Deprecated: The each() function is deprecated. This message will be suppressed on further calls in /home/zhenxiangba/zhenxiangba.com/public_html/phproxy-improved-master/index.php on line 456
JP3696485B2 - Gas pressure welding burner - Google Patents
[go: Go Back, main page]

JP3696485B2 - Gas pressure welding burner - Google Patents

Gas pressure welding burner Download PDF

Info

Publication number
JP3696485B2
JP3696485B2 JP2000202374A JP2000202374A JP3696485B2 JP 3696485 B2 JP3696485 B2 JP 3696485B2 JP 2000202374 A JP2000202374 A JP 2000202374A JP 2000202374 A JP2000202374 A JP 2000202374A JP 3696485 B2 JP3696485 B2 JP 3696485B2
Authority
JP
Japan
Prior art keywords
crater
gas pressure
pressure welding
piece
end side
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP2000202374A
Other languages
Japanese (ja)
Other versions
JP2002018579A (en
Inventor
ひろみ 二瓶
Original Assignee
二 瓶 ひろみ
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 二 瓶 ひろみ filed Critical 二 瓶 ひろみ
Priority to JP2000202374A priority Critical patent/JP3696485B2/en
Publication of JP2002018579A publication Critical patent/JP2002018579A/en
Application granted granted Critical
Publication of JP3696485B2 publication Critical patent/JP3696485B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Landscapes

