JP3665996B2 - Plate-fin type heat exchanger and method of manufacturing separator used on top of the same - Google Patents
Plate-fin type heat exchanger and method of manufacturing separator used on top of the same Download PDFInfo
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- JP3665996B2 JP3665996B2 JP14415195A JP14415195A JP3665996B2 JP 3665996 B2 JP3665996 B2 JP 3665996B2 JP 14415195 A JP14415195 A JP 14415195A JP 14415195 A JP14415195 A JP 14415195A JP 3665996 B2 JP3665996 B2 JP 3665996B2
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- 238000004519 manufacturing process Methods 0.000 title claims description 15
- 239000012530 fluid Substances 0.000 claims description 62
- 238000005219 brazing Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000012779 reinforcing material Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
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Description
【0001】
【産業上の利用分野】
本発明は、プレート・フィン型熱交換器及びこれの最上部に使用する隔離板の製造方法に関する。
【0002】
【従来の技術】
従来のプレート・フィン型熱交換器は、図5〜図7に示すように低温流体流入用ヘッダ(1)と加熱された低温流体流出用ヘッダ(2)、流入側及び流出側に設けた斜交流部(3a)と斜交流部(3b)、斜交流部(3b)に設けた高温流体入口(5)、斜交流部(3a)に設けた高温流体出口(6)、斜交流部(3a)と斜交流部(3b)間に設けられ、低温流体(7)と高温流体(8)とが熱交換をする対向流部(4)とからなっているもので、低温流体流入用ヘッダ(1)から斜交流部(3a)に入った低温流体(7)が、対向流部(4)で斜交流部(3b)の入口(5)から入った高温流体(8)によって加熱されて、斜交流部(3b)を通って低温流体流出用ヘッダ(2)から流出し、熱交換が終わった高温流体(8)は斜交流部(3a)の出口(6)から流出するようになっているものである。
【0003 】
その内部の構造は、図6のA−A断面拡大図である図7、図6のB−B断面拡大図である図8、及び各部材の斜視図である図9に示すように周囲に一段高い縁(25)を設けると共に2つのヘッダ(1、2)を挿入する2つの穴(23、24) を設けた第一隔離板(9)(図9のa)と、低温流体流路(12)用のオフセットフィン型等の伝熱促進体(14) 及び2 個の斜流路部材(18、19)(図9のb) と、下記ヘッダ(1、2)を挿入する2つの穴(23、24) の周囲にエンボス部(22a、22b)を設けた第二隔離板(10)(図9のc)と、高温流体流路(13)用のオフセットフィン型等の伝熱促進体(15)及び2個の斜流路部材(20、21)(図9のd)とを繰り返して2段以上、多いものでは80段以上に積み重ね、その上に第一隔離板(9)並びに低温流体流路(12)用の伝熱促進体(14)及び2個の斜流路部材(18、19) を重ね、最上部に下記ヘッダ(1、2)を挿入する穴(23、24) を設けた第三隔離板(11)(図9のe)を重ねて固定し、第一隔離板(9)と第二隔離板(10)の間及び第一隔離板(9)と第三隔離板(10)の間に補強材(26)を挿入し、低温流体流入用ヘッダ(1)及び加熱された低温流体流出用ヘッダ(2)を取付け、さらに上下にカバー(16、17)を固定したものである。
【0003】
上記従来のプレート・フィン型熱交換器は、低温流体流入用ヘッダ(1)から低温流体流路(12)の斜流路部材(18)に入った低温流体(7)が、対向流部(4)で高温流体流路(13)の斜流路部材(20)の入口(5)から入った高温流体(8)によって加熱されて、低温流体流路(12)の斜流路部材(19)を通って低温流体流出用ヘッダ(2)から流出し、熱交換が終わった高温流体(8)は高温流体流路(13)用の斜流路部材の出口(6)から流出するようになっているものである。
なお、従来のプレート・フィン型熱交換器における低温流体流路(12)用及び高温流体流路(13)用の伝熱促進体として図9のb及びdに示したようなオフセットフィン型のものを説明したが、ストレートのフィンの中にねじり板を入れたねじり板入りストレートフィン、フィンの通路を上下に波を打ったウエーブフィンも使用されており、上記従来のプレート・フィン型熱交換器は、これらのフィンを使用したものも含むものである。
【0004】
【発明が解決しようとする課題】
上記従来のプレート・フィン型熱交換器の第三隔離板(11)は、図7及び図8に示すように1台の熱交換器に1枚使用しているだけであるが、その製造においては他の第一及び第二隔離板と同様に設計・製作する必要があるため、手間及び製作日数が必要であり、コストも高くなるという問題があった。
本発明は、第三隔離板として簡単に製造がすることができる形状の隔離板を使用したプレート・フィン型熱交換器及びその第三隔離板の製造方法を提供することを目的としているものである。
【0005】
【課題を解決するための手段】
