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JP3668875B2 - Method for producing oyster with frozen shell and oyster product with frozen shell produced by the method - Google Patents
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JP3668875B2 - Method for producing oyster with frozen shell and oyster product with frozen shell produced by the method - Google Patents

Method for producing oyster with frozen shell and oyster product with frozen shell produced by the method Download PDF

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Publication number
JP3668875B2
JP3668875B2 JP2002254081A JP2002254081A JP3668875B2 JP 3668875 B2 JP3668875 B2 JP 3668875B2 JP 2002254081 A JP2002254081 A JP 2002254081A JP 2002254081 A JP2002254081 A JP 2002254081A JP 3668875 B2 JP3668875 B2 JP 3668875B2
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Japan
Prior art keywords
oyster
frozen
freezer
shelled
tunnel freezer
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Expired - Fee Related
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JP2002254081A
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Japanese (ja)
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JP2004089058A (en
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英子 山根
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山根海産 株式会社
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Priority to JP2002254081A priority Critical patent/JP3668875B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は冷凍殻付かきの製造方法及び該方法により製造された冷凍殻付かき製品に関する。
【0002】
【従来の技術】
殻付かきを冷凍保存しておき、これを適宜取出してその殻付状態のままで焙焼しながら食することが、戸外や戸内を問わず食通人の粋な食べ方として流行している。
【0003】
【発明が解決しようとする課題】
上記の殻付かきは海から獲れたものをそのままに使用するか、或いは冷凍庫に一時的に保管したものを取り出して使用する何れかの場合でも、かき殻の凹凸表面部分の皮質が小さくはじけて周囲へ飛散するのであり、焜炉周辺を汚したり、また食する人らの顔面へ向かって飛散したりすることから危険なものとなっている。
本発明は上記問題点を解決せんとするものである。
【0004】
【課題を解決するための手段】
本発明は殻付かきを減菌海水で洗浄処理しながら凡そ10℃以下の保冷槽に一時貯留したものを、凡そ−30℃以下に温度調整されたトンネルフリーザー内を回動する搬送帯上へ並置状態に送り込み、凡そ20分〜40分間程度通過させると共に、トンネルフリーザーから排出される殻付かきを凡そ−15℃以下好ましくは−18℃以下となるように冷凍したものとなすのであり、あとこれを一時的に凡そ−25℃以下となされる冷凍庫に保存し、適時必要な適当数をフィルムパック包装して製品になすのである。
このほか、本発明では上記に於けるトンネルフリーザー内を通過して排出される殻付かきを蒸し器で一定時間蒸したのち上殻を取り除き、そのまま或いはかき上にクリームやチーズなどを加えたものとなし、これを再度上記トンネルフリーザー内を同じく20分〜40分間程度通過させ、該トンネルフリーザーから排出される殻付かきを凡そ15℃以下となるように冷凍する。而して、斯くして冷凍保存される殻付かきを、適時必要な適当数にフィルムパック包装した製品として市販に供しめるのである。
【0005】
上記の如くして製造された冷凍殻付かき製品をオーブンや焜炉上で焙焼するさい、殻付かきのかき殻外周面に於ける皮質がパチパチと音を立ててはじけ、白い粉が周辺に飛び散ったりすることの無いものとなるのである。
【0006】
【発明の実施の形態】
以下、本発明の実施例を図面にもとづいて説明する。
図1は製造工程略図であり、1は10℃以下に保冷され且つ紫外線照射による減菌処理用の冷海水槽であって、海獲りされた殻付かき2を該槽内で洗浄並びに殺菌処理のため必要な一定時間一時的に貯留する。
3は長方形の箱体をなし、その長さ方向へ循環回動するスチールベルトの搬送体3aを備えると共に、その長さ方向天上部から冷風を下方へ向けて噴出されるものとなしたトンネルフリーザーであって、該トンネルフリーザーの箱体内温度は凡そ−30℃以下に保持されるものとなされている。
【0007】
而して、該トンネルフリーザー3の回動する搬送体3a上に対し前記冷海水槽1内の殻付かき2を並置状態にして送り込むのであり、搬送帯3a上の殻付かき2はトンネルフリーザー3内を緩徐に通過中、天上壁面から搬送体3aに向かって噴出される冷風により凡そ−15℃以下、好ましくは−18℃以下となるようその凍結処理の行われるものとなる。このトンネルフリーザー3による処理時間は凡そ20分〜40分程度である。
