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JP3670513B2 - Method for producing silicon single crystal - Google Patents
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JP3670513B2 - Method for producing silicon single crystal - Google Patents

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JP3670513B2
JP3670513B2 JP12289099A JP12289099A JP3670513B2 JP 3670513 B2 JP3670513 B2 JP 3670513B2 JP 12289099 A JP12289099 A JP 12289099A JP 12289099 A JP12289099 A JP 12289099A JP 3670513 B2 JP3670513 B2 JP 3670513B2
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Prior art keywords
single crystal
dopant
silicon single
silicon
arsenic
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JP2000319087A (en
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伸介 加納
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東芝セラミックス株式会社
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Description

【0001】
【発明の属する技術分野】
本発明はシリコン単結晶の製造方法に係わり、特に砒素に被膜を施したドーパントを添加するシリコン単結晶の製造方法に関する。
【0002】
【従来の技術】
半導体素子の基板は、主として高純度シリコン単結晶から製造されるが、このシリコン単結晶の製造方法として、チョクラルスキー法(CZ法)が一般的に用いられている。CZ法は石英ガラスルツボに多結晶シリコン原料を収納し、シリコン原料が収納されたルツボの周囲からヒータで加熱して、シリコン原料を溶融して、種結晶を浸漬させた後、種結晶を回転させながら引上げることにより、シリコン単結晶を製造するものである。
【0003】
製造されるシリコン単結晶は、その使用目的に応じてシリコン単結晶の抵抗率を変えるために、シリコン単結晶の製造工程中に微量の硼素、リン、アンチモン(Sb)、砒素(As)などのドーパントがシリコン融液に添加される。
【0004】
一般にドーパントのうち、融点の比較的高い硼素とリンについては、原料の多結晶シリコンと共に石英ガラスルツボに充填し、加熱、溶融して、融液中に溶込ます。
【0005】
一方、AsやSbは溶融中の蒸発係数が大きく精密な制御は難しいが、融点における固融度が大きいので、高濃度添付の場合にしばしば使用され、特にAsは固溶度が最大で超低抵抗率結晶が得られる。
【0006】
比較的融点の低いAsやSbは、シリコン融液に直接落下させて添加し、融液中に溶込ます。
【0007】
しかし、シリコン融液中にAsを落下させて添加すると、融液中の酸素と反応してAsOを主成分とするガスを発生する。このガスは直径数mm以下の気泡となって融液表面から融液外に放出される。このAsOを主成分とするガスが結晶成長界面に付着すると、この付着箇所から転位が生じ、転位により結晶成長が阻害されることがしばしばあり、シリコン単結晶製造時のDF率(シリコン単結晶の標準直胴部長さに対する無転位長さの割合)の低下を招いていた。
【0008】
シリコン単結晶製造時のDF率の低下を防止する方策として、特許2766189号公報には、砒素ドーパントは金属砒素、または金属砒素およびシリコン化合物を含み、例えば大気条件下、室温で1日〜2週間放置して、ドーパント表面に酸化被膜を形成するドーパントおよびこれを用いたシリコン単結晶の製造方法が記載されている。
【0009】
しかし、この記載のドーパントの被膜形成方法では、大気中の酸素とドーパント表面の砒素が自然に酸化して、酸化膜を形成するので、膜形成に時間を要して、大量のドーパント原料の在庫を必要とし、また均一な酸化膜の形成が困難であった。
【0010】
【発明が解決しようとする課題】
そこで、シリコン融液中においてOとAsの反応を抑制して、AsOを主成分とする気泡の発生の抑制が可能で、かつ短時間で膜形成が容易にでき、被膜が均一な砒素ドーパントを用いたシリコン単結晶の製造方法が要望されていた。
【0011】
本発明は上述した事情を考慮してなされたもので、シリコン融液中においてOとAsの反応を抑制して、AsOを主成分とする気泡の発生が抑制可能で、かつ短時間で膜形成が容易にでき、被膜が均一な砒素ドーパントを用いたシリコン単結晶の製造方法を提供することを目的とする。
【0012】
【課題を解決するための手段】
上記目的を達成するためになされた本願請求項1の発明は、容器内に収容されたシリコン原料融液に種結晶を接触させて種結晶からシリコン単結晶を成長させるシリコン単結晶の製造方法において、容器にシリコン原料を供給して溶融する工程と、このシリコン原料融液にドーパントを添加して融液中に溶込ませる工程と、種結晶をシリコン原料融液に接触させてシリコン単結晶を引上げる工程とを有し、前記ドーパントとして、砒素よりなるドーパント本体に酸窒化砒素を被覆した砒素ドーパントを用いることを要旨としている。
【0013】
【発明の実施の形態】
以下、本発明に係わるシリコン単結晶の製造方法を図面を参照して説明する。
【0014】
図1は本発明に係わるシリコン単結晶の製造方法に用いられる砒素ドーパント1で、この砒素ドーパント1は平均粒径が1〜2mmで砒素よりなるドーパント本体2と、このドーパント本体2の表面に被覆された被膜3で形成されている。この被膜3は砒素化合物より選ばれた酸窒化砒素である。被膜3の形成は、常法の被膜形成プロセスにより、例えば粒状砒素のドーパント本体2中に酸素、シリコンなどの原料を吹込み、厚さ数μmmの被膜3を形成するものである。
【0015】
上記砒素ドーパントを添加する本発明に係わるシリコン単結晶の製造方法について説明する。
【0016】
図2に示すような単結晶製造装置11を用いたCZ法によるシリコン単結晶の製造は、装置本体12内に設置された石英ルツボ13に小塊形状の原料の多結晶シリコンを充填し、石英ルツボ13の外周に設けられたヒータ14によって多結晶シリコンを完全に加熱溶融した後、シードチャック15に取り付けられた種結晶(シード結晶)Sをシリコン融液Mに浸し、種結晶Sと石英ルツボ13を逆方向に回転させ種結晶Sを引上げてシリコン単結晶Igを成長させるものである。
【0017】
上記単結晶の引上げ工程中に砒素ドーパント1は、溶融されたシリコン融液M中にドーパント供給パイプから所定量供給される。
【0018】
高温のシリコン融液に供給された砒素ドーパント1は、図1に示すように、表面が被膜3で被覆されており、シリコン融液M中においてOとAsとの反応が抑制されて、AsOを主成分とする気泡の発生が抑制されるので、特に、砒素が凝縮されやすいシリコンインゴットIgの固液境界面付近での気泡の発生が抑制される。
【0019】
従って、固液境界面付近で気泡に起因する転位が生じることがなく、転位により結晶成長が阻害されることがない。このためシリコン単結晶製造時のDF率の低下を招くことがない。
【0020】
【実施例】
本発明に係わるシリコン単結晶の製造方法を用い、次ぎに示す引上げ条件でシリコン単結晶を引上げた例を示す。
【0021】
(1)引上条件
結晶直径 130mm、 原料重量 35kg、 ドーパント重量 200g
【0022】
(2)被膜物質
a)酸窒化砒素(実施例)
b)被膜なし(従来例)
【0023】
結果
【表1】