上記目的を達成するために、本発明のプレート・フィン型熱交換器においては、従来のプレート・フィン型熱交換器の第三隔離板を第2隔離板のエンボス部を除いた形状と同一のものとし、最上部の第一隔離板と上のカバーとの間で、かつ低温流体流入用ヘッダ及び加熱された低温流体流出用のヘッダの周囲に低温流体の漏出を防止するリングを固定したことである。
また、本発明のプレート・フィン型熱交換器の第三隔離板の製造方法においては、第二隔離板のエンボス部を削除して製造することである。
【0006】
【作用】
本発明においては、第三隔離板の形状を第二隔離板のエンボス部を除いたものと同一の形状としたことにより、第二隔離板のエンボス部のみを切除することにより製造することができるので、第三隔離板の形状をあらたに設計・製作する必要がないため、コストと製作日数を低減することができる。
また、最上部の第一隔離板と上のカバーとの間で、低温流体流入用ヘッダ及び低温流体流出用ヘッダの周囲にリングを溶接して固定したことにより、低温流体が漏出するのを防止することができる。
【0007】
【実施例】
以下本発明の実施例について図1〜図4を参照して説明する。
実施例1
図1は本発明の一実施例のプレート・フィン型熱交換器の断面拡大図で、従来のものの図7に対応するものであり、図2は図1の熱交換器の第三隔離板の斜視図、図3は図2の第三隔離板の製造方法を示す説明図、図4は図1の熱交換器のリングの斜視図である。
【0008】
本発明の上記プレート・フィン型熱交換器は、上記従来のプレート・フィン型熱交換器と同様に第一隔離板(9)の上に低温流体流路(12)用の伝熱促進体(14) 及び2 個の斜流路部材(18、19)をろう材を挟んだ後高温加熱してろう材を融解してろう付けて固定(以下、単に「ろう材を挟んで固定」と言う。)し、これの上に第二隔離板(10)の上に高温流体流路(13)用の伝熱促進体(15)及び2個の斜流路部材(20、21)をろう材を挟んで固定したものを乗せ、これらを繰り返して3層に積み重ね、その上に第一隔離板(9)の上に低温流体流路(12)用の伝熱促進体(14) 及び2個の斜流路部材(18、19)をろう材を挟んで固定したものを重ね、さらにその上に後から詳細に述べる第三隔離板(27)を重ね、各隔離板の外縁とこれに接している他の隔離板の外縁とを溶接して固定し、第一隔離板(9)と第二隔離板(10)との間及び第一隔離板(9)とカバー(17)との間に補強材(26)を挿入し、最上部の第一隔離板(9)と上のカバー(17)との間で、かつ低温流体流入用ヘッダ(1)及び低温流体流出用ヘッダ(2)が入る穴(23、24) を囲むように図4に示すリング(30a 、30b)を溶接して固定し、低温流体流入用ヘッダ(1)及び低温流体流出用ヘッダ(2)を取付け、さらに上下にカバー(16、17)を固定しろう付けして製造した。
【0009】
上記第三隔離板(27)は、図2に示すようにヘッダ(1、2)を挿入する2つの穴(23、24) より大きい穴(28、29) が設けられたもので、図2及び図3に示すように第二隔離板(10)の穴(23、24)の周囲に設けられたエンボス部(22a、22b)を削除して製造したものである。
上記構造の本発明のプレート・フィン型熱交換器は、最上部の低温流体流路(12)が封鎖されるため、その分だけ従来のものより能力が低下したが、その他においては従来のものと相違するところがなかった。
なお、能力の低下は、層数が3層と少ない場合には1層多くすればよいし、層数が多い場合には無視することができるので問題がなかった。
【0010】
上記実施例においては、プレート・フィン型熱交換器の低温流体流路(12)用及び高温流体流路(13)用の伝熱促進体として図9のb及びdに示したようなオフセットフィンのものを用いているが、ストレートのフィンの中にねじり板を入れたねじり板入りストレートフィン、又はフィンの通路を上下に波を打つたウエーブフィンも同様に使用することができる。
【0011】
【発明の効果】
本発明は、プレート・フィン型熱交換器の第三隔離板(27)を第二隔離板(10)のエンボス部(22a、22b )を切除した形状と同一のものとしたため、第二隔離板(10)のエンボス部(11)を削除して製造することがてきるので、設計及び製作の手間及び日数を少なくすることができ、その結果、コスト及び製作日数を低減できるという優れた効果を奏する。
【図面の簡単な説明】
【図1】本発明の一実施例のプレート・フィン型熱交換器の断面拡大図である。
【図2】図1のプレート・フィン型熱交換器の第三隔離板の斜視図である。
【図3】図1のプレート・フィン型熱交換器の製造方法を示す説明図である。
【図4】図1のプレート・フィン型熱交換器のリング(30)の斜視図である。
【図5】従来のプレート・フィン型熱交換器を説明するための斜視図である。
【図6】従来のプレート・フィン型熱交換器の上面図である。
【図7】図6のA−A断面拡大図である。
【図8】図6のB−B断面拡大図である。
【図9】図6のプレート・フィン型熱交換器の各部材の斜視図である。
【符号の説明】
1 低温流体流入用ヘッダ
2 低温流体流出用ヘッダ
3a、3b 斜交流部
4 対向流部
5 高温流体流入口
6 高温流体流出口
7 低温流体
8 高温流体
9 第一隔離板
10 第二隔離板
11 第三隔離板
12 低温流体流路
13 高温流体流路
14 低温流体流路用伝熱促進体
15 高温流体流路用伝熱促進体
18 低温流体流路用の流入側の斜流路部材
19 低温流体流路用の流出側の斜流路部材
20 高温流体流路用の流入側の斜流路部材
21 高温流体流路用の流出側の斜流路部材
22a 、22b エンボス部
26 補強材
30 リング[0001]
[Industrial application fields]
The present invention relates to a plate-fin heat exchanger and a method of manufacturing a separator used at the uppermost portion thereof.
