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JP3671659B2 - Screwing machine - Google Patents
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JP3671659B2 - Screwing machine - Google Patents

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Publication number
JP3671659B2
JP3671659B2 JP06561198A JP6561198A JP3671659B2 JP 3671659 B2 JP3671659 B2 JP 3671659B2 JP 06561198 A JP06561198 A JP 06561198A JP 6561198 A JP6561198 A JP 6561198A JP 3671659 B2 JP3671659 B2 JP 3671659B2
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JP
Japan
Prior art keywords
screw
guides
guide
driver bit
vertical guide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP06561198A
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Japanese (ja)
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JPH11262871A (en
Inventor
康雄 佐々木
光雄 小倉
康希 大森
健 加茂
彰 宇野
道男 若林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Koki Holdings Co Ltd
Original Assignee
Hitachi Koki Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP06561198A priority Critical patent/JP3671659B2/en
Publication of JPH11262871A publication Critical patent/JPH11262871A/en
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Publication of JP3671659B2 publication Critical patent/JP3671659B2/en
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Description

【0001】
【発明の属する技術分野】
本発明はねじを締め付ける際にねじを保持するバーチカルガイドを有するねじ締め機に関するものである。
【0002】
【従来の技術】
前記バーチカルガイドをドライバビットの下方に設け、ねじを保持する構成は例えば実開昭57−173962号公報等の自動ドライバの分野で周知である。また釘打機においても釘が垂直に打ち出されるようにバーチカルガイドを設けることも周知である。このようにバーチカルガイドは、ねじまたは釘をワークに対して垂直にねじ締めまたは打ち込めるように、ねじまたは釘を保持するだけのものであった。
【0003】
近年、エアモータ及びエアピストンからなる駆動源によりドライバビットを回転及び下降させてねじ締めを行うねじ締め機が提案された。このねじ締め機は釘打機の感覚で使用でき、小さい推力でねじ締めできるという利点がある。しかし釘打機に比べねじ締めに要する時間が長くなり、ねじ締め時に発生する反動によってねじが浮いたままねじ締めが終了してしまうという問題があった。
【0004】
このためねじ締め機本体に上下動可能に装着された打込深さ調整部材の先端にバーチカルガイドを設けると共にバーチカルガイドを構成する2個のガイドが所定角度以上開くのを阻止するストッパを設け、ねじ締め機本体が反動により上昇するのをバーチカルガイドにより阻止するようにした反動防止装置が提案された。
【0005】
【発明が解決しようとする課題】
上記した反動防止装置により反動に起因するねじ浮きをある程度改善することは可能となった。しかし打込深さ調整部材がねじ締め機本体に上下動可能に装着されているため、打込深さ調整部材とねじ締め機本体との間にガタが生じることは避けられず、このガタ分だけねじ締め機本体が上昇してしまい、ねじ浮きを完全に無くすことは殆ど不可能であった。また前記ストッパを必要とするためバーチカルガイドの構成が複雑になるという欠点もあった。
【0006】
本発明の目的は、上記した従来技術の欠点をなくし、反動に起因するねじ締め機本体の上昇を阻止してねじ浮きを完全に防止すると共にバーチカルガイドの構成を簡単にすることである。
【0007】
【課題を解決するための手段】
上記目的は、下端において当接する如くスプリングによって付勢された少なくとも2個のガイドにより構成されるバーチカルガイドをねじ締め機本体と一体のノーズ部の下端に取り付けることにより達成される。
【0008】
【発明の実施の形態】
以下本発明の一実施形態を図1〜図6を参照して説明する。
