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JP3709593B2 - Synthetic resin tube manufacturing method and manufacturing apparatus - Google Patents
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JP3709593B2 - Synthetic resin tube manufacturing method and manufacturing apparatus - Google Patents

Synthetic resin tube manufacturing method and manufacturing apparatus Download PDF

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Publication number
JP3709593B2
JP3709593B2 JP31394795A JP31394795A JP3709593B2 JP 3709593 B2 JP3709593 B2 JP 3709593B2 JP 31394795 A JP31394795 A JP 31394795A JP 31394795 A JP31394795 A JP 31394795A JP 3709593 B2 JP3709593 B2 JP 3709593B2
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Japan
Prior art keywords
synthetic resin
metal belt
resin tube
release agent
manufacturing
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Expired - Fee Related
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JP31394795A
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JPH09155967A (en
Inventor
英樹 高木
孝二 永川
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Takeuchi Press Industries Co Ltd
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Takeuchi Press Industries Co Ltd
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Description

【0001】
【発明の属する技術分野】
この発明は、チューブ容器の胴部を製造するための樹脂チューブの製造方法および製造装置に関し、さらに詳しくは、金属、紙、合成樹脂などから構成されるシートを素材とする合成樹脂チューブの製造方法および製造装置に関する。
【0002】
【従来の技術】
従来のシートを筒状に成型する装置として図7に示すような装置がある。この装置は、シート50をマンドレル51の表面に巻きつけて、シート50の側縁同士を重ね合わせ、熱溶着するものである。すなわち、重ね合わせたシート50の側縁同士を一緒に走行する外面側の上金属製ベルト52および内面側の下金属製ベルト53で挟みつけると共に、加熱装置54および保温・加圧装置55で側縁同士を溶着し、さらに冷却装置56〜58で冷却固化するものである。そして従来は金属製ベルトと製品とを分離し易くするため、シート50と接触する側の金属製ベルト表面にポリテトラフルオロエチレン等のフッ素樹脂をコーティングまたはテープを接着していた。このような樹脂をコーティングまたはテープを接着せずに、金属製ベルトのみを加熱して側縁同士を接着する場合は、製品が分離しにくくなる他、金属製ベルトに温度的負荷がかかり、早期に摩耗する欠点があった。
【0003】
【発明が解決しようとする課題】
しかしながら、フッ素樹脂をコーティングした、またはテープを接着した金属製ベルトの場合は、繰り返し使用するとフッ素樹脂のコーティング層が剥れ、ゴミとなって製品に付着する問題があった。
【0004】
この発明は、このような従来の課題に着目してなされたもので、長期間使用しても金属製ベルトに温度的負荷による劣化が生じず、しかもコーティング層が剥れることによるゴミが付かないようにした、合成樹脂チューブの製造方法および装置を提供することを目的とする。
【0005】
この課題を解決するため、この発明の製造方法は、帯状の合成樹脂シートをマンドレルの外周に巻き付けて側縁同士を重ね合わせ、その重ね合わせた部分を合成樹脂シートの長手方向に走行するループ状の金属製ベルトで加圧しながら熱溶着し、ついで冷却していく合成樹脂チューブの製造方法において、前記ループ状の金属製ベルトを下方から支持台で支持すると共に、支持されている金属製ベルトの上面に離型剤塗布手段離型剤を直接塗布しながら、前記合成樹脂チューブの重ね合わせた側縁同士を金属ベルトで加圧、圧着することを特徴とするものである。また、この発明の製造装置は合成樹脂シートの走行位置に沿って設けられるマンドレルと、該マンドレル上に巻き付けて重ね合わせた合成樹脂シートの側縁を加圧しながら熱溶着するループ状の金属製ベルトと、熱溶着された側縁を冷却する冷却手段とを備えた合成樹脂チューブの製造装置において、前記ループ状の金属製ベルトを下方から支持する支持台と、その支持台で支持された金属製ベルトの上面に離型剤を直接塗布するための離型剤供給手段とを設けたことを特徴とするものである。
【0006】
【発明の実施の形態】
次に、この発明の実施の形態を図面に基づいて説明する。図1は、本発明の製造装置の一実施例を示す概略正面図、図2は、この本発明の製造装置の他の実施例を示す概略正面図、図3は、図1および図2に示すA部の拡大正面断面図(a)および拡大側面図断面図(b)、図4は図1のB−B線矢視図、図5は図4のC−C線断面図、図6は図1のD−D線拡大断面図を各々示す図面である。
【0007】
