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JP3708333B2 - Method and apparatus for storing vacuum valve lubricated surface - Google Patents
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JP3708333B2 - Method and apparatus for storing vacuum valve lubricated surface - Google Patents

Method and apparatus for storing vacuum valve lubricated surface Download PDF

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Publication number
JP3708333B2
JP3708333B2 JP19973498A JP19973498A JP3708333B2 JP 3708333 B2 JP3708333 B2 JP 3708333B2 JP 19973498 A JP19973498 A JP 19973498A JP 19973498 A JP19973498 A JP 19973498A JP 3708333 B2 JP3708333 B2 JP 3708333B2
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Japan
Prior art keywords
valve
rotary valve
pressure
rotary
chamber
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Expired - Lifetime
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JP19973498A
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Japanese (ja)
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JP2000016405A (en
Inventor
秀宣 田頭
和之 下妻
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Furukawa Mfg Co Ltd
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Furukawa Mfg Co Ltd
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Priority to JP19973498A priority Critical patent/JP3708333B2/en
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Description

【0001】
【発明の技術分野】
本発明はロータリ式真空包装装置におけるロータリ弁のスライド面、つまり潤滑面の油切れを抑える方法及び装置に関する。
【0002】
【従来技術の問題点】
無端軌道を等間隔で移動する多数の耐圧チャンバー内に、食品などの被包装物を充填した容器を次々と収容し、前記の各耐圧チャンバー内での真空環境下で、前記各容器を順次密封して被包装物を包装するロータリー真空包装機は、1基または2基の真空ポンプと、多数のチャンバーとを蛸足状回路で連結し、ロータリー式バルブの回転でもって各チャンバーを順次真空ポンプに連通するような構成であるが、当該真空包装機の運転を停止または終了させるために電源スイッチをカットした場合、停止した各チャンバーの内、閉鎖状態の複数のチャンバーは内部に真空を確保した状態で停止する。一方一般に、2枚の円板をスライドさせて各チャンバーを真空ポンプに連通させるロータリーバルブは、前記両円板間の潤滑面に、気密を保つために適量の潤滑油を保持しているが、前記のごとく真空状態で長時間チャンバーが停止すると、差圧の影響で前記潤滑油が時間をかけて前記チャンバー方向に引っ張られる。
【0003】
運転中のバルブ潤滑面の油は、2枚の円板のスライドによって繰り返し均されるが、停止中はスライド面に局部的な油の被枯現象が生じるので、再運転の都度気密損傷を防ぐために油の補充を行う必要があるし、目立つ程ではないが、長期間の間には、食品を包装するチャンバー内が油膜によって汚れるという問題もある。
【0004】
本発明は、一般には煩わしさのため実行されていない、ロータリーバルブにおける気密性の保持及びチャンバーなどの油汚染を防止することを目的とする。
【0005】
【発明の実施形態】
本発明の方法は、無端軌道を等間隔で移動する多数の耐圧チャンバー内に、被包装物を充填した容器を次々と収容し、1基または複数基の真空ポンプと、前記の多数のチャンバーとを蛸足状回路で連結すると共に、ロータリーバルブでもって前記各チャンバーを順次前記真空ポンプに連通させ、各耐圧チャンバー内での真空環境下で前記各容器を順次密封するようにしたロータリー真空包装機において、前記耐圧チヤンバーの移動個数をカウントする装置が発する予備信号でもって、前記真空ポンプとロータリーバルブとを繋ぐライン中に設けた開閉弁を閉鎖し、余分なチャンバーに真空が作用するのを防止する。そして前記予備信号発信の一定時間後、リレー作用で発信される2次信号でもって、前記各チャンバーとロータリーバルブとのそれぞれの回転運動を停止させるので、前記予備信号発信から各チャンバー停止までの間に、真空包装製品はすべてチャンバー外に放出され、閉鎖しているチャンバー内も高真空は保たれないのである。