ねじ締め機本体1の外枠を形成するボディ5内には圧縮空気取り入れ口35に連通した蓄圧室4、トリガレバー33により開閉される操作弁30が設けられ、上方にあるエアモータ2、遊星歯車装置3を介して回転される有底円筒状の回転体6が回転可能に支持されている。回転体6の内壁には軸方向に延びた一対の凹部10が設けられ、凹部10に嵌挿する一対の凸部8を上方に有する回転スライド部材7が軸方向に移動可能な如く回転体6内に設けられている。上端が回転スライド部材7に固着されたシャフト部材9の下部内側にはドライバビット11を装着するドライバビット装着部、下端外周にはピストン部13が設けられ、ピストン部13はシリンダ12内を摺動する。シリンダ12の上方には、回転スライド部材7が所定距離降下した時に回転スライド部材7のエア遮断面14と当接するダンパプレート15が設けられ、ダンパプレート15の下方には通気口16が設けられている。通気口16は図示しないエア通路を介してエアモータ2の図示しない入気口に連通する。ボディ5の下方とシリンダ12の外周の間には空気釘打機等において周知の戻し空気室20が形成されている。
【0009】
ボディ5の下方には、ねじ18、ドライバビット11が通過する孔を有し、空気釘打機等において周知のノーズ部36が設けられ、また図示しない連結バンドにより連結され、マガジン17内に装填された連結ねじ18をノーズ部36に自動供給するねじ送り部19がノーズ部36近傍に設けられている。高さ方向のほぼ中央部がピン21を介してノーズ部36に結合された左右対称形状の一対のガイド22は、上部がノーズ部36との間に設けられたばね24により付勢され、ノーズ部36の下方に位置し、ガイド部を構成する下部は互いに当接し、これらピン21、ガイド22、スプリング24は本発明バーチカルガイド31を構成する。ガイド22の当接するガイド部は、軸心と平行な2個の垂直面26及び垂直面26の下方に設けられた傾斜平面27により構成され、傾斜平面27は、下方に行くに従って他のガイド22の傾斜平面27との間の隙間が狭まるように形成されている。左右対称形状のガイド22の下端がばね24により互いに当接している状態では、4個の傾斜平面27が四角錘を形成し、4個の垂直面26で囲まれた空間はねじ頭部28が略接する隙間となっている。なお32は釘打機等において周知のプッシュレバーである。
【0010】
以上のように構成された本発明空気ねじ締め機の動作について以下説明する。
本発明空気ねじ締め機は、トリガレバー33とプッシュレバー32を共に操作し操作弁30を作動させて駆動を開始するものであるが、プッシュレバー32を図示しない被締結材に押し当てた後トリガレバー33を引いても、またはトリガレバー33を引きながらプッシュレバー32を図示しない被締結材に押し当ててもねじ締めが可能である。
【0011】
圧縮空気取り入れ口35を図示しないコンプレッサに接続すると圧縮空気は蓄圧室4、操作弁30に流入する。プッシュレバー32を図示しない被締結材に押し当ててトリガレバー33を作動させると、圧縮空気は操作弁30及び図示しないエア通路を介して回転体6内に流入し、ピストン部13上面に空気圧が加わりピストン部13を下方に押し下げると共に通気口16を介してエアモータ2に圧縮空気が供給されエアモータ2は回転する。エアモータ2の回転は遊星歯車装置3を介して回転体6及び回転スライド部材7に伝達され、この結果シャフト部材9下端のピストン部13及びドライバビット11は降下しながら同時に回転する。ドライバビット11の降下回転によりその下方にあるねじ18が連結バンドから離脱し、被締結材に真直にねじ込まれる。この際反動によりねじ締め機本体1が浮き上がると、図3に示すようにガイド22の当接部にねじ18が入り込み垂直面26にねじ頭部28が4点で支持され、更にねじ締め機本体1が浮き上がりを続けると、図4に示す如く、ねじ頭部28が傾斜平面27に接触する。ガイド22はノーズ部36を介してボディ5に固定され、傾斜平面27はねじ頭部28を下方向から支えるような角度に形成されているため、バーチカルガイド31の保持力により傾斜平面27がねじ頭部28に当接し、ねじ締め機本体1は浮き上がりを阻止される。その後ねじ18が被締結材にねじ込まれていくと、バーチカルガイド31はねじ18を保持し続けているので、ねじ締め機本体1は、ねじ18によって被締結材側に引き込まれ、浮き上りを完全に封じられる。ねじ18が所定の深さまで締められると、回転スライド部材7はダンパプレート15に突き当たり降下を停止すると共に通気口16が閉じエアモータ2が停止する。トリガレバー33を戻すと回転体6内への圧縮空気の流入が遮断され、戻し空気室20内の圧縮空気によりピストン部13は元の初期位置に戻る。なお図5、図6はねじ締め途上のねじ18とガイド22との関係を示すもので、ガイド22の開き角度に関係なく傾斜平面27がねじ頭部28に接触していることを示す。
【0012】
上記の実施形態では、ガイド22に2個の垂直面26及び傾斜平面27を設けるとしたが、図7、図8に示す如く、1個の垂直面26及び傾斜平面27を設けたガイド22としてもよく、作用効果は上記実施形態とほぼ同じである。
【0013】
【発明の効果】
以上説明したように本発明によれば、バーチカルガイドをねじ締め機本体にガタなく取り付けると共にねじ頭部がバーチカルガイドから離れるまで,ねじ頭部をバーチカルガイドの傾斜平面に接触させながら保持し、ねじ頭部及びねじ頭部と接触するバーチカルガイドの傾斜平面との接触角を、バーチカルガイドが開いても、常にねじ頭部を傾斜平面が下方向から支えるような角度に形成することにより、ねじ締め機本体が浮き上がろうとしてもバーチカルガイドがねじ頭部をしっかり保持するため、反動を抑制でき、軽い押付け力で確実にねじを締め付けることができる。また予めプッシュレバーを被締結材に押付けトリガレバーを引く場合に比べ、トリガレバーを引きながらプッシュレバーを被締結材に押付けてねじ締めする場合、被締結材に対してねじ締め機本体を垂直に押当てるのにより慎重さが必要となるが、ねじ締め機本体とバーチカルガイド間に左右、上下にガタがないので、ねじは狙いどうりの位置に安定してねじ締めができる。更にガイドが所定角度以上開くのを阻止するストッパが不要となり、バーチカルガイドの構成が簡単になる。