  • Gas Burners (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Description

【0001】
【発明の目的】
この発明は、鉄筋の端部同士を同心状に圧接、接合するガス圧接工法に用いるリングバーナーに関するものであり、特にガス圧接の対象となる鉄筋の突き合わせ圧接部分、およびその近傍を含む所定範囲が確実に加熱可能となる新規な構造のガス圧接用バーナーを提供しようとするものである。
【0002】
【従来の技術】
土木、建築分野における鉄筋コンクリート用鋼棒の接合は、その殆どがガス圧接工法によって行われており、該ガス圧接工法は、一般に鉄筋の端部同士を同心状に突き合わせた上、複数回に渡って加圧、減圧を繰り返すと共に、接合部を周囲からアセチレンガス・酸素混合ガスによる火炎で加熱し、同時に圧接することにより、2本の鋼棒を一本に結合、
一体化してしまうものである。
【0003】
従前から行われてきた一般的なガス圧接工法では、接合部を環状に包囲するリングバーナーを用い、鉄筋の圧接部分を全方位から適正且つ均質に加熱する方法が採用されており、リングバーナーは、図7の従来のリングバーナーの斜視図に示されるように、図示しない吹管に接続される吹管取付け口7に、先端側を二又に分岐させ、ガス圧接対象鉄筋8,8の外周側を円弧状に包囲するよう湾曲したガス供給管9を設け、該ガス供給管9の円弧状先端側内周面には、周方向に沿って点在する円柱状の火口チップ91,91,……を複数個突設し、同火口チップ91,91,……の夫々の先端が、円弧形状の中心に向かい、
ガス圧接対象鉄筋8,8を中心とする放射状配置となるようにしてあり、圧接作業の際には、ガス圧接対象鉄筋8,8の端面同士を同軸状に突き合わせ、所定の圧力で互いを押し付けると共に、図示しない吹管に接続された吹管取付け口7から燃焼用ガスを供給し、各火口チップ91,91,……の先端からガスを放射、燃焼させることにより、ガス圧接対象鉄筋8,8の接合端面を加熱し、鉄筋8,8の加熱状態を目視、確認しながら圧接していくものである。
【0004】
この従前からのガス圧接作業では、リングバーナー火口チップ91,91,……からの火炎が、対象とする鉄筋に集中するように構成してあるものの、各火口チップ91,91,……から放出される燃焼ガスが、夫々所定燃焼温度を維持する必要から当該鉄筋に集中するように形成されていて、各火口チップ91,91,……全体の火炎は、恰も鉄筋軸心に直交する薄っぺらな面状の火炎として当該鉄筋に反射されるため、ガス圧接作業基準どおり「各鉄筋とも当接面から夫々少なくとも鉄筋径に相当する幅の範囲を、一律且つ一定時間内に速やかに鉄筋中心温度で約1200℃となるように加熱する。」には、リングバーナー自体を、各火口チップ91,91,……の鉄筋軸心からの距離が変わらないように注意しながら、鉄筋当接面の左右(軸心方向)両側に、夫々少なくとも鉄筋径に相当する幅分だけ素早く平行移動操作しながらの加熱作業を継続し、その短時間の作業の中にも、
部分的な異常な加熱を防止すると共に、鉄筋8,8の接合部分に酸化被膜を生成してフラット破面を形成してしまわないよう、接合部を還元炎シールドによって包囲し、接合部分への不要な空気の侵入を阻止するよう細心の注意を払わなければならない等といった具合に、最適な条件を維持するための難しい作業操作が求められる。
【0005】
こうした専門性の強い作業内容に起因して派生する人材確保や作業効率の問題を解消するため、これまでにも、ガス圧接に関する改良技術として特開平7−214343号や特開平9−271963号公報等に開示されているような各種の提案がなされており、例えば、前者の特開平7−214343号公報には、棒鋼の接合端面に脱酸素剤や脱水素剤を含む被服剤を塗布することにより、接合部の酸化被膜の生成を防止するものが開示されており、また、後者の特開平9−271963号公報では、接合部分に炎を追従するよう制御することのできるガス圧接装置が提案されている。
【0006】
しかし、これら従前からの何れのものとも、リングバーナーそのものを改良して火炎条件を有利にするというものではなく、圧接対象鉄筋に被覆剤を塗布したり、圧接作業を自動化する等して、従前からのリングバーナーを採用した圧接作業の高精度化、高効率化を図ろうとするものであり、材料費や設備費用の高騰化を来してしまうといった難点を解消し得るものではなかった。
【0007】
このような状況に鑑み、従前までのように高精度な熟練技術を必要としたり、あるいは、高価な鉄筋材料やガス圧接装置等を採用しなくとも、ガス圧接対象鉄筋8,8の接合部を均質且つ適正に加熱することができる上、接合部分への空気の侵入によって酸化被膜が形成され、圧接、熔接部分にフラット破面を生じて充分な機械的強度を確保できない等といった弊害をなくすことができないものかと、長年この業界に携わるものの一人として深い関心を抱き、通常火口チップと称されてきている部分の性能を高めた新たなガス圧接用バーナーの研究、試作を繰り返してきた結果、一応、圧接作業の簡素化や、圧接性能の改善に繋がり得る新規な火口駒の完成にまで漕ぎ着けたものの、ガス供給管に対する火口駒の取付け角度の安定化や圧接対象鉄筋8,8の直径に応じた火口駒の細通孔穿設精度等の点において課題が残り、鉄筋径に応じた各種ガス圧接用バーナーの生産効率を必ずしも高めることには繋がらず、価格高騰を招く虞が生じてきた。
【0008】
この発明は、上記の経験を生かし、良好なガス圧接性能を確保した上、その生産性を高めることのできる新規なガス圧接用バーナーの実用化に向けて更なる開発、研究に着手し、長期に渡る試行錯誤と幾多の試作、実験とを繰り返してきたところ、それら従前からの問題を払拭可能とする新規な構造のガス圧接用バーナーを実現化することに成功したものであり、以下では、図面に示すこの発明を代表する実施例と共に、その構成を詳述することとする。
【0009】
【発明の構成】
図面に示すこの発明を代表する実施例からも明確に理解されるように、この発明のガス圧接用バーナーは、基本的に次のような構成から成り立っている。
即ち、加熱対象空間から所定距離を置いた位置において当該加熱対象空間を包囲状とする形状の一部をなす平面形であって、基端側にはガス供給管を接続可能とする接続部を設けると共に、同基端側から先端側に掛けて連通状で、背面側だけを開放状とした溝部に形成してなるガス供給路本体に対し、その先端側と基端側、および中途部所定複数箇所夫々から当該加熱対象空間に向けた火口駒部を一体的に突出形成した上、それら火口駒部に対応した溝部の底面から各火口駒部肉厚方向中途までを夫々剔り取り、各火口駒部用の下穴部となし、それら各下穴部からは、火口駒部肉厚方向であって、当該加熱対象空間に応じた最適な角度方向に向けて火口用細通孔を穿設すると共に、ガス供給路本体溝部の開放状としていた背面側に隠蔽板を鑞付け、一体化してなるものとした、ガス圧接用火口基体を使って形成してなるガス圧接用火口部品の一対を、火口取付け口に枝分かれする如く接続された左右対称形状の一対のガス供給管の先端部夫々に基端側接続部を介して接続し、
互いの火口駒部同士が、加熱対象空間を挟んで対峙する配置となるよう組み合わせてなる構成を要旨とするガス圧接用バーナーである。
【0010】
ガス供給路本体は、ガス供給管と火口駒部とを一体的に連結すると共に、ガス供給管を通じて供給される燃焼ガスを火口駒部に誘導、案内する上で、別体の隠蔽板と相俟って管状空間を実現するための本体としての機能を果たすものであって、加熱対象空間から所定距離を置いた位置において当該加熱対象空間を包囲状とする形状の一部をなす平面形、即ち円弧状か、それに近い楕円の一部、あるいは後述の実施例に取り上げているような多角形の一部に相当する平面形に形成しなければならず、基端側にはガス供給管を接続可能とする接続部を形成し、同基端側から先端側に掛けて連通状であって、背面側だけが開放状の溝部に形成するものであり、ガス供給路本体全体を真鍮等の金属素材を鍛造成形したものとするのが望ましいが、必ずしもこの成形手段に限定される訳ではなく、金属ブロックを機械切削したり、あるいは鋳造によって製造する等各種公知の成形手段によるものとすることも可能である。
【0011】
接続部は、ガス供給管の端部を気密状態に接続可能とする機能を果たすものであり、ガス供給管の先端部を嵌合状に差込み可能な凹欠形状に形成することが可能である外、ガス供給管の先端開口に装着可能な筒状部を形成し、必要があればネジ構造で連結する構造とすることが可能であって、鑞付け、熔接、または耐熱性の接着剤もしくはシール材を用いる等して、強固且つ気密状に結合、固着する構造とすることができ、ガス供給路本体をプレス成形する際に、同時に成形されたものとすることが可能である外、鋳造または機械加工した基端部を切削仕上げすることによって締まり嵌め加工を施し、圧入による接続を行い、気密構造を確保できる構造とすることができ、また、該接続部自体が、ガス供給路本体の肉厚寸法よりも外径の大きいガス供給管を接続可能な構造とすることができる。
【0012】
溝部は、ガス供給路本体の内部にガス供給管から火口駒部に通じるガス供給路の一部を形成する機能を果たすものであり、所定圧力で供給される燃焼ガスを各火口駒部に略均等に誘導可能とする管路形状としなければならず、ガス供給路本体の背面に開口する構造とされていて、例えばガス供給路本体の先端側から基端側に向けて次第に溝部断面形状が拡大する如く構成したものとすることが可能である外、全長に渡り略均等な溝部断面形状に形成したものとすることができ、溝部の開放状とした部分の端縁に沿って、予め隠蔽板取付用の嵌合部を形成してなるものとすることができる。
【0013】
火口駒部は、ガス供給路本体に、加熱対象空間に向けて火炎を放射する火口用細通孔を形成可能とする機能を果たすものであり、該加熱対象空間に向けた火炎の放射に都合が良くなる密実ブロック状のものに突設形成したものとしなければならず、鉄筋径に応じた火口細通孔穿設に都合が良く、また、それら火口細通孔への均等なガスの供給を可能とするよう、該火口駒部肉厚方向中途部まで剔り取った形状の下穴部を、ガス供給路本体を成形する鍛造または鋳造の際に同時に形成したものとすることが可能である。なお、密実ブロック状をなす火口駒部は、その先端面を球面形状、円筒面形状または周縁側角部を削ぎ落とした面取り形状等に形成するのが望ましく、こうした先端面形状をガス供給路本体を成形する鍛造または鋳造等の成形段階に同時に成形してしまうか、あるいはその後、切削加工を施す段階で形成したものとすることが可能である。
【0014】
下穴部は、火口用細通孔を穿孔する切削加工用の刃物を適正に導くと共に、火口細通孔への均等なガスの供給を可能とする機能を果たすものであって、貫通せずに加工代を残した形状としなければならず、刃物の切り込み角度を所定の範囲で確保できるよう、できるだけ大きな開口直径の錐状のものに形成するのが望ましいが、火口用細通孔穿孔の際の切削加工寸法を短縮するよう略柱形の盲穴状に形成したものとすることも可能である。
【0015】
ガス圧接用火口部品は、ガス圧接用火口基体を冷間鍛造で製造し、その平面形の何れかの面を基準面として切削機械に固定し、溝部側から火口駒部に火口用細通孔を穿孔した後、ガス供給路本体溝部の開放状となっている背面側に隠蔽板を鑞付け、一体化してなるものとすることが可能である外、鋳造によってガス圧接用火口基体を製造することが可能であり、また、金属ブロックから機械加工によって削り出すことができ、更にまた、隠蔽板を熔接し、あるいは耐熱用接着剤で接合した構造とすることが可能である外、隠蔽板と背面側開口縁との間に耐熱性の弾性シール材を挟み込み、カシメ加工し、あるいは複数個のビスを用いて結合する等して、密閉構造を確保するよう構成することが可能である。
【0016】
ガス圧接用火口基体は、隠蔽板の一体化に先立ち、鉄筋径等によって決まる加熱対象空間の寸法に応じ、各火口駒部毎、夫々に対応する下穴部の奥の何れか選択された適所から火口駒肉厚方向に向け、夫々一個または複数個の火口用細通孔を、加熱対象空間が均質に加熱されるよう適宜選択した最適角度で穿設してなるものとしなければならない。
【0017】
ガス圧接用バーナーは、火口取付け口に枝分かれする如く接続された左右対称形状の一対のガス供給管の先端部夫々に、基端側接続部を介してガス圧接用火口基体を接続し、互いの火口駒部同士が、加熱対象空間を挟んで対峙する配置となるよう組み合わせてなる構成としたものであり、火口取付け口の外周壁面の何れかの箇所を平面形に形成し、火口取付け口、ガス供給管、およびガス圧接用火口基体を一体に接続する際に、火口取付け口とガス圧接用火口基体との平面形を平行面、あるいは同一平面上に配置するように位置決めして正確な配置となるよう固定、一体化した構造とすることができる外、夫々の接合部を噛合形状とし、接合状態で鑞付けすることが可能であり、また、各配置を正確に規制する治具を用い、各部を仮固定した状態で接続、鑞付けして一体化した構造のものとすることができる。
以下では、上記までの構成がより明確になるよう、図面に示すこの発明を代表する実施例について詳述することとする。
【0018】
【実施例1】
図1のガス圧接用バーナーの斜視図、図2のガス圧接用バーナーの平面図、図3のガス圧接用火口部品の断面図、図4の図2中のA−A断面図、および図5の図3中のB−B断面図に示される事例は、冷間鍛造によって成形されたガス圧接用火口基体を切削加工したガス圧接用火口部品を用いて製造し、量産可能な構造に形成してなる、この発明の基本的構成を兼ね備えたガス圧接用バーナーの代表的な一実施例を示してある。
【0019】
当該ガス圧接用バーナー1は、ガス圧接用火口基体2,2を使って形成してなるガス圧接用火口部品2,2の一対を、火口取付け口7に枝分かれする如く接続された左右対称形状の一対のガス供給管9,9の先端部夫々に基端側接続部3,3を介して接続し、互いの火口駒部4,4,……同士が、加熱対象空間8を挟んで対峙する配置となるよう組み合わせた構成としたものである。
【0020】
ガス圧接用火口基体2は、加熱対象空間8から所定距離(20mm前後)を置いた位置において当該加熱対象空間8を包囲状とする形状の一部をなすよう、黄銅棒またはブロックを略平面形状に冷間鍛造し、その基端側に肉厚寸法よりも外径が僅かに大きなガス供給管9の先端を、嵌合状に接続可能な凹欠形状の接続部3を形成し、同基端側から先端側に掛けた肉厚内部には、背面側に開口する溝部5を形成すると共に、該溝部5開口縁部には、隠蔽板6を嵌合状に装着する段差状の嵌合部51を形成し、加熱対象空間8に対応する壁面からは、図4および図5に示すように、先端側から基端側に掛けて複数の火口駒部4,4,……を突設した上、同火口駒部4,4,……の肉厚内には、火口駒部4,4,……に対応する溝部5底面から各火口駒部4,4,……の肉厚方向中途までを夫々剔り取り、
各火口駒部4用の下穴部41,41,……を形成してガス供給路本体21とするものである。
【0021】
各火口駒部4,4,……の加熱対象空間8に対峙する先端面は、円筒形状となるよう形成され、ガス圧接用火口基体2中途部中央付近に配置された火口駒部4,4,4の夫々は、ガス圧接用火口基体2の平面形肉厚方向に突出された形状に成形され、図1中に示す円筒状の加熱対象空間8の軸心に略垂直となる図5中の中央の鎖線矢印に対して、0〜30゜前後の幅広い角度範囲で、最適の傾斜角度に傾斜した火口用細通孔42,42,……を穿孔可能な形状としている。
【0022】
鍛造によって得られたガス圧接用火口基体2の外側平面形状を利用し、切削機械への位置決め固定を行い、溝部5側から各下穴部41,41,……を通じて直径0.8〜1.7mm前後の火口用細通孔42,42,……を最適な位置および角度で穿孔し、図3中に示すガス圧接用火口部品2を製造し、更に、溝部5の嵌合部51に、密閉状に嵌合可能な隠蔽板6を装着し、該嵌合部51と隠蔽板6との接合部を鑞付けして気密状に結合し、溝部5を管路状に密閉し、ガス圧接用火口部品2を形成する。
【0023】
このようにして形成された二個のガス圧接用火口部品2,2の夫々を、基端側接続部3,3を介して、同じく黄銅からなる吹管取付け口7に分岐状に連結した一対のガス供給管9,9の各先端に接合し、加熱対象空間8を挟んで対峙する一対のガス圧接用火口部品2,2が、夫々の平面形の外壁面が略同一平面状に配置されるように位置決めし、結合されたものとなっている。なお、ガス圧接用火口基体2,2は、鍛造加工によって形成されたものを使用する外、図6のガス圧接用バーナーの他の実施例の斜視図に示されるように、
金属製矩形ブロックを切削加工することによって削り出したものとすることができる外、
鋳造によって製造したものを使用することも可能である。
【0024】
【作用】
以上のとおりの構成からなるこの発明のガス圧接用火口基体2は、冷間鍛造によって溝部5や下穴部41,41,……等の内部構造を含むガス供給路本体21外郭形状の殆どを一度または数回に渡るプレス成形で形成可能であり、金型構造を工夫することによって基端側接続部3も同一の成形工程で形成可能である上、後に行う切削加工工程では、鍛造によって成形された平面形の壁面形状を利用して位置決め固定することが可能であり、同様に治具への装着も可能となる。
【0025】
ガス圧接用火口部品2は、ガス圧接用火口基体2の平面形状を利用して位置決め固定可能である上、下穴部41,41,……が既に形成されているので下穴の加工が不要であり、専用の治具を用いれば、素早い作業で正確な位置に火口用細通孔42,42,……を最適な角度で穿孔することが可能であり、火口開口部を切削加工することにより、火口用細通孔42,42,……の内径寸法を高精度に仕上げることが可能となる。また、ガス圧接用火口基体2背面側溝部5を通じて火口用細通孔42,42,……を穿孔した後に、溝部5の開口縁部に形成された嵌合部51に、帯状の黄銅板を折曲形成した隠蔽板6を嵌合状に装着し、鑞付けして密閉状とすれば、溝部5がガス供給用の管路を形成するものとなる。
【0026】
次に、二個のガス圧接用火口部品2,2の夫々を、加熱対象空間8を挟んで所定間隔を隔てた位置に互いに対峙するよう配置した上、夫々の平面形外壁面が同一平面状に配置する姿勢状態とし、吹管取付け口7に二又形状に接続された一対のガス供給管9,9の各先端に接続部3,3を介して嵌合状に接合し、接合部を鑞付けして一体化し、各火口用細通孔42,42,……の配置を、加熱対象空間8を挟んで高精度で対峙する対称形状となる。
【0027】
このようにして製造されるガス圧接用バーナー1は、ガス圧接の対象となる鉄筋8,8の外径寸法に応じ、最適な位置に火口用細通孔42,42,……を自由に穿孔することが可能になり、一種類のガス圧接用火口基体2,2を用いて多彩なノズル構造のガス圧接用バーナー1を製造することが可能であり、図1ないし図3中に示されるように、加熱対象空間8の周囲からムラなく火炎を放射可能な構造とし、図5中に鎖線矢印で示すよう、所定幅をもった範囲に向けて火炎を放射し、ガス圧接用バーナー1を殆ど移動操作することもなく、最適な範囲の加熱を行うことが可能となる。
【0028】
また、各ガス圧接用火口基体2,2の肉厚寸法が、ガス供給管9,9の外径寸法よりも小さく設定されている上、火口駒部4,4,……を火口用細通孔42,42,……が外側に配置されるよう、ガス圧接用火口部品2の肉厚から突出する形状とした構造なので、各火口駒部4,4,……の間からガス圧接対象鉄筋8,8の接合部を目視確認しながらの圧接作業をすることができ、したがって、圧接作業は、正確且つ容易なものとなる。
