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JP3714577B2 - Inboard panel type thermal insulation method - Google Patents
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JP3714577B2 - Inboard panel type thermal insulation method - Google Patents

Inboard panel type thermal insulation method Download PDF

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JP3714577B2
JP3714577B2 JP17520297A JP17520297A JP3714577B2 JP 3714577 B2 JP3714577 B2 JP 3714577B2 JP 17520297 A JP17520297 A JP 17520297A JP 17520297 A JP17520297 A JP 17520297A JP 3714577 B2 JP3714577 B2 JP 3714577B2
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deck
heat insulation
insulation
thermal insulation
ship
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JPH115588A (en
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正二 九里
速雄 荻山
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Mayekawa Manufacturing Co
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Mayekawa Manufacturing Co
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Description

【0001】
【発明の属する技術分野】
本発明は、冷凍船の貨物船艙内の断熱工法に関し、詳しくはデッキにより複数の階層に仕切られた複数階層構造の船艙において、船側外壁内側より横方向に分岐させた複数のデッキよりなる船殻構造に対し船側外壁内側とデッキ下側とに設けた断熱パネル群とその間隙をうめる充填断熱材とにより、連続断熱面を形成して階層別毎完全断熱を可能とした船艙内パネル式断熱工法に関する。
【0002】
【従来の技術】
従来より行われている冷凍船の貨物船艙に対する断熱工法においては、船側外壁内側と船艙内横置き隔壁及び防熱甲板下部の防熱構造は、グラスウールまたは発泡ポリウレタンの成形品を船殻構造の防撓材(フレーム)間の所定の寸法に切断して、複数枚積層して展着し、防撓材の面材表面に溶着したボルトを介して縦横の舛型木根太を設け、該舛型木根太間にグラスウールまたは発泡ポリウレタン成形品を嵌挿して木製合板で釘打ちして内張り板を形成し、その上に保護用スパーリングが設けられてるのが知られている。
【0003】
上記従来の工法においては、表面材、根太材共に木材を主体に施工されて来たが、積み荷も荷姿も多様であり強固な壁構造が必要とされるため、施工に多大な時間と労働力を要し且つ施工経験も必要とされた。
更に、船側外壁、上甲板、横置き隔壁等からの侵入熱が船殻部材の防撓材及び木製合板取り付けボルトを介して伝達されて船艙内の温度を上昇させる問題があった。
【0004】
また、成形グラスウールまたは発泡ポリウレタンを前記防撓材間隔に切断して積層止着しているため、該積層防熱材の継目に隙間を生じ、防熱効果を下げる問題点を内蔵していた。
【0005】
また、断熱パネルを使用した従来工法では、複数の断熱パネルの接合による船艙内の側壁防熱及び天井防熱及び床防熱を行っていたが、これらの工法には、下記問題点があった。即ち、
a、接合するパネル間に隙間を生じ断熱効果を低下させ、冷凍物質の品質維持ができない。
このため、特開平7−33080号公報にはこの対策が開示されている。上記発明は、冷凍船の冷凍貨物船艙内における複数の成形物の防熱パネルに係わり、該防熱パネルの側壁防熱パネルが天井防熱パネルと床防熱パネルとに隣接するコーナー部及び該側壁防熱パネル同志が並立する隣接部の防熱構造と防熱方法に関するもので、
防熱パネルの側壁防熱パネルが天井防熱パネルと床パネルとに当接するコーナー部の各隙間および側壁防熱パネル同志が並立する隣接部の隙間に、防熱材を注入して充填するものである。
【0006】
上記発明の断熱工法においては、単一船艙構造内に略直方体状の冷凍貨物船艙に関するもので、複数階層からなる多目的冷凍仕様の複合船艙に対応するものでない。
一方、大型冷凍貨物船は複数の階層構造の船艙よりなり、例えば複数の中甲板デッキにより仕切られる複数階層構造の場合は、各階層毎に個別の冷却態様に置かれることもあるため、それぞれ独立した断熱構造が要求され、熱的に隔絶した断熱空間の形成が必要とされている。
【0007】
また、断熱パネル使用の断熱工法の場合は、例えば前記発明に見るように、船側外壁の湾曲面に対応する部位は直立状断熱パネルを主として使用するため、船形特有の形を生かした断熱空間を得ることが困難で、冷凍貨物船船艙の場合低い空間利用率に甘んじている状況である。
【0008】
【発明が解決しようとする課題】
本発明は、上記問題点に鑑みなされたもので、
従来より問題になっている施工時間の短縮と施工経験を必要としない断熱パネル式の画一的且つ効率的断熱工法の提供とともに、船形特有の湾曲面の有効利用を可能とし、且つ複数階層の多目的冷却態様を持つ複合船艙に対しても階層別完全断熱を可能とした、パネル式工法の提供を目的としたものである。
【0009】
即ち、従来のパネル式断熱工法の問題点に対しては、パネル間のジョイント部位の気密性の確立と、断熱性の確立とを図り、
複数階層よりなる複合船艙の階層別完全断熱構造の確立に対しては、船側外壁内側に形成された側壁防熱より各階層の天井防熱への分岐部位における充填断熱材の充填により、分岐可能の連続断熱構造の形成を可能にして階層別完全断熱を図り、
また、船形特有の湾曲形状の船艙空間の有効利用には、折れ線状に形成された側壁防熱により可能とした、ものである。
