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JP3700919B2 - Coil spring conveying method, apparatus and wheeled cage in continuous shot blasting equipment for coil spring - Google Patents
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JP3700919B2 - Coil spring conveying method, apparatus and wheeled cage in continuous shot blasting equipment for coil spring - Google Patents

Coil spring conveying method, apparatus and wheeled cage in continuous shot blasting equipment for coil spring Download PDF

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Publication number
JP3700919B2
JP3700919B2 JP25238699A JP25238699A JP3700919B2 JP 3700919 B2 JP3700919 B2 JP 3700919B2 JP 25238699 A JP25238699 A JP 25238699A JP 25238699 A JP25238699 A JP 25238699A JP 3700919 B2 JP3700919 B2 JP 3700919B2
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Japan
Prior art keywords
coil spring
cage
spring
wheeled
shot blasting
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JP25238699A
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JP2001071219A (en
Inventor
日高健蔵
石田朝一
光夫 松葉
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Sintokogio Ltd
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Sintokogio Ltd
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Priority to JP25238699A priority Critical patent/JP3700919B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、コイルばねを連続的にショットブラストする設備においてコイルばねを連続的に搬送する方法並びにその装置および車輪付きケージに関する。
【0002】
【従来の技術】
従来、コイルばねを連続的にショットブラストする設備の一つとして、研掃室を構成するキャビネットに、ばね搬入口およびばね搬出口を貫通して延びるチェーンコンベヤを配設して、このチェーンコンベヤによって複数のコイルばねを連続的に搬送し、さらにコイルばねの搬送途中でショットを投射してコイルばねをショットブラストするように構成されたものがある。
【0003】
【発明が解決しようとする課題】
しかし、このように構成された従来のチェーンコンベヤ式コイルばね搬送装置では、チェーンコンベヤがショットの投射を受けて早期に摩耗するため、このチェーンコンベヤのメンテナンスや設備の稼働率などの点で色々の問題があった。
【0004】
本発明は上記の事情に鑑みて成されたもので、その目的は、メンテナンスや設備の稼働率の点で特長を有するコイルばねの連続式ショットブラスト設備におけるコイルばねの搬送方法並びにその装置および車輪付きケージを提供することにある。
【0005】
【課題を解決するのための手段】
上記の目的を達成するために請求項1のコイルばねの連続式ショットブラスト設備におけるコイルばねの搬送方法は、コイルばねを連続的にショットブラストする設備においてコイルばねを連続的に搬送する方法であって、研掃室を構成するキャビネットを水平に貫通して延びる回転ロールの上に、コイルばねを横にして載せてこのコイルばねを自転させるとともに、前記回転ロールに沿って移動する車輪付きケージにより前記回転ロール上のコイルばねを移動させることを特徴とする。
【0006】
【実施例1】
以下、発明の実施例について図1〜図6に基づき詳細に説明する。図1〜図3に示すように、本発明のー実施例を適用したコイルばねの連続式ショットブラスト設備は、研掃室を構成するキャビネット1と、キャビネット1の中をコイルばねを搬送するコイルばね搬送装置2と、コイルばね搬送装置2にコイルばねを供給するコイルばね供給装置3と、で構成してある。
【0007】
また、前記コイルばね搬送装置2は、前記キャビネット1のばね搬入口5およびばね搬出口6を水平に貫通して延びるレール7・7と、このレール7・7に沿って延びかつレール7・7間に配設され横にして載せられたコイルばねを自転させる3本の回転ロール9・9と(図3参照)、前記レール7・7上を走行して前記回転ロール9・9上のコイルばねを収納して移動させる複数の車輪33付きケージ4・4と、前記キャビネット1のばね搬入口5付近に配置され前記レール7・7上に車輪33付きケージ4を順次送る込むケージ送り込み装置8と、コイルばね搬出後の車輪33付きケージ4を元の位置に戻すケージ還元装置10と、で構成してある。そして、前記車輪33付きケージ4は、上から見たときコ字状を成していて車輪を装着した一対の側部4a・4aと一対の側部4a・4aの先頭端間を連結する連結部4bとで構成してある。
