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JP3706582B2 - Work transfer device and transfer device - Google Patents
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JP3706582B2 - Work transfer device and transfer device - Google Patents

Work transfer device and transfer device Download PDF

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Publication number
JP3706582B2
JP3706582B2 JP2002002367A JP2002002367A JP3706582B2 JP 3706582 B2 JP3706582 B2 JP 3706582B2 JP 2002002367 A JP2002002367 A JP 2002002367A JP 2002002367 A JP2002002367 A JP 2002002367A JP 3706582 B2 JP3706582 B2 JP 3706582B2
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Prior art keywords
workpiece
shaft
arm
work
transfer
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JP2002002367A
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JP2003201008A (en
Inventor
昭人 藤田
弘二 新海
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Shinmei Industry Co Ltd
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Shinmei Industry Co Ltd
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  • Feeding Of Workpieces (AREA)
  • Multi-Process Working Machines And Systems (AREA)
  • Special Conveying (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、ワークの搬送装置と、このワークの搬送装置の複数を工作機械間に備えたトランスファ装置とに関する。
【0002】
【従来の技術】
トランスファ装置として、図8に示すように、例えば工作物(以下、ワークと言う。)Wを分割して加工する工程に合わせて、複数の工作機械41を配置すると共に、この工作機械41の加工ステーションS1〜S3間にワークWの搬送装置42を配設して、ワークWを順次、下流側の工作機械41の加工ステーションS2,S3に搬送し、ワークWに一連の加工を施すようにしたものがある。
【0003】
このトランスファ装置に備えるワークWの搬送装置42として、図9に示すように、固定部材43と、この固定部材43に対して昇降可能に設けられた昇降部材44と、この昇降部材44を昇降させる昇降装置45と、前後の加工ステーション間のほゞ半分の長さのスライド部材46と、このスライド部材46を加工ステーション間で往復移動させるスライド装置47と、スライド部材46と同方向に移動するワーク保持部材48とを備えたものが知られている。
【0004】
上記のスライド部材46は、昇降部材44に対して左右方向に移動可能に支持されており、かつ、このスライド部材46の下部に備えたラック49に噛み合うピニオン50の回動に伴って往復移動する。
【0004】
また、スライド部材46には、一対のスプロケット51,51が回動可能に支持されており、このスプロケット51,51には、両端が昇降部材44に固定されたチェーン52が架け渡されている。
【0005】
更に、チェーンにはワーク保持部材48が固定されていて、スライド部材46の移動に伴って、ワーク保持部材48がスライド部材46上をスライド部材46と同方向に等距離等速度で移動するように構成されている。
【0006】
第1及び第2の加工ステーションS2,S3間のスライド装置47および昇降装置45は次のように制御される。即ち、図9(A)に示すように、ワーク保持部材48が加工ステーションS2,S3間の中心に位置し、かつ、昇降部材44が下降している状態において、図9(B)に示すように、スライド部材46をワーク搬送方向とは逆方向に移動させて、ワーク保持部材48を加工ステーションS1のワーク保持部に位置合わせをする。
【0007】
次に、図9(C)に示すように、昇降部材44を上昇させて、ワーク保持部材48へのワークWの受け渡しを行わせた後に、図9(D)に示すように、スライド部材46をワーク搬送方向に移動させ、ワーク保持部材48を加工ステーションS2のワーク保持部に位置合わせをする。
【0008】
次いで、加工ステーションS2へのワークWの受け渡しを完了した時点で、図9(E)に示すように、昇降部材44を下降させると共に、この状態でスライド部材46をワーク搬送方向とは逆方向に移動させて、ワーク保持部材48が図9(A)に示す初期位置に戻った時点でスライド部材46の移動を停止させるのであり、爾後は、上記のサイクルを繰り返し行わせるものであって、この他に配置されたワーク搬送装置42についても同様の制御が行われることは言うまでもない。
【0009】
【発明が解決しようとする課題】
ところで、上記の構成にかゝるワーク搬送装置42においては、図9(C),(D)に示すワークWの受け渡しに際して、スライド部材46が昇降部材44から片持ち状に大きくオーバーハングすることから、ワークWの重量に応じて、更には、オーバーハングの量に応じて、スライド部材46そのものと、スライド部材46の保持構造とを強固なものに構成する必要があり、加えて、昇降装置45についても、これを強力なものにする必要があって、イニシャルコストが非常に高く付く点で問題があった。
【0010】
また、ワーク搬送装置42を加工ステーションS1〜S3間に設置する上で、広いスペースを必要としたのであり、更には、スライド部材46がオーバーハングする際には、このスライド部材46の先端側ほど上下に撓んで、垂れ下がり気味になることから、加工ステーションS1〜S3へのワークWの受け渡しが不安定になり易い点でも問題があり、この他にも、搬送距離の異なるワーク搬送装置42を構成するためには、スライド装置47の全体を構造変更する必要があった。
【0011】
【課題を解決するための手段】