【0010】
なお、上記パネル間のジョイントの気密性と断熱性の確立を図ったパネル群の形成は、断熱材充填可能のジョイント金具によりパネル間の継目における気密性と断熱性の確立を図り、該金具の取り付け部材に断熱ボルトを使用することにより断熱性のさらなる確立を可能にしたものである。
【0011】
【課題を解決するための手段】
そこで、本発明の複数階層構造の船艙断熱工法は、
デッキにより複数の階層に仕切られた複合船艙の断熱施工において、
暴露甲板及び中甲板デッキの下側に船殻構造に沿って設けた天井防熱用断熱パネル群と、船側外壁内側の船殻構造に沿って船殻底部より暴露デッキ下側に掛け設けた側壁防熱用断熱パネル群とを、各デッキの接合部位で充填断熱材を介しての接合により、複合船艙の階層別断熱を可能とし、前記天井防熱用断熱パネル群は、暴露甲板及び中甲板デッキの下側に対しては船殻構造のフレームに設けた断熱ボルトを介してジョイント金具により取り付けられ、その後ジョイント金具内に充填断熱材を充填し、前記側壁防熱用断熱パネル群は、船側外壁内側の船殻構造のフレームの湾曲面に対し、各階層のデッキ接続部位毎に折れ線頂点を持ち傾斜角を前記湾曲面に沿うようにした折れ線状のベースプレートをサポートアングルピースを介して設け、該ベースプレートに植設した断熱ボルトを介してジョイント金具により取り付けられ、その後ジョイント金具内に充填断熱材を充填することを特徴とする。
【0014】
また、請求項1記載の充填断熱材は、ウレタンフォームの充填により可能とした、ことを特徴とする。
【0015】
また、請求項1記載の階層別断熱により、BDデッキの上下2層を同時使用 可能としても良い。
【0016】
【作用】
従って、本発明の船艙内パネル式断熱工法によれば、複数階層の複合船艙において、
暴露甲板及び中甲板デッキの下側部位に設けた天井防熱用断熱パネル群及び船底床用防熱材とを、船側外壁の内側の船殻構造のフレームに沿って船殻底部より暴露甲板デッキ下側に掛けて設けた側壁防熱用断熱パネル群に対し、その接合部位を充填断熱材で接合するようにしたため、側壁防熱ラインと該ラインより枝状に分岐する複数の天井防熱ラインとにより連続分岐断熱構造を形成して、階層別完全断熱構造体を形成することができる。
【0017】
即ち、上記階層別完全断熱構造体は、例えば暴露甲板デッキと中甲板デッキと船底デッキと中甲板デッキの上下にBDデッキを設けた上側より第1、第2第3、第4階層の4階層船艙において、船殻底部より船底床防熱を形成する断熱材と、それに充填断熱材で接合する側壁防熱用断熱パネルと、それに充填断熱材で接合する中甲板デッキ下側の天井防熱用断熱パネル群とにより第3、第4階層を統合した断熱構造体を形成する。
また、中甲板デッキ下側の天井防熱用断熱パネル群と、それに充填断熱材により接合する側壁防熱用断熱パネル群と、それに充填断熱材により接合する暴露甲板デッキ下側の天井防熱用断熱パネル群とにより第1、第2階層を統合した断熱構造体を形成する。
なお、上記BDデッキは下部に天井防熱は設けてなく、該BDデッキを挟む上下の階層は同一冷却温度に保持される。
【0018】
さらに、本発明によれば、暴露甲板及び中甲板デッキの下側の天井防熱用断熱パネル群は、当該デッキの船殻構造のフレームに植設した断熱ボルトを介してジョイント金具により取り付けるようにし、取り付け後充填断熱材を充填するようにしてあるので、ジョイント部における気密性と断熱性を保持できるとともに、温度変化に基づく断熱パネルの寸法変化を吸収できる。
【0019】
さらに、本発明によれば、側壁防熱用断熱パネル群は、船側外壁内側での湾曲面に対し、各階層のデッキ接続部位毎に折れ線頂点を持ち傾斜角を前記湾曲面に沿い変えるようにした折れ線状のベースプレートをサポートアングルピースを介して湾曲面のフレームに設け、該ベースプレート上に植設した断熱ボルトを介してジョイント金具により取り付けるようにし、取り付け後充填断熱材を充填するようにしてあるので、ジョイント部における気密性と断熱性を保持できるとともに、温度による断熱パネルの寸法変化を吸収でき、且つ船体特有の湾曲形状の空間を有効利用できる。
【0020】
また、請求項記載の発明により、上記充填断熱材は、ポリウレタンフォームの充填をするようにしてあるため、充填部の隙間の充填断熱材により気密性の保持と、断熱性の保持を可能にするとともに、温度変化に基づく器材の伸縮により惹起される取り付け位置の変動を吸収できる。
【0021】
また、請求項記載の発明により、暴露甲板デッキと中甲板デッキと船底デッキとの間に形成される空間は上記連続断熱構造により完全断熱構造体として形成してあるため、上記デッキ間に設けられたBDデッキにより分岐された上下2層の階層は同一冷却態様のもとに同時使用ができる。
【0022】
【発明の実施の形態】
以下、本発明を図に示した実施例を用いて詳細に説明する。但し、この実施例に記載される構成部品の寸法、材質、形状、その相対配置などは特に特定的な記載が無い限り、この発明の範囲をそれのみに限定する趣旨ではなく単なる説明例に過ぎない。
図1は、4階層の冷凍貨物船の複合船艙に対し行った、本発明の船艙内パネル式断熱工法の概要を示す断面図で、図2は図1のW1の詳細横断断面図で、図3は図1のW2の詳細横断断面図で、図4は図1のW3の詳細横断断面図で、図5は図1のW4の詳細横断断面図で、図6(A)は図1のW5の詳細横断断面図で、(B)は(A)の断熱ボルトとジョイント金具との使用状態を示す図である。
【0023】
図1に示すように、本発明の船艙内パネル式断熱工法は、船側外壁11、船殻底部10よりなる船殻に設けられた、暴露甲板デッキ12a、中甲板デッキ12b、船底デッキ12c及びBDデッキ13a、13bにより形成された4階層船艙において、船側外壁内側に対しては側壁防熱30a、30b、30c、30dを設け、デッキ12aと12bの下側には天井防熱31を設け、船底デッキ12cには床防熱32を設ける構造にしてある。
【0024】
図1には、船側外壁11、船殻底部10よりなる船殻に設けられた暴露甲板デッキ12a、中甲板デッキ12b、船底デッキ12c及びBDデッキ13a、13bにより形成した4階層船艙の概略の断熱構造を示してある。図に示すように、船殻構造を形成するフレーム構造は、船側外壁11の内側に設けた湾曲状のフレーム15aより、上部より暴露甲板デッキ12aとBDデッキ13aと中甲板デッキ12bとBDデッキ13bと船底デッキ12cとを形成する各階デッキのフレーム15bが水平状に分岐し枝状構造体を形成している。
【0025】
