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JP3711541B2 - Ready-made pile embedding method - Google Patents
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JP3711541B2 - Ready-made pile embedding method - Google Patents

Ready-made pile embedding method Download PDF

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JP3711541B2
JP3711541B2 JP2003046653A JP2003046653A JP3711541B2 JP 3711541 B2 JP3711541 B2 JP 3711541B2 JP 2003046653 A JP2003046653 A JP 2003046653A JP 2003046653 A JP2003046653 A JP 2003046653A JP 3711541 B2 JP3711541 B2 JP 3711541B2
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ready
made pile
pile
spiral blade
spiral
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JP2004257033A (en
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和義 津田
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Nippon Hume Corp
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Nippon Hume Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、鋼製又はコンクリート製の筒状をした既製杭を地中に設置する既製杭埋め込み工法に関する。
【0002】
【従来の技術】
従来、既製杭埋め込み工法には、プレボーリング工法及び中掘り工法がある。プレボーリング工法は先端に掘削ビットを固定したオーガを使用して地中を掘削し、既製杭挿入孔を地中に形成し、然る後既製杭挿入孔内に既製杭を挿入する工法であり、これには、図9(a)に示すように、下端に掘削ビット1を取り付けたオーガ2等の穿孔装置を使用して杭挿入穴3を形成し、図9(b)に示すように底部に杭下コンクリート4を打設した後、図9(c)に示すように杭挿入穴4内に既製杭5を挿入する方法や、図10(a)に示すように、先端に掘削ビット1を固定するとともに、外周に撹乱羽根6を多数突設した掘削軸7を使用して地盤中の土砂を掘削ビット1で掘削し、その掘削土砂内に掘削軸7を通して水を注入し、これを撹乱羽根6によって撹乱させ、地中に円柱状の軟弱土8が充填された杭挿入穴9を形成し、図10(b)に示すように掘削軸7の抜き取り時に軟弱土8内にセメントミルク等の硬化剤を注入混合し、図10(c)に示すように掘削軸7を抜き取った後、硬化剤入り軟弱土8の硬化前に既製杭10を沈設する方法がある。
【0003】
中掘り工法には、図11に示すように掘削軸11に排土用のオーガ12を使用し、その先端に掘削ビット13を固定した掘削装置を使用し、これを既製杭14内に挿入し、掘削ビット13を先導させて既製杭14地中に圧入し、掘削ビット13による掘削土砂をオーガ12によって地上に排出する方法がある。
【0004】
上述の各従来工法は、何れも既製杭の沈設に際し、掘削土砂が排出されるものであり、排出された土砂の処理が必要となる。このような問題を解決する工法として、近年杭の先端に特殊な金具を取り付け、杭と共に回転させることにより、杭圧入部の土砂を水平方向に押し退けて杭沈降スペースを形成しつつ圧入する無排土沈降工法がある。
【0005】
この工法は、図12に示すように有底円筒状をした推進ヘッド本体20の外周にスパイラル翼21を一体に突設するとともに下端面に掘削用ビット22を突設した推進ヘッド23使用し、これを既製杭24の先端に固定し、スパイラル翼21のねじ込み方向に既製杭23とともに推進ヘッド23を旋回させることにより、掘削用ビット22によって撹乱された地盤中に、スパイラル翼21のねじ込み力によって推進ヘッド23を押し込むことにより既製杭24を地中に沈降させるものである。
【0006】
【発明が解決しようとする課題】
上述した従来の方法の内、プレボーリング工法や中掘り工法は、杭沈設に際して多量の掘削土砂が地上に排出されるため、排出された土砂の処理が必要になりその用地確保が困難になりつつある。また、前述した回転押し込み式の無排土沈降工法では、掘削土砂が排出されないため、土砂の処理を要しない点で他の工法に比べて低公害であるが、地盤条件がこの工法に適した状態である必要があり、特に高密度の粘土質地層に等、土砂を水平方向に押し退けることができない地盤には適用できないという問題がある。
【0007】
また、このために工法の実施に際しては、施工しようとする地盤の状態をボーリング等によって調査し、必要な沈設深さに至るまでにこの工法の施工に不適当な地層が存在しない事を確認する必要があり、先行する地層調査に時間と費用を要するという問題がある。
【0008】
本発明は上述の如き問題に鑑み、先行する地質調査を要することなく、無排土による杭の埋め込みができ、これに不適当な地層に差し掛かった際には、同一の装置により、その位置から中掘り工法を実施することができる低公害で経済性の高い既製杭杭埋め込み工法の提供を目的とてなされたものである。
【0009】
【課題を解決するための手段】
上述の如き従来の問題を解決し、所期の目的を達成するための請求項1に記載の発明は、中心軸の周囲に螺旋状配置にスパイラル翼を一体に備え、下端に複数の掘削ビットが突設されているとともに、前記スパイラル翼の上端から所定の距離をもたせた高さ位置に、前記スパイラル翼により排土がなされる方向の正回転時には前記スパイラル翼の外周縁より内側に入り込み、逆回転時に前記スパイラル翼の外周縁より所定長さだけ半径方向に突出される拡大ビットを有し、前記スパイラル翼の外径が埋め込もうとする中空の既製杭内に挿通可能で且つ前記拡大ビットはその突出時に先端が前記既製杭の外周より外側に突出される拡大ビット付掘削ヘッドを使用し、