本発明は、上記の不都合を解消すべくしてなされたもので、例えばトランスファライン等に備えるワークの搬送装置として、ワークをスライド可能に支持するスライド支持手段に沿わせて、ワークをスライド支持経路の上流側から下流側に搬送するためのワークの搬送装置であって、ワークのスライド支持経路の中間部位に、ワーク搬送用アームの上部側を回動自在に支持する支軸の昇降ガイドを立設すると共に、ワーク搬送用アームを前記支軸まわりで往復揺動させる駆動用アームを、ワーク搬送用アームの中間部に枢着し、かつ、この駆動用アームの揺動手段を、それのアーム揺動軸の軸芯を支軸の昇降軸芯上に臨ませる状態で、昇降ガイドの下部側に配設する一方、搬送解除状態に切り換え可能なワーク搬送手段を、ワーク搬送用アームの下部側に枢支連結し、このワーク搬送手段をスライド支持経路に沿わせて平行移動させるための姿勢維持手段を備え、更に、前記ワーク搬送用アームの上部側を回動自在に支持する支軸並びにアーム揺動軸をスライド支持経路に対して直交する水平方向に向けて互いに平行に配置し、もってワーク搬送用アームを前記駆動用アームの強制的な揺動によって、前記昇降ガイドを介して昇降させながら、その上部側を回動自在に支持する支軸を中心にして、スライド支持経路に沿って直線的に往復揺動させるようにしてなる点に特徴がある(請求項1)。
【0012】
上記の構成において、ワーク搬送手段を搬送解除状態とし、かつ、ワーク搬送用アームに対する駆動用アームの枢着軸を、それの軸芯を支軸の昇降軸芯上に臨ませた状態をホームポジションとして、駆動用アームを揺動させると、支軸まわりでのワーク搬送用アームの揺動を伴って、このワーク搬送用アームの支軸が昇降ガイドに沿って下降すると共に、姿勢維持手段を備えていることから、ワーク搬送用アームの下部側に備えたワーク搬送手段は、スライド支持経路に沿って平行移動するようになる。
【0013】
ここで、ワーク搬送用アームに対する駆動用アームの枢着軸を、ワーク搬送用アーム上部側の支軸と下部側のワーク搬送手段の連結軸のそれぞれの軸芯間の等分位置に配置し、かつ、この枢着軸と揺動手段のアーム揺動軸との軸芯間の寸法と上記の軸芯間の等分の寸法とをほゞ一致させれば(請求項2)、ワーク搬送手段は、スライド支持経路に沿って、この経路とほゞ平行の軌跡を描くように平行移動する。
【0014】
尚、ワーク搬送手段として、ワークに形成された凹入部やワークの搬送方向下流側などに係止する部材を係止解除可能に備えたもの(請求項3)を選択することができる。
【0015】
スライド支持手段の上流側に存するワークを下流側に搬送するに際して、先ずはワーク搬送手段をワークの上方部位に位置合わせするように、上記のホームポジションにある駆動用アームをスライド支持経路の上流側に揺動させ、次いでワーク搬送手段を搬送状態に切り換え、この後に、ワーク搬送手段ひいてはワークをスライド支持手段の下流側に搬送させるように、駆動用アームをスライド支持経路の下流側に揺動させるのである。
【0016】
そして、ここでワーク搬送手段を搬送解除状態に切り換えて、元のホームポジションに戻すように、駆動用アームをスライド支持経路の上流側に揺動させるのであり、爾後は、上記のサイクルを繰り返すことで、スライド支持手段の上流側に供給されるワークを、順次、スライド支持経路の下流側に搬送することができる。
【0017】
従って、上記構成のワーク搬送装置によれば、ワークをスライド可能に支持させた状態で、スライド支持手段に沿わせて例えば係止搬送させることから、従来のスライド部材をオーバーハングさせる構成に比較して、構成的に撓みを伴うことが一切ないことから、加工ステーションへのワークの受け渡しを安定的に行わせ得るのであり、更には、スライド支持手段を強固な構造物に構成にする必要性がないことから、ワーク搬送装置のイニシャルコストを大幅に低減させることが可能となる。
【0018】
また、スライド支持手段を短くするだけの設計変更によって、後は駆動用アームの揺動角度を小さくする制御の形態をとることで、搬送距離を短くしたワーク搬送装置を得ることができるのであり、即ち、構成部材の大半を規格化する状態で、搬送距離の異なるワーク搬送装置を構成することができるのであって、これによっても大幅なコスト低減が可能となる。
【0019】
姿勢維持手段として、ワーク搬送用アームを回動自在に支持する支軸を回動不能に設ける一方、ワーク搬送用アームに対するワーク搬送手段の枢支連結軸を、ワーク搬送用アームに対して回動可能に設け、かつ、支軸に固定の部材とワーク搬送手段側の回動部材とをリンク部材として、これらのリンク部材にわたって二本の平行リンク部材を連結して、姿勢維持手段を平行四連のリンク機構から構成することができ(請求項4)、この際、二本の平行リンク部材の一本をワーク搬送用アームによって兼用させることも可能である。
【0020】
或いは、回動不能の支軸と回動可能な連結軸とにスプロケットホイールを固着すると共に、これらのスプロケットホイールにエンドレスのチェーンを巻き掛けて、姿勢維持手段を構成することも可能である(請求項5)。
【0021】
ワークのスライド支持手段に沿わせてスライド支持経路の途中に、スライド支持手段によって支持されたワークに異なる加工を施す複数の工作機械を配置し、この工作機械の加工ステーション間に、上記の構成にかゝるワーク搬送装置を配設することで、ワークを順次、下流側の工作機械の加工ステーションに搬送するトランスファ装置が構成される(請求項6)。
【0022】
かゝる構成のトランスファ装置によれば、極端には複数の工作機械を互いに接合させた状態であっても、その工作機械の加工ステーションにわたってワークを搬送させることが可能であることから、トランスファ装置全体の設置スペースを狭くすることができるのであり、更には、ワーク搬送装置のワーク搬送距離を自由に設定できることから、加工ラインの設計の自由度も高くなる利点がある。
【0023】
【発明の実施の形態】
以下、本発明の実施の形態を図面に基づいて説明する。図1はトランスファ装置を示し、このトランスファ装置は、ワーク各部の加工工程に合わせて、複数の工作機械(この実施の形態では、工作機械1を第1〜第3の3台としている。)1を配置すると共に、この工作機械1の加工ステーションS1〜S3間にワーク搬送装置2を配設し、かつ、ワーク搬送方向の上流側に、例えばプッシャー式のワーク供給手段3を設けると共に、ワーク搬送方向の下流側に、例えば人手によってワークWを移載させるためのストッカー4を備えて、ワークWを順次、下流側の工作機械1の加工ステーションS2,S3に搬送し、ワークWに一連の加工を施すように構成されている。
【0024】
ワーク搬送装置2を示す図2〜図4において、図中の11はワークWをスライド可能に支持するためのスライド支持手段であって、脚体12に備えたベース13上にレール14を配置してなり、レール14に代えて、例えばローラコンベアやベルトコンベアなどの構成に変更が可能である。
【0025】
15はスライド支持手段11によるワークWのスライド支持経路の中間部位に立設された昇降ガイドであって、ワーク搬送用アーム16の上部側を回動自在に支持する支軸17を固着したブラケット18が昇降可能に設けられている。
【0026】
19はワーク搬送用アーム16の中間部に枢着された駆動用アームであって、このアーム19を往復揺動させるための揺動手段20が昇降ガイド15の下部側に配置されている。
【0027】
具体的には、揺動手段20は、例えばギヤドモーターからなるもので、それの出力軸をアーム揺動軸21として、これに駆動用アーム19を固着すると共に、このアーム揺動軸21の軸芯Pを、昇降ガイド15に沿って昇降する支軸17の昇降軸芯上に臨ませる状態で、昇降ガイド15の下部側に配設している。
【0028】
22はワーク搬送手段であって、ワーク搬送用アーム16の下部側に回動可能に備えた連結軸23に設けられており、かつ、搬送解除状態に切り換え可能に構成されている。
【0029】
