JP3669864B2 - Cleaning method for Si3N4 film forming apparatus - Google Patents
Cleaning method for Si3N4 film forming apparatus Download PDFInfo
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- JP3669864B2 JP3669864B2 JP10199899A JP10199899A JP3669864B2 JP 3669864 B2 JP3669864 B2 JP 3669864B2 JP 10199899 A JP10199899 A JP 10199899A JP 10199899 A JP10199899 A JP 10199899A JP 3669864 B2 JP3669864 B2 JP 3669864B2
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- 238000004140 cleaning Methods 0.000 title claims description 23
- 238000000034 method Methods 0.000 title claims description 12
- 229910052581 Si3N4 Inorganic materials 0.000 title 1
- 238000006243 chemical reaction Methods 0.000 claims description 11
- 239000002210 silicon-based material Substances 0.000 claims description 11
- 229910052710 silicon Inorganic materials 0.000 claims description 8
- 239000010408 film Substances 0.000 description 18
- 229910021417 amorphous silicon Inorganic materials 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 229910017855 NH 4 F Inorganic materials 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 238000005755 formation reaction Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 2
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000005229 chemical vapour deposition Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000921 elemental analysis Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229920000548 poly(silane) polymer Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 150000003376 silicon Chemical class 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000003980 solgel method Methods 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 238000000859 sublimation Methods 0.000 description 1
- 230000008022 sublimation Effects 0.000 description 1
- 238000002230 thermal chemical vapour deposition Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- 235000012431 wafers Nutrition 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Cleaning In General (AREA)
- Chemical Vapour Deposition (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、CVD法、スパッタリング法、ゾルゲル法、蒸着法等を用いて薄膜、厚膜、粉体、ウイスカを製造する装置において装置内壁、冶具等に堆積した不要な堆積物を除去するためのクリーニング方法で、特にSi3N4成膜装置のクリーニング方法に関する。
【0002】
【従来の技術および発明が解決しようとする課題】
SiH2Cl2やNH3を原料としてSi3N4を成膜する装置の低温部、特に排気系配管内やトラップ内にはアモルファス状シリコン、アモルファス状窒化珪素、アモルファス状酸化シリコンなどのアモルファス状Si系化合物を含有するNH4Clが多量に堆積する。そのため、これらを除去するため頻繁に清掃しなければならず装置稼働率を著しく低下させている。また、Si3N4膜を製造する工場から排出される廃棄物量も非常に多量になり、製品コストの上昇を招いている。
【0003】
NH4ClをClF3でクリーニングすることに関しては、特開平1−231936号公報に具体的な条件は記述されており、具体的な温度条件等に関しては特開平6−33054号公報に記載されている。また、Si系化合物がClF3でクリーニング可能であることは特開昭64−17857号公報に述べられている。しかしながら、半導体等の製造プロセスでは、近年、シリコンウエハの大口径化が進んでおり、流通させるガス量も増加している傾向にあり、実際のSi3N4成膜装置では、配管等の低温部にはSi系化合物を含有したNH4Clが堆積している。このようなSi系化合物を含有した堆積物の場合には、ClF3を流通させるのみではクリーニングができないため、ClF3によるクリーニングは、Si3N4成膜装置には用いられていないのが現状である。
【0004】