上記船側外壁11の内側の湾曲状のフレーム15aには、前記枝状構造体の各階デッキのフレームの分岐点を頂点に持つ折れ線状ベースプレートの折れ線折辺を形成するベースプレート22a、22b、22c、22dを設け、前記各折辺上に第1階層側壁防熱30a、第2階層側壁防熱30b、第3階層側壁防熱30c、第4階層側壁防熱30dとを設け、側壁防熱を構成する。
なお、上記ベースプレート22a、22b、22c、22dは前記湾曲状のフレーム15aに複数のサポートアングルピース21により支持する構造としてある。
【0026】
また、上記暴露甲板デッキ12aと中甲板デッキ12bには、前記フレーム15bに天井防熱31が設けられ、船底デッキ12cには船底床防熱32を設ける構成にしてある。
なお、前記側壁防熱30a、30b、30c、30d及び天井防熱31は、それぞれ複数のジョイント金具16と断熱パネル20とを含む構成とする。
【0027】
図2は、図1の暴露甲板デッキ12aに設けた天井防熱31と第1階層側壁防熱30aのそれぞれの構造と、前記天井防熱31と側壁防熱30aとの接続部位の断熱構造を示すW1の詳細横断断面図である。
図に示すように、天井防熱31は、断熱ボルト16a、16bにより吊架状にフレーム15bに固設したジョイント金具16と木ライナー17bを持つ端末ジョイント金具16dとにより断熱パネル20を略水平に並設する構成にしてある。
【0028】
なお、上記断熱パネル20を水平状にフレーム15bに吊架固設する状況は、図6(A)に示してあるが、図に見るように左右の並設状に配設させた断熱パネル20、20の接続部をジョイント金具16で上下を挟持し、挟持部の中央部位の上下より貫通する断熱ボルト16aと吊架断熱ボルト16bの先端を、同図(B)に見るようにナット状断熱部材16cにより締結固定させ、固定後充填断熱材の充填により、断熱パネルの接続部における気密性と断熱性の保持を図る構造にしてある。
【0029】
また、第1階層側壁防熱30aは、ジョイント金具16と断熱ボルト16aにより断熱パネル20の接合部を、フレーム15aに設けたベースプレート22a上に階層の下方より順次積み上げるように取り付け、最上部の末端断熱パネルの端末は木ライナー17bを持つ端末ジョイント金具16dと断熱ボルト16aとにより取り付けるようにしてある。
そして前記天井防熱31との接合部は、ポリウレタンフォーム注入による充填断熱材26により完全気密状に構成し、また各ジョイント金具16の内部は前記充填断熱材26により完全気密状にし、天井防熱31より側壁防熱30aに掛け連続断熱体を構成してある。
【0030】
図3は、図1の中甲板デッキ12bに設けた天井防熱31と第2階層側壁防熱30bと第3階層側壁防熱30cのそれぞれの構造と前記天井防熱と側壁防熱との接続部位の断熱構造を示すW2の詳細横断断面図である。
図に示すように、天井防熱31は、断熱ボルト16a、16bにより吊架状にフレーム15bに固設したジョイント金具16を介して断熱パネル20を略水平に並設する構成にし、デッキ12bの上部には冷気吹き出し用グレーチング19を設けてある。
なお、上記天井防熱31は第2階層に対する床防熱作用もするため、中甲板デッキ12bに設けた天井防熱は第2階層と第3階層の断熱的境界を形成する。
【0031】
また、第3階層側壁防熱30cは、ジョイント金具16と断熱ボルト16aにより断熱パネル20の接合部を、フレーム15aに設けたベースプレート22c上に階層の下方より順次積み上げるように取り付け、最上部の末端断熱パネル20bの端末は木ライナー17bを持つ端末ジョイント金具16dと断熱ボルト16aとにより取り付けるようにしてある。
そして前記天井防熱31との接合部は、中甲板デッキ12bのフレーム15bが水平状に分岐している枝状構造部位とともに、充填断熱材26の吹き付け充填により気密状断熱構造にしてある。
【0032】
また、第2階層側壁防熱30bは、斜め傾斜状のベースプレート22bの下端部位より適当間隔を置いて複数の受けピース17aを設け、該ピース上に断熱パネル20、20、…を載置し、載置した断熱パネル20の下端は木ライナー17bを持つ端末ジョイント金具16dを使用し中間継目はジョイント金具16を使用し、それぞれ断熱ボルト16aを介して前記ベースプレートに取り付ける構成とし、各ジョイント金具を取り付け後は充填断熱材26を吹き付け充填により気密性断熱性構造にしてある。
【0033】
図4は、図1のBDデッキ13a/13b(図は13bの場合を示す)の付け根付近の接続部位の断熱構造を示すW3の詳細横断断面図である。
このデッキの場合は、該デッキを挟む上下2層を同一冷凍温度で同時使用可能のために設けられたもので、上下2層の間の境界に当たるデッキの構造は収納冷凍貨物の載置のための構造的強度は必要であるが、上下の冷気の流通を妨げるような機能は持たしてない。
【0034】
そのため、図に見るように、デッキ13bの基部は船側外壁11の内側フレーム15aに設けた支持用金具15c上に載置固定し、デッキ13bの上には貨物載置用木甲板23が設けてある。
【0035】
第3階層側壁防熱30cは受けピース17aとベースプレート22cの間に下段断熱パネル20aを挟持する構造とし、第4階層側壁防熱30dは上段断熱パネル20bの上端を受けピース17aによりベースプレート22d上に固定し、その下の部位に位置する断熱パネル20は前記同様ジョイント金具16及び断熱ボルト16aによりベースプレート22dに固設し、固設後ジョイント金具16及びBDデッキ13bのフレーム15bの基部載置部(支持金具15cを含む)全域にわたる充填断熱材26による吹き付け充填をなし、船側外壁内側の側壁防熱30cと30dとの連続断熱化を図ってある。
【0036】
図5は、図1の船底デッキ12cに設けた床防熱32と、第4階層側壁防熱30dのそれぞれの構造と、前記床防熱と側壁防熱との接続部位の断熱構造を示すW4の詳細横断断面図である。
図に示すように、床防熱32は、船底に敷設した図示してない木根太と、該木根太の間及び船殻構造のフレーム15aの末端を覆う充填断熱材26により構成し、木根太の耐水合板を27を設ける構造としたものである。
なお、耐水合板27上には、適当間隔を置いて冷気吹き抜け用グレーチング19を設けてある。
【0037】