【0010】
該掘削ヘッドを回転支軸の先端に固定して既製杭内に挿入し、前記掘削ヘッドのスパイラル翼上部が既製杭の下端部内に挿入され、且つ拡大ビットが該既製杭の先端より下側にある状態で、該掘削ヘッドを逆回転させることにより土砂を押しのけて杭挿入孔を形成しつつ既製杭とともに地中に押し込む無排土沈降作業と、前記掘削ヘッドを正回転させて前記スパイラル翼により揚土させつつ杭を埋め込む中堀沈降作業とを、地盤条件によって切換使用しつつ既製杭を地中に埋め込むことを特徴としてなる既製杭埋め込み工法にある。
【0011】
このように構成することにより、既製杭の先端下に掘削ヘッドを先行させて既製杭の沈降作業をおこなうに際し、無排土による杭沈降作業の途中において、これに適さない地盤が存在した場合には、同一の掘削ヘッドを使用して排土による中堀沈降作業ができる。
【0012】
逆に無排土による杭沈降作業が不適当な地盤において排土による中堀沈降作業の途中で無排土による杭沈降作業が可能な地盤を通過する際には、無排土による作業に切り換えることができ、何れの場合にも排土を少なく押さえて既製杭の沈降作業を行うことができる。
【0013】
請求項2に係る発明の特徴は、前記請求項1の構成に加え、スパイラル翼の螺旋状の傾斜角度が、少なくとも下端部分が中心軸と直交する平面に対して10〜30°であることにある。このように構成することにより、掘削ヘッドを逆転させて無排土による杭沈降作業をおこなう際に、スパイラル翼の間からの土砂の上昇が好適に抑制され、無排土沈降が効果的に行われる。
【0014】
請求項3に係る発明の特徴は、前記請求項2の構成に加え、 回転支軸を揚土用スパイラルオーガと兼用させ、該スパイラルオーガのスパイラル翼の傾斜角を前記拡大ビット付掘削ヘッドのスパイラル翼より大きいものを使用することにある。
【0015】
請求項4に記載の発明の特徴は、請求項2又は3の構成に加え、中堀沈降作業時には、掘削ヘッドのスパイラル翼傾斜角が10〜30°の部分を既製杭の先端外に突出させた状態で動作させることにとある。このように構成することにより、中堀沈降作業時における土砂の排出がスムーズになされる。
【0016】
【発明の実施の形態】
次に、本発明の実施の形態を図1〜図9について説明する。
【0017】
まず、本発明に係る方法に使用する拡大ビット付掘削ヘッドについて説明する。図1は掘削ヘッドの概略構成を示しており、この掘削ヘッド40は、中心軸41と、該中心軸の外周に一体に備えた一対のスパイラル翼42及び各スパイラル翼42の下端に固着した掘削ビット43を有している。中心軸41の上端には回転支軸36の下端の継手36cに嵌合されてこれに連結される継手41aが備えられている。
【0018】
更に、この掘削ヘッド40には、スパイラル翼42の外周より更に外側に突出する拡大ビット44が備えられている。
【0019】
中心軸41の中心には回転支軸36の中心孔36aと連通する中心孔41bが貫通開口され、その下端に液剤吐出口が開口されている。
【0020】
スパイラル翼42は鋼製の帯状材を中心軸41の外周にその帯状の幅方向を半径方向に向けて螺旋状に巻きつけた形状をしており、その螺旋方向の傾斜角度は回転させないで土中に押し込んだ際に、土砂が螺旋に沿って移動し難いように、中心軸を直立させた際の水平方向に対する角度、即ち中心軸と直交する面に対する角度αが10〜30°程度となるように設定されている。尚、この角度はスパイラル翼42の下端側が小さく上端側に至るに従って大きくしても良い。
【0021】
拡大ビット44は、中心軸41を中心にして互いに対称な位置に備えられており、断面がコ字形をした枢支金具45に回動自在に支持されている。この枢支金具45は、スパイラル翼42の外周縁を中心軸側に切り欠いた部分に挿入されてこれと一体に固着されている。この枢支金具45のコ字形の平行片部45a,45b間に拡大ビット44の基端部が挿入され、両平行片部45a,45b及び拡大ビット44に枢軸46を上下方向に貫通させることにより、拡大ビット44を、枢軸46を中心にして回動可能に支持させている。
【0022】
枢支金具45のコ字形の前記両平行片部45a,45b間を連結している背片部45cの内側面が、拡大ビット44が掘削ヘッド40の回転半径方向に起立した際のストッパー47となっており、拡大ビット44はその側面がストッパー47に当接してオーガ回転半径方向に直立した状態の位置から略90°程度ストッパー47とは反対方向の位置のオーガ回転円周方向に倒れた状態の位置までの間を水平方向に自由に回動できるようになっている。
【0023】
また、枢支金具45は、掘削ヘッド40の揚土方向の回転、即ち該オーガ掘削ヘッド40を回転させることによりスパイラル翼42によって土砂が上昇方向に移動される方向の回転(本明細書ではこの方向の回転を正回転とし、これと逆方向の回転を逆回転とする)方向側に背片部45cを向けて固定されており、従って、土中において、掘削ヘッド40を逆回転させることにより、土砂の抵抗によって図3に示すように拡大ビット44が半径方向に直立した突出状態位置に動作され、回転方向背面側がストッパー47に当接して突出状態が維持されるようになっている。
【0024】
これとは逆に掘削ヘッド40を土中において正回転させると、図1、図2に示すように拡大ビット44は土砂の抵抗によって回転円周方向に倒され、スパイラル翼42より中心側に倒れた収納状態位置に回動されるようになっている。
【0025】
次に上記掘削ヘッドを使用し、該掘削ヘッドとともに既製杭を沈降させる本発明に係る既製杭埋め込み工法の実施例について説明する。
【0026】
図4は本工法の施工に使用する杭打ち装置の概略を示しており、図において符号30はクローラーからなる走行手段によって移動可能な装置本体であり、その端部には支柱31が立設されている。支柱31にはスライドガイド32が軸方向に固定されており、これに回転駆動手段33及び杭挿入手段34が上下方向に移動可能に支持されている。これらの各手段は図には詳示してないが、これらをそれぞれ上下方向に移動させるためのスライド駆動手段が備えられている。
【0027】
回転駆動手段33にはオイルモーター又は電動モーターからなる回転駆動源33aがあり、該駆動源33aによって回転動作される駆動軸35に回転支軸36が着脱自在に連結されるようになっている。駆動軸35は、回転駆動源による回転方向の切り換えによって正逆方向に回転を変更できるようになっている。尚、この回転切換は回転切り換え用のギヤ機構によってもよい。回転支軸36は外周にスパイラル翼を一体に備えた揚土用スパイラルオーガが使用されている。