この発明の製造方法および製造装置の特徴は、離型剤供給手段1が金属製ベルト近傍に設けられた点にある。実施例として図1は、離型剤供給手段1が上金属製ベルト8上に設けられた場合、図2は離型剤供給手段1が上金属製ベルト8および下金属製ベルト9上に設けられた場合の実施例を示す。離型剤供給手段1は、図1および図3に示すように、離型剤が収納されるタンク2、このタンク2から離型剤を供給する電滋弁3および供給パイプ4、タンク2から供給される離型剤を受ける漏斗5、この漏斗5が固定される点滴ケース6およびこの点滴ケース6の下側に取り付けられる塗布体7とから構成される。図3に示すように、漏斗5は点滴ケース6に螺合手段等により固定され、点滴ケース6は側面のガイド杆6aによって支持台11に加圧、支持されている。供給パイプ4から供給された離型剤は、漏斗5を通過し、点滴ケース6の下側に取り付けられた塗布体7に供給される。そして、離型剤は塗布体7によって、上金属製ベルト8上に直接塗布される。この離型剤はフッ素系化合物と溶剤とを混合したものが適する。なお、上金属製ベルト8および下金属製ベルト9に離型剤を塗布する際に、金属製ベルトを下方から支持する支持台11が設けられており、この支持台11は金属製ベルトを冷却する冷却装置であってもよい。
【0008】
次に、この合成樹脂チューブの製造装置の概要を説明する。図1および図2において、合成樹脂チューブの製造装置は、チューブの材料となる合成樹脂シート(原反)12を巻き付けるための公知のマンドレル13と、このマンドレル13の上面に沿って図面の右方向に走行し、先端近辺のガイドプーリ14で方向転換し、マンドレル13の下面側に沿って左方向に走行し、他のガイドプーリ15、駆動プーリ16、テンションプーリ17および他のガイドプーリ18、19を経て元に戻る、ループ状の下金属製ベルト(インナーベルト)9とを備えている。さらに、マンドレル13の中間部から、右方向にかけての上面側には、3個のガイドプーリ20、21、22と駆動プーリ23およびテンションプーリ24で案内されて矩形のループ状に配設される上金属ベルト8が設けられている。
【0009】
下金属製ベルト9のガイドプーリ19と、上金属製ベルト8のガイドプーリ20との間には、加熱装置25が設けられている。また、ガイドプーリ20と21との間には、保温・加圧装置26および一次冷却装置27、二次冷却装置28および三次冷却装置29がその順に設けられている。保温・加熱装置26および各冷却装置27〜29(冷却手段35)は、それぞれエアシリンダー30〜33またはバネ体等の付勢手段で下方に押しつけられ、それ自体は上金属製ベルト8を合成樹脂シート12に対して押しつけている。また、マンドレル13は図5および図6に示すように、上下の面に下金属製ベルト9を案内する浅い溝9a、9bを備えた円柱状を呈しており、その根元部は装置のフレーム等に固定支持されている。そして、マンドレル13の先端側は、通常フリーにされている。なお、上金属製ベルト8および下金属製ベルト9は、各々公知のものでよい。
【0010】
加熱装置25は、合成樹脂シート12の溶着面を加熱して溶融するためのものであり、実施例ではヒーティングプレート34で構成され、ヒーティングプレート34は図4に示すように、合成樹脂シート12の外側の側縁部内面12aと内側の側縁部外面12bとを、同時に加熱溶融することができる。保温・加圧装置26は溶融した接着部が冷えないように、保温し、あるいは必要に応じて若干熱を加えてエアーシリンダ30の付勢力で側縁部12a、12bを押圧接着するものである。さらに、冷却装置27〜29(冷却手段35)は、保温・加圧装置26で加圧された合成樹脂シート12を上金属製ベルト8を介して30゜以下に冷却するものである。各冷却装置は水冷式等公知のものを使用しうる。なお、この発明に係る離型剤供給手段1の適用は、この発明の実施の形態に限定されるものではなく、金属製ベルトを用いたその他の製造装置に適用できることは言うまでもない。
【0011】
次に、この発明の作用について説明する。図1の実施例において、上金属製ベルト8の表面と、点滴ケース6の下側に取り付けられた塗布体7に供給された離型剤は、プーリによって移動する上金属製ベルト8の上面に繰り返し塗布される。また、図2の実施例においては、上金属製ベルト8の他に下金属製ベルト9の表面に、同様に離型剤が塗布されるものである。上金属製ベルト8および下金属製ベルト9の両方に離型剤が塗布されることにより、金属製ベルト10と製品との分離は一層容易になると共に、テフロン層がなくなることにより、金属ベルト10を必要以上に加熱する必要がなくなり、合成樹脂チューブの表面の仕上がりも良好である。
【0012】
【発明の効果】
以上説明してきたようにこの発明によれば、金属製ベルトには離型剤が塗布されるので、長期間使用しても温度的負荷による劣化が少なく、しかも従来のように金属製ベルトに合成樹脂をコーティングするものでないから、合成樹脂が剥れることによって、製品へ付着する虞れがない等の効果を奏する。
【図面の簡単な説明】
【図1】この発明に係る合成樹脂チューブの製造装置の一実施例を示した概略正面図。
【図2】この発明に係る合成樹脂チューブの製造装置の他の実施例を示した概略正面図。
【図3】図1および図2のA部拡大正面断面図(a)および拡大側面断面図(b)。
【図4】図1のB−B線拡大矢視図。
【図5】図4のC−C線断面図。
【図6】図1のD−D線拡大断面図。
【図7】従来の合成樹脂チューブの製造装置を示す概略正面図。
【符号の説明】
1 離型剤供給手段
10 金属製ベルト
12 合成樹脂シート
12a 側縁部
12b 側縁部
13 マンドレル
35 冷却手段
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a resin tube manufacturing method and a manufacturing apparatus for manufacturing a body portion of a tube container, and more specifically, a synthetic resin tube manufacturing method using a sheet made of metal, paper, synthetic resin, or the like as a raw material. And a manufacturing apparatus.