Figure 0003670513
【0024】
本発明のシリコン単結晶の製造方法に用いられるドーパントを用いて引き上げた実施例では、気泡の発生個数が少なく、DF率は100%となった。
【0025】
各実施例の抵抗値はほぼ同一の値を示し、抵抗値を容易、かつ正確に制御できることがわかった。
【0026】
【発明の効果】
本発明に係わるシリコン単結晶の製造方法によれば、砒素ドーパントの供給による気泡の発生を抑制して、転位により結晶成長が阻害されるのを防止し、シリコン単結晶製造時のDF率を高位に維持できる。
【0027】
また、被膜を積極的にドーパント本体に被覆するので、短時間に被膜の形成ができ、ドーパントの前処理に時間を要せず、ドーパントの多くの在庫を持つ必要もない。
【図面の簡単な説明】
【図1】 本発明に係わるシリコン単結晶の製造方法に用いられる砒素ドーパントの説明図。
【図2】 本発明に係わるシリコン単結晶の製造方法に用いられる製造装置の説明図。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for producing a divorced single crystal, a method for manufacturing a silicon single crystal, in particular the addition of dopant subjected to coating arsenic.
[0002]
[Prior art]
A substrate of a semiconductor element is manufactured mainly from a high-purity silicon single crystal, and the Czochralski method (CZ method) is generally used as a method for manufacturing this silicon single crystal. In the CZ method, a polycrystalline silicon raw material is stored in a quartz glass crucible, heated by a heater from around the crucible containing the silicon raw material, the silicon raw material is melted, the seed crystal is immersed, and the seed crystal is rotated. The silicon single crystal is manufactured by pulling it up.
[0003]
In order to change the resistivity of the silicon single crystal according to the purpose of use, the silicon single crystal to be manufactured contains a small amount of boron, phosphorus, antimony (Sb), arsenic (As), etc. during the silicon single crystal manufacturing process. A dopant is added to the silicon melt.
[0004]
In general, boron and phosphorus, which have relatively high melting points, are filled in a quartz glass crucible together with the raw material polycrystalline silicon, heated, melted, and dissolved in the melt.
[0005]
On the other hand, As and Sb have a large evaporation coefficient during melting and are difficult to precisely control. However, since they have a high solid solubility at the melting point, they are often used in the case of attachment at a high concentration. In particular, As has a maximum solid solubility and is extremely low. A resistivity crystal is obtained.
[0006]
As and Sb, which have a relatively low melting point, are dropped directly into the silicon melt and added to the melt.
[0007]
However, when As is dropped and added to the silicon melt, it reacts with oxygen in the melt to generate a gas mainly composed of AsO. This gas becomes bubbles having a diameter of several millimeters or less and is released from the melt surface to the outside of the melt. When this gas containing AsO as a main component adheres to the crystal growth interface, dislocation occurs from the adhering portion, and crystal growth is often hindered by the dislocation, and the DF ratio (silicon single crystal The ratio of the dislocation-free length to the standard straight body length) was reduced.
[0008]
As a measure for preventing a decrease in the DF ratio during the production of a silicon single crystal, Japanese Patent No. 2766189 discloses that the arsenic dopant includes metal arsenic, or metal arsenic and a silicon compound. A dopant that is left for a week to form an oxide film on the surface of the dopant and a method for producing a silicon single crystal using the dopant are described.
[0009]
However, in the described method for forming a film of a dopant, since oxygen in the atmosphere and arsenic on the surface of the dopant are naturally oxidized to form an oxide film, it takes time to form the film, and a large amount of dopant raw material is in stock. In addition, it was difficult to form a uniform oxide film.
[0010]
[Problems to be solved by the invention]
Therefore, by suppressing the reaction between O and As in silicon melt, AsO can suppress the generation of bubbles mainly composed of, and in a short time in film formation can be easily, coating uniform arsenic dopant bets method for manufacturing a silicon single crystal using has been demanded.
[0011]
The present invention has been made in consideration of the above-described circumstances, and suppresses the reaction between O and As in a silicon melt, thereby suppressing the generation of bubbles mainly composed of AsO and forming a film in a short time. and an object thereof is easily possible, the coating provides a method for manufacturing a silicon single crystal using a uniform arsenic dopant bets.
[0012]
[Means for Solving the Problems]
