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JP3672667B2 - Nail bending inspection device for the manufacture of gaming machines - Google Patents
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JP3672667B2 - Nail bending inspection device for the manufacture of gaming machines - Google Patents

Nail bending inspection device for the manufacture of gaming machines Download PDF

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Publication number
JP3672667B2
JP3672667B2 JP12195796A JP12195796A JP3672667B2 JP 3672667 B2 JP3672667 B2 JP 3672667B2 JP 12195796 A JP12195796 A JP 12195796A JP 12195796 A JP12195796 A JP 12195796A JP 3672667 B2 JP3672667 B2 JP 3672667B2
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game board
game
nail
dark box
light source
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JPH09299561A (en
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初実 高橋
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Heiwa Corp
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Heiwa Corp
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Description

【0001】
【発明の属する技術分野】
この発明は、遊技機製造ラインで遊技盤に打ち込まれた遊技釘の曲がりの有無を画像処理により検査する装置に関する。
【0002】
【従来の技術】
パチンコ機のような遊技機を製造するメーカーでは、木工メーカーで略方形な所定寸法に切断されたベニヤのような遊技基板を、遊技機製造ラインに供給することで、遊技基板の片側表面に意匠図の描かれたセルシートを一体に結合するセル貼り工程、事後工程での作業の位置決めとなる基準孔やガイドレール等の取付用孔を切削する多軸穴空け工程、遊技釘や遊技機能部品取付用孔の下穴を押し空けるゲージプレス工程、遊技機能部品取付用の開口を切削するルータ工程、遊技釘を打ち込む工程、打ち込まれた遊技釘の曲がりを検査する工程、ガイドレールや遊技機能部品を取り付ける組み立て工程、遊技機能部品が正常に動作するか検査する工程等を順に経て遊技盤(ゲージ盤)を製造している。
【0003】
従来の遊技機製造ラインでの釘曲がり検査装置は、例えば特開平6−238040号公報に示されているように、蛍光灯等のような光源より発光した光を遊技盤に打ち込まれた遊技釘の斜め上方より照射し、その照射された光を遊技釘の頭部で反射させ、当該頭部に形成された反射像を上方よりビデオカメラで捕らえ、撮像された頭部位置を基準位置と比較して遊技釘の曲がりを判別し、不良品を製造ライン外に排出し、良品を次の工程に流している。
【0004】
【発明が解決しようとする課題】
しかし、前記従来の釘曲がり検査装置では、検査領域が暗室に形成されておらず、光源の発光面を遊技盤の搬送方向前方で上方に略垂直に設置してあり、撮像素子が光源からの照射光を直接拾い易く、撮像素子が遊技釘の屈曲部に形成された反射像を捕らえにくい。このため、屈曲部の反射像を捕らえ易くしようとして、光源の発光量や撮像手段の絞りを上げると、撮像素子が遊技盤の遊技基板の表面に一体に結合した意匠図の描かれたセルシートからの反射像を拾い、検査が不能となってしまう。
【0005】
そこで、この発明は検査領域を暗箱に形成して周囲の作業環境を維持する外来光より遮断し、光源の発光面を遊技釘の打ち込まれた遊技盤の盤面に斜めに向けて光源からの光を遊技釘に斜め上方より照射して、頭部及び屈曲部での反射像の輝度を上げると共に、撮像素子を光源からの照射領域より上方に配置して、セルシートからの反射像を拾わずに、遊技釘の曲がりの有無を正確に判別できる遊技機製造用釘曲がり検査装置を提供しようとするものである。
【0006】
【課題を解決するための手段】
本発明に係る遊技機製造用釘曲がり検査装置は、遊技盤に打ち込まれた遊技釘を上に向けて当該遊技釘の打ち込まれた遊技盤を一方向に搬送する遊技盤の搬送方向と直交する方向に相対峙する左右一対のコンベアと、左右一対のコンベアより上方に配置されて周囲の作業環境を維持する外来光より遮断した検査領域を形成する暗箱と、暗箱の内部に左右一対のコンベアで搬送された遊技釘の打ち込まれた遊技盤暗箱の内部で検査可能な姿勢に運搬する間欠送り機構と、暗箱の内部の後側でかつ左右一対のコンベアよりも上方に設けられ間欠送り機構で検査可能に運搬された遊技盤における多数の遊技釘に斜め上方より光を照射する光源と、光源からの照射領域より上方に配置されて暗箱の内部に設けられ光源からの照射で遊技盤の遊技釘の頭部及び屈曲部での反射像を遊技釘の頭部の上方より撮像する撮像素子と、撮像素子で撮像された撮像位置データを基準データと比較して遊技釘の曲がりの有無を判別する判別手段とを備え、光源が暗箱の内部においてリフトベースで所定検査高さに持ち上げられた遊技盤の遊技釘の打ち込まれた盤面に対する傾斜角度及び高さを調整し得るように取り付けられた構成であり、間欠送り機構が、左右一対のコンベアで搬送された遊技釘の打ち込まれた遊技盤が暗箱の内部に入ると当該遊技盤の搬送を規制した後に退避するように可動するストッパーと、ストッパーで規制された遊技盤を左右一対のコンベアの間において左右一つのコンベアより浮上支持して所定検査高さに持ち上げると共に所定検査高さに持ち上げられた遊技盤を撮像素子による撮像後にコンベアに受け渡すように昇降するリフトベースと、ストッパーならびにリフトベースを搭載して左右一対のコンベアによる遊技盤の搬送方向の同方向と逆方向とに移動されかつ遊技盤の搬送方向の同方向に間欠送りされる可動ベースとを備え、可動ベースが上記同方向に移動する間に、撮像素子が上記リフトベースで所定検査高さに持ち上げられた遊技盤における遊技釘に対する撮像を行う構成であることを特徴としている。本発明に係る遊技機製造用釘曲がり検査装置によれば、周囲の作業環境を維持する外来光より遮断した検査領域において、コンベアで搬送された遊技釘の打ち込まれた遊技盤の搬送を所定の位置で規制し、この所定の位置に規制された遊技釘の打ち込まれた遊技盤をコンベアから所定検査高さに持ち上げ、光源からの光を所定検査高さに持ち上げられた遊技盤における遊技釘に斜め上方より照射して、遊技釘における頭部及び屈曲部での反射像の輝度を上げると共に、撮像素子を光源からの照射領域より上方に配置して、光源の発光量や撮像手段の絞りを上げずに、セルシートからの反射像を拾わずに、遊技釘の頭部での反射像と屈曲部での反射像との双方を適正に捕らえて、遊技釘の曲がりの有無を正確に判別して、生産効率を向上することができる。しかも、光源が暗箱の内部においてリフトベースで所定検査高さに持ち上げられた遊技盤の遊技釘の打ち込まれた盤面に対する傾斜角度及び高さを調整し得るように取り付けられているので、光源からの光を所定検査高さに持ち上げられた遊技盤における遊技釘に斜め上方より照射する傾斜角度及び高さを好適に維持することができる。