【0029】
【効果】
以上のとおり、この発明のガス圧接用火口基体によれば、火口用細通孔が加工される前段階のガス供給路本体を平面形に構成することにより、該平面形状を利用して工作機械への正確且つ迅速な位置決め、固定が容易となり、加熱の対象となるガス圧接対象鉄筋の外径寸法に応じた的確な位置に最適な角度の火口用細通孔を穿孔することが可能なので、量産の際の品質を向上、安定させることができ、溝部の底部から各火口駒部肉厚方向中途まで夫々剔り取り、各火口駒部用の下穴部を形成した構造とすれば、火口用細通孔を加工する際に、下穴の加工が不要となり、加工工数を削減して製造作業の効率を大幅に高めることができ、金型を使用した鍛造や、鋳型を用いた鋳造により、大量生産に最適な構造を容易に得ることができるという秀れた特徴が得られるものである。
【0030】
また、この発明のガス圧接用火口部品によれば、背面側に開口する溝部を通じて、最適な方向に向けて火口用細通孔を穿孔可能であり、一個の火口駒部当たりに角度の異なる複数の火口用細通孔を所定間隔を隔てた位置に穿孔、加工することも可能であり、多彩な火口構造を形成することによって多様な外径寸法のガス圧接対象鉄筋に対応することができる上、各火口用細通孔を穿孔加工した後に、該溝部の開放状とした部分の端縁に沿い、予め形成した嵌合部に隠蔽板を嵌合状に装着すれば、溝部を閉鎖して複雑に入り組んだガス供給路を簡単に形成することができ、ガス圧接用火口基体の基端側に予め形成された接続部に、容易且つ正確にガス供給管を接続することができるという大きな効果も有するものとなっている。
【0031】
更に、この発明のガス圧接用バーナーによれば、平面形に形成された一対のガス圧接用火口部品の夫々が、加熱対象空間から所定距離を置いた位置に、同一平面上に正確に配置されるよう対峙し、固定された構造とすることができることから、ガス圧接対象鉄筋接合部の略全周を火炎でムラ無く包囲し、均等且つ最適の範囲に渡って加熱することができ、
従来構造のリングバーナーであれば、高い熟練度を要する平行移動操作を必要としていたが、そのような高度な技術を必要とせず、良好なガス圧接作業を実現化することができる上、平面形に形成されたガス圧接用火口部品は、加熱作業を中断することなく加熱を継続したまま、ガス圧接対象鉄筋の接合部の状態を容易に目視確認することができるので、勘に頼ることなく安定した作業を実現し、薄型のガス圧接用火口部品は、背面側から火口側への空気の流入を容易にして燃焼効率や冷却効率を高めることができるという効果も奏するものとなる。
【0032】
特に、実施例に説明したガス圧接用バーナー1は、上記した特徴に加え、一回または数回程度の冷間鍛造により、ガス圧接用火口基体2の殆どの形状が高い精度で成形されてしまうので、後に続く切削加工では、火口用細通孔42,42,……を穿孔するだけでよく、その加工の際の部品の位置決めにも、鍛造によって形成された平面形部分を基準面として利用することができ、量産の際の生産効率を高めるのに最適な構造である上、火口駒部4,4,……の先端面形状を円筒面状とすることにより、火口用細通孔42,42,……を夫々最適の角度で穿孔したときに、何れの角度であっても、火口の開口位置に大きな変動が発生せず、各火口からガス圧接対象鉄筋8,8までの距離が略一定に保たれ、鉄筋8,8の外径寸法に応じ、火口用細通孔42,42,……の角度や配置等の加工条件を変更しても、最適な位置から火炎が放射される構造になるという利点を有するものとなる。
【0033】
また、ガス圧接用火口基体2の各火口駒部4,4,……に対し、夫々一個ずつの火口用細通孔42,42,……を各々最適の角度で穿孔加工することが可能であり、ガス圧接用火口部品2の肉厚から突出するよう形成された火口駒部4、4、4の夫々を隣接するもの同士で、異なる配置となるよう火口用細通孔42,42,42を穿孔する構造とすることができる外、各火口駒部4、4、4の幅方向に沿って夫々複数の火口用細通孔42,42,……を穿孔したものとすることもでき、同一の金型によって成形されたガス圧接用火口基体2から、複数種類のガス圧接用バーナー1を製造することが可能であるという極めて実用的な効果を発揮することになる。
【0034】
叙述の如く、この発明のガス圧接用火口基体、およびそれを使ったガス圧接用火口部品、ならびにそれを用いたガス圧接用バーナーは、その新規な構成によって所期の目的を遍く達成可能とするものであり、高精度な加工、組立てを実現可能とする上、製造も容易で、従前からのリングバーナーの単価に比較し、遥かに経済的なものとすることができ、しかも製造費用の削減と製造に要する時間の短縮とを確実に達成可能にするものとなって、
安定した製品供給が保証されるものになり、更にガス圧接作業に際して然程高度な技術を必要とせず、作業効率自体も格段に高めることができることから、費用の削減と作業時間の大幅な短縮とを確実に達成可能にするものであり、熟練作業者の確保が困難な上、種々の経費の削減が強く求められる建築あるいは建設業界において高い評価がなされ、広範に渡って利用、普及していくものになると予想される。
【図面の簡単な説明】
図面は、この発明のガス圧接用火口基体、およびそれを使ったガス圧接用火口部品、ならびにそれを用いたガス圧接用バーナーの技術的思想を具現化した代表的な幾つかの実施例と、比較のための従来の技術とを示すものである。
【図1】 ガス圧接用バーナーの構造を示す斜視図である。
【図2】 ガス圧接用バーナーの構造を示す平面図である。
【図3】 ガス圧接用火口部品の組立て構造を示す断面図である。
【図4】 図2中のA−A線部分の構造を示す断面図である。
【図5】 図3中のB−B線部分の構造を示す断面図である。
【図6】 ガス圧接用バーナーの他の構造を示す斜視図である。
【図7】 従来のリングバーナーの構造を示す斜視図である。
【符号の説明】
1 ガス圧接用バーナー
2 ガス圧接用火口基体(ガス圧接用火口部品)
21 同 ガス供給路本体
3 基端側接続部
4 火 口 駒 部
41 同 下穴部
42 同 火口用細通孔
5 溝部
51 同 嵌合部
6 隠 蔽 板
7 吹管取付け口
8 ガス圧接対象鉄筋(加熱対象空間)
9 ガス供給管
91 同 火口チップ
[0001]
OBJECT OF THE INVENTION
  The present invention relates to a ring burner used in a gas pressure welding method for concentrically pressing and joining the ends of reinforcing bars, and in particular, a predetermined range including a butt pressure welding portion of a reinforcing bar to be subjected to gas pressure welding and the vicinity thereof. New that can be heated reliablyStructure gas pressure burnerIs to provide.
[0002]
[Prior art]
  Most of the joining of steel bars for reinforced concrete in the civil engineering and construction fields is carried out by the gas pressure welding method, and the gas pressure welding method is generally performed concentrically butting the ends of the reinforcing bars multiple times. While repeating pressurization and depressurization, the joint is heated from the surroundings with a flame of acetylene gas / oxygen mixed gas, and simultaneously welded to join the two steel bars together.
It will be integrated.
[0003]
  In a conventional gas pressure welding method that has been performed conventionally, a ring burner that surrounds the joint in an annular shape is used, and a method in which the pressure welding portion of the reinforcing bar is heated appropriately and uniformly from all directions is adopted. As shown in the perspective view of the conventional ring burner in FIG. 7, the tip end side is branched into a blow pipe attachment port 7 connected to a blow pipe (not shown), and the outer peripheral side of the rebars 8 and 8 subject to gas pressure welding is formed. A gas supply pipe 9 that is curved so as to be surrounded in an arc shape is provided, and cylindrical crater tips 91, 91,... Scattered along the circumferential direction on the inner peripheral surface of the arc-shaped tip side of the gas supply pipe 9. , And the tip of each of the crater tips 91, 91,...
It is arranged in a radial arrangement with the rebars 8 and 8 as the center for gas pressure welding. In the pressure welding operation, the end surfaces of the rebars 8 and 8 for gas pressure welding are coaxially butted against each other with a predetermined pressure. At the same time, a combustion gas is supplied from a blow pipe attachment port 7 connected to a blow pipe (not shown), and gas is emitted from the tip of each crater tip 91, 91,. The joining end faces are heated and pressed while visually confirming the heating state of the reinforcing bars 8 and 8.
[0004]
  In this conventional gas pressure welding operation, the flame from the ring burner crater tips 91, 91,... Is concentrated on the target rebar, but is released from each crater tip 91, 91,. Each of the crater tips 91, 91,... Is entirely thin and perpendicular to the rebar axis. As the surface flame is reflected to the rebar, it follows the gas pressure welding operation standard, `` Each rebar has a width range corresponding to at least the diameter of the rebar from the abutment surface, uniformly and within a certain time, quickly at the rebar center temperature. Heat to about 1200 ° C. "In the ring burner itself, take care not to change the distance from the rebar axis of each crater tip 91, 91, ... (The axial direction) on both sides, and heating continued work with fast parallel movement operation by the width of which corresponds to each at least reinforcing bar diameter, even in the short time of the work,
The joint is surrounded by a reducing flame shield so that partial abnormal heating is prevented and an oxide film is not formed on the joint of the reinforcing bars 8 and 8 to form a flat fracture surface. Difficult work operations are required to maintain optimum conditions, such as having to pay close attention to prevent unnecessary air intrusion.
[0005]
  In order to solve the problem of securing human resources and work efficiency derived from such highly specialized work content, JP-A-7-214343 and JP-A-9-271963 have been proposed as improved techniques related to gas pressure welding. For example, in the former Japanese Laid-Open Patent Publication No. 7-214343, a dressing containing an oxygen scavenger or a dehydrogenating agent is applied to the joint end surface of the steel bar. In the latter Japanese Patent Laid-Open No. 9-271963, a gas pressure welding apparatus that can be controlled to follow a flame is proposed. Has been.
[0006]
  However, any of these conventional ones does not improve the flame condition by improving the ring burner itself. Instead, it is possible to apply a coating agent to the target reinforcing bars or to automate the pressure welding work. Therefore, it is intended to improve the accuracy and efficiency of the pressure welding work that employs the ring burner, and it has not been able to solve the difficulty of increasing the material cost and the equipment cost.
[0007]
  In view of such a situation, the joints of the rebars 8 and 8 to be welded to the gas pressure welding are required without requiring highly accurate skilled techniques as before, or without employing expensive rebar materials or gas pressure welding devices. In addition to being able to heat uniformly and properly, an oxide film is formed by the intrusion of air into the joint part, and flattened surfaces are formed in the pressure welded part and welded part, so that sufficient mechanical strength cannot be secured. As a result of repeated research and trial production of a new gas pressure welding burner that has been deeply interested as one of those who have been involved in this industry for many years, and improved the performance of the part normally called crater tip Although we have reached the completion of a new crater piece that can lead to simplification of pressure welding work and improvement of pressure welding performance, stabilization of the crater piece mounting angle to the gas supply pipe and pressure welding Issues remain in terms of drilling hole drilling accuracy according to the diameter of the reinforcing bars 8, 8, etc., and it does not necessarily increase the production efficiency of various gas pressure welding burners according to the diameter of the reinforcing bar, and the price increases. There has been a risk of inviting.