[0002]
[Prior art]
A conventional apparatus for forming a sheet into a cylindrical shape is shown in FIG. In this apparatus, the sheet 50 is wound around the surface of a mandrel 51, the side edges of the sheet 50 are overlapped, and heat welding is performed. That is, the side edges of the stacked sheets 50 are sandwiched between the outer metal upper belt 52 and the inner metal lower belt 53 that travel together, and the heating device 54 and the heat retaining / pressurizing device 55 side. The edges are welded together and further cooled and solidified by the cooling devices 56 to 58. Conventionally, in order to facilitate separation of the metal belt and the product, a fluororesin such as polytetrafluoroethylene or a tape is adhered to the surface of the metal belt on the side in contact with the sheet 50. If only the metal belt is heated and the side edges are bonded to each other without coating such resin or bonding the tape, the product will not be easily separated, and the metal belt will be subjected to a temperature load, which will cause early Had the disadvantage of wear.
[0003]
[Problems to be solved by the invention]
However, a fluororesin is coated, or in the case of a metal belt adhered tape, when used repeatedly coating layer of a fluorine resin is peeled, there is a problem that adheres to the product becomes garbage.
[0004]
The present invention has been made paying attention to such a conventional problem, and even when used for a long period of time, the metal belt does not deteriorate due to a temperature load, and dust due to peeling of the coating layer does not adhere. An object of the present invention is to provide a method and an apparatus for producing a synthetic resin tube.
[0005]
In order to solve this problem, the manufacturing method of the present invention has a loop-shaped synthetic resin sheet wound around the outer periphery of a mandrel, side edges are overlapped with each other, and the overlapped portion travels in the longitudinal direction of the synthetic resin sheet. In the method of manufacturing a synthetic resin tube which is thermally welded while being pressed with a metal belt, and then cooled, the loop-shaped metal belt is supported from below by a support base, and the supported metal belt while applying a release agent directly with a release agent coating means on the upper surface, superimposed side edges between the pressure in a metal belt of said synthetic resin tube, is characterized in that the crimping. The manufacturing apparatus of the present invention, the synthetic and the mandrel provided along the travel position of the resin sheet, loop-shaped metal heat welding while pressurizing the side edges of the synthetic resin sheet superimposed wound on 該Ma Ndoreru In a synthetic resin tube manufacturing apparatus provided with a belt made from a belt and a cooling means for cooling a heat-welded side edge, a support base that supports the loop-shaped metal belt from below and a support base that is supported by the support base A release agent supply means for directly applying the release agent to the upper surface of the metal belt is provided.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
Next, embodiments of the present invention will be described with reference to the drawings. 1 is a schematic front view showing one embodiment of the manufacturing apparatus of the present invention, FIG. 2 is a schematic front view showing another embodiment of the manufacturing apparatus of the present invention, and FIG. 3 is shown in FIGS. 4 is an enlarged front sectional view (a) and an enlarged side sectional view (b), FIG. 4 is a sectional view taken along the line BB in FIG. 1, FIG. 5 is a sectional view taken along the line CC in FIG. These are drawings which each show the DD sectional expanded sectional view of FIG.