【図面の簡単な説明】
【図1】本発明ねじ締め機の一実施形態を示す断面側面図。
【図2】図1のバーチカルガイドを示す一部省略正面図。
【図3】図2のバーチカルガイドの平面図。
【図4】図3のA−A断面図。
【図5】バーチカルガイドの動作説明用平面図。
【図6】図5のB−B断面図。
【図7】本発明を構成するバーチカルガイドの他の例を示す平面図。
【図8】図7のD−D断面図。
【符号の説明】
1はねじ締め機本体,5はボディ、22はガイド、26は垂直面、27は傾斜平面、31はバーチカルガイド、36はノーズ部である。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a screw tightening machine having a vertical guide for holding a screw when the screw is tightened.
[0002]
[Prior art]
The structure in which the vertical guide is provided below the driver bit and the screw is held is well known in the field of automatic drivers such as Japanese Utility Model Laid-Open No. 57-173962. It is also well known that a vertical guide is provided so that a nail is driven vertically in a nailing machine. Thus, the vertical guide merely holds the screw or nail so that the screw or nail can be screwed or driven perpendicular to the workpiece.
[0003]
In recent years, there has been proposed a screw tightening machine that performs screw tightening by rotating and lowering a driver bit by a drive source including an air motor and an air piston. This screwing machine can be used as a nailer, and has the advantage that it can be screwed with a small thrust. However, the time required for screw tightening is longer than that of the nailing machine, and there is a problem that the screw tightening is finished while the screw is lifted by a reaction generated during the screw tightening.
[0004]
For this reason, a vertical guide is provided at the tip of the driving depth adjusting member mounted on the screw tightener main body so as to be movable up and down, and a stopper is provided to prevent the two guides constituting the vertical guide from opening more than a predetermined angle. A recoil prevention device has been proposed in which a vertical guide prevents the screw tightener body from rising due to recoil.
[0005]
[Problems to be solved by the invention]
It has become possible to improve the screw floating due to the reaction to some extent by the above-mentioned reaction prevention device. However, since the driving depth adjusting member is mounted on the screw tightening machine main body so as to be movable up and down, it is inevitable that a rattling occurs between the driving depth adjusting member and the screw tightening machine main body. As a result, the main body of the screwing machine is raised, and it is almost impossible to completely remove the screw floating. Further, since the stopper is required, there is a drawback that the configuration of the vertical guide is complicated.