また、第4階層の側壁防熱30dは、船側外壁11の内側の船殻構造のフレーム15aに複数のサポートアングルピース21を介して設けた傾斜状ベースプレート22dに、複数の断熱パネル20の下端を受けピース17aで支持させ、それらの接続端を断熱ボルト16aによりジョイント金具16を介して取り付け固定するとともに、前記受けピース17aにより支持されている最下端の断熱パネル20aの端部を木ライナー17b付き端末ジョイント金具16dで保持固定する構成とし、固定後のジョイント金具16、…、16dの中に充填断熱材26を充填し、前記接続部の気密性と断熱性保持と、前記船底床防熱32との間の接続部に連続断熱部を構成させ、外部部材との間の気密性と断熱性の保持を図ってある。
【0038】
【発明の効果】
本発明の上記構成により、複数階層を持つ冷凍船の貨物船艙において、気密性と断熱性はもとより、船体特有の曲面部位の空間も有効に利用できるようにした複数階層よりなる多目的冷却態様を持つ複合船艙の断熱施工を可能にし、且つコンパクト化した画一的パネル形式の断熱構造により、迅速的確に断熱施工ができる。
【図面の簡単な説明】
【図1】4階層の冷凍貨物船の複合船艙に対し行った、本発明の船艙内パネル式断熱工法の概要を示す断面図である。
【図2】図1のW1の詳細横断断面図である。
【図3】図1のW2の詳細横断断面図である。
【図4】図1のW3の詳細横断断面図である。
【図5】図1のW4の詳細横断断面図である。
【図6】(A)は図1のW5の詳細横断断面図で、(B)は(A)の断熱ボルトとジョイント金具の使用状態を示す図である。
【符号の説明】
10 船殻底部
11 船側外壁
12a 暴露甲板デッキ
12b 中甲板デッキ
12c 船底デッキ
13a、13b BDデッキ
15a、15b、 フレーム
15c 支持金具
16 ジョイント金具
16a、16b 断熱ボルト
16c ナット状断熱部材
16d 端末ジョイント金具
17a 受けピース
17b ライナー
19 グレーチング
20、20a、20b 断熱パネル
21 サポートアングルピース
22a、22b、22c、22d ベースプレート
23 木甲板
26 充填断熱材
30a 第1階層側壁防熱
30b 第2階層側壁防熱
30c 第3階層側壁防熱
30d 第4階層側壁防熱
31 天井防熱
32 床防熱
[0001]
BACKGROUND OF THE INVENTION
TECHNICAL FIELD The present invention relates to a heat insulation method in a cargo ship of a freezing ship, and more specifically, in a multi-layered structure partitioned into a plurality of levels by a deck, a hull comprising a plurality of decks branched laterally from the inner side of a ship-side outer wall. Insulation panel type thermal insulation method that enables continuous thermal insulation by layer by using thermal insulation panels provided on the inner side of the ship's outer wall and on the lower side of the deck for the structure, and filling thermal insulation that fills the gap between them. About.
[0002]
[Prior art]
In the conventional thermal insulation method for freight vessels of frozen ships, the heat insulation structure inside the ship side outer wall, the horizontal partition wall inside the ship and the bottom of the heat insulation deck is made of glass wool or foamed polyurethane molded stiffeners. Cut into predetermined dimensions between (frames), stack and spread multiple sheets, and provide vertical and horizontal vertical wooden joists through bolts welded to the surface of the stiffener face. It is known that a glass wool or polyurethane foam molded article is inserted between them and nailing with a wooden plywood to form a lining board, and a protective sparring is provided thereon.
[0003]
In the above-mentioned conventional construction method, both surface materials and joists have been constructed mainly with wood. However, since loading and packing are diverse and a strong wall structure is required, a great amount of time and labor are required for construction. It required power and construction experience.
Furthermore, there is a problem that the intrusion heat from the ship side outer wall, the upper deck, the horizontal partition wall, etc. is transmitted through the stiffeners of the hull member and the wooden plywood mounting bolts to raise the temperature inside the ship.