[0008]
  This invention is based on the above experience, and has begun further development and research toward the practical application of a novel gas pressure welding burner that can ensure good gas pressure welding performance and increase its productivity. After many trials and errors and many trial productions and experiments, it is possible to eliminate these conventional problems.New structure gas pressure welding burnerIn the following, the configuration thereof will be described in detail together with an embodiment representative of the present invention shown in the drawings.
[0009]
[Structure of the invention]
   As clearly understood from the embodiments representing the present invention shown in the drawings, the present inventionGas pressure welding burnerIs basically composed of the following.
    That is,A planar shape that forms a part of the shape surrounding the heating target space at a position away from the heating target space, and provided with a connecting portion on the base end side to which a gas supply pipe can be connected. , With respect to the gas supply path main body formed in a groove portion that is connected from the base end side to the tip end side and is open only on the back side, the tip end side, the base end side, and a predetermined portion in the middle Each crater piece toward the space to be heated is integrally formed from each of the crater pieces, and each crater piece is scraped from the bottom of the groove corresponding to these crater pieces to the middle in the thickness direction of each crater piece. There is a pilot hole part for each part, and from each of these pilot hole parts, a crater through hole is drilled in the thickness direction of the crater piece part and in an optimum angle direction according to the space to be heated. At the same time, a concealing plate is brazed on the back side of the gas supply path main body groove, The ends of a pair of symmetrical gas supply pipes that are connected to the crater mounting port so that a pair of gas pressure crater parts formed using a gas pressure crater base body are formed into a body. Connect to each part via the base end side connection part,
Gas pressure welding burner with a configuration in which the crater pieces are combined so as to face each other across the space to be heatedIt is.
[0010]
  The gas supply channel main body integrally connects the gas supply pipe and the crater piece, and guides and guides the combustion gas supplied through the gas supply pipe to the crater piece, so that the gas supply passage main body is compatible with a separate concealing plate. A planar shape that functions as a main body for realizing a tubular space, and forms a part of a shape surrounding the heating target space at a predetermined distance from the heating target space, In other words, it must be formed in a circular shape, a part of an ellipse close to it, or a planar shape corresponding to a part of a polygon as will be described later in the embodiment, and a gas supply pipe is provided on the base end side. A connecting portion that can be connected is formed and is connected to the distal end side from the base end side, and only the back side is formed in an open groove portion, and the entire gas supply path main body is made of brass or the like. Although it is desirable that the metal material is forged, be sure to It is also not necessarily limited to the molding means, or machining the metal block, or may be assumed by an equal variety of known molding means for producing by casting.
[0011]
  The connecting portion serves to connect the end of the gas supply pipe in an airtight state, and can be formed in a recessed shape that allows the tip of the gas supply pipe to be inserted into a fitting shape. It is possible to form a cylindrical part that can be attached to the outside opening of the gas supply pipe and connect with a screw structure if necessary, and can be brazed, welded, or heat-resistant adhesive or A structure that can be firmly and airtightly bonded and fixed by using a sealing material or the like, and can be formed at the same time when the gas supply path body is press-molded. Alternatively, the machined base end can be cut and finished to provide an interference fit process, and a connection can be made by press-fitting to ensure an airtight structure. Larger outer diameter than wall thickness It may be capable of connecting structure of the gas supply pipe.
[0012]
  The groove portion serves to form a part of the gas supply passage that leads from the gas supply pipe to the crater piece portion inside the gas supply passage main body, and the combustion gas supplied at a predetermined pressure is substantially omitted in each crater piece portion. It must have a pipe shape that can be evenly guided, and has a structure that opens to the back surface of the gas supply path body.For example, the groove section has a cross-sectional shape that gradually increases from the distal end side to the proximal end side of the gas supply path body. In addition to being configured to be enlarged, it may be formed in a substantially uniform groove cross-sectional shape over the entire length, and concealed in advance along the edge of the open portion of the groove. It can be formed by forming a fitting portion for mounting the plate.
[0013]
  The crater piece serves to form a crater through-hole that radiates a flame toward the heating target space in the gas supply channel main body, and is convenient for radiating the flame toward the heating target space. It should be projected and formed in a solid block shape that improves the flow rate, which is convenient for crater piercing holes according to the diameter of the reinforcing bar, and that even gas is supplied to these crater piercing holes. In order to enable supply, it is possible to form the pilot hole part that has been scraped to the middle part in the thickness direction of the crater piece at the same time as forging or casting for molding the gas supply channel main body. It is. It is desirable that the crater piece portion having a solid block shape be formed into a spherical shape, a cylindrical surface shape, or a chamfered shape with the peripheral side corners cut off, and the tip surface shape is preferably a gas supply channel. It is possible to form the main body at the same time as the forging or casting for forming the main body, or to form the main body at the stage of cutting.
[0014]
  The pilot hole portion serves not only to guide the cutting tool for drilling the crater through-holes properly, but also to supply an equal gas to the crater through-holes. In order to ensure the cutting angle of the cutter within a predetermined range, it is desirable to form it into a conical shape with an opening diameter as large as possible. It may be formed in a substantially columnar blind hole shape so as to reduce the cutting size at the time.
[0015]
  The gas pressure welding crater parts are manufactured by cold forging the gas pressure welding crater base, fixed to the cutting machine with any one of its flat surfaces as the reference surface, and the crater through hole from the groove side to the crater piece After the perforation, a concealing plate can be brazed on the open back side of the gas supply passage main body groove, and the crater base for gas pressure welding can be manufactured by casting. It is possible to cut out from a metal block by machining, and further, a concealing plate can be welded or joined with a heat-resistant adhesive. A heat-resistant elastic sealing material can be sandwiched between the opening edge on the back side and crimped, or can be combined using a plurality of screws to ensure a sealed structure.
[0016]