The invention of claim 1 of the present invention made to achieve the above object is a method for producing a silicon single crystal in which a silicon single crystal is grown from a seed crystal by bringing the seed crystal into contact with a silicon raw material melt contained in a container. Supplying a silicon raw material to the container and melting it, adding a dopant to the silicon raw material melt and dissolving it in the melt, bringing the seed crystal into contact with the silicon raw material melt, And using an arsenic dopant in which a dopant body made of arsenic is coated with arsenic oxynitride as the dopant .
[0013]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, a manufacturing method of Resid silicon single crystal involved in the present invention with reference to the drawings.
[0014]
FIG. 1 shows an arsenic dopant 1 used in a method for producing a silicon single crystal according to the present invention. The arsenic dopant 1 has a mean particle diameter of 1 to 2 mm and is made of arsenic, and the surface of the dopant body 2 is coated. The coated film 3 is formed. This coating 3 is arsenic oxynitride selected from arsenic compounds. The coating 3 is formed by blowing a raw material such as oxygen or silicon into the granular arsenic dopant body 2 by a conventional coating forming process to form a coating 3 having a thickness of several μm.
[0015]
A method for manufacturing the Resid silicon single crystal involved in the present invention the addition of the arsenic dopants.
[0016]
Production of a silicon single crystal by the CZ method using a single crystal production apparatus 11 as shown in FIG. 2 is performed by filling a quartz crucible 13 installed in the apparatus main body 12 with polycrystalline silicon as a small lump shape raw material, After the polycrystalline silicon is completely heated and melted by the heater 14 provided on the outer periphery of the crucible 13, the seed crystal (seed crystal) S attached to the seed chuck 15 is immersed in the silicon melt M, so that the seed crystal S and the quartz crucible are immersed. 13 is rotated in the reverse direction to pull up the seed crystal S to grow a silicon single crystal Ig.
[0017]
During the single crystal pulling step, the arsenic dopant 1 is supplied in a predetermined amount from the dopant supply pipe into the molten silicon melt M.
[0018]
As shown in FIG. 1, the surface of the arsenic dopant 1 supplied to the high-temperature silicon melt is covered with a coating 3, and the reaction between O and As in the silicon melt M is suppressed, and AsO is reduced. Since the generation of bubbles as a main component is suppressed, the generation of bubbles in the vicinity of the solid-liquid interface of the silicon ingot Ig where arsenic is easily condensed is suppressed.
[0019]
Therefore, dislocation due to bubbles does not occur in the vicinity of the solid-liquid interface, and crystal growth is not hindered by the dislocation. For this reason, the DF rate at the time of manufacturing a silicon single crystal is not reduced.
[0020]
【Example】
An example in which a silicon single crystal is pulled under the following pulling conditions using the method for manufacturing a silicon single crystal according to the present invention will be described.
[0021]
(1) Pulling conditions Crystal diameter 130mm, raw material weight 35kg, dopant weight 200g
[0022]
(2) Coating material a) Arsenic oxynitride ( Example)
b) No coating (conventional example)
[0023]
result
[Table 1]
Figure 0003670513
[0024]
In the example pulled up using the dopant used in the method for producing a silicon single crystal of the present invention, the number of bubbles generated was small and the DF ratio was 100%.
[0025]
The resistance values of the respective examples showed almost the same values, and it was found that the resistance values can be controlled easily and accurately.
[0026]
【The invention's effect】
According to the manufacturing method of Resid silicon single crystal involved in the present invention, by suppressing the generation of bubbles due to the supply of arsenic dopant, dislocations prevents the crystal growth is inhibited, DF during silicon single crystal manufacturing The rate can be kept high.
[0027]
In addition, since the coating is positively coated on the dopant body, the coating can be formed in a short time, and the pretreatment of the dopant does not require time, and it is not necessary to have a large inventory of dopant .
[Brief description of the drawings]
FIG. 1 is an explanatory diagram of an arsenic dopant used in a method for producing a silicon single crystal according to the present invention.
FIG. 2 is an explanatory view of a manufacturing apparatus used in the method for manufacturing a silicon single crystal according to the present invention.