即ち、ワーク搬送手段22は、上記の連結軸23に、この連結軸23と一体に回動する部材24を連設すると共に、この回動部材24に、ロッド軸芯を上下方向に向けてシリンダ25を取り付け、かつ、シリンダロッドに、シリンダ25の伸長に伴って下降する昇降部材26を連設すると共に、更に、この昇降部材26に、ワークWに形成された係止用の孔(一例であるが、この実施の形態では、ワークWがエンジンケースであって、シャーシに対するケース固定用の孔を係止用の孔としている。)aに係入するピン状係止部材27を設けてなる。
【0030】
従って、シリンダ25を伸長させて、スライド支持手段11によってスライド可能に支持されているワークWの係止用孔aに係止部材27を係止させ、かつ、後述するように、ワーク搬送手段22を平行に移動させることで、ワークWは、スライド支持経路に沿って搬送されるのであり、そして、シリンダ25を収縮させれば、ワーク搬送手段22は、搬送解除状態に切り換えられるのである。
【0031】
次に、図中の28はワーク搬送手段22をスライド支持経路に沿わせて平行移動させるための姿勢維持手段であって、この実施の形態では、ブラケット18に固着された回動不能の支軸17に固定部材29aを設け、ワーク搬送用アーム16の下部側に回動可能に備えた連結軸23には回動部材29bを固着し、これらをリンク部材29a,29bにして、これらのリンク部材29a,29bにわたって二本の平行リンク部材30,30を枢支連結し、もって、平行四連のリンク機構によって姿勢維持手段28を構成している。
【0032】
ここで、上記の支軸17とアーム揺動軸21と連結軸23、及び、ワーク搬送用アーム16に対する駆動用アーム19の枢着軸31のそれぞれの軸芯P1,P,P2,P3を、スライド支持経路に対して直交する水平方向に向けて互いに平行に配置し、かつ、枢着軸31を、支軸17と連結軸23のそれぞれの軸芯P1,P2間の等分位置に配置すると共に、この枢着軸31とアーム揺動軸21との軸芯P3,P間の寸法を、上記の軸芯P1,P2間の等分の寸法にほゞ一致させている。
【0033】
上記の構成において、図5(A)に示すように、ワーク搬送手段22を搬送解除状態とし、かつ、ワーク搬送用アーム16に対する駆動用アーム19の枢着軸31を、それの軸芯P3を支軸17の昇降軸芯上に臨ませた状態をホームポジションPPとして、駆動用アーム19を揺動させると、ワーク搬送用アーム16が支軸17まわりで揺動すると共に、このワーク搬送用アーム16の支軸17が昇降ガイド15に沿って下降するようになる。
【0034】
ここで、上記したように、支軸17と連結軸23のそれぞれの軸芯P1,P2間の等分位置に枢着軸31を配置し、かつ、この枢着軸31とアーム揺動軸21との軸芯P3,P間の寸法を、上記の軸芯P1,P2間の等分の寸法にほゞ一致させていることから、支軸17の下降を伴ってのワーク搬送用アーム16の揺動によって、ワーク搬送手段22を保持する連結軸23は、スライド支持経路に沿って、この経路とほゞ平行の軌跡を描いて移動するようになる。
【0035】
そして、ワーク搬送手段22には、これの姿勢を維持させるための手段28を連設させていることから、上記のワーク搬送手段22は、スライド支持経路に沿って平行移動するようになる。
【0036】
上記の構成において、工作機械1によるワークWの加工は、ワーク搬送装置2がホームポジションPPにある状態で行われる。そして、スライド支持手段11の上流側にワークWが供給されたものとして、以下にワーク搬送装置2によるワークWの搬送動作について説明する。
【0037】
先ずは図5(A)〜(B)に示すように、ホームポジションPPにある駆動用アーム19をスライド支持経路の上流側に揺動させて、ワーク搬送手段22をワークWの上方部位に位置合わせさせる。
【0038】
次いで図5(C)に示すように、かつ、図2,3を参照して、ワーク搬送手段22のシリンダ25を伸長させて、昇降部材26に備えた係止部材27をワークWの係止用孔aに係止させ、ワーク搬送手段22をワーク係止の搬送可能状態に切り換えるのである。
【0039】
この後に、図6(A)に示すように、駆動用アーム19をスライド支持経路の下流側に揺動させて、ワーク搬送手段22ひいてはワークWをスライド支持手段11の下流側に搬送させるのであり、そして、図6(B)に示すように、ワーク搬送手段22のシリンダ25を収縮させて、ワーク搬送手段22を搬送解除状態に切り換え、かつ、駆動用アーム19をスライド支持経路の上流側に揺動させて、ワーク搬送装置2を、図5(A)に示す元のホームポジションPPに戻すのである。
【0040】
爾後は、上記のサイクルを繰り返すように、ワーク搬送装置2を例えばプログラム制御させるのであり、第2及び第3のワーク搬送装置2についても同様の制御が行わせるのであって、これによってワークWは順次、第2及び第3のワーク搬送装置2を経て、最終的には人手によってストッカー4に取り出されるのである。
【0041】
上記の構成にかゝるワーク搬送装置2によれば、従来のように、装置構成部材をオーバーハングさせることがないので、加工ステーションS1〜S3へのワークWの受け渡しが安定的に行われるようになり、また、全体を強固な構造物に構成にする必要がないことから、ワーク搬送装置2のイニシャルコストを大幅に低減させることが可能となる。
【0042】
また、スライド支持手段11のスライド支持経路を短くして、駆動用アーム19の揺動角度を小さくする制御の形態をとるだけで、ワーク搬送装置2を搬送距離の短かなものに構成変更することができる。これは即ち、構成部材の大半を規格化できることであって、要望に応じての異なる搬送距離のワーク搬送装置を、コスト的に安価に提供できることに繋がることでもある。
【0043】
そして、図示は省略するが、トランスファ装置の全体については、極端には複数の工作機械1を互いに接合させた状態であっても、その工作機械1の加工ステーションS1,S2及びS2,S3にわたってワークWを搬送させることが可能であることから、トランスファ装置全体の設置スペースを狭くすることが可能となり、更には、上記したように、ワーク搬送装置2のワーク搬送距離を自由に設定できることから、加工ラインの設計の自由度も高くなる利点がある。
【0044】
上記の構成による姿勢維持手段28として、これを平行四連のリンク機構から構成しているが、この際、二本の平行リンク部材30,30の一本をワーク搬送用アーム16によって兼用させることも可能であり、この他にも、図7に示すように、姿勢維持手段28として、回動不能の支軸17と回動可能な連結軸23とにスプロケットホイール35,35を固定すると共に、これらのスプロケットホイール35,35にわたってエンドレスのチェーン36を巻き掛けても、ワーク搬送手段22を平行移動させることができる。
【0045】
更に、上記の実施の形態では、支軸17と連結軸23のそれぞれの軸芯P1,P2間の等分位置に枢着軸31を配置し、かつ、この枢着軸31とアーム揺動軸21との軸芯P3,P間の寸法を、上記の軸芯P1,P2間の等分の寸法にほゞ一致させて、ワーク搬送手段22を、スライド支持経路に沿わせてほゞ平行に移動させるように構成しているが、上記の寸法設定に限られるものではない。
【0046】
即ち、例えば支軸17と枢着軸31との軸芯P1,P3間の寸法を、枢着軸31と連結軸23との軸芯P3,P2間の寸法よりもやゝ長くした場合は、連結軸23は、やゝ上方に膨らみ勝手となる円弧状の軌跡を描き、アーム揺動軸21と枢着軸31との軸芯P,P3間の寸法を、上記の軸芯P1,P2間の等分の寸法よりもやゝ長くした場合は、連結軸23は、やゝ下方に膨らみ勝手となる円弧状の軌跡を描くように移動する。
【0047】