  Prior to integration of the concealment plate, the gas pressure welding crater base is selected at the appropriate position selected from the bottom of the corresponding pilot hole for each crater piece according to the size of the space to be heated determined by the diameter of the reinforcing bar, etc. From the crater piece thickness direction, one or a plurality of crater through holes must be drilled at an optimum angle appropriately selected so that the space to be heated is heated uniformly.
[0017]
  The gas pressure welding burner connects a gas pressure welding crater base to each of the distal ends of a pair of symmetrical gas supply pipes connected so as to branch to a crater mounting port via a proximal end side connecting portion. The crater piece portions are configured to be arranged so as to face each other across the space to be heated, and any part of the outer peripheral wall surface of the crater attachment port is formed into a planar shape, When connecting the gas supply pipe and the gas pressure welding crater base together, the flat shape of the crater mounting port and the gas pressure welding crater base is positioned so that they are arranged in parallel or on the same plane. In addition to the fixed and integrated structure, each joint part can be meshed and brazed in a joined state, and a jig that accurately regulates each placement is used. , Each part was temporarily fixed Connection status, may be of structure that is integrally brazed.
  In the following, embodiments that represent the present invention shown in the drawings will be described in detail so that the above configuration becomes clearer.
[0018]
[Example 1]
  1 is a perspective view of the gas pressure welding burner of FIG. 1, a plan view of the gas pressure welding burner of FIG. 2, a cross sectional view of the crater part for gas pressure welding of FIG. 3, a cross sectional view taken along line AA in FIG. The example shown in the BB cross-sectional view of FIG. 3 is manufactured using a gas pressure welding crater part formed by cold forging, and formed into a structure capable of mass production. A typical embodiment of a gas pressure welding burner having the basic configuration of the present invention is shown.
[0019]
  The gas pressure welding burner 1 has a symmetrical shape in which a pair of gas pressure welding crater parts 2 and 2 formed by using gas pressure welding crater bases 2 and 2 are connected to a crater mounting port 7 so as to branch. The tip portions of the pair of gas supply pipes 9 and 9 are connected to each other through the base end side connection portions 3 and 3, and the crater piece portions 4, 4... Face each other across the heating target space 8. It is set as the structure combined so that it may become arrangement | positioning.
[0020]
  The crater base 2 for gas pressure welding has a brass rod or block substantially in a planar shape so as to form a part of a shape surrounding the heating target space 8 at a position spaced from the heating target space 8 by a predetermined distance (around 20 mm). Cold-forged, and the base end side is formed with a concave-shaped connecting portion 3 capable of connecting the tip of the gas supply pipe 9 whose outer diameter is slightly larger than the wall thickness in a fitting manner. A groove portion 5 that opens to the back side is formed inside the wall thickness from the end side to the tip side, and a step-like fitting for fitting the concealing plate 6 to the opening edge portion of the groove portion 5 As shown in FIGS. 4 and 5, a plurality of crater pieces 4, 4,... Project from the wall surface corresponding to the heating target space 8 from the distal end side to the proximal end side. In addition, within the thickness of the crater piece parts 4, 4,... Frame portions 4, up to the thickness direction the middle of the ...... each 剔Ri up,
A pilot hole 41, 41,... For each crater piece 4 is formed as a gas supply path main body 21.
[0021]
  The front end surface of each crater piece portion 4, 4,... Facing the heating target space 8 is formed in a cylindrical shape, and the crater piece portions 4, 4 disposed near the middle of the middle portion of the gas pressure welding crater base 2 5 are formed in a shape protruding in the planar thickness direction of the gas pressure welding crater base 2 and are substantially perpendicular to the axial center of the cylindrical heating target space 8 shown in FIG. The crater through-holes 42, 42,... That are inclined at an optimum inclination angle in a wide angle range of 0 to 30 degrees with respect to the center chain line arrow are formed into a shape that can be drilled.
[0022]
  Using the outer plane shape of the gas pressure welding crater base 2 obtained by forging, positioning and fixing to the cutting machine are performed, and the diameter 0.8-1. The crater through holes 42, 42,... Around 7 mm are drilled at an optimum position and angle to produce the gas pressure welding crater part 2 shown in FIG. A concealing plate 6 that can be fitted in a hermetically sealed manner is mounted, the joint between the fitting portion 51 and the concealing plate 6 is brazed and joined in an airtight manner, the groove 5 is sealed in a pipe shape, and gas pressure welding The crater part 2 is formed.
[0023]
  A pair of two gas pressure welding crater parts 2, 2 formed in this way are connected in a branched manner to a blow pipe attachment port 7 made of brass, through base end side connection parts 3, 3. A pair of gas pressure welding crater parts 2 and 2 which are joined to the respective ends of the gas supply pipes 9 and face each other with the heating target space 8 interposed therebetween are arranged so that the outer wall surfaces of the respective planar shapes are substantially in the same plane. Are positioned and combined. In addition, as shown in the perspective view of another embodiment of the gas pressure welding burner in FIG. 6, the gas pressure welding crater bases 2 and 2 are formed by forging.
Outside that can be cut out by cutting a metal rectangular block,
It is also possible to use what was manufactured by casting.
[0024]
[Action]
  The gas pressure welding crater base 2 of the present invention having the configuration as described above has almost the outer shape of the gas supply path main body 21 including the internal structure such as the groove portion 5 and the pilot hole portions 41, 41,... By cold forging. It can be formed by press molding once or several times, and the base end side connecting portion 3 can be formed in the same molding process by devising the mold structure, and in the subsequent cutting process, it is molded by forging. Positioning and fixing can be performed by using the planar wall shape thus formed, and mounting on a jig is also possible.
[0025]
  The gas pressure welding crater part 2 can be positioned and fixed using the planar shape of the gas pressure welding crater base 2 and the pilot holes 41, 41,. If a dedicated jig is used, it is possible to drill the crater through-holes 42, 42,... At an accurate position at an optimum angle in a quick operation, and to cut the crater opening. Thus, it becomes possible to finish the inner diameter of the crater through holes 42, 42,... With high accuracy. Further, after piercing through holes 42, 42,... Are drilled through the groove portion 5 on the back side of the gas pressure welding crater base 2, a band-shaped brass plate is applied to the fitting portion 51 formed at the opening edge of the groove portion 5. When the bent concealment plate 6 is fitted in a fitting shape and brazed to form a sealed shape, the groove 5 forms a gas supply conduit.
[0026]
  Next, the two gas pressure welding crater parts 2 and 2 are arranged so as to face each other at a predetermined interval across the heating target space 8, and the respective planar outer wall surfaces are in the same plane. To the tip of each of the pair of gas supply pipes 9 and 9 connected in a bifurcated shape to the blowing pipe attachment port 7, and joined in a fitting manner via the connection parts 3 and 3. The crater through holes 42, 42,... Are symmetrically arranged with high accuracy across the heating target space 8.
[0027]
  The gas pressure welding burner 1 manufactured in this way freely drills crater through-holes 42, 42,... At optimum positions according to the outer diameter of the reinforcing bars 8, 8 to be gas pressure welded. It is possible to manufacture a gas pressure welding burner 1 having various nozzle structures using a single type of gas pressure welding crater base 2, 2, as shown in FIGS. 1 to 3. In addition, a flame can be radiated from the periphery of the space to be heated 8 without unevenness, and as shown by a chain line arrow in FIG. 5, the flame is radiated toward a range having a predetermined width, and the gas pressure welding burner 1 is almost It is possible to perform heating in the optimum range without moving.