[0002]
[Prior art]
As shown in FIGS. 5 to 7, the conventional plate-fin type heat exchanger has a low temperature fluid inflow header (1), a heated low temperature fluid outflow header (2), and slant provided on the inflow side and the outflow side. AC section (3a), oblique alternating current section (3b), high temperature fluid inlet (5) provided in oblique alternating current section (3b), high temperature fluid outlet (6) provided in oblique alternating current section (3a), oblique alternating current section (3a ) And the oblique alternating current section (3b), and is composed of a counter flow section (4) for exchanging heat between the low temperature fluid (7) and the high temperature fluid (8). The low-temperature fluid (7) entering the oblique AC section (3a) from 1) is heated by the high-temperature fluid (8) entering from the inlet (5) of the oblique AC section (3b) in the counterflow section (4), The high-temperature fluid (8) that has flowed out of the low-temperature fluid outflow header (2) through the oblique AC section (3b) and finished heat exchange flows from the outlet (6) of the oblique AC section (3a). It is those that have become way.
[0003]
As shown in FIG. 7, which is an enlarged view of the AA cross section of FIG. 6, FIG. 8 is an enlarged view of the BB cross section of FIG. 6, and FIG. 9 is a perspective view of each member. A first separator (9) (a in FIG. 9) provided with a stepped edge (25) and two holes (23, 24) for inserting the two headers (1, 2); (12) Heat transfer facilitator (14) such as offset fin type and two oblique flow path members (18, 19) (b in FIG. 9) and two headers (1, 2) below are inserted. Heat transfer such as the second separator (10) (c in FIG. 9) provided with embossed portions (22a, 22b) around the holes (23, 24) and the offset fin type for the high-temperature fluid flow path (13) The promotion body (15) and the two oblique flow path members (20, 21) (d in FIG. 9) are repeatedly stacked in two or more stages, in many cases 80 or more stages, and the first separator (9 ) And low temperature fluid flow path (12) A third separator with a hole (23, 24) for inserting the following headers (1, 2) on top of the heat transfer facilitator (14) and two oblique flow path members (18, 19). 11) Overlay and fix (e in FIG. 9), between the first separator (9) and the second separator (10) and between the first separator (9) and the third separator (10). The reinforcing material (26) is inserted, the low-temperature fluid inflow header (1) and the heated low-temperature fluid outflow header (2) are attached, and the covers (16, 17) are fixed up and down.