ここで、上記の円弧状軌跡の高さ寸法分の変位に拘らず、係止部材27を係止用孔aに係止させ得るように、或いは、係止部材27をワークWの搬送方向下流側に係止させ得るように、ワーク搬送手段22を構成しておけば、ワークWをスライド支持経路に沿わせて移動させることができるのであって、このことから、上記の寸法設定に限られることはないのである。
【0048】
【発明の効果】
以上説明したように本発明によれば、ワークの受け渡しを安定的に行わせ得ることに加えて、搬送距離の異なる設計変更にも容易に対応できるワーク搬送装置を、コスト的に安価なものにして提供することができる。
【0049】
また、別の観点から、装置全体の設置スペースが狭くて済む上に、加工ラインの設計の自由度を高めることを可能としたトランスファ装置も、これをコスト的に安価なものにして提供することができるのである。
【図面の簡単な説明】
【図1】 トランスファ装置全体の構成図である。
【図2】 ワーク搬送装置の正面図である。
【図3】 ワーク搬送装置の側面図である。
【図4】 ワーク搬送装置の平面図である。
【図5】 (A)〜(C)はホームポジションにあるワーク搬送装置のワーク搬送手段をワークの搬送可能状態に切り換えるまでの動作説明図である。
【図6】 (A),(B)は搬送解除状態に切り換えたワーク搬送手段のホームポジションへの戻し説明図である。
【図7】 別の実施の形態による姿勢維持手段の構成図である。
【図8】 従来例のトランスファ装置の構成図である。
【図9】 (A)〜(E)は従来例のワーク搬送装置の動作説明図である。
【符号の説明】
1…工作機械、11…スライド支持手段、15…昇降ガイド、16…ワーク搬送用アーム、17…支軸、19…駆動用アーム、20…揺動手段、21…アーム揺動軸、22…ワーク搬送手段、23…連結軸、24…回動部材、27…係止部材、28…姿勢維持手段、30…リンク部材、31…枢着軸、35…スプロケットホイール、36…エンドレスチェーン、P〜P3…軸芯、S1〜S3…加工ステーション、W…ワーク。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a workpiece transfer device and a transfer device including a plurality of workpiece transfer devices between machine tools.
[0002]
[Prior art]
As shown in FIG. 8, as the transfer device, for example, a plurality of machine tools 41 are arranged in accordance with a process of dividing and processing a workpiece (hereinafter referred to as a workpiece) W, and processing of the machine tool 41 is performed. A conveying device 42 for the workpiece W is disposed between the stations S1 to S3, and the workpiece W is sequentially conveyed to the processing stations S2 and S3 of the machine tool 41 on the downstream side so that a series of machining is performed on the workpiece W. There is something.
[0003]
As shown in FIG. 9, the workpiece W transporting device 42 provided in the transfer device is, as shown in FIG. A lifting device 45, a slide member 46 having a half length between the front and rear processing stations, a slide device 47 for reciprocating the slide member 46 between the processing stations, and a workpiece moving in the same direction as the slide member 46 What is provided with the holding member 48 is known.
[0004]
The slide member 46 is supported so as to be movable in the left-right direction with respect to the elevating member 44, and reciprocates as the pinion 50 that meshes with a rack 49 provided at the lower portion of the slide member 46 rotates. .
[0004]
A pair of sprockets 51, 51 are rotatably supported on the slide member 46, and a chain 52 having both ends fixed to the elevating member 44 is bridged over the sprockets 51, 51.
[0005]
Further, a work holding member 48 is fixed to the chain, and as the slide member 46 moves, the work holding member 48 moves on the slide member 46 in the same direction as the slide member 46 at the same distance and at the same speed. It is configured.
[0006]
The slide device 47 and the lifting device 45 between the first and second processing stations S2, S3 are controlled as follows. That is, as shown in FIG. 9A, when the work holding member 48 is located at the center between the processing stations S2 and S3 and the elevating member 44 is lowered, as shown in FIG. Then, the slide member 46 is moved in the direction opposite to the workpiece conveying direction, and the workpiece holding member 48 is aligned with the workpiece holding portion of the processing station S1.