Claims (1)

容器内に収容されたシリコン原料融液に種結晶を接触させて種結晶からシリコン単結晶を成長させるシリコン単結晶の製造方法において、容器にシリコン原料を供給して溶融する工程と、このシリコン原料融液にドーパントを添加して融液中に溶込ませる工程と、種結晶をシリコン原料融液に接触させてシリコン単結晶を引上げる工程とを有し、前記ドーパントとして、砒素よりなるドーパント本体に酸窒化砒素を被覆した砒素ドーパントを用いることを特徴とするシリコン単結晶の製造方法。In a silicon single crystal manufacturing method of growing a silicon single crystal from a seed crystal by bringing the seed crystal into contact with a silicon raw material melt contained in the container, a step of supplying and melting the silicon raw material into the container, and the silicon raw material A dopant body made of arsenic as the dopant, the method comprising adding a dopant to the melt and dissolving it in the melt; and bringing the seed crystal into contact with the silicon raw material melt and pulling up the silicon single crystal A method for producing a silicon single crystal, characterized by using an arsenic dopant coated with arsenic oxynitride .
JP12289099A 1999-04-28 1999-04-28 Method for producing silicon single crystal Expired - Lifetime JP3670513B2 (en)

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JP4507690B2 (en) 2004-05-10 2010-07-21 信越半導体株式会社 Silicon single crystal manufacturing method and silicon single crystal
KR100777337B1 (en) 2006-05-24 2007-11-28 요업기술원 Method for producing silicon single crystal ingot
KR100777335B1 (en) 2006-05-24 2007-11-28 요업기술원 Method for producing silicon single crystal ingot
JP4359320B2 (en) 2007-05-31 2009-11-04 Sumco Techxiv株式会社 Doping apparatus and silicon single crystal manufacturing method
JP4516096B2 (en) 2007-05-31 2010-08-04 Sumco Techxiv株式会社 Method for producing silicon single crystal
CN109628993B (en) * 2018-12-13 2020-07-17 徐州鑫晶半导体科技有限公司 Method for preparing arsenic dopant, method for growing monocrystalline silicon by doping arsenic oxide, monocrystalline furnace and arsenic-doped monocrystalline silicon

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