1/t2(=約0.67)は、0.17≦t1/t2≦0.75の範囲内に設定されている。また、両プレート21,31の素材は、アルミニウム合金(例えばJIS;A3003)であり、その表面には、例えばJIS;A4104からなるろう材が(厚さ;両面15%の)薄膜状に形成されている。
【0021】
従って、本実施例の熱交換器1を製造する場合には、前記両プレート21,31を積層して、冷媒熱交換部20及び蒸発部30を組み立てるとともに、冷媒熱交換部20にジョイントブロック10を取り付けて、図示しない治具で固定し、そのまま炉内で加熱する。この加熱条件として、約40分間でろう付け温度の570℃まで昇温し、その後この温度以上の状態にに約5分間保ち、その後冷却する。これによって、両プレート21,31等のろう材が溶融・凝固し、熱交換器1の一体ろう付けが完了する。
【0022】
この様に、本実施例では、冷媒熱交換部20のプレート21の板厚t1と蒸発部30のプレート31の板厚t2との比t1/t2を、0.4/0.6=約0.67と、上述した0.17≦t1/t2≦0.75の好適な範囲内に設定したので、前記の様に加熱条件を設定した場合、ろう材の十分な溶融を行なうことができ、しかも加熱不足となることがないという顕著な効果を奏する。それによって、従来の様に、加熱し過ぎてプレート自体が溶けてしまうこともなく、半焼き等のろう付け不良に起因するショートサーキットと呼ばれる冷媒流路の短絡が発生することもない。
【0023】
次に、本実施例の効果を確認するために行った実験例について説明する。
(実験例1)
この実験では、冷媒熱交換部と蒸発部とを構成する各プレートの厚さが異なる熱交換器の一体ろう付けを行ない、そのろう付けの状態を観察した。
【0024】
具体的には、冷媒熱交換部と蒸発部とのプレートの厚さを変え、その場合において、プレートの厚さ、プレートの厚さの比(t1/t2)、冷媒熱交換部と蒸発部との同一容積における素材割合、指標の比(A1/A2)を求め、上述した実施例のろう付け条件にて、プレートの厚さが異なる熱交換器(試料1〜4)の一体ろう付けを行なった。尚、各試料No.1〜4において実験を行なう個数は各々30個とした。その結果を、下記表1に記す。
【0025】
【表1】

Figure 0003663688
【0026】
この表1から明らかな様に、実施例の様に冷媒熱交換部のプレートの厚さを、例えば0.4mm(試料No.1)の様に、蒸発部の厚さ0.6mmより薄い板厚に変更した場合には、冷媒熱交換部の素材に占める割合(指標A1)が、42%から28%に減少する。つまり、上述した指標の比A1/A2が、2.8(=42%/15%)から約1.9(=28%/15%)に変更される。また、試料No.2の指標の比A1/A2が2.2の場合は、ろう付け条件をいろいろ変えて、なんとか好適にろう付けを行なうことができた。
【0027】
これによって、指標の比A1/A2が2.2、即ち、プレートの厚さの比t1/t2が0.75の場合が、好適なろう付けができる臨界点であると判断することができる。
尚、冷媒熱交換部と蒸発部との密度比が逆転した場合でも、一方が他方の2.2倍以内であればよい訳であるので、指標の比A1/A2の下限は、その逆数をとって、1/2.2ということになる。更に、これに対応するプレートの厚さの比t1/t2は、前記図1から分かる様に、0.17ということになる。
これに対して、比較例の試料No.3では、上述した指標の比A1/A2が2.8と大きく、一体ろう付けの好適な範囲外であるので、好適なろう付けができなかった。また、比較例の試料No.4では、指標の比A1/A2が2.3とやや大きく、一体ろう付けの好適な範囲外であるので、好適なろう付けができなかった。
(実験例2)
この実験は、前記実施例(試料No.2)と比較例(試料No.3)の熱交換器を組み立て、実際に加熱してろう付けし、その際の各部位の温度変化等を測定して、ろう付け状態を観察したものである。
【0028】
具体的には、実施例として、冷媒熱交換部のプレートの板厚t1を0.45mmとしたが、他の板厚は、前記実験例1と同一(0.6mm)とした。そして、この実施例と比較例の熱交換器を炉内に入れて徐々に加熱するとともに、炉内温度、冷媒熱交換部、蒸発部の温度を測定した。その結果を、図6に示す。
【0029】
実施例を示す図6(a)から明らかな様に、実施例の熱交換器は、ろう材が溶融する572℃に着目すると、蒸発部IIが572℃に達してからわずか2分後に冷媒熱交換部Iが572℃に達している。その後蒸発部IIと冷媒熱交換部Iとの温度差はわずか5℃の間隔で推移し、冷媒熱交換部Iが572℃以下になるまでの約10分間にわたり、ろう材溶融温度以上に保たれることになる。