【0008】
また、前記ケージ送り込み装置8は、図4および図5に示すように、前記車輪33付きケージ4の突起部に係止可能な係止機構11・11を複数有する2条の無端ローラーチェーン12と、2条の無端ローラーチェーン12・12が架け渡された2対の鎖車13・13・14・14と、一方の鎖車14・14を回転駆動する駆動手段15と、で構成してあり、駆動手段15は、減速機付きモータ16と前記鎖車14・14嵌着の回転軸16に嵌着された鎖車17と前記減速機付きモータ16の出力軸に嵌着の鎖車18と、これら2個の鎖車17・18に架け渡された無端ローラーチェーン19とで構成してある。そして、前記2対の鎖車13・13・14・14は2本の回転軸20・14および2対の軸受21・21を介して機台22に装着してある。また、前記減速機付きモータ16も機台22に装着してある。
【0009】
また、前記ばね供給装置3は、図1に示すように、前記ケージ送り込み装置8の真上に配設してあって、複数のばね搬送車23・23と、ばね搬送車23・23を循環させるばね搬送車循環機構24とで構成してあり、前記ばね搬送車23は、図5に示すように、底部が観音開きするようになっている。
【0010】
また、前記ケージ還元装置10は、図1に示すように、前記ケージ送り込み装置8および前記レール7・7の真下にこれらに沿って延びて配設されたレール25・25と、前記レール7・7の右端上の車輪33付きケージ4をレール25・25の位置まで下降させるケージ下降機構26と、前記レール25・25左端上の車輪33付きケージ4をレール7・7の位置まで上昇させるケージ上昇機構27と、車輪33付きケージ4・4群を水平移動させる上下2対のシリンダ28・28・29・29と、で構成してある。
【0011】
なお、図中符号30はショット遠心投射装置、31はショット回収用スクリューコンベヤである。
【0012】
次に、このように構成した設備を用いてコイルばねWを連続的にショットブラストする手順について述べる。まず、ケージ送り込み装置8の減速機付きモータ16の駆動により2対の鎖車13・13・14・14を介して無端ローラーチェーン12・12を時計回り方向へ連続的に回転し、複数の車輪33付きケージ4・4をキャビネット1内に順次送り込む。また、ばね供給装置3の複数のばね搬送車23・23の底部を順次開いて、3本の回転ロール9・9上における各車輪33付きケージ4内に横置状のコイルばねWを間欠的に供給する。これに伴い、供給されたコイルばねWは、後行する車輪33付きケージ4によって押されるようにしてキャビネット1内を通過し、かつキャビネット1を通過する間に3本の回転ロール9・9の回転により垂直面内で回転され、さらに、ショット遠心投射装置30・30からのショットを受けて研掃される。こうして、研掃されて右方へ移送されたコイルばねWは、設備の右方端から押し出されて排出される。
【0013】
一方、設備の右方端へ移送された車輪33付きケージ4を、ケージ還元装置10のケージ下降機構26によってレール25・25の位置まで下降させ、続いて、シリンダ29・29によって順次左方へ移送させる。設備の左方端に移動した車輪33付きケージ4を、ケージ上昇機構27によってレール7・7の位置まで上昇させ、続いて、シリンダ28・28によって無端ローラーチェーン12・12に送り込む。以上の操作を繰り返し行なうことにより、コイルばねWを連続的に研掃することができる。
【0014】
なお、上記の実施例では、車輪33付きケージ4は、シリンダ28・28によって押されて移動するように構成してあるが、車輪33付きケージ4を図6に示すように、前記回転ロール9・9に係合可能であるとともに前記回転ロール9・9の延長方向に対して所要角度傾斜した支持軸によって軸着された4個の車輪33・33を下面に装着し、かつ前記回転ロール9・9間に緩入可能な突起部を下端に形成した構造にしてもよく、この場合は、車輪33付きケージ4は、回転ロール9・9の回転に伴って車輪33・33を介して回転ロール9・9上を進行するため、レール7・7およびシリンダ28・28を省略することができる。
【0015】
【発明の効果】
上記の説明から明らかなように、請求項1の発明は、コイルばねを連続的にショットブラストする設備においてコイルばねを連続的に搬送する方法であって、研掃室を構成するキャビネットを水平に貫通して延びる回転ロールの上に、コイルばねを横にして載せてこのコイルばねを自転させるとともに、前記回転ロールに沿って移動する車輪付きケージにより前記回転ロール上のコイルばねを移動させるから、チェーンコンベヤを用いることなく、コイルばねを移送することが可能により、これに伴って、従来のこの種の装置に比べて、メンテナンスが極めて容易になるとともに設備の稼働率を上げることができるなどの優れた実用的効果を奏する。
【図面の簡単な説明】
【図1】本発明の一実施例を示す概略正面図である。
【図2】図1の平面図である。
【図3】図1の左側面拡大詳細図である。
【図4】図1のA部拡大詳細図である。
【図5】図4の左側面図である。
【図6】車輪付きケージの他の実施例の平面図(イ)および正面図である(ロ)。
【符号の説明】
1 キャビネット
4 車輪付きケージ
7 レール
8 ケージ送り込み装置
9 回転ロール
係止機構
12 無端ローラーチェーン
15 駆動手段
17・18 鎖車
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method of continuously conveying a coil spring in an apparatus for continuously shot blasting the coil spring, an apparatus therefor and a wheeled cage.