また、間欠送り機構が、左右一対のコンベアで搬送された遊技釘の打ち込まれた遊技盤が暗箱の内部に入ると当該遊技盤の搬送を規制した後に退避するように可動するストッパーと、ストッパーで規制された遊技盤を左右一対のコンベアの間において左右一つのコンベアより浮上支持して所定検査高さに持ち上げると共に所定検査高さに持ち上げられた遊技盤を撮像素子による撮像後にコンベアに受け渡すように昇降するリフトベースと、ストッパーならびにリフトベースを搭載して左右一対のコンベアによる遊技盤の搬送方向の同方向と逆方向とに移動されかつ遊技盤の搬送方向の同方向に間欠送りされる可動ベースとを備えているので、撮像素子がリフトベースで所定検査高さに持ち上げられた遊技盤における遊技釘に対する撮像を行っている間において、左右一対のコンベアが次の検査対象物である遊技釘の打ち込まれた遊技盤を暗箱の手前の位置まで運搬しておくことができ、検査を効率良く行うことができる。本発明に係る遊技機製造用釘曲がり検査装置において、光源の前面には光源の光を拡散して照射野を拡大するための発光面を形成する光透過性を有する不透明板が設けられれば、光源の光が多数の遊技釘を適切に照射することができる。本発明に係る遊技機製造用釘曲がり検査装置において、暗箱の内部には黒色のフェルトのような反射防止幕が張られれば、光源から照射されて遊技盤で反射された反射光が暗箱の内面で反射されるのを防止することができる。本発明に係る遊技機製造用釘曲がり検査装置において、暗箱の前壁下部と後壁下部には遮光板がコンベアと干渉しないように離隔して取り付けられれば、周囲の作業環境を維持する外来光がコンベアのまわりから暗箱の内部に侵入するのを防止することができる。本発明に係る遊技機製造用釘曲がり検査装置において、コンベアがコンベアの搬送速度よりも速い倍速で遊技釘の打ち込まれた遊技盤を搬送するローラーを備えれば、暗箱の外部から内部への遊技盤の搬送時間及び暗箱の内部から外部への遊技盤の搬送時間が短くなり、その短くなった時間を検査時間として活用することができる。
【0007】
【発明の実施の形態】
図1〜3は第1実施形態を示している。先ず、図1〜2において、暗箱1の外に設けられた前後のスプロケット2,3に移動方向を反転するように巻き掛けられた無端状の左右一対のチェーンコンベア4が、図外の釘打ち工程より排出されて多数の遊技釘5が打ち込まれた遊技盤6をスプロケット2側よりスプロケット3側に向かう搬送方向Xに搬送し、当該遊技盤6が暗箱1の内部に入ってストッパー7で規制されると、間欠送り機構8が遊技盤6をチェーンコンベア4より所定検査高さに持ち上げて間欠送りすると共に、発光面9aが遊技盤6の盤面に斜めに向けられた複数本の蛍光灯9bを有する光源9からの光Lを遊技釘5に斜め上方より照射し、遊技釘5の頭部の搬送方向X側に遊技釘5の頭部全体の数分の1の大きさで円形に形成された輝度の高い反射像、曲がって打ち込まれた遊技釘5の曲がり部の搬送方向X側に遊技釘5の軸部全体の数分の1の大きさで縦長に形成された輝度の高い反射像を、搬送方向Xと直交する方向Yに横断する検査視野を持つように並べた複数台のCCDカメラ、ビデオカメラ、工業用カメラ等の撮像素子10によって、間欠送り機構8での送り動作停止中において、所定領域毎に上方より撮像し、その撮像信号を受け取った図外のコンピュータを有する判別手段を内蔵する制御装置が各撮像位置データを同制御装置の記憶部に記憶した基準データと照合して、遊技釘5の曲がりの有無、釘間隔の良否、有るべき位置への釘の有無等の判別を行う。
【0008】
暗箱1は周囲の作業環境を維持する屋内電灯からの発光や直射日光等の外来光より遮断した検査領域を形成するもので、チェーンコンベア4の中間部の左右外側に配置されたフレーム11に上方より被せて、暗箱1の側壁に形成されたダルマ形の孔12を当該フレーム11の外側面に突設された突起13に係合することで取り付けられている。暗箱1の内部には黒色のフェルトのような反射防止幕14が張られおり、当該反射防止幕14により、光源9から照射されて遊技盤6で反射された反射光が暗箱1の内面で反射されるのを防止している。暗箱1の前壁下部と後壁下部には、遮光板15が、チェーンコンベア4と干渉しないように離隔してフレーム11に、遮光板15に形成されたダルマ形の孔16を当該フレーム11の外側面に突設された突起17に係合することで取り付けられている。遮光板15は周囲の作業環境を維持する外来光がチェーンコンベア4のまわりから暗箱1の内部に侵入するのを防止するもので、アクリルのような合成樹脂板の内面に黒色系の艶消し塗装を施してある。
【0009】
各チェーンコンベア4は、図3にも示すように、相対峙するチェーンプレート18がその間に中央のローラー19と左右のローラー20とを各チェーンプレート18を連結するピン21で回転可能に支持し、チェーンコンベア4が搬送方向Xに移動すると、左右のローラー20が暗箱1の内外に渡り敷設されたガイドレール22の上面に摺接して回転することで、中央のローラー19が左右のローラー20との接触面間での摩擦で同方向に一体に回転しながらガイドレール22の溝23内を非接触に通過することにより、中央のローラー19が搭載した遊技盤6をチェーンコンベア4の搬送速度V1よりも速い倍速V2(V1<V2)で搬送する。
【0010】
間欠送り機構8は、図1に示すように、左右一対のチェーンコンベア4の内部空間の下方において、フレーム11に取り付けられた機構ベース24を有し、この機構ベース24上に図外のねじ機構等のような送り機構の所定量づつの駆動により間欠送りされる可動ベース25を備え、可動ベース25の上にストッパー7とリフトベース26とを備えている。ストッパー7は、可動ベース25に取り付けられたストッパー昇降シリンダー27のピストンロッドの伸縮により、チェーンコンベア4の上側搬送部より上方に上昇してチェーンコンベア4による遊技盤6の搬送を規制する上昇限度位置と、チェーンコンベア4の上側搬送部より下方に下降してチェーンコンベア4による遊技盤6の搬送を許容する下降限度位置とに昇降動作するように、ストッパー昇降シリンダー27に連結している。リフトベース26は可動ベース25に取り付けられたベース昇降シリンダー28のピストンロッドの伸縮により、チェーンコンベア4の上側搬送部より上方に上昇してストッパー7で規制された遊技盤6をチェーンコンベア4より浮上支持する上昇限度位置と、チェーンコンベア4の上側搬送部より下方に下降して遊技盤6をチェーンコンベア4に受け渡す下降限度位置とに昇降動作するように、ベース昇降シリンダー28に連結している。
【0011】
又、リフトベース26は、可動ベース25上に立設されたガイドポール29に摺接係合して横振れしないで昇降されると共に、所定位置へ到達した遊技盤6を上昇して持ち上げる際に、自身に備える基準ピン30が遊技盤6の図外の基準孔に嵌まり込むことで遊技盤6を位置決めし、この状態で間欠送り駆動されることにより遊技盤6を搬送方向Xと同方向に4回間欠送りし、遊技盤6の全域を検査視野に4段階に通過させる。
【0012】
前記光源9は、蛍光灯9bの前面に設置したスモーク処理が施されたアクリル板や磨りガラス等の発光面9aを形成する光透過性を有する不透明板によって蛍光灯9bの光Lを拡散して照射野を拡大している。
【0013】
光源9は、暗箱1の内部においてフレーム11より立設され支持部材31に、支持部材31に形成された長孔32、光源9に形成された長孔33、ボルト・ナット34にて、傾斜角度及び高さを調整し得るように取り付けられている。
【0014】
撮像素子10は暗箱1の内部において光源9からの照射領域より上方に配置されていて、フレーム11より立設され支持部材35に上下、左右、前後方向に調整し得るように取り付けられている。
【0015】
この実施形態の構造によれば、釘打ち工程の終了した遊技盤6が、ローラー19,20を有する左右一対のチェーンコンベア4により、倍速V2でしかも低振動で搬送方向Xに搬送されて暗箱1の内部に入るので、釘打ち工程から検査工程への遊技盤6の搬送時間が短くなり、その短くなった時間を検査時間として活用し、数秒に1台の割合で終了する釘打ち工程に釘曲がり検査工程を連続するように組むことができる。
【0016】
暗箱1の内部に入った遊技盤6が上昇限度位置に上昇したストッパー7に当接し、その反作用として、遊技盤6に接触している中央のローラー19が左右のローラー20との接触摩擦に抗して逆方向に回転することで、ストッパー7で搬送が規制された遊技盤6の背面を中央のローラー19が擦ることなく転動し、遊技盤6の背面にローラーによる擦過傷が付くことを防止できる。
【0017】
前記ストッパー7に当接した遊技盤6を図外のセンサーが検出することで、間欠送り機構8のリフトベース26がベース昇降シリンダー28の伸長により下降限度位置から上昇限度位置へと上昇を開始して、リフトベース26の基準ピン30が遊技盤6の基準孔に入って、遊技盤6がリフトベース26に位置決め搭載されると共にチェーンコンベア4より浮上支持される。この遊技盤6がリフトベース26に位置決め搭載された後に、ストッパー7がストッパー昇降シリンダー27の縮小で上昇限度位置から下降限度位置に停止する。