[0003]
In the conventional plate-fin heat exchanger, the low-temperature fluid (7) that has entered the oblique flow path member (18) of the low-temperature fluid flow path (12) from the low-temperature fluid inflow header (1) 4) is heated by the high-temperature fluid (8) entering from the inlet (5) of the oblique flow path member (20) of the high-temperature fluid flow path (13), and the oblique flow path member (19 of the low-temperature fluid flow path (12) The high-temperature fluid (8) that has flowed out of the low-temperature fluid flow-out header (2) and has finished heat exchange flows out from the outlet (6) of the oblique flow path member for the high-temperature fluid flow path (13). It is what has become.
Note that the offset fin type as shown in FIGS. 9b and 9d is used as a heat transfer facilitator for the low temperature fluid channel (12) and the high temperature fluid channel (13) in the conventional plate-fin type heat exchanger. As explained above, straight fins with a twisted plate in a straight fin, and wave fins with undulating waves in the fin path are also used. The vessel includes those using these fins.
[0004]
[Problems to be solved by the invention]
The third separator (11) of the conventional plate-fin type heat exchanger is only used for one heat exchanger as shown in FIGS. Since it is necessary to design and manufacture the same as the other first and second separators, there is a problem that labor and production days are required and the cost is increased.
An object of the present invention is to provide a plate-fin type heat exchanger using a separator having a shape that can be easily manufactured as a third separator, and a method of manufacturing the third separator. is there.
[0005]
[Means for Solving the Problems]
In order to achieve the above object, in the plate-fin heat exchanger of the present invention, the third separator of the conventional plate-fin heat exchanger has the same shape as the shape excluding the embossed portion of the second separator. A ring preventing leakage of cryogenic fluid was fixed between the uppermost first separator and the upper cover, and around the header for cryogenic fluid inflow and the header for heated cryogenic fluid exit It is.
Moreover, in the manufacturing method of the 3rd separator of the plate fin type heat exchanger of this invention, it is manufacturing by deleting the embossed part of a 2nd separator.
[0006]
[Action]
In the present invention, the third separator can be manufactured by cutting only the embossed portion of the second separator by making the shape of the third separator the same as that excluding the embossed portion of the second separator. Therefore, since it is not necessary to design and manufacture the shape of the third separator, the cost and the number of manufacturing days can be reduced.
In addition, the ring is welded and fixed around the header for low-temperature fluid inflow and the header for low-temperature fluid outflow between the uppermost first separator and the upper cover to prevent leakage of low-temperature fluid. can do.
[0007]
【Example】
Embodiments of the present invention will be described below with reference to FIGS.
Example 1
FIG. 1 is an enlarged cross-sectional view of a plate-fin heat exchanger according to an embodiment of the present invention, which corresponds to FIG. 7 of the conventional one, and FIG. 2 shows a third separator of the heat exchanger of FIG. FIG. 3 is an explanatory view showing a manufacturing method of the third separator shown in FIG. 2, and FIG. 4 is a perspective view of a ring of the heat exchanger shown in FIG.
[0008]
The plate-fin heat exchanger according to the present invention has a heat transfer accelerator (12) for a low-temperature fluid channel (12) on the first separator (9) in the same manner as the conventional plate-fin heat exchanger ( 14) and two slant channel members (18, 19) sandwiched with brazing material, then heated at high temperature to melt and braze the brazing material (hereinafter simply referred to as “fixing with brazing material”) Then, a heat transfer accelerator (15) for the high-temperature fluid channel (13) and two oblique channel members (20, 21) are brazed onto the second separator (10). Put the thing fixed on both sides, and repeat these, and stack them in three layers. On top of that, on the first separator (9) are the heat transfer facilitator (14) for the cryogenic fluid flow path (12) and two The slant flow path members (18, 19) are fixed with a brazing material sandwiched between them, and a third separator (27), which will be described in detail later, is further stacked thereon, and the outer edge of each separator is in contact with this. Other The outer edge of the separator is welded and fixed, and a reinforcing material is provided between the first separator (9) and the second separator (10) and between the first separator (9) and the cover (17). (26) is inserted, and the hole between the uppermost first separator (9) and the upper cover (17) and the header for cold fluid inflow (1) and the header for cold fluid outlet (2) The ring (30a, 30b) shown in Fig. 4 is welded and fixed so as to surround (23, 24), and the low-temperature fluid inflow header (1) and the low-temperature fluid outflow header (2) are attached, and further covered up and down (16, 17) were fixed and brazed.