[0028]
  Further, the thickness dimensions of the gas pressure welding crater bases 2 and 2 are set to be smaller than the outer diameter dimensions of the gas supply pipes 9 and 9, and the crater pieces 4, 4,. Since the structure protrudes from the thickness of the gas pressure welding crater component 2 so that the holes 42, 42,... Are arranged on the outside, the rebars subject to gas pressure welding from between the crater pieces 4, 4,. The pressure welding work can be performed while visually confirming the joint portions of 8 and 8, and therefore the pressure welding work is accurate and easy.
[0029]
【effect】
  As described above, according to the crater base for gas pressure welding of the present invention, the gas supply path main body at the previous stage where the through hole for the crater is machined is formed into a flat shape, and the machine tool is utilized using the flat shape. Because it is easy to position and fix accurately and quickly, and it is possible to drill the crater through hole with the optimum angle at the correct position according to the outer diameter size of the gas pressure welding target rebar to be heated, The quality during mass production can be improved and stabilized, and the crater can be constructed by scraping from the bottom of the groove to the middle of each crater piece in the thickness direction and forming a pilot hole for each crater piece. When machining through holes for machining, pilot holes are no longer needed, reducing the number of machining steps and greatly improving the efficiency of manufacturing operations. Forging using molds and casting using molds The excellent structure for mass production can be easily obtained. Feature in which is obtained.
[0030]
  Further, according to the crater part for gas pressure welding of the present invention, the through hole for the crater can be drilled in the optimum direction through the groove portion opened on the back side, and a plurality of crater pieces having different angles per one crater piece portion It is also possible to drill and process the crater through holes at predetermined intervals, and by forming various crater structures, it is possible to deal with gas reinforcement welding target rebars of various outer diameters. After drilling each through hole for the crater, if the concealing plate is fitted to the pre-formed fitting portion along the edge of the open portion of the groove portion, the groove portion is closed. The complicated gas supply path can be easily formed, and the great effect that the gas supply pipe can be easily and accurately connected to the connection part formed in advance on the base end side of the gas pressure welding crater base. Also has.
[0031]
  Furthermore, according to the gas pressure welding burner of the present invention, each of the pair of gas pressure welding crater parts formed in a flat shape is accurately arranged on the same plane at a position spaced a predetermined distance from the space to be heated. Since it can be a fixed structure, it can surround the entire circumference of the rebar joint subject to gas pressure welding uniformly with flame, and can be heated evenly and optimally,
If the ring burner has a conventional structure, it requires a translation operation that requires a high level of skill, but it does not require such advanced technology and can realize good gas pressure welding work. The gas pressure welding crater parts formed in the above can be easily visually checked the state of the joints of the reinforcing bars subject to gas pressure welding without stopping the heating operation, so it is stable without relying on intuition. The thin gas pressure welding crater component realizes the above-described work, and also has the effect of facilitating the inflow of air from the back side to the crater side and improving the combustion efficiency and the cooling efficiency.
[0032]
  In particular, in the gas pressure welding burner 1 described in the embodiment, in addition to the above-described features, most of the shape of the gas pressure welding crater base 2 is formed with high accuracy by one or several cold forgings. Therefore, in the subsequent cutting process, it is only necessary to drill the crater through-holes 42, 42,..., And the planar part formed by forging is also used as a reference surface for positioning the parts during the process. In addition to having an optimum structure for increasing production efficiency in mass production, the tip surface shape of the crater piece 4, 4,... , 42,... Are drilled at optimum angles, respectively, and the crater opening position does not fluctuate greatly at any angle, and the distance from each crater to the rebars 8, 8 subject to gas pressure welding It is kept almost constant, depending on the outer diameter of the reinforcing bars 8,8 Hole 42, also by changing the machining conditions of an angle or arrangement of ..., flame from the optimum position is to have the advantage that the structure is emitted.
[0033]
  Further, each of the crater through holes 42, 42,... Can be drilled at an optimum angle with respect to each of the crater pieces 4, 4,. There are adjacent crater pieces 4, 4, 4 formed so as to protrude from the thickness of the crater part 2 for gas pressure welding, and the crater through holes 42, 42, 42 are arranged differently. In addition to the structure, the plurality of crater through holes 42, 42,... Can be perforated along the width direction of each crater piece 4, 4, 4. A very practical effect that a plurality of types of gas pressure welding burners 1 can be produced from the gas pressure welding crater base 2 formed by the same mold is exhibited.
[0034]
  As described above, the gas pressure welding crater base of the present invention, the gas pressure welding crater component using the same, and the gas pressure welding burner using the same make it possible to achieve the intended purpose evenly by the novel configuration. This enables high-precision processing and assembly, is easy to manufacture, can be made much more economical than the conventional unit price of a ring burner, and reduces manufacturing costs. And shortening the time required for manufacturing can be reliably achieved,
Stable product supply is assured, and since advanced technology is not required for gas pressure welding work, the work efficiency itself can be greatly increased, reducing costs and working time significantly. It is difficult to secure skilled workers, and it is highly evaluated in the construction or construction industry where reduction of various expenses is strongly demanded, and it will be widely used and spread. Expected to be.
[Brief description of the drawings]
  The drawings show several typical embodiments embodying the technical idea of the gas pressure welding crater base of the present invention, the gas pressure welding crater component using the same, and the gas pressure welding burner using the same. It shows a conventional technique for comparison.
FIG. 1 is a perspective view showing a structure of a gas pressure welding burner.
FIG. 2 is a plan view showing the structure of a gas pressure welding burner.
FIG. 3 is a cross-sectional view showing an assembly structure of a crater part for gas pressure welding.
4 is a cross-sectional view showing the structure of the AA line portion in FIG. 2. FIG.
FIG. 5 is a cross-sectional view showing the structure of the BB line portion in FIG. 3;
FIG. 6 is a perspective view showing another structure of a gas pressure welding burner.
FIG. 7 is a perspective view showing the structure of a conventional ring burner.
[Explanation of symbols]
      1 Gas pressure welding burner
      2 Gas pressure welding crater base (gas pressure welding crater parts)
        21 Same gas supply channel
      3 Base side connection
      4 Tinder piece
        41 Same pilot hole
        42 The same crater through hole
      5 groove
        51 Same fitting part
      6 Concealment board
      7 Blow pipe attachment port
      8 Rebars subject to gas pressure welding (space to be heated)
      9 Gas supply pipe
        91 Tinder tip