【0008】
而して、本発明では上述の如くトンネルフリーザー中を通過し、且つ上記条件下に凍結処理された殻付かき2’を、次に凡そ−25℃以下となされた冷凍庫4内に保存すると共に、適時該冷凍庫4内で必要な適当数をフィルムパック包装した製品5として市販に供せしめるのである。
【0009】
図2は今1つの製造例を示す工程略図であって、上記例に於けるトンネルフリーザー3から排出される殻付かき2’を逐次蒸し器6で一定時間(凡そ10分程度)蒸したものとなし、あと各かきの上殻を取り除きそのまま(2’a)、或いは上殻を取り除いてむき出しされたかき身の上面に対し、クリームやチーズmなどの加工を施したもの(2’b)となし、これを再び上記条件下のトンネルフリーザー3’内へ送り込むようになすのである。
【0010】
而して、トンネルフリーザー3’から排出される殻付かきが凡そ15℃以下好ましくは−18℃以下となるように冷凍処理するのであり、次に該冷凍かき2’a,2’bは凡そ−25℃以下となされた冷凍庫4内へ保存されるものとなし、その後は適時10箇〜50箇などの如く必要な適当数をフィルムパック包装した製品として市販に供するのである。このさい、製品7は上殻を取り除いたそのままの冷凍製品(2’a)であり、これに対し製品7’はクリームやチーズなどの加工を施したもの(2’b)である。
【0011】
本発明者の数多実験によれば上記の如き条件下で製造される製品5及び7或いは7’は何れの製品についても、これをフィルムパックから取り出してオーブン或いは焜炉上で焙焼させるさい、そのかき殻表面の陶質及び表皮質間に介在する白い粉状の沈殿物などがパチパチと飛散したりすることの一切無いものであった。
上記に於ける学術的根拠については本発明者の理解できるものとなっていないが、冷凍に係る温度条件が殻質やその付着沈殿物などに対して影響を与えているものと考えられる。
【0012】
【発明の効果】
本発明は以上の通り構成するものであって、本発明方法により製造された冷凍殻付かき製品を食せんとする場合には殻付かきをパック包装されたフィルム袋から取出し、そのままオーブン或いはガスや炭火などの焜炉上で焙焼するのであり、殻付かきの外表面の凹凸が風情のある鍋材の役を呈すると共に、従来の如くその殻質が小さな粉状になって飛散したり、又パチパチと音を立てはじけたりすることのないものであるから、戸外は勿論戸内に於いても安全且つ静粛な雰囲気下で食することを可能にするものである。なお、上記に於ける製品5については焙焼に先立って上殻を取り除いておいても良いが、焙焼中に取り除くものとなしても良い。なお、クリームやチーズなどの加工処理を施した製品7’は調味料などを施さないでそのまま美味しく食べることができる上で便利である。
【図面の簡単な説明】
【図1】本発明に係る製造工程略図である。
【図2】他の例の製造工程略図である。
【符号の説明】
1 冷海水槽
2 殻付かき
3,3’ トンネルフリーザー
4 冷凍庫
5 製品
6 蒸し器
7,7’ 製品
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for producing frozen shellfish and a frozen shellfish product produced by the method.
[0002]
[Prior art]
Preserving frozen oysters and eating them while roasting them in their shelled state is a popular way for foodies to eat, whether outdoors or indoors. .
[0003]
[Problems to be solved by the invention]
Even if the above shelled oysters are either used as they are, or the ones that are temporarily stored in a freezer are taken out and used, the cortex on the uneven surface portion of the oyster shells will be small. It scatters to the surroundings, and it is dangerous because it fouls the vicinity of the furnace and scatters towards the faces of those who eat.
The present invention is intended to solve the above problems.
[0004]
[Means for Solving the Problems]
In the present invention, what is temporarily stored in a cold storage tank of approximately 10 ° C. or lower while washing shelled oysters with sterilized seawater is transferred to a transport belt that rotates in a tunnel freezer whose temperature is adjusted to approximately −30 ° C. or lower. It is sent to the juxtaposed state and allowed to pass for about 20 to 40 minutes, and the shelled oyster discharged from the tunnel freezer is frozen to be -15 ° C or lower, preferably -18 ° C or lower. This is temporarily stored in a freezer whose temperature is approximately -25 ° C. or less, and an appropriate number required in a timely manner is film-packed into a product.