【0028】
杭挿入手段34は下端にプレキャストコンクリート杭等の円筒形をした既製杭50の上端を固定して垂下させる杭吊り下げ装置37が備えられている。この杭吊下げ装置37は、既製杭50を回転可能な状態で吊下げるようになっている。
【0029】
このようにして既製杭50を吊下げた状態でスライド駆動手段によって下向きに移動させることにより、既製杭50を沈降方向に移動されるようになっている。尚、既製杭50には、図5、図6に示すように、下端に共動回転機構を構成する拡大ビット係止用突起51を、杭中心を中心にして対照な位置に突設したものを使用する。また、既製杭50の下端部外周には杭外径と同程度の高さまでの鋼製のバンド52を巻きつけたものを使用する。
【0030】
揚土用スパイラルオーガの中心軸を兼用している回転支軸36には、中心にセメントミルク等の固化剤やジェット噴射水用の水等を通すための流路となる中空孔36aが貫通開口されている。このスパイラルオーガのスパイラル翼は図5に示すように掘削ヘッド40のよりもスパイラル翼42よりもその傾斜角が大きいものを使用している。
【0031】
このように構成される杭打ち装置を施工現場に搬入し、所定の既製杭杭埋め込み位置に支柱31を直立させ、既製杭50内に、回転支軸31と掘削ヘッド40とを連結させた状態で挿入する。然る後、既製杭50及び回転支軸31をウインチで吊り上げ、それぞれ杭挿入手段34及び回転駆動手段33に上端を固定して吊下げる。
【0032】
この時、図5に示すように、掘削ヘッド40の上部、即ちスパイラル翼42の上部が既製杭50の下端部内に収容され、下部が既製杭50の下端より下側に突出し、拡大ビット44が既製杭50の下端より梢下に位置するように既製杭50と掘削ヘッド40との相対位置関係を調整する。
【0033】
尚、掘削ヘッド40は、スパイラル翼42の外径は、既製杭50内に容易に挿入でき、該既製杭50の内周面との間を土砂が容易に通り抜けない程度の大きさに成形されているとともに、拡大ビット44は前述した半径方向に直立した状態の時、既製杭50の外径より30mm以上外側に突出し、円周方向に倒れた状態の時に既製杭50の内径より10mm以上内側に位置するようにその長さが選定されているものを使用する。
【0034】
この状態で、回転駆動手段33により掘削ヘッド40を逆回転させつつ掘削ヘッド40を地盤60中に押し込む。尚、地盤60の状態によって、自重によって地盤60内に容易に挿入可能な場合には自重によって降下させる。また、地盤60の条件によって、土砂の流動性を高める必要がある場合には地盤を緩めるための注水を内筒36及び中心孔41bを通じて行う。
【0035】
この時、掘削ヘッド40はスパイラル翼42による揚土方向の回転とは逆であるため、地盤60中の土砂は揚土されず、下方及び水平方向に押し退けられる。そして拡大ビット44が地盤に達する位置まで降下されると、図6に示すように拡大ビット44は土砂の抵抗によって突出位置に起立され、既製杭50の外周より広い範囲の円形に地盤を撹乱すると共に水平方向に押しやる。このようにして既製杭50の下端下に、地盤60を撹乱して緩め、一部の土砂を下及び側方に押しやった先導孔61が形成される。
【0036】
このようにして形成された先導孔61内に、既製杭50を掘削ヘッド40の降下と共に降下させ順次地盤中に沈降させる。この時、スパイラル翼42の螺旋方向の角度が水平に対して10〜30°程度であるために、既製杭50の下端開口は掘削ヘッド50によって施栓された状態となり、既製杭50は下端からに土砂が入り込まない状態で沈降される。
【0037】
尚、この沈降に際し拡大ビット44が地盤60に達して突出位置に直立されるとこれが拡大ビット係止用突起51に当接して既製杭50を共動回転させる。これによって既製杭50は旋回され、既製杭50の外周面と土砂を縁切りされながら地盤中に沈降される。
【0038】
また、既製杭50の必要沈降深さが浅い場合や、地盤の条件によって既製杭50を旋回させなくても容易に沈降が可能な場合は拡大ビット係止用突起51を用いない既製杭50を使用する。
【0039】
このようにして無排土沈降作業を続行し、途中でこの無排土沈降作業が困難な地盤に到達した際には、掘削ヘッド40の回転を正回転に切り換える。掘削ヘッド40を正回転させると、図7、図8に示すように拡大ビット44は土砂の抵抗によって収納位置に倒れ、掘削ビット43によって地盤60が掘削され、掘削土砂はスパイラル翼42によって揚土され、既製杭50内に押し上げられ、回転支軸36を構成している揚土用スパイラルオーガによって土砂を押し上げつつ既製杭50を圧入し、中堀沈降作業によって沈降させる。
【0040】
尚、この中堀沈降作業時には、図7に示すように、掘削ヘッド40をその上端近くまで既製杭50の下端より先行させた状態で掘進・沈降させる。これによって掘削土砂は拡大ビット44及びその取り付けのための枢支金具45の存在に大きく影響されること無くスムーズに揚土される。
【0041】
以上のように、沈降途中の地盤条件に応じて、無排土沈降作業及び中堀沈降作業を使い分けて、所望の深さまで沈降させた後、杭下の先端処理を行う。先端処理は例えば、打撃法或いはセメントミルク等の硬化剤を中心孔41bを通じて土中に注入し掘削ヘッド40のみを降下させて杭下の撹乱土砂内に固化剤を混合して固化させる方法を用いる。
【0042】
【発明の効果】
上述したように本発明に係る既製杭埋め込み工法は、先行する地質調査を要することなく、無排土による杭挿入孔の形成及び杭押し込み工法が実施でき、無排土による作業に不適当な地層に差し掛かった際には、同一の装置により、その位置から排土による穿孔作業又は中掘り作業を実施することができ、低公害で経済性の高い既製杭埋め込みが可能となる。
【図面の簡単な説明】
【図1】 本発明工法に使用する掘削ヘッドを示す側面図である。
【図2】 図1中のA−A線断面図である。
【図3】 図1に示す掘削ヘッド拡大ビット起立状態を示す断面図である。
【図4】 本発明における掘削ヘッドとともに既製杭を沈降させる工法に使用する装置の全体の概略を示す側面図である。
【図5】 同上の無排土沈降作業時の既製杭下端部における掘削ヘッドを示す拡大断面図である。
【図6】 図5中のB−B線断面図である。
【図7】 図5に示す装置の中堀沈降作業時の既製杭下端部に挿入された掘削ヘッド部分の拡大ビット収納状態を示す拡大断面図である。
【図8】 図7中のC−C線断面図である。
【図9】 従来のプレボーリング工法の一例の工程の概略を示す断面図である。