Si系化合物を含有しているNH4ClをClF3でガス化除去できない原因は、Si系化合物がフッ素化され生成したSiF4とClF3が共存するとClF3とほとんど反応しない(NH4)2SiF6が堆積物表面に皮膜状に生成し、これがクリーニング反応を妨害するためである。反応式を以下に示す。
【0005】
Si+3ClF3+2NH4Cl→(NH4)2SiF6+3ClF+Cl2
まず、NH4ClとClF3との反応によりNH4Fの生成が起こる。この中でNH4ClとSiF4が接触しても(NH4)2SiF6は生成しないが、NH4FはSiF4と接触すると(NH4)2SiF6が生成することが分かっている(MOURI,I.,1998,(CVD装置クリーニングへの応用を目的としたフッ化物ガスの反応特性に関する研究) 鳥取大学博士論文)。
【0006】
以上のことはSi系化合物を含有していないNH4Clが堆積した排気配管の場合でも、反応器内のSi3N4膜をクリーニングした際の排ガス中に未反応のClF3が残っていると、配管内等のNH4Clと接触することにより(NH4)2SiF6が生成するためクリーニングできないことを示している。
【0007】
また、(NH4)2SiF6とClF3との反応速度は、温度依存性が非常に高く(活性化エネルギー:0.74eV)、かなり高温にしなければ反応除去できないが、アモルファス状のSiまたはSi系化合物が含有されている場合、高温で処理したり、高ClF3分圧下で処理した場合には、NH4Clが揮発し、ガス状態では、NH4Cl=NH3+HClの平衡状態にあるため発火現象を起こすなどの問題がある。従って、この堆積物をクリーニングする場合にはNH4Clの昇華温度まで堆積物温度が上がらないようにすることも重要であり、このことは(NH4)2SiF6をガス化除去するために高温が必要であることと矛盾するといった技術的に非常に困難な条件が必要であることがわかる。
【0008】
以上のように、現状ではSi3N4成膜装置の有効なガスクリーニング方法は見出されておらず、湿式洗浄が行われているのが現状である。
【0009】
【課題を解決するための具体的手段】
本発明者等は、鋭意検討の結果、Si3N4膜製造装置のガスクリーニングの問題点を考慮して、Si3N4とSiまたはSi系化合物を含有したNH4Cl(以下、NH4Cl堆積物と表記する)をClF3でクリーニングする方法を見出し本発明に到達した。
【0010】
すなわち本発明は、Si3N4膜を製造する装置において、排気系配管内に堆積したSiまたはSi系化合物を含有したNH4ClをClF3で反応除去するSi3N4成膜装置のクリーニング方法、さらに、反応器内に堆積したSi3N4および排気系配管内に堆積したSiまたはSi系化合物を含有したNH4Clをクリーニングする際に、排気系配管内を先にClF3で反応除去した後、反応器内をClF3で反応除去するSi3N4成膜装置のクリーニング方法を提供するものである。
【0011】
本発明の方法を用いる対象物であるSi系化合物とは、具体的には、アモルファス状シリコン、アモルファス状水素化シリコン、アモルファス状窒化珪素、アモルファス状酸化シリコン、アモルファス状ポリクロルシラン、アモルファス状ポリシランなどである。
【0012】
本発明の方法において、圧力が、0.1〜200Torrの範囲で、温度が、70〜150℃の範囲の条件で、ClF3の流量を、単位時間当たりNH4Cl堆積物に含有しているSi量(モル量)に対して0.01〜20倍量(モル量)の範囲でクリーニングすることが好ましく、クリーニング残渣を処理前重量の5%以下に低減できるものである。これらの条件、範囲をはずれるとクリーニングが不十分であったり、発火現象を起こすため好ましくない。この場合の発火は、NH4Cl堆積物にともなうNH3が、ClF3とSiの反応により発生するものである。
【0013】
また、反応器内のSi3N4膜をClF3でクリーニングする場合には、クリーニングの妨害物質である(NH4)2SiF6を生成する原因となるSiF4が生成し、ClF3と共に排気系配管に流入するため、反応器内をクリーニングする前に排気系配管を先に洗浄した後、反応器内をクリーニングすることが好ましい。排気系配管等が洗浄された後は、圧力が、0.1〜200Torrの範囲で、温度が、300〜700℃の範囲で、下式から得られるエッチング速度がプロセスの操業条件に見合った値である条件を適時選択すればよい。また、ClF3流量は、装置の形状、大きさ及びSi3N4の堆積量を鑑みて適時選択すればよいが、通常は10SCCMから1SLMの範囲で選択すればよい。
【0014】
R(Si3N4)=1.31×106・P・T1/2exp(−0.649/kT)
ここで、
R(Si3N4):エッチング速度(Å/min) P:圧力(Torr)
k:ボルツマン定数(8.6173×10−5eV/K)
T:温度(K)
を示す。
【0015】
【実施例】
以下、実施例により本発明を詳細に説明するが、本発明はかかる実施例に限定されるものではない。
【0016】
実施例1〜10、比較例1〜5
SiH2Cl2とNH3を原料としてSi3N4を成膜するための横型熱CVD装置の排気配管内には、分厚い膜状の物質が堆積していた。この堆積物を採取し、X線回折装置で分析を行ったところNH4Clとアモルファス状の化合物の存在が確認された。また、蛍光X線分析装置で原子番号9以上の元素について元素分析を行ったところSi、Clのみ検出された。さらにICP分析によって堆積物中のSi含有量を定量した。その結果、Si含有量は7.8%であった。
【0017】
この堆積物を各0.5g採取し、Ni製のヒータを石英製のチャンバ内に備えた内容積16Lのコールドウオール型反応器を用いて、種々の条件でClF3による暴露試験を行い、ガス化除去を試みた。それらの条件、結果を表1に示した。なお、表1中のClF3/Si比は、NH4Cl堆積物中に含有するSiのモル量でClF3の単位時間流量(モル/min)を除した値である。
【0018】
【表1】
【0019】
実施例11
SiH2Cl2とNH3を原料としてSi3N4を成膜するCVD装置の排気系配管に、白色のSiを含有したNH4Clが厚さ約2mm(総重量200g)で堆積していた。この配管にガス導入管を取り付け、配管を100℃に加温し、ClF3を5Torr、63SCCM(堆積物中のSi含有量に対するClF3のモル比=0.05)の条件で60分間導入した。配管内面を観察したところ配管は完全にクリーニングされており腐蝕も起きていなかった。
【0020】
比較例6