【0006】
また、前記開閉弁の閉鎖と同時に、該開閉弁とロータリバルブとの間を大気圏に開放することにより、チャンバー内の負圧はより完全に解消できる。
【0007】
本発明の装置は、無端軌道に沿って等間隔で移動する多数の耐圧チャンバーと、前記各耐圧チャンバーと連動するロータリバルブと、前記ロータリバルブを介して前記各耐圧チャンバーと1基または複数基の真空ポンプとを連結する真空ラインとからなり、前記各耐圧チャンバー内での真空環境下で被包装物を収容する容器を順次密封するようにしたロータリー真空包装機において、前記真空ポンプとロータリバルブとの間の真空ライン中に設けたノーマルオープン型の開閉弁と、前記各耐圧チャンバー移動個数をチェツクするカウント装置と、前記カウント装置のカウントアップに伴って発信される予備信号でもって前記開閉弁を閉鎖する手段と、前記予備信号発信の一定時間後、リレー作用で発信される2次信号でもってロータリーバルブ及びチャンバーの運動をそれぞれ停止する手段とにより構成する。
【0008】
【実施例】
図2に平面で示した装置は、上下で2枚の円板を重ねて形成したロータリーバルブ10を、上板に2個の真空ポンプ接続穴11,12を形成すると共に、下板に点線で示す8個のポート13を形成し、これら各ポートにそれぞれ耐圧チャンバー14を連結して構成している。
【0009】
図1に断面で示すように、前記装置は、機台15に立設した軸受け16に、上端にロータリーバルブ10を支持した主軸17を回転自在に支持すると共に、主軸の下端に固定した歯車18に、原動軸19に固定するピニオン20を係合している。前記ピニオン20の回転動力を歯車18に伝えると、主軸17は下側の可動板21及びチャンバー14を一体に回転するが、ブラケット22を介して機台23に固定した固定板24は回転しない。一方前記固定板24の接続穴11と真空ポンプ25とをプラスチックホースのごとき可撓性のライン26で連結し、該ライン26にノーマルオープン型の電磁開閉弁27を介設する。
【0010】
筒状アーム30を介して可動板21に支持する耐圧チャンバー14は、本体31と、該本体にピン32を介して開閉自在に支持した蓋板33とからなり、チャンバーが円軌道を移動中に溝カムの作用でリンク34は上下動し、レバー35は蓋板33を開閉する。被包装物を充填した袋または容器36はクランプ37によってチャンバー内に吊り下げられ、また蓋板に固定したアクチュエータ38はシールバー39を操作する構造になっている。
【0011】
図2において、Aの領域で蓋板が開放されたチャンバー14内に、被包装物を充填した袋が給袋される。逆時計方向に移動するチャンバーはB領域に到達すると、蓋板が閉鎖される。C及びDの領域では真空ポンプ接続穴11,12にポート13が繋がるからチャンバー14内は真空環境に変化する。E領域で袋口が過熱シールされ、つづいてF及びG領域で袋口は冷却を受けたあと、H領域での蓋板の開放によって真空包装体をチャンバー外に放出する。
【0012】
図3において真空包装機の主軸17に連結したエンコーダ41は、発生パルスをカウント装置42に入力し、図2におけるチャンバー14の移動個数を機械的にカウントする。またパルスは主軸に固定したカム43とマイクロスイッチ44とでも発生可能であるし、チャンバーの移動を直接センサーでチェツクして発生させることが可能である。
【0013】
図1でのインプット装置45は、図3における個数入力手段47に該当し、図1においてインプット装置45でもって制御器46に設定個数を数値で入力すると、制御器46はカウント装置42から送信されるカウント信号を積算し、図3のごとくカウント個数が設定数に到達S1すると、開閉弁切替手段48に対して予備信号S2を送信する。すなわち図1において制御器46からの指示信号49で開閉弁27は閉鎖され、チャンバー14に対する真空吸引を停止する。なおこの後チャンバー内の全ての真空包装製品を放出し終わるまで図3における回転維持手段50でもってチャンバーの移動は継続され、一定時間後発信される2次信号S3でもって運転停止手段51が働き、各チャンバーの移動を停止させる。従って閉鎖チャンバー内の負圧は全て排除される。
【0014】
図4に示したノーマルオープンの開閉弁27は、クローズポジション60に、ロータリバルブ10方向への大気の吸入ライン61を備えるので、真空ライン26をカツトしたとき、ライン26に流入する大気で真空残存は防止される。
【0015】
【効果】
ロータリバルブ潤滑面での局部的な枯油現象はなくなり、真空気密が保たれる他、チャンバーへの油の引き込みがなくなり衛生的である。
【図面の簡単な説明】
【図1】 側面断面図
【図2】 平面図
【図3】 装置のブロック線図
【図4】 他の実施例の説明図
【符号の説明】
10…‥ロータリーバルブ 14…‥チャンバー 19…‥原動軸 25…‥真空ポンプ 26…‥真空ライン 27…‥開閉弁 36…‥容器 42…‥カウント装置 49…‥予備信号
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method and an apparatus for suppressing oil shortage on a sliding surface of a rotary valve, that is, a lubricating surface in a rotary type vacuum packaging apparatus.