【図10】 従来のプレボーリング工法の他の例工程の概略を示す断面図である。
【図11】 従来の中堀工法の一例の工程の概略を示す断面図である。
【図12】 従来の無排土沈降法を示す断面図である。
【符号の説明】
30 装置本体
31 支柱
32 スライドガイド
33 回転駆動手段
33a 駆動源
34 杭挿入手段
35 駆動軸
36 回転支軸
36a 中空孔
36b 継手
37 杭吊り下げ装置
40 掘削ヘッド
41 中心軸
41a 継手
41b 中心孔
42 スパイラル翼
43 掘削ビット
44 拡大ビット
45 枢支金具
45a,45b 平行片部
45c 背片部
46 枢軸
47 ストッパー
50 既製杭
51 拡大ビット係止用突起
60 地盤
61 先導孔
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a ready-made pile embedding method in which a ready-made pile having a tubular shape made of steel or concrete is installed in the ground.
[0002]
[Prior art]
Conventionally, the ready-made pile embedding method includes a pre-boring method and a digging method. The pre-boring method is a method of excavating the ground using an auger with a drill bit fixed at the tip, forming a pre-made pile insertion hole in the ground, and then inserting the pre-made pile into the pre-made pile insertion hole. For this, as shown in FIG. 9 (a), a pile insertion hole 3 is formed using a drilling device such as an auger 2 with a drill bit 1 attached to the lower end, as shown in FIG. 9 (b). After placing concrete under pile 4 at the bottom, a method of inserting ready-made pile 5 into pile insertion hole 4 as shown in FIG. 9 (c), or a drill bit at the tip as shown in FIG. 10 (a) 1 is fixed, and the earth and sand in the ground is excavated by the excavation bit 1 using an excavation shaft 7 projecting many disturbing blades 6 on the outer periphery, and water is injected into the excavation earth and sand through the excavation shaft 7. Is disturbed by the disturbance blade 6 to form a pile insertion hole 9 filled with a columnar soft soil 8 in the ground. As shown in FIG. 10B, a hardener such as cement milk is injected and mixed into the soft soil 8 when the excavation shaft 7 is extracted, and after the excavation shaft 7 is extracted as shown in FIG. There is a method of sinking the ready-made pile 10 before the soft soil 8 containing the agent is cured.
[0003]
In the middle digging method, as shown in FIG. 11, a drilling auger 12 is used for the excavating shaft 11, and a drilling device having a drilling bit 13 fixed to the tip thereof is inserted into the ready-made pile 14. There is a method of leading the excavation bit 13 and press-fitting it into the ready-made pile 14 ground, and discharging excavated earth and sand by the excavation bit 13 to the ground by the auger 12.
[0004]
In each of the conventional methods described above, the excavated earth and sand are discharged when the ready-made piles are laid, and it is necessary to treat the discharged earth and sand. In recent years, as a method of solving such problems, a special metal fitting is attached to the tip of the pile and rotated together with the pile to push the earth and sand of the pile press-in part horizontally and press fit while forming a pile settling space. There is a soil settlement method.