実施例11と同様の成膜反応を行った後、反応器内面には厚さ約20μmの厚みでSi3N4膜が、配管には厚さ約2mmのSi系化合物を含有したNH4Clが堆積していた。反応器を430℃、配管を100℃に加温し、反応器のガス導入口から実施例11と同様の条件でClF3を導入したところ、Si3N4は完全に除去できていたが、配管内堆積物の表面は白色から黄赤色に変色し、厚みも反応前からほとんど変化していなかった。このClF3反応後の堆積物を採取し、X線回折装置にて分析したところ(NH4)2SiF6とNH4Clを主成分とする物質であった。
【0021】
実施例12
実施例11と同様の成膜反応を行った後、反応器内面には厚さ約20μmの厚みでSi3N4膜が、配管には厚さ約2mmのSi系化合物を含有したNH4Clが堆積していた。反応器を430℃、配管を100℃に加温し、配管のガス導入口から実施例11と同様の条件でClF3を60分導入し、続けて反応器のガス導入口からClF3を同様の条件で導入したところSi3N4も配管内堆積物も除去されていた。
【0022】
【発明の効果】
本発明のクリーニング方法を用いることにより、Si3N4成膜装置、配管等を損傷することなく容易にクリーニングを行うことができる。[0001]
BACKGROUND OF THE INVENTION
The present invention is for removing unnecessary deposits deposited on an inner wall of a device, a jig, etc. in an apparatus for producing a thin film, thick film, powder, whisker using a CVD method, a sputtering method, a sol-gel method, a vapor deposition method, etc. More particularly, the present invention relates to a cleaning method for a Si 3 N 4 film forming apparatus.
[0002]
[Background Art and Problems to be Solved by the Invention]
Amorphous materials such as amorphous silicon, amorphous silicon nitride, and amorphous silicon oxide are used in the low-temperature part of equipment that deposits Si 3 N 4 using SiH 2 Cl 2 and NH 3 as raw materials, especially in exhaust pipes and traps. A large amount of NH 4 Cl containing Si-based compounds is deposited. Therefore, it is necessary to clean frequently in order to remove these, and the apparatus operation rate is significantly reduced. In addition, the amount of waste discharged from the factory that manufactures the Si 3 N 4 film has become very large, leading to an increase in product cost.
[0003]
Regarding the cleaning of NH 4 Cl with ClF 3 , specific conditions are described in JP-A-1-231936, and specific temperature conditions and the like are described in JP-A-6-33054. Yes. Moreover, it is described in Japanese Patent Application Laid-Open No. 64-17857 that Si-based compounds can be cleaned with ClF 3 . However, in the manufacturing process of semiconductors and the like, the diameter of silicon wafers has been increasing in recent years, and the amount of gas to be circulated has been increasing. In an actual Si 3 N 4 film forming apparatus, the temperature of piping and the like is low. In this part, NH 4 Cl containing a Si compound is deposited. In the case of deposits containing such Si-based compounds, cleaning cannot be performed only by circulating ClF 3, and therefore cleaning with ClF 3 is not used in the Si 3 N 4 film forming apparatus. It is.
[0004]
Cause can not be removed gasifying NH 4 Cl in ClF 3 containing the Si-based compound, hardly reacts with ClF 3 when SiF 4 and ClF 3 of Si compound was formed fluorinated coexist (NH 4) 2 This is because SiF 6 is formed as a film on the surface of the deposit, which interferes with the cleaning reaction. The reaction formula is shown below.