[0002]
[Prior art]
Conventionally, as one of the equipment for continuous shot blasting of coil springs, a chain conveyor extending through a spring carry-in port and a spring carry-out port is provided in a cabinet constituting a polishing chamber. There is one configured to continuously convey a plurality of coil springs, and further to shot blast the shots by projecting shots during the conveyance of the coil springs.
[0003]
[Problems to be solved by the invention]
However, in the conventional chain conveyor type coil spring conveyance device configured as described above, the chain conveyor is worn early upon receiving a shot, so there are various points in terms of the maintenance of the chain conveyor and the operating rate of the equipment. There was a problem.
[0004]
The present invention has been made in view of the above circumstances, and its object is to provide a method for conveying a coil spring in a continuous shot blasting facility for a coil spring having features in terms of maintenance and facility operation rate, and an apparatus and wheel thereof. It is to provide a cage with a handle.
[0005]
[Means for solving the problems]
In order to achieve the above object, the method for conveying a coil spring in the continuous shot blasting equipment for the coil spring according to claim 1 is a method for continuously conveying the coil spring in the equipment for continuously shot blasting the coil spring. The coil spring is placed on a rotating roll that extends horizontally through the cabinet constituting the scouring chamber to rotate the coil spring, and the wheeled cage moves along the rotating roll. The coil spring on the rotating roll is moved.
[0006]
[Example 1]
Hereinafter, embodiments of the present invention will be described in detail with reference to FIGS. As shown in FIGS. 1 to 3, the continuous shot blasting equipment of the coil spring to which the embodiment of the present invention is applied includes a cabinet 1 that constitutes a polishing chamber, and a coil that conveys the coil spring in the cabinet 1. A spring conveying device 2 and a coil spring supply device 3 for supplying a coil spring to the coil spring conveying device 2 are configured.
[0007]
The coil spring conveying device 2 includes rails 7 and 7 extending horizontally through the spring carry-in port 5 and the spring carry-out port 6 of the cabinet 1, and the rails 7 and 7 extending along the rails 7 and 7. Three rotating rolls 9 and 9 (see FIG. 3) for rotating coil springs placed between and placed horizontally, and coils on the rotating rolls 9 and 9 running on the rails 7 and 7 A plurality of cages 4 and 4 with wheels 33 for accommodating and moving springs, and a cage feeding device 8 which is arranged in the vicinity of the spring inlet 5 of the cabinet 1 and sequentially feeds the cages 4 with wheels 33 onto the rails 7 and 7. And the cage reduction device 10 for returning the cage 4 with the wheels 33 after the coil spring is carried out to the original position. The cage 4 with wheels 33 has a U-shape when viewed from above, and connects the pair of side portions 4a and 4a to which the wheels are mounted and the leading ends of the pair of side portions 4a and 4a. It is comprised with the part 4b.