[0005]
This construction method uses a propulsion head 23 in which a spiral blade 21 is integrally projected on the outer periphery of a bottomed cylindrical propulsion head body 20 as shown in FIG. By fixing this to the tip of the ready-made pile 24 and turning the propulsion head 23 together with the ready-made pile 23 in the screwing direction of the spiral blade 21, the screwing force of the spiral blade 21 in the ground disturbed by the excavating bit 22 By pushing the propulsion head 23, the ready-made pile 24 is submerged in the ground.
[0006]
[Problems to be solved by the invention]
Among the above-mentioned conventional methods, the pre-boring method and the middle digging method require a large amount of excavated soil to be discharged to the ground when piles are laid, which makes it necessary to treat the discharged sediment and make it difficult to secure the site. is there. In addition, the above-described rotary push-in type no-drainage sedimentation method does not discharge excavated soil, so it is less polluted than other methods in that it does not require sediment treatment, but the ground conditions are suitable for this method. There is a problem that it cannot be applied to the ground where the earth and sand cannot be displaced in the horizontal direction, such as in a dense clayey formation.
[0007]
For this reason, when carrying out the construction method, the state of the ground to be constructed is investigated by boring, etc., and it is confirmed that there is no unsuitable formation for this construction method until the required subsidence depth is reached. There is a problem that it requires time and cost for the previous geological survey.
[0008]
In view of the above-mentioned problems, the present invention can embed a pile without soil without requiring a prior geological survey, and when it reaches an unsuitable stratum, the same device can be used from that position. It was made for the purpose of providing a low-pollution and economical economical method for embedding piles that can be used for medium digging.
[0009]
[Means for Solving the Problems]
In order to solve the above-described conventional problems and achieve an intended object, the invention according to claim 1 is provided with a spiral blade integrally formed in a spiral arrangement around a central axis, and a plurality of excavation bits at a lower end. At a height position having a predetermined distance from the upper end of the spiral blade, and enters the inside of the outer periphery of the spiral blade during forward rotation in the direction in which soil is discharged by the spiral blade, It has an enlarged bit that protrudes in a radial direction by a predetermined length from the outer peripheral edge of the spiral blade during reverse rotation, and can be inserted into a hollow ready-made pile to be embedded in the outer diameter of the spiral blade and the enlarged The bit uses a drilling head with an enlarged bit whose tip protrudes outward from the outer periphery of the ready-made pile when protruding,
[0010]
The excavation head is fixed to the tip of the rotary spindle and inserted into the ready-made pile, the upper part of the spiral wing of the excavation head is inserted into the lower end of the ready-made pile, and the expansion bit is below the tip of the ready-made pile. In a certain state, the excavation head is rotated in the reverse direction to push the earth and sand and form a pile insertion hole while pushing the soil excavation head into the ground together with the ready-made pile, and the excavation head is rotated in the forward direction by the spiral blade. There is a ready-made pile embedding method characterized by embedding ready-made piles in the ground while switching and using the subsidence work of embedding piles while pumping up soil according to the ground conditions .
[0011]
By constructing in this way, when performing the sinking work of the ready-made pile with the excavation head in front of the tip of the ready-made pile, there is a ground that is not suitable for this in the middle of the pile sinking work with no soil Can use the same excavation head for subsidence work.
[0012]
On the contrary, when passing through the ground where pile subsidence by non-exhaust soil is possible in the middle of subsidence work by middle excavation in the ground where pile subsidence work by non-exhaust soil is inappropriate, switch to the work by non-exhaust soil. In any case, it is possible to carry out the sinking work of the ready-made piles with little soil removal.
[0013]
A feature of the invention according to claim 2 is that, in addition to the configuration of claim 1, the spiral inclination angle of the spiral blade is at least 10 to 30 ° with respect to a plane whose lower end portion is orthogonal to the central axis. is there. By configuring in this way, when the pile head is swung with no excavation by rotating the excavation head, the rise of sediment from between the spiral blades is suitably suppressed, and the expulsion without sedimentation is effectively performed. Is called.
[0014]
According to a third aspect of the present invention, in addition to the configuration of the second aspect, the rotary support shaft is also used as a spiral auger for earthing, and the inclination angle of the spiral blade of the spiral auger is changed to the spiral of the excavation head with the expansion bit. It is to use something larger than the wing.
[0015]
The feature of the invention of claim 4 is that, in addition to the configuration of claim 2 or 3, the portion where the spiral blade inclination angle of the excavation head is 10 to 30 ° is projected out of the tip of the ready-made pile at the time of subsidence work. It is to operate in the state. By comprising in this way, the earth and sand are discharged | emitted smoothly at the time of Nakabori sedimentation work.
[0016]
DETAILED DESCRIPTION OF THE INVENTION
Next, an embodiment of the present invention will be described with reference to FIGS.
[0017]
First, the excavation head with an expansion bit used in the method according to the present invention will be described. FIG. 1 shows a schematic configuration of the excavation head. The excavation head 40 includes a central shaft 41, a pair of spiral blades 42 integrally provided on the outer periphery of the central shaft, and an excavation fixed to the lower ends of the spiral blades 42. Bit 43 is provided. The upper end of the central shaft 41 is provided with a joint 41a that is fitted to and coupled to a joint 36c at the lower end of the rotary support shaft 36.