【0018】
そして、リフトベース26が上昇限度位置に停止することで、遊技盤6が所定検査高さに持ち上げられ、光源9より発光した光Lが斜め上方より遊技盤6に照射される。この光源9が蛍光灯9b等のように電力供給開始から発光動作が安定するまでに所定の安定時間を要することから、光源9は遊技盤6を1台検査する毎にその電源を切らずに、朝方の始業直前から夕方の終業迄蛍光灯9b等を点灯しっぱなしにしている。尚、昼休み中は蛍光灯9b等を消灯して電力消費を抑える場合、午後の作業に際し、蛍光灯9bの発光動作が安定する時間を加味して、午後の作業開始直前に蛍光灯9bに電力を供給すれば、午後の作業を円滑に行うことができる。
【0019】
前記遊技盤6が所定検査高さに持ち上げられた初期位置において、撮像素子10の撮像動作を開始し、図外の制御装置で第1段階の検査視野での撮像位置データを基準データと照合して遊技釘5の曲がりの有無の判別を行う。この判別に際しては、頭部の反射像が基準データとしての或る許容範囲を示す円形又は方形等の基準領域に位置する割合、例えば、頭部の反射像が基準領域の内部に全部又は半分以上位置する場合にはその遊技釘5の頭部の位置が正常であり、頭部の反射像が基準領域の内部に全く存在しないか又は半分以下の場合にはその遊技釘5が曲がって頭部の位置が不良であるか又は遊技釘5が打ち損じで存在しないのいずれかの不良である。又、曲がり部の反射像が基準領域外に存在すれば遊技釘5が曲がって打ち込まれていて不良である。これらの不良箇所を示す否判定結果が検査視野で1つでも存在すれば、不良箇所を示す撮像位置データと対応付けた否判定結果を記憶部に記憶する。前記基準領域を表す円形又は方形等の形は、検査対象としての反射像の相似形で当該反射像よりも大きな面積を有するように設定すれば、検査精度が向上する。
【0020】
この後、可動ベース25を光源9側に1駒だけ移動停止して第2段階の検査視野での撮像位置データ取り、その撮像位置データの良否判定、判定結果の否判定結果の記憶部への記憶を行った後に、可動ベース25を光源9側に1駒だけ更に移動停止して第3段階の検査視野での撮像位置データ取り、その撮像位置データの良否判定、判定結果の否判定結果の記憶部への記憶を行った後に、可動ベース25を光源9側にもう1駒だけ移動停止して第4段階の検査視野での撮像位置データ取り、その撮像位置データの良否判定、判定結果の否判定結果の記憶部への記憶を行うことにより、良否判定を検査視野毎に行う。
【0021】
そして、全検査視野の検査が終了すると、リフトベース26がベース昇降シリンダー28の縮小により上昇限度位置から下降限度位置に停止する過程で、遊技盤6がチェーンコンベア4に受け止められると共に、リフトベース26の位置決めピン30が遊技盤6の基準孔より抜けて、当該遊技盤6がチェーンコンベア4の搬送動作で暗箱1より下流側に搬送される。
【0022】
前記良否判定の結果、1つでも不良判定領域が存在すると、その検査をした遊技盤6が暗箱1の下流側に搬送された際に、制御装置が図外のリジェクターを動作してその遊技盤6をチェーンコンベア4外に設けた修正ステージに排出すると共に、その撮像位置データと対応付けた否判定結果である検査データをプリントアウトする。
【0023】
この修正ステージでは作業者がプリントアウトされた検査データを見ながら、その不良情報に応じて、遊技釘5の曲がりや釘間隔を修正する。例えば、頭部位置が違うことから、釘間隔が不良の場合は遊技釘5の頭部をハンマーで斜め方向から叩いて直し、曲がりの場合は曲がった遊技釘5を抜いて新たに正常な遊技釘5をハンマーで打ち付け、釘無し箇所には下穴(ゲージプレスされた穴)を基準に新たに正常な遊技釘5をハンマーで打ち込み、修正後に遊技盤6をリジェクターの下流側のチェーンコンベア4に戻すか、又は暗箱1の上流側のチェーンコンベア4に戻して再検査を行う。
【0024】
要するに、この実施形態によれば、暗箱1が周囲の作業環境を維持する外来光より遮断された検査領域を形成し、左右一対のチェーンコンベア4が釘打ち工程の終了で多数の遊技釘5が打たれた遊技盤6を暗箱1の内部の検査領域に搬入し、その検査領域で光源9の発光面9aを遊技釘5の打ち込まれた遊技盤6の盤面に斜めに向けて光源9からの光Lを遊技釘5に斜め上方より照射することで、光源9の発光量や撮像素子10の絞りを上げずに、頭部及び屈曲部での反射像の輝度を上げると共に、撮像素子10を光源9からの照射領域より上方に配置して、セルシートからの反射像を拾わずに、遊技釘5の曲がりの有無、釘間隔の良否、有るべき位置への釘の有無等を自動的に正確に判別することができる。
【0025】
図4は第2実施形態を示し、遊技釘5の曲がりが一方向にあるとは限らないことから、同一の発光量の複数の光源9を遊技盤6の搬送方向Xで撮像素子10の前後に振り分けて配置し、遊技釘5が傾斜側に曲がった場合と、その反対側に曲がった場合との両方を一度に検査できるようにしたものである。
【0026】
又、図4に仮想線で示すように、釘打ち工程で遊技釘5の曲がりの多い側に前記複数の光源9と同一の発光量の光源9を設けることにより、遊技釘5が側方に曲がった場合をも一度に検査することができる。
【0027】
又、図示は省略したが、暗箱1の上流側において、遊技盤6に表示された遊技盤6の機種特定用のバーコードのような識別情報を光学的又は磁気的に読み取って、この読み取った機種名が、直前の機種名と同じであれば記憶部での基準データの入れ替えを行わず、異なる場合に基準データの入れ替えを行う。データ入れ替えに際し、基準データが記憶部に存在しない新しい機種の場合は、チェーンコンベア4に最初に流す遊技盤6の遊技釘5の頭位置を示す撮像位置データをティーチィングし、そのティーチィングデータを基準データとして記憶部に取り込むことも適用できる。このティーチィングに際しては、最初にチェーンコンベア4に流す遊技盤6を釘打ち工程後に、作業者がライン外に取り出し、釘間隔や曲がりの有無を確認し、それらが不良の場合には釘打ち機を保守点検すると共に、当該遊技盤6を検査装置を迂回して修正ステージに渡す。そして、釘打ち機の保守点検により、良品の遊技盤6が得られたら、それを最初の遊技盤6として、チェーンコンベア4に載せて検査装置に流し、ティーチィングを行うのは勿論である。
【0028】
又、基準データは釘打ち後の遊技盤6を使用してティーチィングで作成する以外に、釘打ち機に使うのと同様な釘打ち位置データに基づいて頭位置を自動的に割り出して作成することも可能である。
【0029】
又、釘の曲がりが一方向にあるとは限らないことから、光源9や撮像素子10の組、遊技盤6のいずれか一方又は両方を90度や180度等の回転角度で平面的に向きを変え、複数の方向からの検査を行えば、曲がり検査の精度を向上することができる。
【0030】
前記実施形態では検査装置をチェーンコンベア4の内部空間に設けた例を図示して説明したが、チェーンコンベア4の内部空間に、搬送方向Xと交差する方向Yの搬送機構を有するリフターを昇降可能に設け、このリフターでの搬送方向Yの前方でチェーンコンベア4の外に、暗箱1に覆われた検査装置を設け、釘打ち工程の終了した遊技盤6がチェーンコンベアで下降限度位置にあるリフターの部分に搬送されたら、チェーンコンベア4の搬送動作を停止し、リフターを下降限度位置から上昇限度位置に上昇することで、リフターが遊技盤6をチェーンコンベア4より浮上支持して停止した後に、リフターの搬送機構を動作して遊技盤6をチェーンコンベア4を越えて検査装置のリフトベース26上に移送するようにすれば、製造ライン外で釘曲がりの検査を行うこともできる。
【0031】
前記実施形態を示す図1において、正常に打ち込まれた遊技釘5が遊技盤6の盤面に対し垂直になっているように図示してあるが、実際には、遊技釘5が遊技盤6にパチンコ店の島に設置される上の方に向けて約5°程度傾斜するように打ち込まれているのが一般的である。
【0032】
又、チェーンコンベア4やそれ以外の検査装置を構成する部材において、外来光が反射し、その反射光が暗箱1の内部に入るような部分に黒色系の艶消し塗装やメッキを施せば、検査領域を良好な暗室状態に形成できる。
【図面の簡単な説明】
【図1】 第1実施形態を示す図2のA−A線に沿う断面図。
【図2】 同実施形態を示す斜視図。
【図3】 同実施形態のチェーンコンベアの要部を示し、a図は側面図、b図は断面図。
【図4】 第2実施形態を示す平面図。