[0004]
Further, since the molded glass wool or foamed polyurethane is cut and fixed to the stiffener interval, a gap is formed at the joint of the laminated heat insulating material, and there is a problem of lowering the heat insulating effect.
[0005]
Moreover, in the conventional method using a heat insulation panel, the side wall heat insulation, the ceiling heat insulation, and the floor heat insulation in the ship are performed by joining a plurality of heat insulation panels. However, these methods have the following problems. That is,
a, a gap is generated between the panels to be joined, the heat insulation effect is lowered, and the quality of the frozen material cannot be maintained.
For this reason, this countermeasure is disclosed in Japanese Patent Laid-Open No. 7-33080. The above invention relates to a heat insulating panel of a plurality of molded products in a frozen cargo ship's freighter, wherein a side wall heat insulating panel of the heat insulating panel is adjacent to a ceiling heat insulating panel and a floor heat insulating panel, and the side wall heat insulating panel includes It is related to the heat insulation structure and heat insulation method of adjacent adjacent parts,
A heat insulating material is injected and filled into the gaps between the corner portions where the side wall heat insulating panels of the heat insulating panel abut the ceiling heat insulating panel and the floor panel and the adjacent portions where the side wall heat insulating panels are arranged side by side.
[0006]
The heat insulation method of the present invention relates to a refrigerated cargo ship having a substantially rectangular parallelepiped shape within a single ship structure, and does not correspond to a multipurpose refrigeration composite ship having a plurality of layers.
On the other hand, a large refrigerated cargo ship is composed of a plurality of hierarchies. For example, in the case of a multi-tier structure partitioned by a plurality of deck decks, each tier may be placed in a separate cooling mode. Therefore, it is necessary to form a thermally insulated space.
[0007]
In addition, in the case of a heat insulation method using a heat insulation panel, for example, as seen in the above-mentioned invention, since the part corresponding to the curved surface of the ship side outer wall mainly uses an upright heat insulation panel, the heat insulation space utilizing the shape peculiar to the ship shape is used. It is difficult to obtain and in the case of refrigerated freighter vessels, they are satisfied with low space utilization.
[0008]
[Problems to be solved by the invention]
The present invention has been made in view of the above problems,
In addition to providing a uniform and efficient thermal insulation panel method that requires less construction time and construction experience, which has been a problem in the past, it enables effective use of curved surfaces peculiar to ship shapes, and multiple levels The purpose is to provide a panel-type construction method that enables complete thermal insulation by hierarchy even for composite vessels with multi-purpose cooling modes.
[0009]
That is, for the problems of the conventional panel-type heat insulation method, establish the airtightness of the joint part between the panels and establish the heat insulation,
For the establishment of a complete thermal insulation structure for multiple levels of a composite ship consisting of multiple levels, it is possible to branch continuously by filling the thermal insulation material at the branch point from the side wall thermal insulation formed inside the ship side outer wall to the ceiling thermal insulation of each level. Enables the formation of a heat insulation structure to achieve complete heat insulation by level,
In addition, effective use of a curved ship space peculiar to a ship shape is made possible by heat insulation on the side wall formed in a polygonal line shape.
[0010]
In addition, the formation of the panel group which aimed at the establishment of the airtightness and heat insulation of the joint between the above panels aims at the establishment of the airtightness and heat insulation at the joint between the panels by the joint metal fitting that can be filled with the heat insulating material. Further establishment of heat insulation is made possible by using heat insulation bolts for the mounting members.
[0011]
[Means for Solving the Problems]
Therefore, the multi-layered ship thermal insulation method of the present invention is
In heat insulation construction of a composite ship divided into multiple levels by a deck,
Thermal insulation panels for ceiling thermal insulation provided along the hull structure below the exposed deck and middle deck deck, and side wall thermal insulation provided from the bottom of the hull to the lower side of the exposed deck along the hull structure inside the outer wall of the ship side The thermal insulation panel group for the ceiling can be insulated by the level of the composite ship by joining each deck through the filling insulation material, and the thermal insulation panel group for ceiling thermal insulation is located under the exposed deck and the middle deck deck. It is attached to the side by joint metal fittings through heat insulation bolts provided on the frame of the hull structure, and then the filler metal is filled in the joint metal fittings. For the curved surface of the shell-shaped frame, a broken line base plate is provided via a support angle piece with a polygonal line apex at each deck connection part of each level and an inclination angle along the curved surface. Attached by a joint bracket via an insulating bolt implanted in the base plate, characterized in that it subsequently filled with a filler insulation material into the joint bracket.
[0014]
Further, the filled heat insulating material according to claim 1 is made possible by filling with urethane foam.
[0015]
Moreover, the upper and lower two layers of the BD deck may be used simultaneously by the hierarchical insulation according to claim 1.
[0016]
[Action]
Therefore, according to the inboard panel type heat insulation method of the present invention, in a composite ship of a plurality of layers,
Insulation panels for ceiling heat insulation and heat insulation for the bottom of the floor provided at the lower part of the exposed deck and middle deck deck, and below the exposed deck deck from the bottom of the hull along the frame of the hull structure inside the outer wall of the ship side Since the joint part is joined to the heat insulation panel group for side wall heat insulation provided over the wall with a heat insulating material, continuous branch insulation is provided by the side wall heat insulation line and a plurality of ceiling heat insulation lines branching from the line. A structure can be formed to form a layered complete thermal insulation structure.