[0018]
Further, the excavation head 40 is provided with an enlarged bit 44 that protrudes further outward from the outer periphery of the spiral blade 42.
[0019]
A center hole 41b communicating with the center hole 36a of the rotation support shaft 36 is opened through the center of the center shaft 41, and a liquid agent discharge port is opened at the lower end thereof.
[0020]
The spiral blade 42 has a shape in which a steel strip is spirally wound around the outer periphery of the central shaft 41 with the width direction of the strip facing the radial direction, and the inclination angle in the spiral direction is not rotated. When pushed in, the angle with respect to the horizontal direction when the central axis is set upright, that is, the angle α with respect to the plane perpendicular to the central axis is about 10 to 30 ° so that the earth and sand do not easily move along the spiral. Is set to This angle may be increased as the lower end side of the spiral blade 42 is smaller and reaches the upper end side.
[0021]
The enlarged bit 44 is provided at a position symmetrical to each other about the central axis 41 and is rotatably supported by a pivotal metal fitting 45 having a U-shaped cross section. The pivotal support metal 45 is inserted into a portion where the outer peripheral edge of the spiral blade 42 is cut out toward the central axis, and is fixed integrally therewith. The base end portion of the enlarged bit 44 is inserted between the U-shaped parallel piece portions 45a and 45b of the pivot support metal 45, and the pivot shaft 46 is vertically penetrated through the parallel piece portions 45a and 45b and the enlarged bit 44. The enlarged bit 44 is supported so as to be rotatable about the pivot 46.
[0022]
The inner surface of the back piece 45c connecting the U-shaped parallel pieces 45a and 45b of the pivotal support 45 is provided with a stopper 47 when the enlarged bit 44 stands in the rotational radius direction of the excavation head 40. The enlarged bit 44 is tilted in the auger rotation circumferential direction at a position opposite to the stopper 47 by about 90 ° from the position where the side surface of the expansion bit 44 abuts against the stopper 47 and stands upright in the auger rotation radial direction. It can be freely rotated in the horizontal direction up to the position.
[0023]
Further, the pivot bracket 45 is rotated in the direction in which the excavation head 40 is pumped up, that is, in the direction in which the earth and sand is moved upward by the spiral blade 42 by rotating the auger excavation head 40. The rotation of the direction is forward rotation, and the rotation in the opposite direction is reverse rotation). The back piece 45c is fixed to the direction side, and therefore the excavation head 40 is rotated in the soil in the reverse direction. As shown in FIG. 3, the expansion bit 44 is moved to the protruding state position standing upright in the radial direction by the resistance of earth and sand, and the protruding side is maintained by contacting the back side in the rotational direction with the stopper 47.
[0024]
On the contrary, when the excavation head 40 is rotated forward in the soil, as shown in FIGS. 1 and 2, the enlarged bit 44 is tilted in the rotational circumferential direction by the resistance of the earth and sand, and falls to the center side from the spiral blade 42. It is designed to be turned to the stowed state.
[0025]
Next, an example of the ready-made pile embedding method according to the present invention , in which the excavation head is used and the ready-made pile is settled together with the excavation head, will be described.
[0026]
FIG. 4 shows an outline of a pile driving device used for the construction of this construction method. In the figure, reference numeral 30 denotes a device main body which can be moved by a traveling means consisting of a crawler, and a column 31 is erected at the end thereof. ing. A slide guide 32 is fixed to the column 31 in the axial direction, and a rotation driving means 33 and a pile insertion means 34 are supported on the support 31 so as to be movable in the vertical direction. These means are not shown in detail in the drawing, but are provided with slide drive means for moving them in the vertical direction.
[0027]
The rotation drive means 33 includes a rotation drive source 33a composed of an oil motor or an electric motor, and a rotation support shaft 36 is detachably connected to a drive shaft 35 that is rotated by the drive source 33a. The drive shaft 35 can change the rotation in the forward and reverse directions by switching the rotation direction by a rotation drive source . This rotation switching may be performed by a gear mechanism for rotation switching. As the rotary support shaft 36, a spiral auger for earthing provided integrally with a spiral blade on the outer periphery is used.
[0028]
The pile insertion means 34 is provided with a pile suspension device 37 that fixes and hangs the upper end of a prefabricated pile 50 such as a precast concrete pile at the lower end. This pile suspending device 37 suspends the ready-made pile 50 in a rotatable state.
[0029]
In this way, the ready-made pile 50 is moved in the settling direction by being moved downward by the slide driving means in a state where the ready-made pile 50 is suspended. In addition, as shown in FIGS. 5 and 6, the ready-made pile 50 is provided with an extended bit locking projection 51 constituting a co-rotating mechanism at the lower end and protruding in a contrasting position around the center of the pile. Is used. Moreover, what wound the steel band 52 to the height as high as a pile outer diameter around the lower end part outer periphery of the ready-made pile 50 is used.
[0030]
A hollow hole 36a serving as a flow path for passing a solidifying agent such as cement milk or water for jet spray water passes through the center of the rotating support shaft 36 that also serves as the central axis of the spiral auger for earthing. Has been. As shown in FIG. 5, the spiral blade of this spiral auger has a larger inclination angle than the spiral blade 42 than the excavation head 40.
[0031]
A state in which the pile driving device configured as described above is carried into the construction site, the support column 31 is erected at a predetermined ready-made pile pile embedding position, and the rotary spindle 31 and the excavation head 40 are connected in the ready-made pile 50. Insert with. Thereafter, the ready-made pile 50 and the rotation support shaft 31 are lifted by a winch, and the upper ends are fixed to the pile insertion means 34 and the rotation driving means 33, respectively, and are suspended.