[0007]
Next, as shown in FIG. 9C, after the elevating member 44 is raised and the work W is transferred to the work holding member 48, as shown in FIG. Is moved in the workpiece conveyance direction, and the workpiece holding member 48 is aligned with the workpiece holding portion of the processing station S2.
[0008]
Next, when the delivery of the workpiece W to the machining station S2 is completed, as shown in FIG. 9E, the elevating member 44 is lowered and the slide member 46 is moved in the direction opposite to the workpiece conveying direction in this state. The movement of the slide member 46 is stopped when the workpiece holding member 48 returns to the initial position shown in FIG. 9A, and after that, the above cycle is repeated. It goes without saying that the same control is performed for the other workpiece transfer devices 42.
[0009]
[Problems to be solved by the invention]
By the way, in the workpiece transfer device 42 having the above-described configuration, the slide member 46 greatly overhangs in a cantilevered manner from the lifting member 44 when the workpiece W shown in FIGS. 9C and 9D is delivered. Therefore, the slide member 46 itself and the holding structure of the slide member 46 need to be configured to be strong according to the weight of the workpiece W, and further according to the amount of overhang. 45 also had a problem in that it was necessary to make it strong and the initial cost was very high.
[0010]
Further, a large space is required to install the workpiece transfer device 42 between the processing stations S1 to S3. Further, when the slide member 46 is overhanging, the tip end side of the slide member 46 is closer to the front end side. Since it bends up and down and feels drooping, there is a problem in that the transfer of the workpiece W to the processing stations S1 to S3 is likely to be unstable. In addition, the workpiece conveying device 42 having a different conveying distance is configured. In order to do so, it was necessary to change the structure of the entire slide device 47.
[0011]
[Means for Solving the Problems]
The present invention has been made in order to solve the above inconveniences. For example, as a workpiece transfer device provided in a transfer line or the like, a workpiece is slidably supported along a slide support means for slidably supporting the workpiece. A workpiece conveying device for conveying from the upstream side to the downstream side, and a lifting / lowering guide for the support shaft that rotatably supports the upper side of the workpiece conveying arm is erected at an intermediate portion of the slide supporting path of the workpiece. while, the drive arm for reciprocally oscillating the workpiece conveying arm around the support shaft, and pivotally connected to the middle portion of the workpiece conveying arm, and the swinging means of the drive arm, it arms swinging The workpiece transfer means is provided on the lower side of the lifting guide with the axis of the moving shaft facing the lifting shaft of the support shaft, and can be switched to the transfer release state. Pivotally connected to the lower side of, comprising a position maintaining means for moving parallel to and along the workpiece conveying means this the slide support path, further, to support the upper side of the workpiece transfer arm rotatably The support shaft and the arm swing shaft are arranged in parallel to each other in the horizontal direction perpendicular to the slide support path, and the work transfer arm is forcedly swung by the drive arm via the lifting guide. It is characterized in that it is reciprocally swung linearly along a slide support path, centering on a support shaft that rotatably supports the upper side while being lifted up and down .
[0012]
In the above configuration, the work transfer means is in the transfer released state, and the pivoting shaft of the drive arm with respect to the work transfer arm is in the state where the axis of the drive arm is placed on the lifting axis of the support shaft. When the drive arm is swung, the support shaft of the work transfer arm is lowered along the lifting guide along with the swing of the work transfer arm around the support shaft, and the posture maintaining means is provided. Therefore, the workpiece transfer means provided on the lower side of the workpiece transfer arm moves in parallel along the slide support path.
[0013]
Here, the pivot shaft of the drive arm with respect to the work transfer arm is arranged at an equal position between the respective shaft centers of the support shaft on the upper side of the work transfer arm and the connecting shaft of the work transfer means on the lower side, In addition, if the dimension between the axis of the pivot shaft and the arm swinging shaft of the swinging means is substantially equal to the dimension between the shafts, the work conveying means is provided. Moves along a slide support path so as to draw a path substantially parallel to the path.
[0014]
In addition, as a workpiece conveying means, a member (Claim 3) provided with a member that can be latched to a recessed portion formed in the workpiece, a downstream side in the conveying direction of the workpiece, or the like can be selected.
[0015]
When transporting the work existing upstream of the slide support means to the downstream side, first, the driving arm at the home position is positioned upstream of the slide support path so that the work transport means is aligned with the upper part of the work. Next, the work transporting means is switched to the transporting state, and then the drive arm is swung to the downstream side of the slide support path so that the work transporting means and thus the work is transported downstream of the slide support means. It is.
[0016]
Then, the drive arm is swung to the upstream side of the slide support path so that the workpiece transfer means is switched to the transfer release state and returned to the original home position, and after that, the above cycle is repeated. Thus, the workpiece supplied to the upstream side of the slide support means can be sequentially conveyed to the downstream side of the slide support path.
[0017]
Therefore, according to the workpiece conveyance device having the above-described configuration, the workpiece is slidably supported and, for example, is engaged and conveyed along the slide support means. In addition, since there is no bending in structure, it is possible to stably deliver the workpiece to the processing station, and further, it is necessary to configure the slide support means in a strong structure. Therefore, the initial cost of the work transfer device can be greatly reduced.
[0018]
In addition, by a design change that only shortens the slide support means, and then taking the form of control to reduce the swing angle of the drive arm, it is possible to obtain a work transfer device that shortens the transfer distance, That is, it is possible to configure a workpiece transfer apparatus with different transfer distances in a state where most of the constituent members are standardized, and this also enables a significant cost reduction.
[0019]
As a posture maintaining means, a support shaft that rotatably supports the workpiece transfer arm is provided in a non-rotatable manner, while the pivot connection shaft of the workpiece transfer means with respect to the workpiece transfer arm is rotated with respect to the workpiece transfer arm. The position maintaining means is connected in parallel four-way by connecting two parallel link members across these link members using a member fixed to the support shaft and a rotating member on the work conveying means side as link members. In this case, one of the two parallel link members can be shared by the work transfer arm.
[0020]
Alternatively, it is also possible to fix the sprocket wheel to the non-rotatable support shaft and the rotatable connecting shaft and to wrap the endless chain around these sprocket wheels to constitute the posture maintaining means (claims). Item 5).