[0006]
An object of the present invention is to eliminate the drawbacks of the prior art described above, to prevent the screw tightening machine body from rising due to the reaction, thereby completely preventing screw floating and simplifying the configuration of the vertical guide.
[0007]
[Means for Solving the Problems]
The above object is achieved by attaching a vertical guide constituted by at least two guides biased by a spring so as to come into contact at the lower end to the lower end of the nose portion integrated with the screw tightening machine main body.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of the present invention will be described with reference to FIGS.
A pressure accumulating chamber 4 communicating with a compressed air intake 35 and an operation valve 30 opened and closed by a trigger lever 33 are provided in a body 5 forming an outer frame of the screw tightening machine main body 1, and an air motor 2 and a planetary gear located above. A bottomed cylindrical rotating body 6 rotated via the device 3 is rotatably supported. A pair of concave portions 10 extending in the axial direction is provided on the inner wall of the rotary body 6, and the rotary body 6 is arranged so that the rotary slide member 7 having a pair of convex portions 8 fitted into the concave portion 10 can move in the axial direction. Is provided inside. A driver bit mounting portion for mounting a driver bit 11 is provided inside the lower portion of the shaft member 9 whose upper end is fixed to the rotary slide member 7, and a piston portion 13 is provided on the outer periphery of the lower end. The piston portion 13 slides in the cylinder 12. To do. A damper plate 15 is provided above the cylinder 12 so as to come into contact with the air blocking surface 14 of the rotary slide member 7 when the rotary slide member 7 is lowered by a predetermined distance, and a vent hole 16 is provided below the damper plate 15. Yes. The air vent 16 communicates with an air inlet (not shown) of the air motor 2 via an air passage (not shown). A well-known return air chamber 20 is formed between the lower portion of the body 5 and the outer periphery of the cylinder 12 in an air nailer or the like.
[0009]
Below the body 5 is a hole through which the screw 18 and the driver bit 11 pass, and a well-known nose portion 36 is provided in an air nailer and the like, and is connected by a connecting band (not shown) and loaded into the magazine 17. A screw feed portion 19 for automatically supplying the connected connecting screw 18 to the nose portion 36 is provided in the vicinity of the nose portion 36. A pair of symmetrical guides 22 whose substantially central portion in the height direction is coupled to the nose portion 36 via the pin 21 is biased by a spring 24 provided between the upper portion and the nose portion 36. The lower part which comprises the guide part is mutually contact | abutted, and these pins 21, the guide 22, and the spring 24 comprise the vertical guide 31 of this invention. The guide portion with which the guide 22 abuts is composed of two vertical surfaces 26 parallel to the axial center and an inclined plane 27 provided below the vertical surface 26, and the inclined flat surface 27 becomes another guide 22 as it goes downward. The gap between the inclined plane 27 and the inclined plane 27 is narrowed. In a state where the lower ends of the symmetrical guides 22 are in contact with each other by the spring 24, the four inclined flat surfaces 27 form a square weight, and the space surrounded by the four vertical surfaces 26 is formed by the screw head 28. The gap is almost in contact. Note that 32 is a known push lever in a nailing machine or the like.
[0010]
The operation of the pneumatic screw tightening machine of the present invention configured as described above will be described below.
The pneumatic screw tightening machine according to the present invention starts driving by operating both the trigger lever 33 and the push lever 32 to actuate the operation valve 30. After the push lever 32 is pressed against a material to be fastened, the trigger is started. Even if the lever 33 is pulled or the push lever 32 is pressed against a material to be fastened while pulling the trigger lever 33, the screw can be tightened.