[0032]
At this time, as shown in FIG. 5, the upper portion of the excavation head 40, that is, the upper portion of the spiral blade 42 is accommodated in the lower end portion of the ready-made pile 50, and the lower portion projects downward from the lower end of the ready-made pile 50. The relative positional relationship between the ready-made pile 50 and the excavation head 40 is adjusted so as to be positioned below the treetop from the lower end of the ready-made pile 50.
[0033]
In the excavation head 40, the outer diameter of the spiral blade 42 can be easily inserted into the ready-made pile 50, and the excavation head 40 is formed in such a size that earth and sand do not easily pass through the inner peripheral surface of the ready-made pile 50. In addition, the enlarged bit 44 protrudes 30 mm or more from the outside diameter of the ready-made pile 50 when standing upright in the radial direction described above, and is 10 mm or more inside from the inside diameter of the ready-made pile 50 when collapsed in the circumferential direction. Use the one whose length is selected so that
[0034]
In this state, the excavation head 40 is pushed into the ground 60 while the excavation head 40 is reversely rotated by the rotation driving means 33. If the ground 60 can be easily inserted into the ground 60 by its own weight, the ground 60 is lowered by its own weight. Further, when it is necessary to increase the fluidity of the earth and sand depending on the conditions of the ground 60, water injection for loosening the ground is performed through the inner cylinder 36 and the center hole 41b.
[0035]
At this time, since the excavation head 40 is opposite to the rotation in the earthing direction by the spiral blade 42, the earth and sand in the ground 60 is not earthed but is pushed away in the downward and horizontal directions. When the enlarged bit 44 is lowered to a position where it reaches the ground, the enlarged bit 44 is raised at the protruding position by the resistance of the earth and sand, as shown in FIG. 6, and disturbs the ground in a wider range than the outer periphery of the ready-made pile 50. And push it horizontally. In this way, under the lower end of the ready-made pile 50, the ground 60 is disturbed and loosened, and a leading hole 61 is formed in which a part of the earth and sand is pushed downward and laterally.
[0036]
In the leading hole 61 formed in this way, the ready-made pile 50 is lowered together with the lowering of the excavation head 40 and is sequentially settled in the ground. At this time, since the spiral direction angle of the spiral blade 42 is about 10 to 30 ° with respect to the horizontal, the lower end opening of the ready-made pile 50 is plugged by the excavation head 50, and the ready-made pile 50 is moved from the lower end. It settles in a state where earth and sand do not enter.
[0037]
In addition, when the enlarged bit 44 reaches the ground 60 and stands upright at the projecting position during the sinking, the enlarged bit 44 comes into contact with the enlarged bit locking projection 51 to co-rotate the ready-made pile 50. As a result, the ready-made pile 50 is turned, and the outer peripheral surface of the ready-made pile 50 and the earth and sand are cut off and settled in the ground.
[0038]
In addition, when the required settling depth of the ready-made pile 50 is shallow, or when the ready-made pile 50 can be easily settled without turning depending on the ground conditions, the ready-made pile 50 without using the enlarged bit locking protrusion 51 is used. use.
[0039]
In this way, the soil-free sedimentation operation is continued, and when the ground reaches the ground where it is difficult to perform the soil-free sedimentation operation, the rotation of the excavation head 40 is switched to the normal rotation. When the excavation head 40 is rotated forward, as shown in FIGS. 7 and 8, the enlarged bit 44 falls to the storage position due to the resistance of the earth and sand, the ground 60 is excavated by the excavation bit 43, and the excavated earth and sand is unloaded by the spiral blade 42. Then, the pile 50 is pushed up into the ready-made pile 50, and the ready-made pile 50 is press-fitted while pushing up the earth and sand by the spiral auger for excavation constituting the rotary support shaft 36, and is settled by subsidence work.
[0040]
At the time of this subsidence work, as shown in FIG. 7, the excavation head 40 is excavated and submerged in a state of being advanced from the lower end of the ready-made pile 50 to the vicinity of the upper end thereof. As a result, the excavated earth and sand are smoothly unearthed without being greatly affected by the presence of the enlarged bit 44 and the pivot metal fitting 45 for its attachment.
[0041]
As described above, according to the ground conditions in the middle of subsidence, the soil-free subsidence operation and the Nakabori subsidence operation are properly used to subsidize to the desired depth, and then the tip treatment under the pile is performed. For example, the tip treatment uses a striking method or a method in which a hardening agent such as cement milk is injected into the soil through the center hole 41b and only the excavation head 40 is lowered to mix and solidify the solidifying agent in the disturbed soil below the pile. .
[0042]
【The invention's effect】
As described above, the ready-made pile embedding method according to the present invention can form the pile insertion hole and the pile pushing method without soil without prior geological survey, and is unsuitable for work without soil. When it reaches the point, it is possible to carry out drilling work or excavation work from the position by using the same device, and it is possible to bury buried piles with low pollution and high economic efficiency.
[Brief description of the drawings]
FIG. 1 is a side view showing an excavation head used in the method of the present invention.
FIG. 2 is a cross-sectional view taken along line AA in FIG.
3 is a cross-sectional view showing a state in which the excavation head enlarged bit shown in FIG. 1 is raised. FIG.