In addition, in the present invention, the upper shell is removed after steaming the shelled oyster discharged through the tunnel freezer in the above for a certain period of time with a steamer, and cream or cheese is added to the oyster as it is or None, this is again passed through the tunnel freezer for about 20 to 40 minutes, and the shelled oyster discharged from the tunnel freezer is frozen at about 15 ° C. or less. Thus, the shelled oysters that are stored in a frozen state can be put on the market as a product in which the necessary number of film packs are packed in a timely manner.
[0005]
When roasting the frozen oyster products manufactured as described above in an oven or a furnace, the cortex on the outer surface of the shelled oyster shells pops and the white powder appears in the surrounding area. It will not be scattered.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the drawings.
FIG. 1 is a schematic diagram of the production process. 1 is a cold seawater tank that is kept at 10 ° C. or lower and is used for sterilization by ultraviolet irradiation, and the shelled oyster 2 is washed and sterilized in the tank. Temporarily store for a certain time required for processing.
3 is a rectangular freezer, which has a steel belt carrier 3a that circulates and rotates in its length direction, and is a tunnel freezer that blows cold air downward from the top in the length direction. In this case, the temperature inside the box of the tunnel freezer is maintained at about −30 ° C. or lower.
[0007]
Thus, the shelled oyster 2 in the cold seawater tank 1 is fed in parallel to the rotating transport body 3a of the tunnel freezer 3, and the shelled oyster 2 on the transport belt 3a is used as the tunnel freezer. During slow passage through 3, the freezing process is performed so that the temperature is approximately −15 ° C. or less, preferably −18 ° C. or less by the cold air blown from the top wall toward the carrier 3a. The processing time by the tunnel freezer 3 is about 20 minutes to 40 minutes.
[0008]
Thus, in the present invention, the shelled oyster 2 'that has passed through the tunnel freezer as described above and has been frozen under the above conditions is then stored in the freezer 4 that has been kept at approximately -25 ° C or lower. The appropriate number required in the freezer 4 is put on the market as a product 5 which is packaged in a film pack.
[0009]
FIG. 2 is a process schematic diagram showing another example of production. The shelled oyster 2 ′ discharged from the tunnel freezer 3 in the above example is steamed by a sequential steamer 6 for a certain time (about 10 minutes). None, after removing the upper shell of each oyster (2'a), or by removing the upper shell and processing the cream or cheese m etc. This is again sent into the tunnel freezer 3 'under the above conditions.
[0010]
Thus, the freezing treatment is performed so that the shelled oyster discharged from the tunnel freezer 3 ′ is about 15 ° C. or less, preferably −18 ° C. or less, and the frozen oysters 2′a and 2′b are about It should be stored in the freezer 4 at -25 ° C. or lower, and thereafter, it will be put on the market as a product in which a necessary number such as 10 to 50 is timely packed in a film pack. At this time, the product 7 is a frozen product (2′a) with the upper shell removed, whereas the product 7 ′ is a product (2′b) that has been processed with cream, cheese, or the like.
[0011]
According to a number of experiments conducted by the inventor, the products 5 and 7 or 7 'manufactured under the above-described conditions are removed from the film pack and roasted in an oven or a furnace. There was no white powdery precipitate deposited between the porcelain and surface cortex on the surface of the oyster shell.
The academic grounds described above are not understood by the present inventor, but it is considered that the temperature conditions related to freezing have an effect on the shell material and its deposits.
[0012]
【The invention's effect】
The present invention is constituted as described above. When the frozen shelled oyster product produced by the method of the present invention is used as a food, the shelled oyster is taken out from the pack-wrapped film bag and left as it is in an oven or gas. And roasting in a wood-fired furnace such as charcoal fire, and the irregularities on the outer surface of the shelled oysters serve as a tasteful pot material, and the shell quality is scattered as a small powder as in the past, In addition, since it does not flicker, it can be eaten in a safe and quiet atmosphere not only outdoors but also indoors. In addition, about the product 5 in the above, the upper shell may be removed prior to roasting, but it may be removed during roasting. In addition, the product 7 ′ subjected to processing such as cream or cheese is convenient because it can be eaten as it is without being seasoned.