[0017]
That is, the above-mentioned layer-by-layer complete heat insulation structure is, for example, four layers of first, second, third, and fourth layers from the upper side where the BD deck is provided above and below the exposed deck deck, middle deck deck, bottom deck, and middle deck deck. In the hull, a thermal insulation that forms the bottom floor thermal insulation from the bottom of the hull, a thermal insulation panel for side wall thermal insulation that is joined to it by filling thermal insulation, and a thermal insulation panel for ceiling thermal insulation that is below the middle deck deck that is joined to the thermal insulation by filling thermal insulation. As a result, a heat insulating structure in which the third and fourth layers are integrated is formed.
In addition, a thermal insulation panel group for the ceiling thermal insulation under the middle deck deck, a thermal insulation panel group for the sidewall thermal insulation joined to it with the filled thermal insulation material, and a thermal insulation panel group for the ceiling thermal insulation under the exposed deck deck joined with the filled thermal insulation material. Thus, a heat insulating structure in which the first and second layers are integrated is formed.
Note that the BD deck is not provided with a ceiling thermal insulation at the bottom, and the upper and lower layers sandwiching the BD deck are maintained at the same cooling temperature.
[0018]
Furthermore, according to the present invention, the heat insulation panel group for the ceiling thermal insulation on the lower side of the exposed deck and the middle deck deck is attached by the joint metal fitting through the heat insulation bolts planted in the frame of the hull structure of the deck, Since the filling heat insulating material is filled after the attachment, the airtightness and heat insulating property at the joint portion can be maintained, and the dimensional change of the heat insulating panel based on the temperature change can be absorbed.
[0019]
Furthermore, according to the present invention, the heat insulating panel group for side wall heat insulation has a polygonal line apex for each deck connection portion of each layer with respect to the curved surface inside the ship side outer wall, and the inclination angle is changed along the curved surface. Since a polygonal base plate is provided on the frame of the curved surface through the support angle piece, it is attached by joint fittings through heat insulation bolts planted on the base plate, and after installation, the filled heat insulating material is filled. In addition to maintaining airtightness and heat insulation at the joint, it is possible to absorb changes in the dimensions of the heat insulation panel due to temperature, and to effectively use the curved space unique to the hull.
[0020]
Further, according to the invention described in claim 2 , since the filled heat insulating material is filled with polyurethane foam, it is possible to maintain airtightness and heat insulating property by the filled heat insulating material in the gap of the filling portion. At the same time, it is possible to absorb the variation in the mounting position caused by the expansion and contraction of the equipment based on the temperature change.
[0021]
According to the invention described in claim 3, the space formed between the exposed deck deck, the middle deck deck and the ship bottom deck is formed as a complete heat insulating structure by the continuous heat insulating structure. The upper and lower two layers divided by the BD deck can be used simultaneously under the same cooling mode.
[0022]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in detail with reference to the embodiments shown in the drawings. However, the dimensions, materials, shapes, relative arrangements, and the like of the components described in this embodiment are merely illustrative examples and not intended to limit the scope of the present invention unless otherwise specified. Absent.
FIG. 1 is a cross-sectional view showing the outline of the inboard panel type thermal insulation method of the present invention, which was performed on a composite ship of a four-level frozen cargo ship, and FIG. 2 is a detailed cross-sectional view of W1 in FIG. 3 is a detailed cross-sectional view of W2 in FIG. 1, FIG. 4 is a detailed cross-sectional view of W3 in FIG. 1, FIG. 5 is a detailed cross-sectional view of W4 in FIG. 1, and FIG. It is a detailed cross-sectional view of W5, (B) is a figure which shows the use condition of the heat insulation bolt and joint metal fitting of (A).
[0023]
As shown in FIG. 1, the inboard panel type thermal insulation method of the present invention is an exposed deck deck 12a, a middle deck deck 12b, a bottom deck 12c, and a BD provided on a hull made of a ship side outer wall 11 and a hull bottom 10. In the four-layer ship formed by the decks 13a and 13b, side wall heat insulation 30a, 30b, 30c and 30d are provided on the inner side of the ship side outer wall, a ceiling heat insulation 31 is provided below the decks 12a and 12b, and the bottom deck 12c is provided. Has a structure in which a floor heat insulation 32 is provided.
[0024]
FIG. 1 shows a schematic heat insulation of a four-tiered ship formed by an exposed deck deck 12a, a middle deck deck 12b, a bottom deck 12c, and a BD deck 13a, 13b provided on a hull composed of a ship side outer wall 11 and a hull bottom 10. The structure is shown. As shown in the figure, the frame structure that forms the hull structure is an exposed deck deck 12a, a BD deck 13a, a middle deck deck 12b, and a BD deck 13b from the upper side of the curved frame 15a provided inside the ship side outer wall 11. And the deck 15c forming the floor deck 12c are horizontally branched to form a branch-like structure.
[0025]
Base plates 22 a, 22 b, 22 c, and 22 d that form broken lines of bent line base plates having apexes at the branch points of the frames of the respective floor decks of the branch-like structure are formed on the curved frame 15 a inside the ship-side outer wall 11. And a first-layer side wall heat shield 30a, a second-layer side wall heat shield 30b, a third-layer side wall heat shield 30c, and a fourth-layer side wall heat shield 30d are provided on each folded side to constitute a side wall heat shield.
The base plates 22a, 22b, 22c, and 22d are structured to be supported by the curved frame 15a by a plurality of support angle pieces 21.
[0026]
Further, the exposed deck deck 12a and the middle deck deck 12b are provided with a ceiling heat insulation 31 on the frame 15b and a ship floor heat insulation 32 on the ship bottom deck 12c.
In addition, the said side wall heat insulation 30a, 30b, 30c, 30d and the ceiling heat insulation 31 are set as the structure containing the some joint metal fitting 16 and the heat insulation panel 20, respectively.