[0007]
The production method and production apparatus of the present invention is characterized in that the release agent supply means 1 is provided in the vicinity of a metal belt. As an embodiment, FIG. 1 shows that the release agent supply means 1 is provided on the upper metal belt 8, and FIG. 2 shows that the release agent supply means 1 is provided on the upper metal belt 8 and the lower metal belt 9. An example will be shown. As shown in FIGS. 1 and 3, the release agent supply means 1 includes a tank 2 in which the release agent is stored, an electric valve 3 that supplies the release agent from the tank 2, a supply pipe 4, and a tank 2. The funnel 5 receives the supplied release agent, the drip case 6 to which the funnel 5 is fixed, and the application body 7 attached to the lower side of the drip case 6. As shown in FIG. 3, the funnel 5 is fixed to the drip case 6 by screwing means or the like, and the drip case 6 is pressed and supported on the support base 11 by a side guide rod 6a. The release agent supplied from the supply pipe 4 passes through the funnel 5 and is supplied to the application body 7 attached to the lower side of the drip case 6. The release agent is directly applied onto the upper metal belt 8 by the applying body 7. A suitable release agent is a mixture of a fluorine compound and a solvent. In addition, when the release agent is applied to the upper metal belt 8 and the lower metal belt 9, a support base 11 is provided to support the metal belt from below, and the support base 11 cools the metal belt. It may be a cooling device.
[0008]
Next, the outline | summary of the manufacturing apparatus of this synthetic resin tube is demonstrated. 1 and 2, a synthetic resin tube manufacturing apparatus includes a known mandrel 13 for winding a synthetic resin sheet (raw material) 12 serving as a tube material, and the right direction of the drawing along the upper surface of the mandrel 13. , Travels to the left along the lower surface side of the mandrel 13, travels to the left along the lower surface of the mandrel 13, and travels to the other guide pulley 15, drive pulley 16, tension pulley 17, and other guide pulleys 18, 19. And a loop-shaped lower metal belt (inner belt) 9 that returns to the original state. Further, on the upper side from the middle part of the mandrel 13 to the right side, it is guided by three guide pulleys 20, 21, 22 and a drive pulley 23 and a tension pulley 24 and is arranged in a rectangular loop shape. A metal belt 8 is provided.
[0009]
A heating device 25 is provided between the guide pulley 19 of the lower metal belt 9 and the guide pulley 20 of the upper metal belt 8. Further, between the guide pulleys 20 and 21, a heat retaining / pressurizing device 26, a primary cooling device 27, a secondary cooling device 28, and a tertiary cooling device 29 are provided in that order. The heat retaining / heating device 26 and the cooling devices 27 to 29 (cooling means 35) are pressed downward by the urging means such as air cylinders 30 to 33 or a spring body, respectively, and the upper metal belt 8 itself is made of synthetic resin. It is pressed against the sheet 12. Further, as shown in FIGS. 5 and 6, the mandrel 13 has a columnar shape with shallow grooves 9a and 9b for guiding the lower metal belt 9 on the upper and lower surfaces, and the root portion of the mandrel 13 is a frame of the apparatus. Is fixedly supported. The tip side of the mandrel 13 is normally free. The upper metal belt 8 and the lower metal belt 9 may be known ones.
[0010]
The heating device 25 is for heating and melting the welding surface of the synthetic resin sheet 12. In the embodiment, the heating device 25 includes a heating plate 34. As shown in FIG. 4, the heating plate 34 is a synthetic resin sheet. The outer side edge part inner surface 12a of the outer side 12 and the inner side edge part outer surface 12b can be heated and melted simultaneously. The heat retaining / pressurizing device 26 keeps the melted bonded portion from cooling, or applies a little heat as needed to press-bond the side edges 12a and 12b with the urging force of the air cylinder 30. . Further, the cooling devices 27 to 29 (cooling means 35) cool the synthetic resin sheet 12 pressurized by the heat retaining / pressurizing device 26 to 30 ° or less via the upper metal belt 8. Each cooling device may use a known device such as a water cooling type. Needless to say, the application of the release agent supplying means 1 according to the present invention is not limited to the embodiment of the present invention, and can be applied to other manufacturing apparatuses using a metal belt.
[0011]
Next, the operation of the present invention will be described. In the embodiment of FIG. 1, the release agent supplied to the surface of the upper metal belt 8 and the application body 7 attached to the lower side of the drip case 6 is applied to the upper surface of the upper metal belt 8 that is moved by a pulley. It is applied repeatedly. In the embodiment of FIG. 2, a release agent is similarly applied to the surface of the lower metal belt 9 in addition to the upper metal belt 8. By applying a release agent to both the upper metal belt 8 and the lower metal belt 9, the metal belt 10 and the product can be more easily separated from each other, and the Teflon layer is eliminated. It is not necessary to heat more than necessary, and the surface finish of the synthetic resin tube is good.