[0002]
[Problems of the prior art]
Containers filled with food and other items to be packaged are stored one after another in a number of pressure-resistant chambers that move along endless tracks at equal intervals, and the containers are sequentially sealed in a vacuum environment in each pressure-resistant chamber. A rotary vacuum packaging machine that wraps an article to be packaged connects one or two vacuum pumps and a number of chambers with a foot-shaped circuit, and sequentially rotates each chamber by rotating a rotary valve. However, when the power switch is cut to stop or end the operation of the vacuum packaging machine, among the stopped chambers, a plurality of closed chambers ensure a vacuum inside. Stop in state. On the other hand, in general, a rotary valve that slides two discs to communicate each chamber with a vacuum pump holds an appropriate amount of lubricating oil on the lubrication surface between the discs in order to maintain airtightness. When the chamber is stopped for a long time in the vacuum state as described above, the lubricating oil is pulled in the chamber direction over time due to the influence of the differential pressure.
[0003]
The oil on the valve lubrication surface during operation is repeatedly leveled by the slide of the two discs. However, during the stoppage, a local oil drainage phenomenon occurs on the slide surface, preventing airtight damage at each re-operation. In addition, it is necessary to replenish the oil in order to keep the food in a good condition, and although not so noticeable, there is a problem that the chamber in which the food is packaged is soiled by the oil film for a long period of time.
[0004]
An object of the present invention is to keep airtightness in a rotary valve and to prevent oil contamination of a chamber and the like, which are not generally performed due to inconvenience.
[0005]
DETAILED DESCRIPTION OF THE INVENTION
In the method of the present invention, containers filled with articles to be packed one after another are accommodated one after another in a number of pressure-resistant chambers that move along an endless track at equal intervals, one or a plurality of vacuum pumps, A rotary vacuum packaging machine in which the chambers are sequentially connected to the vacuum pump by a rotary valve, and the containers are sequentially sealed in a vacuum environment in each pressure-resistant chamber. In order to prevent the vacuum from acting on the extra chamber, the on-off valve provided in the line connecting the vacuum pump and the rotary valve is closed with a preliminary signal generated by the device for counting the number of movements of the pressure chamber. To do. Then, after a certain period of time after the preliminary signal is transmitted, the secondary signals transmitted by the relay action are used to stop the respective rotary motions of the chambers and the rotary valves. In addition, all the vacuum packaged products are discharged out of the chamber, and the high vacuum is not maintained even in the closed chamber.
[0006]
Moreover, the negative pressure in the chamber can be eliminated more completely by opening the opening / closing valve and the rotary valve to the atmosphere simultaneously with the closing of the opening / closing valve.
[0007]
The apparatus of the present invention includes a number of pressure-resistant chambers that move at equal intervals along an endless track, a rotary valve that operates in conjunction with each pressure-resistant chamber, and one or a plurality of pressure-resistant chambers via the rotary valve. A rotary vacuum packaging machine comprising: a vacuum line connecting a vacuum pump; and a container for containing an object to be packaged in a vacuum environment in each pressure-resistant chamber, wherein the vacuum pump, the rotary valve, A normally open type on-off valve provided in the vacuum line between the counter, a counting device for checking the number of each pressure-resistant chamber movement, and the on-off valve with a preliminary signal transmitted when the counting device counts up Means for closing and a rotary valve with a secondary signal transmitted by relay action after a certain time of the preliminary signal transmission. And constituting a means for stopping each of the motion of the chamber.
[0008]
【Example】
The apparatus shown in a plan view in FIG. 2 has a rotary valve 10 formed by stacking two disks on the upper and lower sides, two vacuum pump connection holes 11 and 12 formed on the upper plate, and a dotted line on the lower plate. 8 ports 13 are formed, and a pressure-resistant chamber 14 is connected to each port.
[0009]
As shown in cross section in FIG. 1, the apparatus has a bearing 18 standing on a machine base 15 rotatably supporting a main shaft 17 supporting a rotary valve 10 at an upper end and a gear 18 fixed to the lower end of the main shaft. Further, a pinion 20 fixed to the driving shaft 19 is engaged. When the rotational power of the pinion 20 is transmitted to the gear 18, the main shaft 17 integrally rotates the lower movable plate 21 and the chamber 14, but the fixed plate 24 fixed to the machine base 23 via the bracket 22 does not rotate. On the other hand, the connection hole 11 of the fixing plate 24 and the vacuum pump 25 are connected by a flexible line 26 such as a plastic hose, and a normally open type electromagnetic opening / closing valve 27 is interposed in the line 26.