[0027]
FIG. 2 is a detailed view of W1 showing the structure of the ceiling heat insulation 31 and the first layer side wall heat insulation 30a provided on the exposed deck deck 12a of FIG. 1, and the heat insulation structure of the connecting portion between the ceiling heat insulation 31 and the side wall heat insulation 30a. FIG.
As shown in the figure, the ceiling heat shield 31 has the heat insulation panel 20 arranged substantially horizontally by the joint metal fitting 16 fixed to the frame 15b suspended by heat insulation bolts 16a and 16b and the terminal joint metal fitting 16d having a wood liner 17b. It is configured to be installed.
[0028]
In addition, although the situation where the said heat insulation panel 20 is suspended and fixed to the flame | frame 15b horizontally is shown in FIG. 6 (A), as shown in the figure, the heat insulation panel 20 arrange | positioned in the left-right parallel form. , 20 are clamped up and down by the joint metal fitting 16, and the end of the heat insulation bolt 16 a and the suspension heat insulation bolt 16 b penetrating from the top and bottom of the central portion of the clamp part are nut-shaped heat insulation as seen in FIG. The member 16c is fastened and fixed, and the structure is designed to maintain the airtightness and heat insulating property at the connection portion of the heat insulating panel by filling the heat insulating material after fixing.
[0029]
The first level side wall heat insulation 30a is attached by joint joints 16 and heat insulation bolts 16a so that the joints of the heat insulation panel 20 are sequentially stacked on the base plate 22a provided on the frame 15a from the lower part of the level. The terminal of the panel is attached by a terminal joint fitting 16d having a wood liner 17b and a heat insulating bolt 16a.
The joint with the ceiling heat insulation 31 is made completely airtight by a filling heat insulating material 26 by injecting polyurethane foam, and the inside of each joint fitting 16 is made completely airtight by the filling heat insulating material 26. A continuous heat insulator is formed on the side wall heat shield 30a.
[0030]
FIG. 3 shows the structure of the ceiling heat insulation 31, the second layer side wall heat insulation 30b, and the third layer side wall heat insulation 30c provided on the middle deck 12b of FIG. It is a detailed cross-sectional view of W2 shown.
As shown in the figure, the heat insulation 31 for the ceiling has a structure in which the heat insulation panels 20 are arranged substantially horizontally in parallel via the joint metal fitting 16 fixed to the frame 15b in a suspended manner by heat insulation bolts 16a and 16b. Is provided with a cooling air blowing grating 19.
In addition, since the said ceiling heat insulation 31 also has the floor heat insulation effect | action with respect to a 2nd hierarchy, the ceiling thermal insulation provided in the middle deck deck 12b forms the adiabatic boundary of a 2nd hierarchy and a 3rd hierarchy.
[0031]
Further, the third level side wall heat insulating 30c is attached by joint joints 16 and heat insulating bolts 16a so that the joint portions of the heat insulating panels 20 are sequentially stacked on the base plate 22c provided on the frame 15a from the lower side of the level. The terminal of the panel 20b is attached by a terminal joint fitting 16d having a wood liner 17b and a heat insulating bolt 16a.
The joint with the ceiling heat shield 31 has an airtight heat insulating structure by blowing and filling with a filling heat insulating material 26 together with a branch structure portion where the frame 15b of the middle deck 12b branches horizontally.
[0032]
Further, the second layer side wall heat insulating 30b is provided with a plurality of receiving pieces 17a at appropriate intervals from the lower end portion of the obliquely inclined base plate 22b, and the heat insulating panels 20, 20,. The lower end of the installed heat insulation panel 20 uses a terminal joint metal fitting 16d having a wood liner 17b, and the intermediate joint uses a joint metal fitting 16, which is attached to the base plate via heat insulation bolts 16a. Has a hermetic heat insulating structure by spraying and filling the filling heat insulating material 26.
[0033]
FIG. 4 is a detailed cross-sectional view of W3 showing the heat insulating structure of the connection portion near the base of the BD deck 13a / 13b (shown in the case of 13b) in FIG.
In the case of this deck, the upper and lower two layers sandwiching the deck are provided so that they can be used simultaneously at the same freezing temperature, and the structure of the deck that hits the boundary between the upper and lower two layers is for placing stored frozen cargo. However, it does not have a function to prevent the flow of cool air above and below.
[0034]
Therefore, as shown in the figure, the base of the deck 13b is placed and fixed on a support metal fitting 15c provided on the inner frame 15a of the ship-side outer wall 11, and a cargo loading wood deck 23 is provided on the deck 13b. is there.
[0035]
The third-layer side wall heat insulating 30c has a structure in which the lower heat insulating panel 20a is sandwiched between the receiving piece 17a and the base plate 22c, and the fourth layer side heat insulating 30d is fixed on the base plate 22d by the receiving piece 17a by receiving the upper end of the upper heat insulating panel 20b. The heat insulation panel 20 located below the base plate 22d is fixed to the base plate 22d by the joint metal fitting 16 and the heat insulation bolt 16a, and the base mounting portion (support metal fitting) of the joint metal fitting 16 and the frame 15b of the BD deck 13b is fixed. 15c (including 15c) is sprayed and filled with the filling heat insulating material 26, and the side wall heat insulation 30c and 30d inside the ship side outer wall is continuously insulated.
[0036]
FIG. 5 is a detailed cross-sectional view of W4 showing the heat insulation structure of the floor heat insulation 32 and the fourth layer side wall heat insulation 30d provided on the ship bottom deck 12c of FIG. 1 and the heat insulation structure of the connection between the floor heat insulation and the side wall heat insulation. FIG.
As shown in the figure, the floor thermal insulation 32 is composed of a tree root (not shown) laid on the bottom of the ship, and a filling heat insulating material 26 covering the space between the tree roots and the ends of the frame 15a of the hull structure. A water-resistant plywood is provided with 27.