【0030】
つまり、実施例の熱交換器の場合、蒸発部IIと冷媒熱交換部Iとは、ほぼ同じタイミングでろう材の溶融がはじまり、長い時間にわたってろう材が溶融状態保たれる。その結果、ろう材が十分に必要箇所にゆき渡るので、ろう付けのむらがなくなり、短絡が防止される。また、冷媒熱交換部Iが572℃に達するまでの期間、過度に蒸発部IIが加熱されることがないので、プレートの溶融による破損が防止できることが分かる。
【0031】
一方、比較例を示す図6(b)から明らかな様に、比較例の熱交換器は、同じくろう材が溶融する572℃に着目すると、蒸発部IIが572℃に達してから5分間も経過してから冷媒熱交換部Iが572℃に達している。その後蒸発部IIと冷媒熱交換部Iとの温度差は大きな温度差である12℃の間隔で推移し、冷媒熱交換部Iが572℃以下になるまでのわずかな期間だけ、ろう材溶融温度以上に保たれることになる。
【0032】
つまり、比較例の熱交換器の場合、蒸発器IIがろう材の溶融温度に達してからも冷媒熱交換部Iは長い期間にわたりその温度に達せず、冷媒熱交換部Iをろう付け可能にするには蒸発部IIは過度に高温の期間を続ける必要があるので、プレートは損傷してしまう。しかも、その損傷を押さえるために加熱時間を短くすると、冷媒熱交換部Iがろう材の溶融温度に達してからわずかの期間で温度が低下することになるので、冷媒熱交換部Iに関しては十分にろう材が溶融せず、ろう付けのむらが生じてろう付け不良となることが分かる。
【0033】
以上本発明の実施例について説明したが、本発明はこうした実施例に何等限定されるものではなく、本発明の要旨を逸脱しない範囲において、種々なる態様で実施し得ることは勿論である。
【図面の簡単な説明】
【図1】 本発明の熱交換器の原理を説明する説明図である。
【図2】 本実施例の熱交換器を一部破断して示す斜視図である。
【図3】 熱交換器の図2におけるA部分を拡大して示す説明図である。
【図4】 冷媒熱交換部のプレートを示し、(a)はその一部を破断して示す正面図、(b)はそのB−B断面図である。
【図5】 蒸発部のプレートを示し、(a)はその一部を破断して示す正面図、(b)はその積層状態を示す説明図である。
【図6】 実験例2による熱交換器の温度変化を示すグラフである。
【符号の説明】
1…熱交換器、 10…ジョイントブロック、
20…冷媒熱交換部、 30…蒸発部、
21,31…プレート(板材,管板)[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a heat exchanger, for example, a laminated heat exchanger used in a refrigeration cycle of an automobile air conditioner or the like.
[0002]
[Prior art]
In general, a device constituting a refrigeration cycle such as an air conditioner for an automobile includes a compressor, a condenser, a liquid receiver, an expansion valve, an evaporator, etc., and circulates a refrigerant through this sealed circuit. The interior is cooled by exchanging heat between the refrigerant of the evaporator and the room air. In this refrigeration cycle, the refrigerant adiabatically expanded through the expansion valve becomes a two-phase flow state of gas and liquid and enters the evaporator, where it absorbs heat from the outside and evaporates (evaporates). Then, the isothermal expansion is continued and the indoor air is cooled, and then the expanded refrigerant is superheated and sucked into the compressor.