【符号の説明】
1 暗箱
4 チェーンコンベア
5 遊技釘
6 遊技盤
7 ストッパー
8 間欠送り機構
9 光源
9a 発光面
10 撮像素子
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an apparatus for inspecting the presence or absence of bending of game nails driven into a game board in a game machine production line by image processing.
[0002]
[Prior art]
A manufacturer that manufactures gaming machines such as pachinko machines is designed on one side of the gaming board by supplying a gaming board such as veneer cut into a substantially square size by a woodworking manufacturer to the gaming machine production line. Cell pasting process that unites the illustrated cell sheets together, multi-axis drilling process that cuts mounting holes such as reference holes and guide rails for positioning work in the post process, game nails and game functional parts Gauge press process that pushes the pilot hole for mounting holes, router process that cuts the opening for mounting game function parts, process for driving game nails, process for inspecting bent game nails, guide rails and game function parts The game board (gauge board) is manufactured through an assembly process for attaching the game machine, a process for inspecting whether or not the game function parts normally operate.
[0003]
A conventional nail bending inspection apparatus in a game machine manufacturing line is a game nail in which light emitted from a light source such as a fluorescent lamp is driven into a game board as disclosed in, for example, Japanese Patent Laid-Open No. 6-238040. Irradiate from above and reflect the irradiated light at the head of the game nail, capture the reflected image formed on the head with a video camera from above, and compare the imaged head position with the reference position Then, the bending of the game nail is discriminated, the defective product is discharged out of the production line, and the non-defective product is passed to the next process.
[0004]
[Problems to be solved by the invention]
However, in the conventional nail bending inspection apparatus, the inspection area is not formed in the dark room, the light emitting surface of the light source is installed substantially vertically upward in front of the transport direction of the game board, and the image sensor is connected to the light source from the light source. It is easy to pick up the irradiation light directly, and it is difficult for the image sensor to capture a reflection image formed on the bent portion of the game nail. For this reason, in order to make it easy to capture the reflected image of the bent portion, when the light emission amount of the light source or the aperture of the imaging means is increased, the cell sheet on which the design element is drawn is integrally coupled to the surface of the game board of the game board The reflection image from the camera is picked up and inspection becomes impossible.
[0005]
In view of this, the present invention forms an inspection area in a dark box and shields it from external light that maintains the surrounding work environment, and directs the light from the light source with the light emitting surface of the light source obliquely directed to the board surface of the game board on which the game nail is driven. Is applied to the game nail obliquely from above to increase the brightness of the reflected image at the head and the bent part, and the imaging element is arranged above the irradiation area from the light source so that the reflected image from the cell sheet is not picked up. Furthermore, an object of the present invention is to provide a nail bending inspection apparatus for manufacturing a gaming machine that can accurately determine whether or not a game nail is bent.