[0010]
The pressure-resistant chamber 14 supported on the movable plate 21 via the cylindrical arm 30 includes a main body 31 and a lid plate 33 supported on the main body via a pin 32 so as to be opened and closed. The link 34 moves up and down by the action of the groove cam, and the lever 35 opens and closes the lid plate 33. A bag or container 36 filled with an article to be packaged is suspended in the chamber by a clamp 37, and an actuator 38 fixed to the cover plate is configured to operate a seal bar 39.
[0011]
In FIG. 2, a bag filled with an article to be packaged is fed into the chamber 14 in which the cover plate is opened in the region A. When the chamber moving in the counterclockwise direction reaches the region B, the cover plate is closed. In the regions C and D, the port 13 is connected to the vacuum pump connection holes 11 and 12, so that the inside of the chamber 14 changes to a vacuum environment. In the E region, the bag mouth is overheat-sealed, and after the bag mouth is cooled in the F and G regions, the vacuum package is released out of the chamber by opening the cover plate in the H region.
[0012]
In FIG. 3, the encoder 41 connected to the main shaft 17 of the vacuum packaging machine inputs the generated pulses to the counting device 42 and mechanically counts the number of movements of the chamber 14 in FIG. The pulse can be generated by the cam 43 and the micro switch 44 fixed to the main shaft, or the movement of the chamber can be directly checked by a sensor.
[0013]
The input device 45 in FIG. 1 corresponds to the number input means 47 in FIG. 3, and when the set number is numerically input to the controller 46 by the input device 45 in FIG. 1, the controller 46 is transmitted from the counting device 42. When the count number reaches the set number S1 as shown in FIG. 3, a preliminary signal S2 is transmitted to the on-off valve switching means 48. That is, in FIG. 1, the opening / closing valve 27 is closed by the instruction signal 49 from the controller 46, and the vacuum suction to the chamber 14 is stopped. After that, until the release of all the vacuum packaged products in the chamber, the movement of the chamber is continued by the rotation maintaining means 50 in FIG. 3, and the operation stopping means 51 is operated by the secondary signal S3 transmitted after a predetermined time. , Stop the movement of each chamber. Therefore, any negative pressure in the closed chamber is eliminated.
[0014]
The normally open on-off valve 27 shown in FIG. 4 has an atmospheric suction line 61 in the direction of the rotary valve 10 at the closed position 60. Therefore, when the vacuum line 26 is cut, a vacuum remains in the atmosphere flowing into the line 26. Is prevented.
[0015]
【effect】
There is no local oil-drying phenomenon on the lubrication surface of the rotary valve, and vacuum airtightness is maintained, and oil is not drawn into the chamber, which is hygienic.
[Brief description of the drawings]
1 is a side cross-sectional view. FIG. 2 is a plan view. FIG. 3 is a block diagram of the apparatus. FIG. 4 is an explanatory diagram of another embodiment.