[0003]
In recent years, as a device used in the refrigeration cycle, a stacked heat exchanger has been developed from the viewpoint of heat exchange performance and the like. This heat exchanger is formed by laminating many tube plates (= plates), an evaporator having a plurality of evaporation channels (= evaporation unit; hereinafter referred to as an evaporation unit), a refrigerant inflow path, and a refrigerant outflow. A refrigerant heat exchange section (= α section) arranged close to the passage, a fixed throttle valve arranged between the refrigerant inflow path and the evaporation section, and the like are provided. Then, by distributing and supplying the refrigerant to the evaporating flow path via the throttle valve, heat is exchanged between the refrigerant and the room air, and the refrigerant inflow path and the refrigerant outflow path (the evaporating section) are arranged close to each other. The refrigerant exchanges heat by flowing refrigerants having different temperatures (inflow or outflow from the evaporation section) (see Japanese Patent Laid-Open No. 5-196321).
[0004]
[Problems to be solved by the invention]
When this type of heat exchanger is manufactured, a tube plate is produced by processing a plate material having the same thickness with a brazing filler metal layer on the surface, and the tube plate is configured as a refrigerant heat exchange section and an evaporation section. In the laminated state, it is heated to a predetermined temperature and integrally brazed, but there is a problem that a brazing defect often occurs.
[0005]
In other words, there is a large difference in heat capacity between the refrigerant heat exchange part with a large amount of material and the evaporation part with a small amount of material, so if you set the brazing temperature to be suitable for either part, There was a problem that a brazing failure occurred in the other part (the temperature was not suitably set).
[0006]
Specifically, when the heating conditions are set according to the evaporation section having a low heat capacity, the temperature of the refrigerant heat exchange section having a high heat capacity becomes slow, so the melting temperature of the brazing material (the brazing temperature) ), The refrigerant heat exchanger reaches its temperature considerably later. However, if the refrigerant heat exchanger continues to heat the evaporator until it reaches the brazing temperature, the high temperature state becomes excessively long and melts the tube plate of the evaporator and adversely affects the product. I can't take it. As a result, there is a problem that the heating temperature of the refrigerant heat exchanging portion is insufficient and half-baked, internal brazing cannot be performed sufficiently, and the refrigerant flow path is short-circuited. Conversely, if the heating conditions are set according to the refrigerant heat exchanger with a high heat capacity, the heating time will be excessively long for the evaporation section, so the tube sheet will melt and the product will be adversely affected. Occur.
[0007]
The present invention has been made in order to solve the above-described problems, and even a heat exchanger having a portion with a different heat capacity, such as a refrigerant heat exchange section or an evaporation section, can be suitably brazed. An object is to provide a heat exchanger.
[0008]
[Means for Solving the Problems]
・ First, each claim will be explained.
The heat exchanger of the invention of claim 1 has a plurality of evaporating channels formed by laminating a plurality of plate members, an evaporation section that performs heat exchange between the refrigerant and the external atmosphere, and a plurality of plate members A laminated heat exchanger in which the refrigerant inflow path and the refrigerant outflow path are arranged close to each other and are integrally brazed with a refrigerant heat exchanging section that exchanges heat between the refrigerants. In particular, the thickness of the plate material of the refrigerant heat exchange part is made thinner than the thickness of the plate material of the evaporation part.
[0009]
When brazing the refrigerant heat exchange part and the evaporation part integrally, for example, the plate material constituting the refrigerant heat exchange part is laminated (as to form the refrigerant heat exchange part) and the plate material constituting the evaporation part Are stacked (to form an evaporation section) and heated in the same process to braze the refrigerant heat exchange section and the evaporation section at the same time to form a heat exchanger. At this time, conventionally, since the heat capacity of the refrigerant heat exchange unit is larger (that is, the difference in heat capacity with the evaporation unit is larger), it is not easy to set the heating temperature and the heating time at the time of brazing. Depending on the method, problems such as short circuit of the refrigerant flow path or melting of the plate material occurred, but in the present invention, the plate thickness of the plate material of the refrigerant heat exchange unit is changed to the plate thickness of the plate unit of the evaporation unit. Since the heat capacity of the refrigerant heat exchanging section and the evaporation section is made uniform, the occurrence of the short circuit and the melting of the plate material can be suppressed.