[0011]
When the compressed air intake 35 is connected to a compressor (not shown), the compressed air flows into the pressure accumulating chamber 4 and the operation valve 30. When the push lever 32 is pressed against a material to be fastened (not shown) and the trigger lever 33 is operated, the compressed air flows into the rotating body 6 via the operation valve 30 and an air passage (not shown), and air pressure is applied to the upper surface of the piston portion 13. In addition, the piston portion 13 is pushed down and compressed air is supplied to the air motor 2 through the vent 16 so that the air motor 2 rotates. The rotation of the air motor 2 is transmitted to the rotating body 6 and the rotating slide member 7 through the planetary gear device 3, and as a result, the piston portion 13 and the driver bit 11 at the lower end of the shaft member 9 rotate simultaneously while descending. The screw 18 below the driver bit 11 is released from the connecting band by the downward rotation of the driver bit 11, and is screwed straight into the material to be fastened. At this time, when the screwing machine main body 1 is lifted by the reaction, as shown in FIG. 3, the screw 18 enters the abutting portion of the guide 22 and the screw heads 28 are supported on the vertical surface 26 at four points. When 1 continues to float, the screw head 28 comes into contact with the inclined plane 27 as shown in FIG. Since the guide 22 is fixed to the body 5 via the nose portion 36 and the inclined plane 27 is formed at an angle that supports the screw head 28 from below, the inclined plane 27 is screwed by the holding force of the vertical guide 31. Abutting on the head 28, the screwing machine main body 1 is prevented from being lifted. Thereafter, when the screw 18 is screwed into the material to be fastened, the vertical guide 31 continues to hold the screw 18, so that the screw tightening machine main body 1 is drawn into the material to be fastened by the screw 18, and the lift is completely removed. To be sealed. When the screw 18 is tightened to a predetermined depth, the rotary slide member 7 abuts against the damper plate 15 and stops descending, and the vent 16 is closed and the air motor 2 is stopped. When the trigger lever 33 is returned, the inflow of compressed air into the rotating body 6 is blocked, and the piston portion 13 returns to the original initial position by the compressed air in the return air chamber 20. 5 and 6 show the relationship between the screw 18 and the guide 22 in the course of screw tightening, and show that the inclined plane 27 is in contact with the screw head 28 regardless of the opening angle of the guide 22.
[0012]
In the above embodiment, the guide 22 is provided with the two vertical surfaces 26 and the inclined plane 27. However, as shown in FIGS. 7 and 8, the guide 22 is provided with one vertical surface 26 and the inclined plane 27. The operational effects are almost the same as in the above embodiment.
[0013]
【The invention's effect】
As described above, according to the present invention, the vertical guide is attached to the screw tightening machine body without looseness, and the screw head is held in contact with the inclined plane of the vertical guide until the screw head is separated from the vertical guide. Even if the vertical guide opens, the contact angle with the inclined plane of the vertical guide that contacts the head and the screw head is always set so that the inclined plane is supported by the inclined plane from below. Even if the machine body is going to rise, the vertical guide holds the screw head firmly, so the reaction can be suppressed and the screw can be securely tightened with a light pressing force. In addition, when the push lever is pressed against the material to be fastened while pulling the trigger lever, the screw tightening machine main body should be perpendicular to the material to be fastened, compared to the case where the push lever is pulled against the material to be fastened beforehand. Although it requires more care when it is pressed, there is no back and forth play between the screw tightening machine body and the vertical guide, so the screw can be tightened stably at the target position. Further, a stopper for preventing the guide from opening more than a predetermined angle is not required, and the configuration of the vertical guide is simplified.
[Brief description of the drawings]
FIG. 1 is a cross-sectional side view showing an embodiment of a screw tightening machine of the present invention.
FIG. 2 is a partially omitted front view showing the vertical guide of FIG. 1;
3 is a plan view of the vertical guide of FIG. 2. FIG.
4 is a cross-sectional view taken along line AA in FIG.
FIG. 5 is a plan view for explaining the operation of a vertical guide.
6 is a cross-sectional view taken along the line BB in FIG.
FIG. 7 is a plan view showing another example of the vertical guide constituting the present invention.
8 is a cross-sectional view taken along the line DD of FIG.
[Explanation of symbols]
1 is a screw tightening machine main body, 5 is a body, 22 is a guide, 26 is a vertical surface, 27 is an inclined plane, 31 is a vertical guide, and 36 is a nose portion.