10 ... Rotary valve 14 ... Chamber 19 ... Driving shaft 25 ... Vacuum pump 26 ... Vacuum line 27 ... Open / close valve 36 ... Container 42 ... Counting device 49 ... Preliminary signal

Claims (5)

無端軌道を等間隔で移動する多数の耐圧チャンバー内に、被包装物を充填した容器を次々と収容し、1基または複数基の真空ポンプと、前記の多数のチャンバーとをロータリバルブを介し蛸足状回路で連結すると共に、前記ロータリバルブの回転運動でもって前記無端軌道を移動する前記各耐圧チャンバーを順次真空ポンプに連通させ、前記各耐圧チャンバー内での真空環境下で前記各容器を順次密封するようにした方法において、インプット装置でもって制御器に入力する設定数値に、前記耐圧チヤンバーの移動個数が一致したときにカウント装置が発する予備信号でもつて、前記真空ポンプとロータリバルブとを繋ぐライン中に設けた開閉弁を閉鎖し回転維持手段でもって前記予備信号発信後の一定時間、前記耐圧チヤンバーの回転を維持して各耐圧チヤンバーに大気を吸引したあと、前記回転維持手段が発信する2次信号でもってその後、前記各チャンバー及びロータリバルブの運動を停止するロータリバルブ潤滑面の保存方法。Containers filled with objects to be packaged are successively accommodated in a number of pressure-resistant chambers that move along an endless track at equal intervals. One or a plurality of vacuum pumps and the number of chambers are connected via rotary valves. The pressure-resistant chambers that are connected by a foot circuit and move along the endless track by the rotary motion of the rotary valve are sequentially connected to a vacuum pump, and the containers are sequentially placed in a vacuum environment in the pressure-resistant chambers. In the method of sealing, the vacuum pump and the rotary valve are connected with a preliminary signal generated by the counting device when the number of movements of the pressure chamber matches the set numerical value input to the controller by the input device. closed-off valve provided in the line, a predetermined time after the preliminary signal originating with a rotary maintaining means, the rotation of the breakdown voltage Chiyanba After sucking air lifting to each breakdown voltage Chiyanba, said rotation maintenance means then with the secondary signal originates, storage method of the rotary valve lubricated surfaces for stopping the movement of the respective chambers and the rotary valve. 開閉弁の閉鎖と同時に、該開閉弁の大気圧吸入ラインを通して、同開閉弁とロータリバルブとの間を大気圏に開放するようにした請求項1に記載のロータリバルブ潤滑面の保存方法。The method for preserving a rotary valve lubricated surface according to claim 1, wherein, simultaneously with closing of the on-off valve, the space between the on-off valve and the rotary valve is opened to the atmosphere through the atmospheric pressure suction line of the on-off valve. 無端軌道に沿って等間隔で移動回転する多数の耐圧チャンバーと、1基または複数基の真空ポンプとを、ロータリバルブを介して順次連結し、前記各耐圧チャンバー内における真空環境下で、被包装物を収容する容器を順次密封するようにした装置であって、前記真空ポンプと前記ロータリバルブとを繋ぐラインに設置したノーマルオープン型の電磁開閉弁と、前記各耐圧チャンバーの移動個数をチエックするカウント装置とを備え、さらに前記カウント装置のカウントアップに伴って発信する予備信号でもって前記開閉弁を閉鎖する手段、前記予備信号発信後の一定時間の間に前記ロータリバルブを介して全ての耐圧チヤンバーを大気圧圏に開放し、前記の予備信号からのリレー作用で発信する2次信号で前記各チャンバーとロータリバルブの回転運動を停止する手段を備え持つロータリバルブ潤滑面の保存装置。A number of pressure-resistant chambers that move and rotate at equal intervals along an endless track and one or a plurality of vacuum pumps are sequentially connected via a rotary valve, and packaged in a vacuum environment in each pressure-resistant chamber. A device that sequentially seals containers that contain objects, and checks the number of movements of each open pressure chamber and a normally open type electromagnetic on-off valve installed in a line connecting the vacuum pump and the rotary valve. and a counting device further comprises means for closing the on-off valve with a preliminary signal transmitted along with the counting up of the count unit, all via the rotary valve during a certain time after the preliminary signaling the breakdown voltage Chiyanba was opened to the atmospheric pressure area, the respective chambers and Rotariba the secondary signal transmitted by the relay action from the preliminary signal Storage device of the rotary valve lubricating surface having provided with means for stopping the rotational movement of the probe. 耐圧チヤンバーの移動個数を目標値に設定する個数入力手段の操作に応じ、カウント装置をリスタートする請求項3に記載のロータリバルブ潤滑面の保存装置。The rotary valve lubricating surface preserving device according to claim 3, wherein the counting device is restarted in response to an operation of the number input means for setting the number of movements of the pressure-resistant chamber to a target value. 予備信号でもって閉鎖した開閉弁は、閉鎖ポジションに、該開閉弁とロータリバルブとの間を大気圏に開放するラインを備える請求項3または4に記載のロータリバルブ潤滑面の保存装置。The rotary valve lubricating surface preserving device according to claim 3 or 4, wherein the on-off valve closed with a preliminary signal includes a line in the closed position for opening between the on-off valve and the rotary valve to the atmosphere.
JP19973498A 1998-06-30 1998-06-30 Method and apparatus for storing vacuum valve lubricated surface Expired - Lifetime JP3708333B2 (en)

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KR101965264B1 (en) * 2017-03-31 2019-08-13 이익재 Lever type rotary manufacture device
CN109110182A (en) * 2018-07-21 2019-01-01 锦州笔架山食品有限公司 Vertical aquatic products vacuum packing machine
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