[0010]
In the heat exchanger of the invention of claim 2, the ratio (A1 / A2) between the index A1 of the refrigerant heat exchange section and the index A2 of the evaporation section is in the range of 1 / 2.2 or more and 2.2 or less. Therefore, the heat capacities of both parts are close to each other, and when brazing is performed at a predetermined brazing temperature, it is possible to perform suitable brazing for both parts.
[0011]
In the invention of claim 3, the ratio (t1 / t2) between the plate thickness t1 of the plate material constituting the refrigerant heat exchange section and the plate thickness t2 of the plate material constituting the evaporation section is in the range of 0.17 or more and 0.75 or less. Therefore, the heat capacities of both parts are close. That is, by using the plate materials having different thicknesses, when brazing at a predetermined brazing temperature, it is possible to perform suitable brazing at both portions as in the second aspect. .
[0012]
In the invention of claim 4, since the refrigerant heat exchanging portion and the evaporation portion are formed by laminating the plate materials, and the heat exchanging portion is a laminated heat exchanger in which both the heat exchanging portions are directly joined, such a structure is provided. It is possible to suitably perform integral brazing of the laminated heat exchanger.
Next, the present invention will be described more specifically with reference to FIG.
[0013]
The present invention has been obtained as a result of an experimental study focusing on the heat capacity of the heat exchanger, in which heat brazing is suitably performed without causing brazing defects.
Here, the relationship between (refrigerant heat exchange section index A1 / evaporation section index A2) and (refrigerant heat exchange section plate thickness t1 / evaporation section plate thickness t2) is shown in FIG. It becomes like. In other words, according to the present invention, the range suitable for brazing by an experimental study is that the index ratio A1 / A2 is in the range of 1 / 2.2 ≦ A1 / A2 ≦ 2.2. In terms of the thickness of the plate material, the thickness ratio t1 / t2 of the plate material corresponds to a range of 0.17 ≦ t1 / t2 ≦ 0.75. That is, within this range, the heat exchanger can be suitably brazed integrally at a predetermined brazing temperature.
[0014]
When the ratio A1 / A2 of the index exceeds 2.2 (that is, when the thickness ratio t1 / t2 exceeds 0.75), the temperature condition is set to be suitable for the refrigerant heat exchange section. When the temperature of the evaporation section is excessively long, the plate material itself melts, adversely affects the product, and the temperature conditions are set to be suitable for the evaporation section, the refrigerant heat exchange section becomes half-baked, and the internal brazing It is not preferable because it cannot be attached sufficiently. On the other hand, when the index ratio A1 / A2 is less than 1 / 2.2 (that is, when the thickness ratio t1 / t2 is less than 0.17), the temperature condition is set to be suitable for the refrigerant heat exchange section. Sometimes the evaporation part is half-baked and internal brazing is not sufficient, and conversely, when the temperature condition is set so as to be suitable for the evaporation part, the refrigerant heat exchange part becomes excessively long and the plate itself It will dissolve and adversely affect the product.
[0015]
The refrigerant heat exchange section index A1 and the evaporation section index A2 respectively indicate the ratio of the material of the refrigerant heat exchange section and the ratio of the material of the evaporation section in a predetermined volume. The reference volume is the same as the numerator and the denominator of the formula (1), and means a predetermined reference volume.
[0016]
DETAILED DESCRIPTION OF THE INVENTION
In order to further clarify the configuration and operation of the present invention described above, examples (examples) of preferred embodiments of the heat exchanger of the present invention will be described below. FIG. 2 is a perspective view showing a part of the laminated heat exchanger in a cutaway manner, and FIG. 3 is an enlarged view of the A line in FIG.
[0017]
The laminated heat exchanger of the present embodiment (hereinafter simply referred to as a heat exchanger) is used, for example, in an automobile refrigeration cycle, and is obtained by laminating a large number of plate materials and brazing them together. .
As shown in FIGS. 2 and 3, the heat exchanger 1 is connected to the piping of the refrigeration cycle and supplies heat between the joint block 10 that sends the refrigerant after introduction and vaporization of the refrigerant out of the heat exchanger 1 and the refrigerant. The refrigerant heat exchange part (α part) 20 to be exchanged and the evaporation part (evave part) 30 to exchange heat between the refrigerant and the room air are configured.