[0006]
[Means for Solving the Problems]
The nail bending inspection apparatus for manufacturing a gaming machine according to the present invention is orthogonal to the transport direction of the game board for transporting the game board in which the game nail is driven in one direction with the game nail driven into the game board facing upward. A pair of left and right conveyors that face each other in a direction, a dark box that is arranged above the pair of left and right conveyors to form an inspection area that is shielded from external light that maintains the surrounding work environment, and a pair of left and right conveyors inside the dark box an intermittent feed mechanism for transporting the implanted game board of conveyed game nail inspectable posture inside the dark box, an intermittent feed mechanism is provided above the side a and a pair of right and left conveyors after the interior of the dark box Game board game by illuminating a number of game nails on the game board transported so as to be inspected obliquely from above, and by irradiating from the light source placed in the dark box above the irradiation area from the light source Nail An image pickup device that picks up the reflection image at the head and the bent portion from above the head of the game nail, and a discriminating means that compares the image pickup position data picked up by the image pickup device with reference data to determine whether or not the game nail is bent And the light source is attached so as to be able to adjust the inclination angle and height of the game board that has been raised to a predetermined inspection height with a lift base inside the dark box with respect to the board surface on which the game nail is driven, The intermittent feed mechanism is regulated by a stopper that moves so that the game board on which the game nails carried by the pair of left and right conveyors are driven enters the inside of the dark box, and is moved so as to retract after restricting the conveyance of the game board. The game board is lifted and supported from one left and right conveyor between a pair of left and right conveyors and lifted to a predetermined inspection height, and the game board lifted to a predetermined inspection height is used as an image sensor. A lift base that moves up and down so as to be delivered to the conveyor after imaging, a stopper and a lift base are mounted, and the pair of left and right conveyors are moved in the same direction and in the opposite direction of the transport direction of the game board and in the transport direction of the game board A movable base intermittently fed in the same direction, and the imaging element picks up an image of the game nail in the game board raised to a predetermined inspection height by the lift base while the movable base moves in the same direction It is characterized by being. According to the nail bending inspection device for manufacturing a gaming machine according to the present invention, the transport of the game board into which the game nail transported by the conveyor is driven is performed in a predetermined area in the inspection area shielded from the external light that maintains the surrounding work environment. The game board in which the game nail regulated in this predetermined position is driven is lifted from the conveyor to a predetermined inspection height, and the light from the light source is turned to the game nail in the game board lifted to the predetermined inspection height. Irradiate from diagonally upward to increase the brightness of the reflected image at the head and bent portions of the game nail, and arrange the image sensor above the irradiation area from the light source to reduce the light emission amount of the light source and the aperture of the imaging means. Without picking up the reflection image from the cell sheet, it accurately captures both the reflection image at the head of the game nail and the reflection image at the bent portion, and accurately determines whether the game nail is bent or not To improve production efficiency Can. Moreover, since the light source is mounted so that the inclination angle and height of the game board lifted to the predetermined inspection height by the lift base with respect to the board surface on which the game nail is driven can be adjusted inside the dark box, It is possible to suitably maintain the inclination angle and height at which the game nails in the game board raised to a predetermined inspection height are irradiated obliquely from above. In addition, the intermittent feeding mechanism includes a stopper and a stopper that move so that the game board on which the game nails carried by a pair of left and right conveyors are driven enters the inside of the dark box and then retreats after restricting the conveyance of the game board. The restricted game board is lifted and supported from one left and right conveyor between a pair of left and right conveyors and lifted to a predetermined inspection height, and the game board lifted to a predetermined inspection height is delivered to the conveyor after imaging by the imaging device A lift base that moves up and down, a stopper, and a lift base, which are moved in the same direction and in the opposite direction of the game board transfer direction by a pair of left and right conveyors, and are intermittently fed in the same direction of the game board transfer direction Since the image sensor is lifted to a predetermined inspection height by the lift base, the game nail is imaged on the game board. In While in a pair of right and left conveyors can be left carrying a board game that is driven with the gaming nails is the next test object to a position in front of the dark box, you are possible to efficiently perform inspection. In the nail bending inspection apparatus for manufacturing a gaming machine according to the present invention, if a light-transmitting opaque plate is provided on the front surface of the light source to form a light emitting surface for diffusing the light of the light source to expand the irradiation field, The light of the light source can irradiate many game nails appropriately. In the nail bending inspection apparatus for manufacturing a gaming machine according to the present invention, if an anti-reflection curtain such as black felt is provided inside the dark box, the reflected light irradiated from the light source and reflected by the game board is reflected on the inner surface of the dark box. Can be prevented from being reflected. In the nail bending inspection apparatus for manufacturing a gaming machine according to the present invention, if the light-shielding plate is attached to the lower part of the front wall lower part and the rear wall lower part of the dark box so as not to interfere with the conveyor, the external light maintaining the surrounding work environment Can be prevented from entering the inside of the dark box from around the conveyor. In the nail bending inspection apparatus for manufacturing a gaming machine according to the present invention, if the conveyor includes a roller for transporting a game board in which game nails are driven at a speed that is faster than the transport speed of the conveyor, a game from the outside to the inside of the dark box The board transport time and the game board transport time from the inside of the dark box to the outside are shortened, and the shortened time can be used as the inspection time.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
1 to 3 show a first embodiment. 1 and 2, a pair of endless left and right chain conveyors 4 wound around front and rear sprockets 2 and 3 provided outside the dark box 1 so as to reverse the moving direction are The game board 6 discharged from the process and in which a large number of game nails 5 are driven is transported in the transport direction X from the sprocket 2 side toward the sprocket 3 side, and the game board 6 enters the inside of the dark box 1 and is regulated by the stopper 7. Then, the intermittent feeding mechanism 8 lifts the game board 6 to a predetermined inspection height from the chain conveyor 4 and intermittently feeds it, and a plurality of fluorescent lamps 9b in which the light emitting surface 9a is directed obliquely to the board surface of the game board 6. The light n from the light source 9 having the above is irradiated to the game nail 5 obliquely from above, and is formed in a circular shape with a size that is a fraction of the whole head of the game nail 5 on the transport direction X side of the head of the game nail 5 High brightness reflected image, bent and hit A high-brightness reflected image formed in a vertically long shape with a size that is a fraction of the entire shaft portion of the game nail 5 on the conveyance direction X side of the bent portion of the inserted game nail 5 is a direction orthogonal to the conveyance direction X Images are taken from above for each predetermined region while the feeding operation of the intermittent feeding mechanism 8 is stopped by a plurality of imaging devices 10 such as a CCD camera, a video camera, and an industrial camera arranged so as to have an inspection visual field crossing Y. Then, the control device incorporating the discriminating means having the computer (not shown) that has received the imaging signal compares each imaging position data with the reference data stored in the storage unit of the control device, and whether or not the game nail 5 is bent Then, it is determined whether the nail interval is good or not, and whether there is a nail at the position where it should be.