Claims (3)

エアモータ及びエアピストンにより回転及び軸方向の運動が与えられるドライバビットと、連結されたねじをドライバビットの下方に供給するねじ供給部と、ドライバビットによって打ち出されるねじをガイドするねじ締め機本体と一体のノーズ部と、ノーズ部の下端に取り付けられ、ねじを保持するバーチカルガイドとを備え、
前記バーチカルガイドを、下端において当接する如くスプリングによって付勢された少なくとも2個のガイドにより構成し、2個のガイドの内壁に他のガイドの内壁に対向する少なくとも2個の平面を設けると共にこの2個の平面をねじの進行方向に沿って他のガイド内壁平面との間の隙間が狭まるように傾斜させ、ねじ締め途上のねじの頭部が傾斜平面に接触させることにより反動に起因するねじ締め機本体の上昇を阻止するようにしたことを特徴とするねじ締め機。
Integrated with a driver bit to which rotation and axial movement are given by an air motor and an air piston, a screw supply unit that supplies a connected screw to the lower side of the driver bit, and a screw tightening machine main body that guides a screw driven out by the driver bit A nose part and a vertical guide attached to the lower end of the nose part and holding a screw,
The vertical guide is composed of at least two guides biased by a spring so as to abut at the lower end, and at least two planes facing the inner walls of the other guides are provided on the inner walls of the two guides. Screw tightening caused by recoil by inclining one plane along the moving direction of the screw so that the gap between the other guide inner wall plane is narrowed and the head of the screw being screwed in contact with the inclined plane A screw tightening machine characterized by preventing the machine body from rising .
前記両ガイドの下端がねじがない状態で当接した時に、両ガイドの内壁が四角錘を形成するように、各ガイドの内壁形状を設定したことを特徴する請求項1記載のねじ締め機。2. The screw tightening machine according to claim 1 , wherein the inner wall shape of each guide is set so that the inner walls of both guides form a square weight when the lower ends of the both guides come into contact with each other without screws. . エアモータ及びエアピストンにより回転及び軸方向の運動が与えられるドライバビットと、連結されたねじをドライバビットの下方に供給するねじ供給部と、ドライバビットによって打ち出されるねじをガイドするねじ締め機本体と一体のノーズ部と、ノーズ部の下端に取り付けられ、ねじを保持するバーチカルガイドとを備え、前記バーチカルガイドを、下端において当接する如くスプリングによって付勢された少なくとも2個のガイドにより構成し、2個のガイドの内壁に他のガイドの内壁に対向する1個の平面を設け、この1個の平面をねじの進行方向に沿って他のガイド内壁平面との間の隙間が狭まるように傾斜させ、ねじ締め途上のねじの頭部が傾斜平面に接触させることにより反動に起因するねじ締め機本体の上昇を阻止するようにしたことを特徴とするねじ締め機。 Integrated with a driver bit to which rotation and axial movement are given by an air motor and an air piston, a screw supply unit that supplies a connected screw to the lower side of the driver bit, and a screw tightening machine main body that guides a screw driven out by the driver bit And a vertical guide that is attached to a lower end of the nose portion and holds a screw. The vertical guide is composed of at least two guides biased by a spring so as to abut on the lower end. of the guide of the inner wall is provided with one planar facing the inner wall of the other guides, it causes the one plane along the traveling direction of the screw is inclined in such a gap narrows between the other guide inner wall plane, The screw head in the middle of screw tightening is brought into contact with the inclined plane to prevent the screw tightener body from rising due to reaction. Features and to Rene Ji tightening machine that was.
JP06561198A 1998-03-16 1998-03-16 Screwing machine Expired - Lifetime JP3671659B2 (en)

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JP3671659B2 true JP3671659B2 (en) 2005-07-13

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JP3965944B2 (en) 2001-07-13 2007-08-29 日立工機株式会社 Screwing machine
JP4666232B2 (en) * 2007-01-12 2011-04-06 日立工機株式会社 Driving machine

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