Claims (2)

加熱対象空間から所定距離を置いた位置において当該加熱対象空間を包囲状とする形状の一部をなす平面形であって、基端側にはガス供給管を接続可能とする接続部を設けると共に、同基端側から先端側に掛けて連通状で、背面側だけを開放状とした溝部に形成してなるガス供給路本体に対し、その先端側と基端側、および中途部所定複数箇所夫々から当該加熱対象空間に向けた火口駒部を一体的に突出形成した上、それら火口駒部に対応した溝部の底面から各火口駒部肉厚方向中途までを夫々剔り取り、各火口駒部用の下穴部となし、それら各下穴部からは、火口駒部肉厚方向であって、当該加熱対象空間に応じた最適な角度方向に向けて火口用細通孔を穿設すると共に、ガス供給路本体溝部の開放状としていた背面側に隠蔽板を鑞付け、一体化してなるものとした、ガス圧接用火口基体を使って形成してなるガス圧接用火口部品の一対を、火口取付け口に枝分かれする如く接続された左右対称形状の一対のガス供給管の先端部夫々に基端側接続部を介して接続し、互いの火口駒部同士が、加熱対象空間を挟んで対峙する配置となるよう組み合わせてなるものとしたことを特徴とするガス圧接用バーナー。A planar shape forming a part of a shape surrounding the heating target space at a position spaced from the heating target space, and provided with a connection portion on the proximal end side to which a gas supply pipe can be connected , With respect to the gas supply path main body formed in a groove portion that is communicated from the base end side to the tip end side and only the back side is open, the tip end side, the base end side, and a predetermined number of intermediate portions Each crater piece toward the space to be heated is integrally formed from each of the crater pieces, and each crater piece is scraped from the bottom of the groove corresponding to the crater piece to the middle of each crater piece in the thickness direction. There is a pilot hole for the part, and from each of the pilot hole parts, the crater through hole is drilled in the crater piece thickness direction and in the optimum angle direction according to the heating target space. At the same time, a concealing plate is brazed on the back side of the gas supply passage main body groove, The ends of a pair of symmetrical gas supply pipes that are connected to the crater mounting port so that a pair of gas pressure crater parts formed using a gas pressure crater base body are formed into a body. A gas pressure welding burner characterized in that each part is connected to each other via a base end side connection part, and the crater piece parts are combined so as to face each other across the space to be heated. ガス圧接用火口部品が、それら各火口駒部の何れか選択された適所に、
夫々一個または複数個の火口用細通孔を、加熱対象空間が均質に加熱されるよう適宜選択した角度で穿設してなるものとした、請求項1記載のガス圧接用バーナー
The crater parts for gas pressure welding are in the appropriate place selected from either of these crater pieces,
The gas pressure welding burner according to claim 1, wherein one or a plurality of through holes for craters are formed at an appropriately selected angle so that the space to be heated is heated uniformly .
JP2000202374A 2000-07-04 2000-07-04 Gas pressure welding burner Expired - Lifetime JP3696485B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000202374A JP3696485B2 (en) 2000-07-04 2000-07-04 Gas pressure welding burner