[0005]
Si + 3ClF 3 + 2NH 4 Cl → (NH 4 ) 2 SiF 6 + 3ClF + Cl 2
First, NH 4 F generation of takes place by reaction with NH 4 Cl and ClF 3. It is NH 4 Cl and SiF 4 in the contacts (NH 4) 2 SiF 6 is not generated, NH 4 F is found to be in contact with the SiF 4 to (NH 4) 2 SiF 6 is produced (MOURI, I., 1998, (Research on reaction characteristics of fluoride gas for application to CVD equipment cleaning) Doctoral dissertation in Tottori University).
[0006]
As described above, unreacted ClF 3 remains in the exhaust gas when the Si 3 N 4 film in the reactor is cleaned even in the case of an exhaust pipe in which NH 4 Cl containing no Si-based compound is deposited. This indicates that (NH 4 ) 2 SiF 6 is produced by contact with NH 4 Cl in the pipe or the like, so that it cannot be cleaned.
[0007]
The reaction rate between (NH 4 ) 2 SiF 6 and ClF 3 is very high in temperature dependence (activation energy: 0.74 eV) and cannot be removed unless the temperature is considerably increased. When Si-based compounds are contained, NH 4 Cl is volatilized when treated at a high temperature or under a high ClF 3 partial pressure, and in a gas state, NH 4 Cl = NH 3 + HCl is brought into an equilibrium state. There are problems such as causing an ignition phenomenon. Therefore, when cleaning this deposit, it is also important not to raise the deposit temperature to the sublimation temperature of NH 4 Cl, which is necessary for gasifying and removing (NH 4 ) 2 SiF 6. It can be seen that technically very difficult conditions are necessary that contradict the need for high temperatures.
[0008]
As described above, no effective gas cleaning method for the Si 3 N 4 film forming apparatus has been found at present, and wet cleaning is currently performed.
[0009]
[Specific means for solving the problem]
The present inventors have conducted extensive studies results, Si 3 N 4 in view of the problems of the gas cleaning film production apparatus, Si 3 N 4 NH 4 containing a Si or Si compound Cl (hereinafter, NH 4 The present inventors have found a method of cleaning (denoted as Cl deposits) with ClF 3 and reached the present invention.
[0010]
That is, the present invention, Si 3 N in a device for producing a 4 film, cleaning the Si 3 N 4 film forming apparatus for reacting remove NH 4 Cl containing Si or Si compound deposited in the exhaust system in the pipe with ClF 3 In the method, when cleaning NH 3 Cl containing Si 3 N 4 deposited in the reactor and Si or Si-based compound deposited in the exhaust system pipe, the exhaust system pipe is first reacted with ClF 3 . The present invention provides a cleaning method for a Si 3 N 4 film forming apparatus in which the inside of a reactor is removed by reaction with ClF 3 after the removal.
[0011]
Specifically, the Si-based compound that is an object using the method of the present invention includes amorphous silicon, amorphous hydrogenated silicon, amorphous silicon nitride, amorphous silicon oxide, amorphous polychlorosilane, and amorphous polysilane. Etc.
[0012]
In the method of the present invention, the flow rate of ClF 3 is contained in the NH 4 Cl deposit per unit time under the conditions that the pressure is in the range of 0.1 to 200 Torr and the temperature is in the range of 70 to 150 ° C. It is preferable to perform cleaning in the range of 0.01 to 20 times (molar amount) with respect to the Si amount (molar amount), and the cleaning residue can be reduced to 5% or less of the pre-treatment weight. Any deviation from these conditions and ranges is not preferable because of insufficient cleaning or ignition. The ignition in this case is that NH 3 accompanying NH 4 Cl deposits is generated by the reaction of ClF 3 and Si.
[0013]
Further, when the Si 3 N 4 film in the reactor is cleaned with ClF 3 , SiF 4 causing generation of (NH 4 ) 2 SiF 6 which is a cleaning interfering substance is generated, and exhausted together with ClF 3. In order to flow into the system piping, it is preferable to clean the inside of the reactor after the exhaust system piping is first cleaned before the inside of the reactor is cleaned. After the exhaust system piping is cleaned, the pressure is in the range of 0.1 to 200 Torr, the temperature is in the range of 300 to 700 ° C., and the etching rate obtained from the following equation is a value suitable for the process operating conditions. A condition that is: The ClF 3 flow rate may be selected in a timely manner in consideration of the shape and size of the apparatus and the deposition amount of Si 3 N 4 , but is usually selected in the range of 10 SCCM to 1 SLM.
[0014]
R (Si 3 N 4 ) = 1.31 × 10 6 · P · T 1/2 exp (−0.649 / kT)
here,
R (Si 3 N 4 ): Etching rate (Å / min) P: Pressure (Torr)
k: Boltzmann constant (8.6173 × 10 −5 eV / K)
T: Temperature (K)
Indicates.