[0012]
【The invention's effect】
As described above, according to the present invention, since the release agent is applied to the metal belt, there is little deterioration due to the temperature load even if it is used for a long time, and the metal belt is synthesized as in the past. Since the resin is not coated, the synthetic resin is peeled off, and there is an effect that there is no possibility of adhering to the product.
[Brief description of the drawings]
FIG. 1 is a schematic front view showing an embodiment of a synthetic resin tube manufacturing apparatus according to the present invention.
FIG. 2 is a schematic front view showing another embodiment of the synthetic resin tube manufacturing apparatus according to the present invention.
3 is an enlarged front cross-sectional view (a) and an enlarged side cross-sectional view (b) of a part A in FIGS. 1 and 2. FIG.
4 is an enlarged view taken along line BB in FIG. 1;
5 is a cross-sectional view taken along line CC in FIG.
6 is an enlarged sectional view taken along the line DD of FIG.
FIG. 7 is a schematic front view showing a conventional synthetic resin tube manufacturing apparatus.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Release agent supply means 10 Metal belt 12 Synthetic resin sheet 12a Side edge part 12b Side edge part 13 Mandrel 35 Cooling means

Claims (5)

帯状の合成樹脂シートをマンドレルの外周に巻き付けて側縁同士を重ね合わせ、その重ね合わせた部分を合成樹脂シートの長手方向に走行するループ状の金属製ベルトで加圧しながら熱溶着し、ついで冷却していく合成樹脂チューブの製造方法において、
前記ループ状の金属製ベルトを下方から支持台で支持すると共に、支持されている金属製ベルトの上面に離型剤塗布手段離型剤を直接塗布しながら、
前記合成樹脂チューブの重ね合わせた側縁同士を金属ベルトで加圧、圧着することを特徴とする合成樹脂チューブの製造方法。
A belt-shaped synthetic resin sheet is wrapped around the outer periphery of the mandrel and the side edges are overlapped, and the overlapped portion is heat welded while being pressed with a looped metal belt that runs in the longitudinal direction of the synthetic resin sheet, and then cooled. In the synthetic resin tube manufacturing method
While supported by the support base of the loop-shaped metal belt from below, while applying a release agent directly with the upper surface release agent application means of the metal belt which is supported,
Superimposed side edges between the pressure in a metal belt of said synthetic resin tube, a manufacturing method of a synthetic resin tube, characterized by crimping.
前記支持台が金属製ベルトを冷却する冷却装置であり、離型剤を金属製ベルトに塗布しながら冷却装置で金属製ベルトを冷却する請求項1記載の合成樹脂チューブの製造方法。The method for producing a synthetic resin tube according to claim 1, wherein the support base is a cooling device that cools the metal belt, and the metal belt is cooled by the cooling device while applying the release agent to the metal belt. 前記離型剤がフッ素系化合物と溶剤との混合物である請求項1記載の合成樹脂チューブの製造方法。The method for producing a synthetic resin tube according to claim 1, wherein the release agent is a mixture of a fluorine compound and a solvent. 合成樹脂シートの走行位置に沿って設けられるマンドレルと、該マンドレル上に巻き付けて重ね合わせた合成樹脂シートの側縁を加圧しながら熱溶着するループ状の金属製ベルトと、熱溶着された側縁を冷却する冷却手段とを備えた合成樹脂チューブの製造装置において、
前記ループ状の金属製ベルトを下方から支持する支持台と、
その支持台で支持された金属製ベルトの上面に離型剤を直接塗布するための離型剤供給手段とを設けたことを特徴とする合成樹脂チューブの製造装置。
And the mandrel provided along the travel position of the synthetic resin sheet, and the metal belt loop for heat welding while pressurizing the side edges of the synthetic resin sheet superimposed wound on 該Ma Ndoreru, heat welded side In the synthetic resin tube manufacturing apparatus provided with a cooling means for cooling the edge ,
A support for supporting the looped metal belt from below;
Apparatus for manufacturing a synthetic resin tube, wherein the was set only a release agent supplying means for applying the top surface to the release agent of the supported metal belt directly in the support base.
前記支持台が金属製ベルトを冷却する冷却装置である請求項4記載の合成樹脂チューブの製造装置。The synthetic resin tube manufacturing apparatus according to claim 4, wherein the support base is a cooling device for cooling the metal belt.
JP31394795A 1995-12-01 1995-12-01 Synthetic resin tube manufacturing method and manufacturing apparatus Expired - Fee Related JP3709593B2 (en)

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