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000202374A JP3696485B2 (en) 2000-07-04 2000-07-04 Gas pressure welding burner

Publications (2)

Publication Number Publication Date
JP2002018579A JP2002018579A (en) 2002-01-22
JP3696485B2 true JP3696485B2 (en) 2005-09-21

Family

ID=18699907

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2000202374A Expired - Lifetime JP3696485B2 (en) 2000-07-04 2000-07-04 Gas pressure welding burner

Country Status (1)

Country Link
JP (1) JP3696485B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4672445B2 (en) * 2005-06-02 2011-04-20 康宏 鈴木 Gas pressure burner
JP5022510B1 (en) * 2011-11-01 2012-09-12 株式会社 徳武製作所 Gas pressure burner

Also Published As

Publication number Publication date
JP2002018579A (en) 2002-01-22

Similar Documents

Publication Publication Date Title
JP2839096B2 (en) Brazing method of pipe end and mating member
CN103962669B (en) Brazing process and board component
CN107073620A (en) Solder and the method for manufacturing component by the sealed connection of material
JP2018533481A (en) Double nozzle for laser processing head
CN113007413A (en) Valve body component, fluid control valve and manufacturing method
JP2017129206A (en) Electric drive valve and process of manufacturing the same
JP3696485B2 (en) Gas pressure welding burner
JP4436661B2 (en) Method for manufacturing a steam turbine nozzle box assembly
EP1390649B1 (en) Method for the manufacture of a ball valve between two tubes
JP2008164108A (en) Piping connection mechanism
JPH03281005A (en) Fuel delivery pipe and its working method
JP2001520113A (en) Micro mixer
JPS6114074A (en) Brazing method
JP2019523136A (en) Highly positioned laser processing nozzle
JP3059851U (en) Ring burner for gas pressure welding
CN104722940B (en) The optimization welding method and structure of gear and conjunction gear
JP7462421B2 (en) Gas pressure welding burner
JP2000317649A (en) Forged piece body used as nozzle piece for gas pressure welding, manufacture of nozzle piece for gas pressure welding using the forged piece body, and burner for gas pressure welding using the nozzle piece
JP3420708B2 (en) Crater for gas pressure welding
JP3223150B2 (en) Pipe fitting and method of manufacturing the same
CN108626457A (en) A kind of reversal valve and preparation method thereof
JPH10100101A (en) Hole saw and manufacture thereof
CN112984191A (en) Valve body component, fluid control valve and manufacturing method
RU2112180C1 (en) Manual device for flame machining of materials and method of its manufacture
JPH01299397A (en) Production for branch pipe fitting

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20030221

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20041202

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20041214

A602 Written permission of extension of time

Free format text: JAPANESE INTERMEDIATE CODE: A602

Effective date: 20050308

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20050331

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20050331

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20050524

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20050629

R150 Certificate of patent or registration of utility model

Ref document number: 3696485

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20080708

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20090708

Year of fee payment: 4

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100708

Year of fee payment: 5

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110708

Year of fee payment: 6

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110708

Year of fee payment: 6

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120708

Year of fee payment: 7

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120708

Year of fee payment: 7

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130708

Year of fee payment: 8

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

EXPY Cancellation because of completion of term