[0008]
As shown in FIGS. 4 and 5, the cage feeding device 8 includes two endless roller chains 12 having a plurality of locking mechanisms 11 and 11 that can be locked to the protrusions of the cage 4 with the wheels 33. It is composed of two pairs of chain wheels 13, 13, 14, 14 over which two endless roller chains 12, 12 are bridged, and driving means 15 that rotationally drives one chain wheel 14, 14. The driving means 15 includes a motor 16 with a speed reducer, a chain wheel 17 fitted to the rotary shaft 16 fitted with the chain wheel 14 and 14, and a chain wheel 18 fitted to the output shaft of the motor 16 with the speed reducer. The endless roller chain 19 spans the two chain wheels 17 and 18. The two pairs of chain wheels 13, 13, 14, and 14 are attached to the machine base 22 via two rotating shafts 20 and 14 and two pairs of bearings 21 and 21. The motor 16 with a reduction gear is also mounted on the machine base 22.
[0009]
Further, as shown in FIG. 1, the spring supply device 3 is disposed directly above the cage feeding device 8 and circulates between the plurality of spring transport vehicles 23 and 23 and the spring transport vehicles 23 and 23. As shown in FIG. 5, the bottom of the spring transport vehicle 23 is configured to open a double door.
[0010]
Further, as shown in FIG. 1, the cage reduction device 10 includes rails 25 and 25 that extend along and directly below the cage feeding device 8 and the rails 7 and 7, and the rails 7 and 7. Cage lowering mechanism 26 for lowering cage 4 with wheel 33 on the right end of rail 7 to the position of rails 25 and 25, and cage for raising cage 4 with wheel 33 on the left end of rails 25 and 25 to the position of rails 7 and 7 The ascending mechanism 27 and two pairs of upper and lower cylinders 28, 28, 29, and 29 for horizontally moving the cages 4 and 4 with the wheels 33 are configured.
[0011]
In the figure, reference numeral 30 denotes a shot centrifugal projection device, and 31 denotes a shot collecting screw conveyor.
[0012]
Next, a procedure for continuously shot blasting the coil spring W using the equipment configured as described above will be described. First, the endless roller chains 12 and 12 are continuously rotated in the clockwise direction via the two pairs of chain wheels 13, 13, 14, and 14 by driving the motor 16 with a speed reducer of the cage feeding device 8. The cages 4 and 4 with 33 are sequentially fed into the cabinet 1. Moreover, the bottom part of the several spring conveyance vehicles 23 * 23 of the spring supply apparatus 3 is opened sequentially, and the horizontal coil spring W is intermittently inserted in the cage 4 with each wheel 33 on the three rotating rolls 9 * 9. To supply. Along with this, the supplied coil spring W passes through the cabinet 1 so as to be pushed by the cage 4 with the following wheels 33, and while passing through the cabinet 1, It is rotated in the vertical plane by the rotation, and is further sharpened upon receiving a shot from the shot centrifugal projection devices 30 and 30. Thus, the coil spring W that has been cleaned and transferred to the right is pushed out from the right end of the equipment and discharged.
[0013]
On the other hand, the cage 4 with wheels 33 transferred to the right end of the facility is lowered to the position of the rails 25 and 25 by the cage lowering mechanism 26 of the cage reduction device 10, and subsequently sequentially leftward by the cylinders 29 and 29. Transport. The cage 4 with the wheel 33 moved to the left end of the equipment is raised to the position of the rails 7 and 7 by the cage raising mechanism 27 and then sent to the endless roller chains 12 and 12 by the cylinders 28 and 28. By repeating the above operation, the coil spring W can be continuously cleaned.
[0014]
In the above embodiment, the cage 4 with wheels 33 is configured to be moved by being pushed by the cylinders 28, 28. However, as shown in FIG.・ Four wheels 33 and 33 that are engageable with 9 and supported by a support shaft inclined at a required angle with respect to the extending direction of the rotary rolls 9 and 9 are mounted on the lower surface, and the rotary roll 9 -A projecting part that can be loosely inserted between 9 may be formed at the lower end. In this case, the cage 4 with wheels 33 rotates via the wheels 33, 33 as the rotating rolls 9, 9 rotate. The rails 7 and 7 and the cylinders 28 and 28 can be omitted because they travel on the rolls 9 and 9.