[0008]
The dark box 1 forms an inspection area that is shielded from external light such as light emitted from an indoor lamp and direct sunlight that maintains the surrounding work environment, and is located above a frame 11 disposed on the left and right outer sides of the middle part of the chain conveyor 4. Further, the Dharma-shaped hole 12 formed on the side wall of the dark box 1 is attached by engaging with a protrusion 13 protruding from the outer surface of the frame 11. A black felt-like anti-reflection curtain 14 is stretched inside the dark box 1, and the anti-reflection curtain 14 reflects the reflected light emitted from the light source 9 and reflected by the game board 6 on the inner surface of the dark box 1. Is prevented. The light shielding plate 15 is separated from the lower portion of the front wall and the rear wall of the dark box 1 so as not to interfere with the chain conveyor 4, and a Dalma-shaped hole 16 formed in the light shielding plate 15 is provided in the frame 11. It is attached by engaging with a protrusion 17 protruding from the outer surface. The shading plate 15 prevents the extraneous light that maintains the surrounding work environment from entering the inside of the dark box 1 from around the chain conveyor 4, and the black matte coating is applied to the inner surface of the synthetic resin plate such as acrylic. Is given.
[0009]
As shown in FIG. 3, each chain conveyor 4 rotatably supports the center roller 19 and the left and right rollers 20 with pins 21 connecting the chain plates 18 between them. When the chain conveyor 4 moves in the transport direction X, the left and right rollers 20 slide in contact with the upper surface of the guide rail 22 laid on the inside and outside of the dark box 1 and rotate, so that the central roller 19 is in contact with the left and right rollers 20. By passing through the groove 23 of the guide rail 22 in a non-contact manner while rotating integrally in the same direction by friction between the contact surfaces, the game board 6 mounted with the central roller 19 is moved from the transport speed V1 of the chain conveyor 4. Is also transported at a fast double speed V2 (V1 <V2).
[0010]
As shown in FIG. 1, the intermittent feed mechanism 8 has a mechanism base 24 attached to the frame 11 below the internal space of the pair of left and right chain conveyors 4, and a screw mechanism (not shown) is mounted on the mechanism base 24. A movable base 25 that is intermittently fed by a predetermined amount of driving of a feed mechanism such as the above is provided, and a stopper 7 and a lift base 26 are provided on the movable base 25. The stopper 7 moves upward from the upper conveying portion of the chain conveyor 4 by the expansion and contraction of the piston rod of the stopper elevating cylinder 27 attached to the movable base 25, and the upper limit position that restricts the conveyance of the game board 6 by the chain conveyor 4. In addition, it is connected to the stopper raising / lowering cylinder 27 so as to move down to the lower limit position that allows the game board 6 to be conveyed by the chain conveyor 4 by lowering from the upper conveying section of the chain conveyor 4. The lift base 26 is lifted upward from the upper conveying portion of the chain conveyor 4 by the expansion and contraction of the piston rod of the base lifting cylinder 28 attached to the movable base 25, and the game board 6 regulated by the stopper 7 is levitated from the chain conveyor 4. It is connected to the base elevating cylinder 28 so as to move up and down to a supported upper limit position and a lower limit position where the game board 6 is transferred to the chain conveyor 4 by being lowered below the upper conveyor of the chain conveyor 4. .
[0011]
The lift base 26 is slidably engaged with a guide pole 29 erected on the movable base 25 so as to be lifted and lowered without swinging, and when the game board 6 reaching a predetermined position is lifted and lifted. The game board 6 is positioned by fitting a reference pin 30 provided in itself into a reference hole (not shown) of the game board 6, and in this state, the game board 6 is moved in the same direction as the transport direction X. Are intermittently fed four times, and the entire area of the game board 6 is passed through the inspection visual field in four stages.
[0012]
The light source 9 diffuses the light L of the fluorescent lamp 9b by a light-transmitting opaque plate that forms a light emitting surface 9a such as a smoked acrylic plate or polished glass installed in front of the fluorescent lamp 9b. The irradiation field is expanded.
[0013]
The light source 9 is erected from the frame 11 inside the dark box 1 with a support member 31 having a long hole 32 formed in the support member 31, a long hole 33 formed in the light source 9, and a bolt / nut 34. And it is attached so that the height can be adjusted.
[0014]
The imaging element 10 is disposed above the irradiation area from the light source 9 inside the dark box 1 and is erected from the frame 11 and attached to the support member 35 so that it can be adjusted vertically, horizontally, and back and forth.
[0015]
According to the structure of this embodiment, the game board 6 in which the nailing process has been completed is transported in the transport direction X at the double speed V2 and with low vibration by the pair of left and right chain conveyors 4 having the rollers 19 and 20, and the dark box 1 Since the time required for transporting the game board 6 from the nail driving process to the inspection process is shortened, the reduced time is used as the inspection time, and the nail is completed at the rate of one unit every few seconds. The bending inspection process can be assembled to be continuous.
[0016]
The game board 6 entering the inside of the dark box 1 comes into contact with the stopper 7 raised to the upper limit position. As a reaction, the central roller 19 in contact with the game board 6 resists contact friction with the left and right rollers 20. By rotating in the opposite direction, the back of the game board 6 controlled by the stopper 7 rolls without the center roller 19 rubbing, and the back of the game board 6 is prevented from being scratched by the rollers. it can.
[0017]
By detecting a game board 6 in contact with the stopper 7 by a sensor (not shown), the lift base 26 of the intermittent feed mechanism 8 starts to rise from the lower limit position to the upper limit position due to the extension of the base lifting cylinder 28. Thus, the reference pin 30 of the lift base 26 enters the reference hole of the game board 6, and the game board 6 is positioned and mounted on the lift base 26 and supported by the chain conveyor 4. After the game board 6 is positioned and mounted on the lift base 26, the stopper 7 stops from the ascending limit position to the descending limit position due to the reduction of the stopper elevating cylinder 27.
[0018]
Then, when the lift base 26 stops at the upper limit position, the game board 6 is raised to a predetermined inspection height, and the light L emitted from the light source 9 is irradiated to the game board 6 obliquely from above. Since the light source 9 requires a predetermined stabilization time from the start of power supply until the light emission operation is stabilized, such as a fluorescent lamp 9b, the light source 9 does not turn off the power each time one game board 6 is inspected. The fluorescent lamp 9b is kept on from just before the start of the morning until the end of the evening. In addition, when the fluorescent lamp 9b is turned off during the lunch break to reduce power consumption, the power to the fluorescent lamp 9b immediately before the start of the afternoon work is taken into account in the afternoon work, taking into account the time during which the light emission operation of the fluorescent lamp 9b is stabilized. If it supplies, the work of the afternoon can be performed smoothly.
[0019]
At the initial position where the game board 6 is lifted to a predetermined inspection height, the imaging operation of the image sensor 10 is started, and the imaging position data in the first inspection visual field is collated with the reference data by a control device (not shown). Then, it is determined whether or not the game nail 5 is bent. In this determination, the ratio at which the reflected image of the head is located in a reference area such as a circle or a rectangle indicating a certain allowable range as reference data, for example, the reflected image of the head is entirely or half or more inside the reference area. If it is located, the position of the head of the game nail 5 is normal, and if the reflection image of the head does not exist at all within the reference area or less than half, the game nail 5 is bent and the head Or the game nail 5 is broken and does not exist. On the other hand, if the reflection image of the bent portion exists outside the reference region, the game nail 5 is bent and driven and it is defective. If at least one non-determined result indicating the defective portion exists in the inspection visual field, the non-determined result associated with the imaging position data indicating the defective portion is stored in the storage unit. If a shape such as a circle or a square representing the reference region is set to have a similar shape to a reflection image as an inspection object and a larger area than the reflection image, the inspection accuracy is improved.