[0018]
The joint block 10 is provided with an inlet 11 serving as an inlet for a refrigerant in a two-phase state flowing out from an expansion valve (not shown), and an outlet 12 for sending out the vaporized refrigerant.
The refrigerant heat exchanging section 20 is formed by laminating a plurality of plate members (tube sheets = plates) 21 by brazing, and is configured to allow refrigerant to flow between the laminated plates 21. That is, as shown in FIG. 4 ((a) is a front view and (b) is an enlarged cross-sectional view taken along the line BB of (a)), the plate 21 forms a refrigerant flow path when stacked. In the center of the plate 21, a plurality of grooves 22 serving as flow paths are formed in the vertical direction, and at the upper and lower ends of the plate 21, holes 23 through which coolant flows, 24 is drilled.
[0019]
The evaporating unit 30 includes a plate 31 having irregularities different from the plate 21 of the refrigerant heat exchanging unit 20, and corrugated corrugated fins 32 (hereinafter referred to as fins 32) for efficiently cooling indoor air. Are laminated by brazing. That is, as shown in FIG. 5 ((a) is a front view and (b) is a cross-sectional view of the stacked state), the plate 31 has a substantially rectangular plate shape, and a cylindrical inlet tank 33 is formed on the plate 31. A hole 34 and a hole 36 serving as an outlet tank 35 are formed. The central portion of the plate 31 is recessed with respect to the outer periphery so that a refrigerant flow path is formed between the plates 31 when the plates 31 are stacked, and a plurality of cross ribs 38 are provided on both sides of the partition wall 37 in the central portion. Is formed.
[0020]
In this embodiment, in particular, the plate thickness t1 of the plate 21 constituting the refrigerant heat exchanging section 20 is set to 0.4 mm, and the plate thickness t2 of the plate 31 of the evaporation section 30 is set to 0.6 mm. That is, the ratio t1 / t2 (= about 0.67) of the plate thicknesses t1 and t2 of both the plates 21 and 31 is set within the range of 0.17 ≦ t1 / t2 ≦ 0.75. The material of the plates 21 and 31 is an aluminum alloy (for example, JIS; A3003), and a brazing material made of, for example, JIS; A4104 is formed in a thin film shape (thickness: 15% on both sides) on the surface. ing.
[0021]
Therefore, when manufacturing the heat exchanger 1 of the present embodiment, the plates 21 and 31 are stacked to assemble the refrigerant heat exchange unit 20 and the evaporation unit 30, and the joint block 10 is connected to the refrigerant heat exchange unit 20. Are fixed with a jig (not shown) and heated in a furnace as it is. As this heating condition, the temperature is raised to a brazing temperature of 570 ° C. in about 40 minutes, and then kept at a temperature higher than this temperature for about 5 minutes and then cooled. As a result, the brazing materials such as the plates 21 and 31 are melted and solidified, and the integral brazing of the heat exchanger 1 is completed.
[0022]
Thus, in this embodiment, the ratio t1 / t2 between the plate thickness t1 of the plate 21 of the refrigerant heat exchanging section 20 and the plate thickness t2 of the plate 31 of the evaporation section 30 is set to 0.4 / 0.6 = about 0. .67 and the above-mentioned 0.17 ≦ t1 / t2 ≦ 0.75, which is set within the preferred range, when the heating conditions are set as described above, the brazing material can be sufficiently melted, In addition, there is a remarkable effect that heating is not insufficient. As a result, the plate itself does not melt due to overheating as in the prior art, and a short circuit of the refrigerant flow path called a short circuit due to poor brazing such as half baking does not occur.
[0023]
Next, an experimental example performed to confirm the effect of the present embodiment will be described.
(Experimental example 1)
In this experiment, the heat exchangers with different thicknesses of the plates constituting the refrigerant heat exchange part and the evaporation part were integrally brazed, and the state of the brazing was observed.
[0024]
Specifically, the plate thickness of the refrigerant heat exchange unit and the evaporation unit is changed. In this case, the plate thickness, the ratio of the plate thicknesses (t1 / t2), the refrigerant heat exchange unit and the evaporation unit, The material ratio and index ratio (A1 / A2) in the same volume are obtained, and the heat exchangers (samples 1 to 4) having different plate thicknesses are integrally brazed under the brazing conditions of the above-described embodiment. It was. Each sample No. 1 to 4 was subjected to 30 experiments. The results are shown in Table 1 below.