[0015]
【The invention's effect】
As is apparent from the above description, the invention of claim 1 is a method for continuously conveying coil springs in an equipment for continuously shot blasting coil springs, wherein the cabinet constituting the polishing chamber is horizontally disposed. Since the coil spring is rotated on the side of the rotating roll extending through, the coil spring rotates, and the coil spring on the rotating roll is moved by a wheeled cage that moves along the rotating roll. The coil springs can be transferred without using a chain conveyor, which makes maintenance much easier and increases the operating rate of equipment compared to this type of device. Excellent practical effect.
[Brief description of the drawings]
FIG. 1 is a schematic front view showing an embodiment of the present invention.
2 is a plan view of FIG. 1. FIG.
FIG. 3 is an enlarged detail view of the left side of FIG.
4 is an enlarged detail view of a part A in FIG. 1;
FIG. 5 is a left side view of FIG. 4;
FIG. 6 is a plan view (A) and a front view (B) of another embodiment of a wheeled cage.
[Explanation of symbols]
1 Cabinet 4 Wheeled Cage 7 Rail 8 Cage Feeding Device 9 Rotating Roll Locking Mechanism 12 Endless Roller Chain 15 Driving Means 17/18 Chain Wheel

Claims (5)

コイルばねを連続的にショットブラストする設備においてコイルばねを連続的に搬送する方法であって、
研掃室を構成するキャビネットを水平に貫通して延びる回転ロールの上に、コイルばねを横にして載せてこのコイルばねを自転させるとともに、前記回転ロールに沿って移動する車輪付きケージにより前記回転ロール上のコイルばねを移動させることを特徴とするコイルばねの連続式ショットブラスト設備におけるコイルばねの搬送方法。
A method of continuously conveying a coil spring in equipment for continuously shot blasting the coil spring,
The coil spring is placed on a rotating roll extending horizontally through the cabinet constituting the scouring chamber to rotate the coil spring, and the rotation is performed by a wheeled cage that moves along the rotating roll. A method of conveying a coil spring in a continuous shot blasting equipment for a coil spring, wherein the coil spring on the roll is moved.
コイルばねを連続的にショットブラストする設備においてコイルばねを連続的に搬送する装置であって、
研掃室を構成するキャビネットにおけるばね搬入口およびばね搬出口を水平に貫通して延びるレールと、
このレールに沿って延びかつレール間に配設され横にして載せられたコイルばねを自転させる回転ロールと、
前記レール上を走行して前記回転ロール上のコイルばねを収納して移動させる複数の車輪付きケージと、
前記キャビネットのばね搬入口付近に配置され前記レール上に車輪付きケージを順次送り込むケージ送り込み装置と、
を具備し、
前記ケージ送り込み装置は、前記車輪付きケージに係止可能な係止機構を複数有する無端ローラーチェーンと、無端ローラーチェーンが架け渡された2個の鎖車と、鎖車を回転駆動する駆動手段とを、備えたことを特徴とするコイルばねの連続式ショットブラスト設備におけるコイルばね搬送装置。
An apparatus for continuously conveying a coil spring in equipment for continuously shot blasting the coil spring,
A rail extending horizontally through the spring carry-in and spring carry-out ports in the cabinet constituting the polishing chamber;
A rotating roll that rotates along a coil spring that extends along the rails and is disposed between the rails,
A plurality of wheeled cages that run on the rails and house and move the coil springs on the rotating roll;
And the cage feeding device Komu sequentially sends a wheeled cage on disposed near the spring entrance of the cabinet said rail,
Comprising
The cage feeding apparatus, and an endless roller chain having a plurality of lockable locking mechanism to said wheeled cage, and two sprocket wheel endless roller chain is bridged, the driving means for rotating the sprocket wheel a coil spring transfer apparatus in a continuous shot blast equipment coil spring, characterized in that it includes.
請求項2に記載のコイルばねの連続式ショットブラスト設備におけるコイルばね搬送装置において、
前記車輪付きケージは、上から見たときコ字状を成していて、車輪を装着した一対の側部とこれら一対の側部の先頭端間を連結する連結部とを備えたことを特徴とするコイルばねの連続式ショットブラスト設備におけるコイルばね搬送装置。
In the coil spring conveyance apparatus in the continuous shot blasting equipment of the coil spring according to claim 2,
The cage with wheels has a U-shape when viewed from above, and includes a pair of side portions on which the wheels are mounted and a connecting portion that connects between the leading ends of the pair of side portions. Coil spring conveying apparatus in continuous shot blasting equipment for coil springs.