[Brief description of the drawings]
FIG. 1 is a schematic diagram of a manufacturing process according to the present invention.
FIG. 2 is a schematic diagram of another example manufacturing process.
[Explanation of symbols]
1 Cold seawater tank 2 Shelled oyster 3, 3 'Tunnel freezer 4 Freezer 5 Product 6 Steamer 7, 7' Product

Claims (5)

殻付かきを減菌海水で洗浄処理しながら凡そ10℃以下の保冷槽に一時貯留したものを、凡そ−30℃以下に温度調整されたトンネルフリーザー内を回動する搬送帯上へ並置状態に送り込み、凡そ20分〜40分間程度通過させると共に、トンネルフリーザーから排出される殻付かきを凡そ−15℃以下好ましくは−18℃以下となるように冷凍したものとなすことを特徴とする冷凍殻付かきの製造方法。What was temporarily stored in a cold storage tank at approximately 10 ° C or lower while washing the shelled oyster with sterilized seawater is juxtaposed on the transport belt that rotates in the tunnel freezer whose temperature is adjusted to approximately -30 ° C or lower. feeding, along with the passing approximately about 20 minutes to 40 minutes, frozen shell preferably about -15 ° C. or less shelled oyster discharged from the tunnel freezer, characterized in that formed between those frozen so that below -18 ℃ A method for producing sticky notes. 前処理の洗浄処理に凡そ−5℃の減菌海水を使用することを特徴とする請求項1記載の冷凍殻付かきの製造方法。  2. The method for producing a oyster with a frozen shell according to claim 1, wherein sterilized seawater at about -5 [deg.] C. is used for the pretreatment washing treatment. 請求項1又は2の方法で実施されてトンネルフリーザーから排出される殻付かきを凡そ−25℃以下となした冷凍庫内へ保存し、適時必要な適当数をフィルムパック包装した製品となさしめたことを特徴とする冷凍殻付かき製品。  The shelled oyster discharged from the tunnel freezer as implemented in the method of claim 1 or 2 is stored in a freezer having a temperature of about -25 ° C or lower, and an appropriate number of products required in a timely manner is obtained as a film pack packaged product. Oyster products with frozen shells. 殻付かきを減菌海水で洗浄処理しながら凡そ10℃以下の保冷槽に一時貯留したものを、凡そ−30℃以下に保持されたトンネルフリーザー内を回動する搬送帯上へ並置状態に送り込み、凡そ20分〜40分間程度通過させると共に、トンネルフリーザーから排出される殻付かきを蒸し器で一定時間蒸したのち上殻を取り除きそのまま、或いはかき上にクリームやチーズなどを加えたものとなし、これを再度上記トンネルフリーザー内を同じく20分〜40分間程度通過させ、トンネルフリーザーから排出される殻付かきを凡そ−15℃以下となるように冷凍したものとなすことを特徴とする冷凍殻付かきの製造方法。What is temporarily stored in a cold storage tank at approximately 10 ° C or lower while washing the shelled oyster with sterilized seawater is sent in a juxtaposed state onto a transport belt that rotates in a tunnel freezer maintained at approximately -30 ° C or lower. In addition, let it pass for about 20 to 40 minutes, steam the shelled oyster discharged from the tunnel freezer for a certain period of time and remove the upper shell as it is, or add cream or cheese on the oyster, This is again passed through the tunnel freezer for about 20 to 40 minutes, and the shelled oyster discharged from the tunnel freezer is frozen at about −15 ° C. or less. Oyster manufacturing method. 請求項4の方法で実施されてトンネルフリーザーから排出される殻付かきを凡そ−25℃以下となされる冷凍庫に保存し、適時必要な適当数をフィルムパック包装した製品となさしめたことを特徴とする冷凍殻付かき製品。  The shelled oyster discharged from the tunnel freezer as implemented by the method of claim 4 is stored in a freezer having a temperature of about −25 ° C. or less, and an appropriate number of timely necessary products are obtained by film pack packaging. Oyster products with frozen shells.
JP2002254081A 2002-08-30 2002-08-30 Method for producing oyster with frozen shell and oyster product with frozen shell produced by the method Expired - Fee Related JP3668875B2 (en)

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