[0021]
A plurality of machine tools that perform different processing on the work supported by the slide support means are arranged in the middle of the slide support path along the slide support means of the work. By disposing such a workpiece transfer device, a transfer device for sequentially transferring the workpiece to the processing station of the machine tool on the downstream side is constructed.
[0022]
According to the transfer device having such a configuration, even if a plurality of machine tools are joined to each other, it is possible to transport a workpiece across a processing station of the machine tool. Since the entire installation space can be reduced, and further, the work transfer distance of the work transfer device can be set freely, so that there is an advantage that the degree of freedom in designing the processing line is increased.
[0023]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 shows a transfer device, and this transfer device has a plurality of machine tools (in this embodiment, the machine tool 1 is composed of first to third units) 1 according to the machining process of each part of the workpiece. , A workpiece transfer device 2 is disposed between the processing stations S1 to S3 of the machine tool 1, and, for example, a pusher-type workpiece supply means 3 is provided on the upstream side in the workpiece transfer direction. A stocker 4 for transferring the workpiece W manually, for example, is provided on the downstream side in the direction, and the workpiece W is sequentially transferred to the processing stations S2 and S3 of the machine tool 1 on the downstream side, and a series of processing is performed on the workpiece W. It is comprised so that it may give.
[0024]
In FIG. 2 to FIG. 4 showing the workpiece transfer device 2, reference numeral 11 in the figure denotes slide support means for slidably supporting the workpiece W, and a rail 14 is disposed on a base 13 provided on the leg 12. Thus, instead of the rail 14, for example, a configuration such as a roller conveyor or a belt conveyor can be changed.
[0025]
Reference numeral 15 denotes an elevating guide standing on an intermediate portion of the slide support path of the work W by the slide support means 11, and a bracket 18 to which a support shaft 17 that rotatably supports the upper side of the work transfer arm 16 is fixed. Is provided to be movable up and down.
[0026]
Reference numeral 19 denotes a driving arm pivotally attached to an intermediate portion of the workpiece transfer arm 16, and a swinging means 20 for reciprocally swinging the arm 19 is disposed on the lower side of the lifting guide 15.
[0027]
Specifically, the oscillating means 20 is composed of, for example, a geared motor. The output shaft of the oscillating means 20 is used as an arm oscillating shaft 21, and a driving arm 19 is fixed to the arm oscillating shaft 21. P is disposed on the lower side of the lifting / lowering guide 15 in a state where it faces the lifting / lowering axis of the support shaft 17 that moves up and down along the lifting / lowering guide 15.
[0028]
Reference numeral 22 denotes a work transfer means, which is provided on a connecting shaft 23 that is rotatably provided on the lower side of the work transfer arm 16 and that can be switched to a transfer release state.
[0029]
That is, the workpiece conveying means 22 is connected to the connecting shaft 23 with a member 24 that rotates integrally with the connecting shaft 23, and the rod shaft core is directed to the rotating member 24 in the vertical direction. 25, and an elevating member 26 that descends as the cylinder 25 extends is connected to the cylinder rod. Further, a locking hole (in one example) formed in the work W is provided in the elevating member 26. However, in this embodiment, the workpiece W is an engine case, and a hole for fixing the case to the chassis is used as a locking hole.) A pin-like locking member 27 is provided to be engaged with a. .
[0030]
Therefore, the cylinder 25 is extended, the locking member 27 is locked in the locking hole a of the workpiece W supported so as to be slidable by the slide support means 11, and the workpiece conveying means 22 as described later. Is moved in parallel, the workpiece W is conveyed along the slide support path, and when the cylinder 25 is contracted, the workpiece conveying means 22 is switched to the conveyance released state.
[0031]
Next, reference numeral 28 in the figure denotes posture maintaining means for translating the work conveying means 22 along the slide support path, and in this embodiment, a non-rotatable support shaft fixed to the bracket 18. 17 is provided with a fixing member 29a, and a rotating member 29b is fixed to a connecting shaft 23 provided rotatably on the lower side of the workpiece transfer arm 16, and these members are used as link members 29a and 29b. Two parallel link members 30 and 30 are pivotally connected across 29a and 29b, and thus the posture maintaining means 28 is configured by a parallel four-line link mechanism.
[0032]
Here, the shafts P1, P, P2, and P3 of the support shaft 17, the arm swing shaft 21, the connecting shaft 23, and the pivot shaft 31 of the driving arm 19 with respect to the workpiece transfer arm 16, Arranged in parallel to each other in a horizontal direction orthogonal to the slide support path, and the pivot shaft 31 is disposed at an equally divided position between the shaft cores P1 and P2 of the support shaft 17 and the connecting shaft 23. At the same time, the dimension between the shaft cores P3 and P of the pivot shaft 31 and the arm swinging shaft 21 is made to substantially match the dimension between the shaft cores P1 and P2.
[0033]
In the above configuration, as shown in FIG. 5 (A), the workpiece transfer means 22 is brought into the transfer released state, and the pivot shaft 31 of the driving arm 19 with respect to the workpiece transfer arm 16 is set to its axis P3. When the driving arm 19 is swung with the state where the supporting shaft 17 faces the raising / lowering axis as the home position PP, the work transport arm 16 swings around the support shaft 17 and the work transport arm. The sixteen support shafts 17 descend along the lifting guide 15.
[0034]
Here, as described above, the pivot shaft 31 is arranged at an equally divided position between the shaft cores P1 and P2 of the support shaft 17 and the connecting shaft 23, and the pivot shaft 31 and the arm swing shaft 21 are arranged. The dimension between the shaft cores P3 and P is substantially matched with the dimension between the shaft cores P1 and P2, so that the workpiece conveying arm 16 is moved along with the lowering of the support shaft 17. By swinging, the connecting shaft 23 that holds the work conveying means 22 moves along a slide support path along a path substantially parallel to the path.
[0035]
Since the work conveying means 22 is provided with means 28 for maintaining this posture, the work conveying means 22 moves in parallel along the slide support path.
[0036]
In the above configuration, the workpiece W is machined by the machine tool 1 while the workpiece transfer device 2 is at the home position PP. And the workpiece | work conveyance operation | movement by the workpiece conveyance apparatus 2 is demonstrated below as what the workpiece | work W was supplied to the upstream of the slide support means 11. FIG.