[0020]
Thereafter, the movable base 25 is stopped by moving one frame to the light source 9 side, the imaging position data is taken in the inspection visual field in the second stage, the quality of the imaging position data is judged, the judgment result is judged to be stored in the storage unit. After the storage, the movable base 25 is further moved and stopped by one frame toward the light source 9 to acquire the imaging position data in the inspection visual field in the third stage, the pass / fail judgment of the imaging position data, the judgment result judgment result After storing the data in the storage unit, the movable base 25 is moved to the light source 9 side by one frame and stopped to obtain the imaging position data in the inspection visual field in the fourth stage, whether the imaging position data is good or bad, The pass / fail judgment is performed for each inspection visual field by storing the reject judgment result in the storage unit.
[0021]
When the inspection of the entire inspection field is completed, the game board 6 is received by the chain conveyor 4 and the lift base 26 in the process in which the lift base 26 stops from the ascending limit position to the descending limit position due to the reduction of the base elevating cylinder 28. The positioning pin 30 is removed from the reference hole of the game board 6, and the game board 6 is conveyed downstream from the dark box 1 by the conveying operation of the chain conveyor 4.
[0022]
If at least one defect determination area exists as a result of the pass / fail determination, when the gaming board 6 that has been inspected is transported to the downstream side of the dark box 1, the control device operates a rejecter (not shown) to play the gaming board. 6 is discharged to a correction stage provided outside the chain conveyor 4, and the inspection data, which is a determination result associated with the imaging position data, is printed out.
[0023]
At this correction stage, the operator corrects the bend and nail interval of the game nail 5 according to the defect information while viewing the inspection data printed out. For example, because the head position is different, if the nail spacing is bad, the head of the game nail 5 is struck from a diagonal direction with a hammer, and if it is bent, the bent game nail 5 is pulled out and a new normal game is played. The nail 5 is struck with a hammer, and a new normal game nail 5 is struck with a hammer based on a pilot hole (gauge-pressed hole) in a place without a nail. After correction, the game board 6 is connected to the chain conveyor 4 on the downstream side of the rejector. Or return to the chain conveyor 4 on the upstream side of the dark box 1 for re-inspection.
[0024]
In short, according to this embodiment, the dark box 1 forms an inspection area that is shielded from the external light that maintains the surrounding work environment, and the pair of left and right chain conveyors 4 has a large number of game nails 5 at the end of the nail driving process. The struck game board 6 is carried into the inspection area inside the dark box 1, and the light emitting surface 9 a of the light source 9 is obliquely directed to the board surface of the game board 6 in which the game nail 5 is driven in the inspection area. By irradiating the game nail 5 with the light L obliquely from above, the brightness of the reflected image at the head and the bent portion is increased without increasing the light emission amount of the light source 9 and the aperture of the image sensor 10, and the image sensor 10 is Arranged above the irradiation area from the light source 9, without picking up the reflection image from the cell sheet, automatically check whether the game nail 5 is bent, whether the nail spacing is good, whether there is a nail at the position where it should be It can be determined accurately.
[0025]
FIG. 4 shows the second embodiment. Since the bend of the game nail 5 is not always in one direction, a plurality of light sources 9 having the same light emission amount are arranged before and after the image sensor 10 in the transport direction X of the game board 6. The game nail 5 can be inspected at a time both when the game nail 5 is bent to the inclined side and when it is bent to the opposite side.
[0026]
Further, as shown by phantom lines in FIG. 4, by providing the light source 9 having the same light emission amount as the plurality of light sources 9 on the side where the game nail 5 is bent in the nail driving process, the game nail 5 is moved sideways. Even when bent, it can be inspected at once.
[0027]
Although not shown, on the upstream side of the dark box 1, identification information such as a bar code for specifying the model of the game board 6 displayed on the game board 6 is optically or magnetically read and read. If the model name is the same as the immediately preceding model name, the reference data is not replaced in the storage unit, and the reference data is replaced if they are different. In the case of a new model in which the reference data does not exist in the storage unit at the time of data exchange, the imaging position data indicating the head position of the game nail 5 of the game board 6 that flows first to the chain conveyor 4 is taught, and the teaching data is It is also possible to apply to the storage unit as reference data. In this teaching, the game board 6 to be flown to the chain conveyor 4 is first removed from the line after the nailing process by an operator, and the nail interval and bending are checked. The game board 6 is transferred to the correction stage by bypassing the inspection device. When a good game board 6 is obtained by maintenance inspection of the nailing machine, it is a matter of course that the first game board 6 is placed on the chain conveyor 4 as the first game board 6 and is flowed to the inspection device for teaching.
[0028]
In addition to creating the reference data by teaching using the game board 6 after nailing, the head position is automatically determined based on the nailing position data similar to that used for the nailing machine. It is also possible.
[0029]
In addition, since the bending of the nail is not always in one direction, either one or both of the light source 9 and the image sensor 10 and the game board 6 are planarly oriented at a rotation angle of 90 degrees or 180 degrees. If the inspection is performed from a plurality of directions, the accuracy of the bending inspection can be improved.
[0030]
In the above-described embodiment, the example in which the inspection device is provided in the internal space of the chain conveyor 4 is illustrated and described. However, a lifter having a transport mechanism in the direction Y intersecting the transport direction X can be moved up and down in the internal space of the chain conveyor 4. A lifter in which an inspection device covered with the dark box 1 is provided outside the chain conveyor 4 in front of the transport direction Y by the lifter, and the game board 6 in which the nailing process is finished is at the lower limit position by the chain conveyor. After the lifter has lifted and supported the game board 6 from the chain conveyor 4 by stopping the transport operation of the chain conveyor 4 and raising the lifter from the lower limit position to the upper limit position, If the transport mechanism of the lifter is operated so that the game board 6 is transferred over the chain conveyor 4 onto the lift base 26 of the inspection device, it is out of the production line. It is also possible to carry out the inspection of bent nails.
[0031]
In FIG. 1 showing the above embodiment, the game nail 5 that has been successfully driven is illustrated as being perpendicular to the board surface of the game board 6, but in reality, the game nail 5 is attached to the game board 6. It is generally driven so as to incline about 5 ° toward the upper side installed on the island of the pachinko parlor.
[0032]
Also, if the parts that make up the chain conveyor 4 or other inspection devices reflect extraneous light and the reflected light enters the interior of the dark box 1, black matte coating or plating is applied. The region can be formed in a good dark room state.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view taken along line AA of FIG. 2 showing a first embodiment.
FIG. 2 is a perspective view showing the embodiment.