[0009]
The third separator (27) is provided with holes (28, 29) larger than the two holes (23, 24) for inserting the headers (1, 2) as shown in FIG. As shown in FIG. 3, the embossed portions (22a, 22b) provided around the holes (23, 24) of the second separator (10) are omitted.
The plate-fin type heat exchanger of the present invention having the above structure has a lower capacity than the conventional one because the uppermost cryogenic fluid flow path (12) is blocked. There was no difference.
Note that the decrease in capacity is not a problem because it can be increased by one when the number of layers is as small as three, and can be ignored when the number of layers is large.
[0010]
In the above embodiment, the offset fins as shown in FIGS. 9b and 9d as the heat transfer facilitator for the low temperature fluid flow path (12) and the high temperature fluid flow path (13) of the plate-fin heat exchanger. However, a straight fin with a torsion plate in which a torsion plate is put in a straight fin, or a wave fin in which waves are struck up and down in the fin path can also be used.
[0011]
【The invention's effect】
In the present invention, the third separator (27) of the plate-fin heat exchanger has the same shape as the shape obtained by cutting out the embossed portions (22a, 22b) of the second separator (10). Since it can be manufactured by removing the embossed part (11) of (10), it is possible to reduce the labor and days of design and production, and as a result, the excellent effect of reducing cost and production days Play.
[Brief description of the drawings]
FIG. 1 is an enlarged cross-sectional view of a plate-fin heat exchanger according to an embodiment of the present invention.
FIG. 2 is a perspective view of a third separator of the plate-fin heat exchanger of FIG.
3 is an explanatory view showing a manufacturing method of the plate-fin heat exchanger of FIG. 1. FIG.
4 is a perspective view of a ring (30) of the plate-fin heat exchanger of FIG. 1. FIG.
FIG. 5 is a perspective view for explaining a conventional plate-fin heat exchanger.
FIG. 6 is a top view of a conventional plate-fin heat exchanger.
7 is an AA cross-sectional enlarged view of FIG. 6;
8 is an enlarged cross-sectional view taken along the line BB in FIG.
9 is a perspective view of each member of the plate-fin heat exchanger of FIG.
[Explanation of symbols]
1 Low temperature fluid inflow header 2 Low temperature fluid outflow header
3a, 3b Diagonal AC section 4 Counterflow section 5 High temperature fluid inlet 6 High temperature fluid outlet 7
10 Second separator
11 Third separator
12 Low temperature fluid flow path
13 High-temperature fluid flow path
14 Heat transfer accelerator for low-temperature fluid flow path
15 Heat transfer accelerator for high-temperature fluid flow path
18 Inclined channel member on the inflow side for low temperature fluid channel
19 Outflow side slant channel member for cryogenic fluid channel
20 Inclined channel member on the inflow side for high temperature fluid channel
21 Outflow side slant channel member for high temperature fluid channel
22a, 22b Embossed part
26 Reinforcing material
30 rings
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14415195A JP3665996B2 (en) | 1995-05-19 | 1995-05-19 | Plate-fin type heat exchanger and method of manufacturing separator used on top of the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14415195A JP3665996B2 (en) | 1995-05-19 | 1995-05-19 | Plate-fin type heat exchanger and method of manufacturing separator used on top of the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH08313187A JPH08313187A (en) | 1996-11-29 |
| JP3665996B2 true JP3665996B2 (en) | 2005-06-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP14415195A Expired - Fee Related JP3665996B2 (en) | 1995-05-19 | 1995-05-19 | Plate-fin type heat exchanger and method of manufacturing separator used on top of the same |
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| Country | Link |
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| JP (1) | JP3665996B2 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| NO320779B1 (en) * | 2004-06-14 | 2006-01-30 | Inst Energiteknik | Innlopsinnretning |
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1995
- 1995-05-19 JP JP14415195A patent/JP3665996B2/en not_active Expired - Fee Related
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| Publication number | Publication date |
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| JPH08313187A (en) | 1996-11-29 |
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