[0037]
First, as shown in FIGS. 5 (A) to 5 (B), the driving arm 19 at the home position PP is swung to the upstream side of the slide support path, so that the workpiece conveying means 22 is positioned above the workpiece W. Let them match.
[0038]
Next, as shown in FIG. 5 (C) and with reference to FIGS. 2 and 3, the cylinder 25 of the work conveying means 22 is extended, and the locking member 27 provided in the elevating member 26 is locked to the workpiece W. The workpiece conveying means 22 is switched to a workpiece-engageable conveyance state by being engaged with the hole a.
[0039]
Thereafter, as shown in FIG. 6A, the driving arm 19 is swung to the downstream side of the slide support path, so that the workpiece transfer means 22 and the workpiece W are transferred to the downstream side of the slide support means 11. Then, as shown in FIG. 6B, the cylinder 25 of the workpiece conveying means 22 is contracted to switch the workpiece conveying means 22 to the conveyance released state, and the drive arm 19 is moved upstream of the slide support path. The workpiece conveying device 2 is returned to the original home position PP shown in FIG.
[0040]
After dredging, the workpiece conveyance device 2 is, for example, program controlled so as to repeat the above-described cycle, and the same control is also performed on the second and third workpiece conveyance devices 2. Sequentially, after passing through the second and third workpiece transfer devices 2, they are finally taken out manually to the stocker 4.
[0041]
According to the workpiece transfer apparatus 2 having the above-described configuration, the apparatus constituent members are not overhanged as in the prior art, so that the workpiece W can be stably delivered to the processing stations S1 to S3. Moreover, since it is not necessary to make the whole into a strong structure, the initial cost of the work transfer device 2 can be significantly reduced.
[0042]
Further, the configuration of the workpiece transfer device 2 can be changed to a shorter transfer distance only by adopting a control mode in which the slide support path of the slide support means 11 is shortened and the swing angle of the drive arm 19 is reduced. Can do. In other words, most of the constituent members can be standardized, and this also leads to a cost-effective provision of workpiece transfer devices with different transfer distances according to demand.
[0043]
Although not shown in the drawing, the transfer device as a whole, even in a state where a plurality of machine tools 1 are joined to each other, works over the processing stations S1, S2 and S2, S3 of the machine tool 1. Since it is possible to transport W, it is possible to reduce the installation space of the entire transfer device, and furthermore, as described above, the work transport distance of the work transport device 2 can be freely set, so that processing is possible. There is an advantage that the degree of freedom in designing the line is increased.
[0044]
As the posture maintaining means 28 having the above-described configuration, this is constituted by a parallel quadruple link mechanism. At this time, one of the two parallel link members 30 and 30 is also used by the workpiece transfer arm 16. In addition to this, as shown in FIG. 7, as posture maintaining means 28, sprocket wheels 35, 35 are fixed to non-rotatable support shaft 17 and rotatable connecting shaft 23, Even when the endless chain 36 is wound around the sprocket wheels 35, 35, the workpiece conveying means 22 can be translated.
[0045]
Further, in the above-described embodiment, the pivot shaft 31 is arranged at an equal position between the shafts P1 and P2 of the support shaft 17 and the connecting shaft 23, and the pivot shaft 31 and the arm swing shaft are arranged. 21 so that the dimension between the shaft cores P3 and P is substantially the same as the dimension between the shaft cores P1 and P2, and the work conveying means 22 is substantially parallel along the slide support path. Although it is configured to move, it is not limited to the above dimension setting.
[0046]
That is, for example, when the dimension between the shaft cores P1 and P3 of the support shaft 17 and the pivot shaft 31 is slightly longer than the dimension between the shaft cores P3 and P2 of the pivot shaft 31 and the connecting shaft 23, The connecting shaft 23 draws an arc-shaped trajectory that swells upward slightly, and the dimension between the shaft cores P and P3 of the arm swing shaft 21 and the pivot shaft 31 is between the shaft cores P1 and P2. When the length is made slightly longer than the equally divided dimension, the connecting shaft 23 moves so as to draw an arcuate locus that swells downward and is easy to use.
[0047]
Here, the locking member 27 can be locked in the locking hole a regardless of the height dimension of the arcuate locus, or the locking member 27 can be moved downstream in the conveyance direction of the workpiece W. If the workpiece conveying means 22 is configured so that it can be locked to the side, the workpiece W can be moved along the slide support path. From this, it is limited to the above dimension setting. There is nothing.
[0048]
【The invention's effect】
As described above, according to the present invention, in addition to enabling workpieces to be stably transferred, a workpiece transfer device that can easily cope with design changes with different transfer distances is made inexpensive. Can be provided.
[0049]
From another point of view, a transfer device that can reduce the installation space of the entire device and increase the degree of freedom in designing the processing line should be provided at a low cost. Can do it.
[Brief description of the drawings]
FIG. 1 is a configuration diagram of an entire transfer device.
FIG. 2 is a front view of the workpiece transfer device.
FIG. 3 is a side view of the workpiece transfer device.
FIG. 4 is a plan view of the workpiece transfer device.
FIGS. 5A to 5C are operation explanatory diagrams until the workpiece transfer means of the workpiece transfer device in the home position is switched to a workpiece transferable state.
FIGS. 6A and 6B are explanatory diagrams for returning the workpiece transfer means to the home position after switching to the transfer release state.
FIG. 7 is a configuration diagram of posture maintaining means according to another embodiment.
FIG. 8 is a configuration diagram of a conventional transfer device.
FIGS. 9A to 9E are operation explanatory views of a conventional workpiece transfer apparatus.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Machine tool, 11 ... Slide support means, 15 ... Lifting guide, 16 ... Work conveyance arm, 17 ... Support axis, 19 ... Drive arm, 20 ... Swing means, 21 ... Arm rocking shaft, 22 ... Workpiece Conveying means, 23 ... connecting shaft, 24 ... rotating member, 27 ... locking member, 28 ... posture maintaining means, 30 ... link member, 31 ... pivot shaft, 35 ... sprocket wheel, 36 ... endless chain, P to P3 ... Axle core, S1-S3 ... Processing station, W ... Workpiece.