FIG. 3 shows a main part of the chain conveyor according to the embodiment, wherein a is a side view and b is a cross-sectional view.
FIG. 4 is a plan view showing a second embodiment.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Dark box 4 Chain conveyor 5 Game nail 6 Game board 7 Stopper 8 Intermittent feed mechanism 9 Light source 9a Light emission surface 10 Image sensor

Claims (5)

遊技盤に打ち込まれた遊技釘を上に向けて当該遊技釘の打ち込まれた遊技盤を一方向に搬送する遊技盤の搬送方向と直交する方向に相対峙する左右一対のコンベアと、左右一対のコンベアより上方に配置されて周囲の作業環境を維持する外来光より遮断した検査領域を形成する暗箱と、暗箱の内部に左右一対のコンベアで搬送された遊技釘の打ち込まれた遊技盤暗箱の内部で検査可能な姿勢に運搬する間欠送り機構と、暗箱の内部の後側でかつ左右一対のコンベアよりも上方に設けられ間欠送り機構で検査可能に運搬された遊技盤における多数の遊技釘に斜め上方より光を照射する光源と、光源からの照射領域より上方に配置されて暗箱の内部に設けられ光源からの照射で遊技盤の遊技釘の頭部及び屈曲部での反射像を遊技釘の頭部の上方より撮像する撮像素子と、撮像素子で撮像された撮像位置データを基準データと比較して遊技釘の曲がりの有無を判別する判別手段とを備え、光源が暗箱の内部においてリフトベースで所定検査高さに持ち上げられた遊技盤の遊技釘の打ち込まれた盤面に対する傾斜角度及び高さを調整し得るように取り付けられた構成であり、間欠送り機構が、左右一対のコンベアで搬送された遊技釘の打ち込まれた遊技盤が暗箱の内部に入ると当該遊技盤の搬送を規制した後に退避するように可動するストッパーと、ストッパーで規制された遊技盤を左右一対のコンベアの間において左右一つのコンベアより浮上支持して所定検査高さに持ち上げると共に所定検査高さに持ち上げられた遊技盤を撮像素子による撮像後にコンベアに受け渡すように昇降するリフトベースと、ストッパーならびにリフトベースを搭載して左右一対のコンベアによる遊技盤の搬送方向の同方向と逆方向とに移動されかつ遊技盤の搬送方向の同方向に間欠送りされる可動ベースとを備え、可動ベースが上記同方向に移動する間に、撮像素子が上記リフトベースで所定検査高さに持ち上げられた遊技盤における遊技釘に対する撮像を行う構成であることを特徴とする遊技機製造用釘曲がり検査装置。A pair of left and right conveyors facing each other in a direction perpendicular to the direction of conveyance of the game board for conveying the game board in which the game nail is driven in one direction with the game nail driven into the game board facing upward, and a pair of left and right conveyors A dark box that is placed above the conveyor and forms an inspection area that is blocked by extraneous light that maintains the surrounding work environment, and a game board in which game nails carried by a pair of left and right conveyors are placed inside the dark box Intermittent feed mechanism that transports to a posture that can be inspected inside , and a large number of game nails on the game board that is provided behind the dark box and above the pair of left and right conveyors and transported so that it can be inspected by the intermittent feed mechanism A light source that irradiates light from obliquely above, and a reflection image at a head and a bent portion of the game nail of the game board that is disposed above the irradiation area from the light source and provided inside the dark box by the light source. Above the head of An imaging element for imaging Ri, and a discriminating means for discriminating the presence or absence of bending of the game nail imaging position data taken by the imaging device is compared with a reference data, the light source is predetermined inspection high lift base inside the dark box The game board lifted to the height of the game nail is attached so that the inclination angle and the height of the game nail can be adjusted, and the intermittent feed mechanism of the game nail conveyed by the pair of left and right conveyors When a game board that has been struck enters the inside of the dark box, a stopper that moves so as to retreat after restricting the transport of the game board, and a game board restricted by the stopper between a pair of left and right conveyors from one left and right conveyor The game board lifted to the predetermined inspection height is supported by levitating and lifted up and down so that the game board lifted to the predetermined inspection height is transferred to the conveyor after being imaged by the image sensor. And a movable base that is mounted with a stopper and a lift base and is moved in the same direction and in the opposite direction of the game board transfer direction by a pair of left and right conveyors and intermittently fed in the same direction of the game board transfer direction. A nail for manufacturing a gaming machine , wherein the image pickup device picks up an image of a game nail in a game board lifted to a predetermined inspection height by the lift base while the movable base moves in the same direction. Bending inspection device. 光源の前面には光源の光を拡散して照射野を拡大するための発光面を形成する光透過性を有する不透明板が設けられたことを特徴とする請求項1記載の遊技機製造用釘曲がり検査装置。  2. A nail for manufacturing a gaming machine according to claim 1, wherein a light-transmitting opaque plate is provided on the front surface of the light source to form a light emitting surface for diffusing light from the light source to expand an irradiation field. Bending inspection device. 暗箱の内部には黒色のフェルトのような反射防止幕が張られたことを特徴とする請求項1記載の遊技機製造用釘曲がり検査装置。  2. The nail bending inspection apparatus for manufacturing a gaming machine according to claim 1, wherein an antireflection curtain such as black felt is stretched inside the dark box. 暗箱の前壁下部と後壁下部には遮光板がコンベアと干渉しないように離隔して取り付けられたことを特徴とする請求項1記載の遊技機製造用釘曲がり検査装置。  2. The nail bending inspection apparatus for manufacturing a gaming machine according to claim 1, wherein a shading plate is attached to the lower part of the front wall and the lower part of the dark box so as not to interfere with the conveyor. コンベアがコンベアの搬送速度よりも速い倍速で遊技釘の打ち込まれた遊技盤を搬送するローラーを備えたことを特徴とする請求項1記載の遊技機製造用釘曲がり検査装置。  2. The nail bending inspection apparatus for manufacturing a gaming machine according to claim 1, wherein the conveyor includes a roller for conveying a game board in which game nails are driven at a double speed faster than a conveying speed of the conveyor.
JP12195796A 1996-05-16 1996-05-16 Nail bending inspection device for the manufacture of gaming machines Expired - Fee Related JP3672667B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP12195796A JP3672667B2 (en) 1996-05-16 1996-05-16 Nail bending inspection device for the manufacture of gaming machines

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP12195796A JP3672667B2 (en) 1996-05-16 1996-05-16 Nail bending inspection device for the manufacture of gaming machines

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JPH09299561A JPH09299561A (en) 1997-11-25
JP3672667B2 true JP3672667B2 (en) 2005-07-20

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Publication number Priority date Publication date Assignee Title
JP2013223693A (en) * 2012-04-23 2013-10-31 Taiyo Elec Co Ltd Game machine
JP5786789B2 (en) * 2012-04-23 2015-09-30 タイヨーエレック株式会社 Nail inspection method
JP2018023484A (en) * 2016-08-09 2018-02-15 株式会社三共 Measuring apparatus for game machine, measuring method for game machine, and game machine manufacturing method

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