[0025]
[Table 1]
Figure 0003663688
[0026]
As is apparent from Table 1, the thickness of the plate of the refrigerant heat exchange section is thinner than the thickness of the evaporation section of 0.6 mm, such as 0.4 mm (sample No. 1), as in the embodiment. When the thickness is changed, the ratio of the refrigerant heat exchange section to the material (index A1) decreases from 42% to 28%. That is, the index ratio A1 / A2 is changed from 2.8 (= 42% / 15%) to about 1.9 (= 28% / 15%). In addition, when the ratio A1 / A2 of the sample No. 2 index was 2.2, brazing could be suitably performed by changing various brazing conditions.
[0027]
Accordingly, it can be determined that the index ratio A1 / A2 is 2.2, that is, the plate thickness ratio t1 / t2 is 0.75 is a critical point at which suitable brazing can be performed.
Even if the density ratio between the refrigerant heat exchange section and the evaporation section is reversed, it is sufficient that one is within 2.2 times that of the other. Therefore, the lower limit of the index ratio A1 / A2 is the reciprocal thereof. That means 1 / 2.2. Furthermore, the plate thickness ratio t1 / t2 corresponding to this is 0.17, as can be seen from FIG.
On the other hand, in the sample No. 3 of the comparative example, the ratio A1 / A2 of the above-described index was as large as 2.8, which was outside the preferable range of the integral brazing, and thus the suitable brazing could not be performed. Further, in the sample No. 4 of the comparative example, the ratio A1 / A2 of the index was a little as large as 2.3, which was outside the preferable range of integral brazing, so that the suitable brazing could not be performed.
(Experimental example 2)
In this experiment, the heat exchangers of the above-mentioned example (sample No. 2) and the comparative example (sample No. 3) are assembled, actually heated and brazed, and the temperature change of each part at that time is measured. The brazing state was observed.
[0028]
Specifically, as an example, the plate thickness t1 of the refrigerant heat exchange section was 0.45 mm, but the other plate thicknesses were the same as in Experimental Example 1 (0.6 mm). And while putting the heat exchanger of this Example and a comparative example into a furnace and heating it gradually, the temperature in a furnace, the refrigerant | coolant heat exchange part, and the evaporation part were measured. The result is shown in FIG.
[0029]
As apparent from FIG. 6 (a) showing the embodiment, the heat exchanger of the embodiment pays attention to the 572 ° C. at which the brazing material melts, and only 2 minutes after the evaporation section II reaches 572 ° C. The exchange part I has reached 572 ° C. Thereafter, the temperature difference between the evaporation part II and the refrigerant heat exchange part I changes at an interval of only 5 ° C., and is kept above the brazing filler metal melting temperature for about 10 minutes until the refrigerant heat exchange part I becomes 572 ° C. or less. Will be.
[0030]
That is, in the case of the heat exchanger of the embodiment, the evaporating part II and the refrigerant heat exchanging part I begin to melt the brazing material at substantially the same timing, and the brazing material is maintained in a molten state for a long time. As a result, the brazing material is sufficiently distributed to the necessary portions, so that there is no unevenness of brazing and a short circuit is prevented. Further, it can be seen that the evaporation part II is not excessively heated until the refrigerant heat exchanging part I reaches 572 ° C., so that the plate can be prevented from being damaged by melting.
[0031]
On the other hand, as is clear from FIG. 6 (b) showing the comparative example, the heat exchanger of the comparative example pays attention to 572 ° C. where the brazing filler metal melts, and for 5 minutes after the evaporation section II reaches 572 ° C. The refrigerant heat exchanging part I has reached 572 ° C. after the elapse. Thereafter, the temperature difference between the evaporation part II and the refrigerant heat exchange part I changes at an interval of 12 ° C., which is a large temperature difference, and the brazing filler metal melting temperature only for a short period until the refrigerant heat exchange part I becomes 572 ° C. or less. It will be kept above.