Claims (6)

ワークをスライド可能に支持するスライド支持手段に沿わせて、ワークをスライド支持経路の上流側から下流側に搬送するためのワークの搬送装置であって、ワークのスライド支持経路の中間部位に、ワーク搬送用アームの上部側を回動自在に支持する支軸の昇降ガイドを立設すると共に、ワーク搬送用アームを前記支軸まわりで往復揺動させる駆動用アームを、ワーク搬送用アームの中間部に枢着し、かつ、この駆動用アームの揺動手段を、それのアーム揺動軸の軸芯を支軸の昇降軸芯上に臨ませる状態で、昇降ガイドの下部側に配設する一方、搬送解除状態に切り換え可能なワーク搬送手段を、ワーク搬送用アームの下部側に枢支連結し、このワーク搬送手段をスライド支持経路に沿わせて平行移動させるための姿勢維持手段を備え、更に、前記ワーク搬送用アームの上部側を回動自在に支持する支軸並びにアーム揺動軸をスライド支持経路に対して直交する水平方向に向けて互いに平行に配置し、もってワーク搬送用アームを前記駆動用アームの強制的な揺動によって、前記昇降ガイドを介して昇降させながら、その上部側を回動自在に支持する支軸を中心にして、スライド支持経路に沿って直線的に往復揺動させるようにしてなることを特徴とするワークの搬送装置。A workpiece transport device for transporting a workpiece from an upstream side to a downstream side of a slide support path along slide support means for slidably supporting the workpiece, wherein the workpiece is placed at an intermediate portion of the slide support path of the workpiece. with upright elevating guide shaft for supporting the upper side of the transfer arm rotatably, the drive arm for reciprocally oscillating the workpiece conveying arm around the support shaft, an intermediate portion of the workpiece transfer arm The drive arm swinging means is disposed on the lower side of the lifting guide in a state where the axis of the arm swinging shaft faces the lifting shaft of the support shaft. the workpiece conveying means capable of switching the conveyance released state, and pivotally connected to the lower side of the workpiece conveying arm comprises a position maintaining means for moving parallel to and along the workpiece conveying means this the slide support path, Further The support shaft for pivotally supporting the upper side of the work transfer arm and the arm swinging shaft are arranged in parallel to each other in a horizontal direction orthogonal to the slide support path, and the work transfer arm is The drive arm is forcibly swung and reciprocally swung linearly along the slide support path around a support shaft that rotatably supports the upper side of the arm while being lifted and lowered via the lifting guide. conveying device of a work characterized by comprising as to. ワーク搬送用アームに対する駆動用アームの枢着軸を、ワーク搬送用アーム上部側の支軸と下部側のワーク搬送手段の連結軸のそれぞれの軸芯間の等分位置に配置し、かつ、この枢着軸と揺動手段のアーム揺動軸との軸芯間の寸法と上記の軸芯間の等分の寸法とをほゞ一致させてなる請求項1に記載されたワークの搬送装置。  The pivot shaft of the driving arm with respect to the workpiece transfer arm is disposed at an equal position between the shaft centers of the upper support shaft of the workpiece transfer arm and the connecting shaft of the lower workpiece transfer means, and this 2. The workpiece conveying apparatus according to claim 1, wherein a dimension between the shaft centers of the pivot shaft and the arm rocking shaft of the rocking means is substantially equal to a dimension between the shaft cores. ワーク搬送手段が、ワークに係止する部材を係止解除可能に備えてなる請求項1または2に記載されたワークの搬送装置。  The workpiece conveying device according to claim 1, wherein the workpiece conveying means is provided with a member that is engaged with the workpiece so as to be unlockable. 姿勢維持手段を構成するに、ワーク搬送用アームを回動自在に支持する支軸を回動不能に設ける一方、ワーク搬送用アームに対するワーク搬送手段の枢支連結軸を、ワーク搬送用アームに対して回動可能に設け、かつ、支軸に固定の部材とワーク搬送手段側の回動部材とをリンク部材として、これらのリンク部材にわたって二本の平行リンク部材を連結してなる請求項1〜3のいずれかに記載されたワークの搬送装置。  To constitute the posture maintaining means, a support shaft that rotatably supports the work transfer arm is provided in a non-rotatable manner, while the pivot connection shaft of the work transfer means with respect to the work transfer arm is connected to the work transfer arm. The rotation member is provided so as to be rotatable, and a member fixed to the support shaft and a rotation member on the work conveying means side are used as link members, and two parallel link members are connected across these link members. 3. The workpiece transfer apparatus according to any one of 3). 姿勢維持手段を構成するに、ワーク搬送用アームを回動自在に支持する支軸を回動不能に設ける一方、ワーク搬送用アームに対するワーク搬送手段の枢支連結軸を、ワーク搬送用アームに対して回動可能に設け、かつ、支軸と連結軸とにスプロケットホイールを固着すると共に、これらのスプロケットホイールにエンドレスのチェーンを巻き掛けてなる請求項1〜3のいずれかに記載されたワークの搬送装置。  To constitute the posture maintaining means, a support shaft that rotatably supports the work transfer arm is provided in a non-rotatable manner, while the pivot connection shaft of the work transfer means with respect to the work transfer arm is connected to the work transfer arm. The workpiece according to any one of claims 1 to 3, wherein the workpiece is rotatably provided, and a sprocket wheel is fixed to the support shaft and the connecting shaft, and an endless chain is wound around the sprocket wheel. Conveying device. ワークをスライド可能に支持するスライド支持手段に沿わせてスライド支持経路の途中に、スライド支持手段によって支持されたワークに異なる加工を施す複数の工作機械を配置し、この工作機械の加工ステーション間に、請求項1〜5のいずれかに記載されたワークの搬送装置を配設して、ワークを順次、下流側の工作機械の加工ステーションに搬送するように構成してなることを特徴とするトランスファ装置。  A plurality of machine tools that perform different processing on the work supported by the slide support means are arranged in the middle of the slide support path along the slide support means for slidably supporting the work, and between the processing stations of this machine tool. A transfer device comprising: the workpiece transfer device according to any one of claims 1 to 5; and a workpiece is sequentially transferred to a processing station of a downstream machine tool. apparatus.
JP2002002367A 2002-01-09 2002-01-09 Work transfer device and transfer device Expired - Fee Related JP3706582B2 (en)

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