[0015]
【Example】
EXAMPLES Hereinafter, although an Example demonstrates this invention in detail, this invention is not limited to this Example.
[0016]
Examples 1-10, Comparative Examples 1-5
A thick film-like substance was deposited in the exhaust pipe of the horizontal thermal CVD apparatus for forming Si 3 N 4 using SiH 2 Cl 2 and NH 3 as raw materials. This deposit was collected and analyzed with an X-ray diffractometer, and the presence of NH 4 Cl and an amorphous compound was confirmed. Further, when elemental analysis was performed on an element having an atomic number of 9 or more using a fluorescent X-ray analyzer, only Si and Cl were detected. Further, the Si content in the deposit was quantified by ICP analysis. As a result, the Si content was 7.8%.
[0017]
0.5 g of each deposit was sampled, and an exposure test using ClF 3 was conducted under various conditions using a cold wall reactor having an internal volume of 16 L equipped with a Ni heater in a quartz chamber. Tried to remove. The conditions and results are shown in Table 1. The ClF 3 / Si ratio in Table 1 is a value obtained by dividing the unit time flow rate (mol / min) of ClF 3 by the molar amount of Si contained in the NH 4 Cl deposit.
[0018]
[Table 1]
[0019]
Example 11
NH 4 Cl containing white Si was deposited in a thickness of about 2 mm (total weight 200 g) on the exhaust system piping of the CVD apparatus for forming Si 3 N 4 using SiH 2 Cl 2 and NH 3 as raw materials. . A gas introduction pipe was attached to this pipe, the pipe was heated to 100 ° C., and ClF 3 was introduced for 60 minutes under the conditions of 5 Torr and 63 SCCM (molar ratio of ClF 3 to Si content in the deposit = 0.05). . When the inner surface of the pipe was observed, the pipe was completely cleaned and no corrosion occurred.
[0020]
Comparative Example 6
After performing the same film formation reaction as in Example 11, the reactor inner surface had a Si 3 N 4 film with a thickness of about 20 μm, and the pipe had NH 4 Cl containing a Si-based compound with a thickness of about 2 mm. Was deposited. When the reactor was heated to 430 ° C. and the piping was heated to 100 ° C. and ClF 3 was introduced from the gas inlet of the reactor under the same conditions as in Example 11, Si 3 N 4 was completely removed. The surface of the sediment in the pipe changed from white to yellow-red, and the thickness hardly changed from before the reaction. The deposit after the ClF 3 reaction was collected and analyzed by an X-ray diffractometer. As a result, the substance was composed mainly of (NH 4 ) 2 SiF 6 and NH 4 Cl.
[0021]
Example 12
After performing the same film formation reaction as in Example 11, the reactor inner surface had a Si 3 N 4 film with a thickness of about 20 μm, and the pipe had NH 4 Cl containing a Si-based compound with a thickness of about 2 mm. Was deposited. The reactor is heated to 430 ° C. and the pipe is heated to 100 ° C., and ClF 3 is introduced from the gas inlet of the pipe under the same conditions as in Example 11 for 60 minutes, and then ClF 3 is similarly supplied from the gas inlet of the reactor. When introduced under these conditions, Si 3 N 4 and deposits in the piping were removed.
[0022]
【The invention's effect】
By using the cleaning method of the present invention, cleaning can be easily performed without damaging the Si 3 N 4 film forming apparatus, piping, and the like.
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10199899A JP3669864B2 (en) | 1999-04-09 | 1999-04-09 | Cleaning method for Si3N4 film forming apparatus |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10199899A JP3669864B2 (en) | 1999-04-09 | 1999-04-09 | Cleaning method for Si3N4 film forming apparatus |
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| Publication Number | Publication Date |
|---|---|
| JP2000297377A JP2000297377A (en) | 2000-10-24 |
| JP3669864B2 true JP3669864B2 (en) | 2005-07-13 |
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| JP10199899A Expired - Lifetime JP3669864B2 (en) | 1999-04-09 | 1999-04-09 | Cleaning method for Si3N4 film forming apparatus |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US10131992B2 (en) | 2012-03-30 | 2018-11-20 | Hitachi Kokusai Electric Inc. | Substrate processing apparatus, method of controlling substrate processing apparatus, method of maintaining substrate processing apparatus, and recording medium |
| JP2019052339A (en) * | 2017-09-13 | 2019-04-04 | 東京エレクトロン株式会社 | Cleaning method of exhaust pipe |
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