コイルばねを連続的にショットブラストする設備においてコイルばねを連続的に搬送する装置であって、
研掃室を構成するキャビネットにおけるばね搬入口およびばね搬出口を水平に貫通して延び横にして載せられたコイルばねを自転させる回転ロールと、
前記回転ロール上を走行してこの回転ロール上のコイルばねを収納して移動させる複数の車輪付きケージと、
前記キャビネットのばね搬入口付近に配置され前記回転ロール上に車輪付きケージを順次送り込むケージ送り込み装置と、
を具備し、
前記ケージ送り込み装置は、前記車輪付きケージに係止可能な係止機構を複数有する無端ローラーチェーンと、無端ローラーチェーンが架け渡された2個の鎖車と、鎖車を回転駆動する駆動手段とを、備えたことを特徴とするコイルばねの連続式ショットブラスト設備におけるコイルばね搬送装置。
An apparatus for continuously conveying a coil spring in equipment for continuously shot blasting the coil spring,
A rotating roll that rotates a coil spring that extends horizontally through the spring carry-in and spring carry-out openings in the cabinet constituting the scouring chamber,
A plurality of wheeled cages that travel on the rotating roll and house and move coil springs on the rotating roll;
And the cage feeding device Komu sequentially sends a wheeled cage on disposed near the spring entrance of the cabinet said rotary roll,
Comprising
The cage feeding apparatus, and an endless roller chain having a plurality of lockable locking mechanism to said wheeled cage, and two sprocket wheel endless roller chain is bridged, the driving means for rotating the sprocket wheel a coil spring transfer apparatus in a continuous shot blast equipment coil spring, characterized in that it includes.
請求項4に記載のコイルばねの連続式ショットブラスト設備におけるコイルばね搬送装置において、
前記車輪付きケージは、
コイルばねを収納可能な空間を有しかつ下面に前記回転ロールに係止可能であるとともに前記回転ロールの延長方向に対して所要角度傾斜した支持軸によって軸着された4個の車輪を備えたことを特徴とする車輪付きケージ。
In the coil spring conveyance apparatus in the continuous shot blasting equipment of the coil spring according to claim 4,
The wheeled cage is
There are provided four wheels that have a space in which a coil spring can be stored and can be locked to the rotating roll on the lower surface and are supported by a support shaft inclined at a required angle with respect to the extending direction of the rotating roll. A wheeled cage characterized by that.
JP25238699A 1999-09-07 1999-09-07 Coil spring conveying method, apparatus and wheeled cage in continuous shot blasting equipment for coil spring Expired - Fee Related JP3700919B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP25238699A JP3700919B2 (en) 1999-09-07 1999-09-07 Coil spring conveying method, apparatus and wheeled cage in continuous shot blasting equipment for coil spring

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP25238699A JP3700919B2 (en) 1999-09-07 1999-09-07 Coil spring conveying method, apparatus and wheeled cage in continuous shot blasting equipment for coil spring

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JP3700919B2 true JP3700919B2 (en) 2005-09-28

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EP1517349A3 (en) 2003-09-18 2008-04-09 Fujitsu Hitachi Plasma Display Limited Plasma display panel and plasma display apparatus
WO2016009805A1 (en) 2014-07-15 2016-01-21 新東工業株式会社 Shot peening apparatus
CN111482541A (en) * 2017-12-26 2020-08-04 骆灿炎 Machining and forming process of high-performance coil spring
CN110842797B (en) * 2019-11-08 2022-04-05 齐齐哈尔斯潘塞重工装备有限公司 Shot blasting wear-resistant roller way
CN114248205B (en) * 2021-12-31 2022-10-25 浙江裕荣弹簧有限公司 Continuous shot blasting machine for vehicle-modified spring and production process of vehicle-modified spring
CN114905417A (en) * 2022-03-02 2022-08-16 江苏鑫桥环保科技有限公司 Roller type spring shot blasting machine

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