FIG. 4 is a side view showing an outline of the entire apparatus used in a method for sinking a ready-made pile together with an excavation head in the present invention.
FIG. 5 is an enlarged cross-sectional view showing the excavation head at the lower end of the ready-made pile at the time of the soilless sedimentation work.
6 is a cross-sectional view taken along line BB in FIG.
7 is an enlarged cross-sectional view showing an enlarged bit storage state of the excavation head portion inserted into the lower end portion of the ready-made pile during the intermediate moat subsidence operation of the apparatus shown in FIG.
FIG. 8 is a cross-sectional view taken along the line CC in FIG.
FIG. 9 is a cross-sectional view schematically showing a process of an example of a conventional pre-boring method.
FIG. 10 is a cross-sectional view schematically showing another example process of the conventional pre-boring method.
FIG. 11 is a cross-sectional view schematically showing a process of an example of a conventional Nakahori method.
FIG. 12 is a cross-sectional view showing a conventional soil-free sedimentation method.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 30 Apparatus main body 31 Support | pillar 32 Slide guide 33 Rotation drive means 33a Drive source 34 Pile insertion means 35 Drive shaft 36 Rotation support shaft 36a Hollow hole 36b Joint 37 Pile suspending device 40 Excavation head 41 Center axis 41a Joint 41b Center hole 42 Spiral blade 43 Excavation Bit 44 Expansion Bit 45 Pivot Bracket 45a, 45b Parallel Piece 45c Back Piece 46 Axis 47 Stopper 50 Ready-made Pile 51 Enlargement Bit Locking Projection 60 Ground 61 Leading Hole

Claims (4)

中心軸の周囲に螺旋状配置にスパイラル翼を一体に備え、下端に複数の掘削ビットが突設されているとともに、前記スパイラル翼の上端から所定の距離をもたせた高さ位置に、前記スパイラル翼により排土がなされる方向の正回転時には前記スパイラル翼の外周縁より内側に入り込み、逆回転時に前記スパイラル翼の外周縁より所定長さだけ半径方向に突出される拡大ビットを有し、前記スパイラル翼の外径が埋め込もうとする中空の既製杭内に挿通可能で且つ前記拡大ビットはその突出時に先端が前記既製杭の外周より外側に突出される拡大ビット付掘削ヘッドを使用し、
該掘削ヘッドを回転支軸の先端に固定して既製杭内に挿入し、前記掘削ヘッドのスパイラル翼上部が既製杭の下端部内に挿入され、且つ拡大ビットが該既製杭の先端より下側にある状態で、該掘削ヘッドを逆回転させることにより土砂を押しのけて杭挿入孔を形成しつつ既製杭とともに地中に押し込む無排土沈降作業と、前記掘削ヘッドを正回転させて前記スパイラル翼により揚土させつつ杭を埋め込む中堀沈降作業とを、地盤条件によって切換使用しつつ既製杭を地中に埋め込むことを特徴としてなる既製杭埋め込み工法。
The spiral blade is integrally provided in a spiral arrangement around the central axis, and a plurality of excavation bits project from the lower end, and the spiral blade is located at a height position having a predetermined distance from the upper end of the spiral blade. And having an enlarged bit that enters inside the outer peripheral edge of the spiral blade during forward rotation in the direction in which the earth is discharged and protrudes in a radial direction by a predetermined length from the outer peripheral edge of the spiral blade during reverse rotation, The outer diameter of the wing can be inserted into a hollow ready-made pile to be embedded, and the enlarged bit uses a drilling head with an enlarged bit whose tip protrudes outward from the outer periphery of the ready-made pile,
The excavation head is fixed to the tip of the rotary spindle and inserted into the ready-made pile, the upper part of the spiral wing of the excavation head is inserted into the lower end of the ready-made pile, and the expansion bit is below the tip of the ready-made pile. In a certain state, the excavation head is rotated in the reverse direction to push the earth and sand and form a pile insertion hole while pushing the soil excavation head into the ground together with the ready-made pile, and the excavation head is rotated in the forward direction by the spiral blade. A prefabricated pile embedding method characterized by embedding prefabricated piles in the ground while switching and using the Nakabori subsidence work of embedding piles while pumping up soil .
スパイラル翼の螺旋状の傾斜角度が、少なくとも下端部分が中心軸と直交する平面に対して10〜30°である請求項1に記載の既製杭埋め込み工法。The ready-made pile embedding method according to claim 1, wherein a spiral inclination angle of the spiral blade is 10 to 30 ° with respect to a plane having at least a lower end portion orthogonal to the central axis . 回転支軸を揚土用スパイラルオーガと兼用させ、該スパイラルオーガのスパイラル翼の傾斜角を前記拡大ビット付掘削ヘッドのスパイラル翼より大きいものを使用する請求項2に記載の既製杭埋め込み工法。The ready-made pile embedding method according to claim 2 , wherein the rotary support shaft is also used as a spiral auger for earthing, and the inclination angle of the spiral blade of the spiral auger is larger than the spiral blade of the excavation head with the expansion bit . 中堀沈降作業時には、掘削ヘッドのスパイラル翼傾斜角が10〜30°の部分を既製杭の先端外に突出させた状態で動作させる請求項2又は3に記載の既製杭埋め込み工法。The ready-made pile embedding method according to claim 2 or 3 , wherein the intermediate drilling operation is performed in a state in which a portion of the excavation head with a spiral blade inclination angle of 10 to 30 ° is protruded outside the tip of the ready-made pile.
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