[0032]
That is, in the case of the heat exchanger of the comparative example, even after the evaporator II reaches the melting temperature of the brazing material, the refrigerant heat exchange part I does not reach that temperature for a long period of time, and the refrigerant heat exchange part I can be brazed. In order to do so, the evaporation section II needs to continue for an excessively high temperature period, so that the plate is damaged. Moreover, if the heating time is shortened in order to suppress the damage, the temperature will decrease in a short period after the refrigerant heat exchanging part I reaches the melting temperature of the brazing material. It can be seen that the brazing material does not melt and brazing unevenness occurs, resulting in poor brazing.
[0033]
Although the embodiments of the present invention have been described above, the present invention is not limited to these embodiments, and can of course be implemented in various modes without departing from the gist of the present invention.
[Brief description of the drawings]
FIG. 1 is an explanatory diagram illustrating the principle of a heat exchanger according to the present invention.
FIG. 2 is a perspective view showing a partially broken heat exchanger of the present embodiment.
FIG. 3 is an explanatory view showing an enlarged portion A of the heat exchanger in FIG. 2;
4A and 4B show a plate of a refrigerant heat exchanging portion, in which FIG. 4A is a front view showing a part thereof broken, and FIG.
FIGS. 5A and 5B show a plate of the evaporation section, in which FIG. 5A is a front view showing a part thereof broken, and FIG. 5B is an explanatory view showing a stacked state thereof.
6 is a graph showing a temperature change of a heat exchanger according to Experimental Example 2. FIG.
[Explanation of symbols]
1 ... heat exchanger, 10 ... joint block,
20 ... Refrigerant heat exchange part, 30 ... Evaporation part,
21, 31 ... Plate (plate material, tube sheet)

Claims (4)

複数の板材が積層されて形成された複数の蒸発流路を有し、冷媒と外部雰囲気との間で熱交換を行なう蒸発部と、
複数の板材が積層されて形成されるとともに冷媒流入路及び冷媒流出路が近接して配置され、冷媒同士で熱交換を行なう冷媒熱交換部と、
が一体にろう付けされてなる積層型の熱交換器において、
前記冷媒熱交換部の板材の板厚が、前記蒸発部の板材の板厚よりも薄いことを特徴とする熱交換器。
An evaporation section having a plurality of evaporation channels formed by laminating a plurality of plate members, and performing heat exchange between the refrigerant and the external atmosphere;
A refrigerant heat exchanging unit that is formed by laminating a plurality of plate members and the refrigerant inflow path and the refrigerant outflow path are arranged close to each other, and performs heat exchange between the refrigerants;
In a laminated heat exchanger in which are integrally brazed,
The heat exchanger according to claim 1, wherein the plate thickness of the refrigerant heat exchange section is thinner than the plate thickness of the evaporation section plate.
下記式(1)で指標Aを定義した場合、
Figure 0003663688
前記冷媒熱交換部の指標A1と蒸発部の指標A2との比(A1/A2)を、
下記式(2)の範囲に設定したことを特徴とする前記請求項1記載の熱交換器。
Figure 0003663688
When index A is defined by the following formula (1),
Figure 0003663688
The ratio (A1 / A2) between the index A1 of the refrigerant heat exchange section and the index A2 of the evaporation section is
The heat exchanger according to claim 1, wherein the heat exchanger is set in a range of the following formula (2).
Figure 0003663688
前記冷媒熱交換部を構成する板材の板厚t1と前記蒸発部を構成する板材の板厚t2との比(t1/t2)が、下記式(3)の範囲であることを特徴とする前記請求項1記載の熱交換器。
Figure 0003663688
The ratio (t1 / t2) between the plate thickness t1 of the plate member constituting the refrigerant heat exchange part and the plate thickness t2 of the plate member constituting the evaporation part is in the range of the following formula (3): The heat exchanger according to claim 1.
Figure 0003663688
前記冷媒熱交換部と蒸発部とが直接にろう付けにて接合されたものであることを特徴とする前記請求項1〜3のいずれか記載の熱交換器。The heat exchanger according to any one of claims 1 to 3, wherein the refrigerant heat exchange part and the evaporation part are joined directly by brazing.
JP25370095A 1994-09-30 1995-09-29 Heat exchanger Expired - Fee Related JP3663688B2 (en)

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