A cooling air blowout grating 19 is provided on the water-resistant plywood 27 at an appropriate interval.
[0037]
Further, the fourth-layer side wall heat shield 30d receives the lower ends of the plurality of heat insulation panels 20 on the inclined base plate 22d provided on the hull structure frame 15a inside the ship side outer wall 11 via the plurality of support angle pieces 21. The ends of the heat insulation panel 20a supported by the receiving piece 17a are supported by the piece 17a, and the connection ends thereof are attached and fixed via the joint fitting 16 by the heat insulation bolts 16a. The joint metal fitting 16d is configured to be held and fixed, and the joint metal fittings 16,..., 16d after fixation are filled with a filling heat insulating material 26, and the airtightness and heat insulation of the connecting portion and the ship floor floor heat insulation 32 are provided. A continuous heat insulating part is formed in the connecting part between them, and airtightness and heat insulating property between the external members are maintained.
[0038]
【The invention's effect】
With the above configuration of the present invention, a cargo ship of a multi-level frozen ship has a multi-purpose cooling mode consisting of a plurality of hierarchies that can effectively use the space of the curved surface part peculiar to the hull as well as airtightness and heat insulation. Heat insulation construction of a composite ship is possible, and heat insulation construction can be performed quickly and accurately by a compact, uniform panel type heat insulation structure.
[Brief description of the drawings]
BRIEF DESCRIPTION OF DRAWINGS FIG. 1 is a cross-sectional view showing an outline of an inboard panel-type thermal insulation method according to the present invention, which was performed on a composite ship of a four-level frozen cargo ship.
FIG. 2 is a detailed cross-sectional view of W1 of FIG.
FIG. 3 is a detailed cross-sectional view of W2 of FIG.
4 is a detailed cross-sectional view taken along line W3 of FIG.
FIG. 5 is a detailed cross-sectional view of W4 of FIG.
6A is a detailed cross-sectional view taken along the line W5 in FIG. 1, and FIG. 6B is a diagram illustrating a use state of the heat insulation bolt and the joint fitting in FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 Hull bottom part 11 Ship side outer wall 12a Exposed deck deck 12b Middle deck deck 12c Bottom deck 13a, 13b BD deck 15a, 15b, Frame 15c Support metal fitting 16 Joint metal fitting 16a, 16b Heat insulation bolt 16c Nut-like heat insulation member 16d Terminal joint metal fitting 17a Piece 17b Liner 19 Grating 20, 20a, 20b Thermal insulation panel 21 Support angle piece 22a, 22b, 22c, 22d Base plate 23 Wood deck 26 Filling thermal insulation 30a First level side wall heat insulation 30b Second level side wall heat insulation 30c Third level side wall heat insulation 30d 4th floor side wall heat insulation 31 Ceiling heat insulation 32 Floor heat insulation

Claims (3)

デッキにより複数の階層に仕切られた複合船艙の断熱施工において、
暴露甲板及び中甲板デッキの下側に船殻構造に沿って設けた天井防熱用断熱パネル群と、船側外壁内側の船殻構造に沿って船殻底部より暴露デッキ下側に掛け設けた側壁防熱用断熱パネル群とを、各デッキの接合部位で充填断熱材を介しての接合により、複合船艙の階層別断熱を可能とし、前記天井防熱用断熱パネル群は、暴露甲板及び中甲板デッキの下側に対しては船殻構造のフレームに設けた断熱ボルトを介してジョイント金具により取り付けられ、その後ジョイント金具内に充填断熱材を充填し、前記側壁防熱用断熱パネル群は、船側外壁内側の船殻構造のフレームの湾曲面に対し、各階層のデッキ接続部位毎に折れ線頂点を持ち傾斜角を前記湾曲面に沿うようにした折れ線状のベースプレートをサポートアングルピースを介して設け、該ベースプレートに植設した断熱ボルトを介してジョイント金具により取り付けられ、その後ジョイント金具内に充填断熱材を充填することを特徴とする船艙内パネル式断熱工法。
In heat insulation construction of a composite ship divided into multiple levels by a deck,
Thermal insulation panels for ceiling thermal insulation provided along the hull structure below the exposed deck and middle deck deck, and side wall thermal insulation provided from the bottom of the hull to the lower side of the exposed deck along the hull structure inside the outer wall of the ship side The thermal insulation panel group for the ceiling can be insulated by the level of the composite ship by joining each deck through the filling insulation material, and the thermal insulation panel group for ceiling thermal insulation is located under the exposed deck and the middle deck deck. It is attached to the side by joint metal fittings through heat insulation bolts provided on the frame of the hull structure, and then the filler metal is filled in the joint metal fittings. For the curved surface of the shell-shaped frame, a broken line base plate is provided via a support angle piece with a polygonal line apex at each deck connection part of each level and an inclination angle along the curved surface. Attached by a joint bracket via an insulating bolt implanted in the base plate, Senso panel type insulation construction method, characterized in that filling the filler insulation material then the joint bracket.
前記充填断熱材は、ウレタンフォームの充填により可能とした、ことを特徴とする請求項1記載の船艙内パネル式断熱工法。 2. The inboard panel type heat insulation method according to claim 1 , wherein the filling heat insulating material is made possible by filling with urethane foam . 前記階層別断熱は、BDデッキの上下2層を同時使用を可能とした、ことを特徴とする請求項1記載の船艙内パネル式断熱工法 2. The inboard panel type heat insulation method according to claim 1 , wherein the heat insulation by level enables simultaneous use of the upper and lower two layers of the BD deck.
JP17520297A 1997-06-16 1997-06-16 Inboard panel type thermal insulation method Expired - Fee Related JP3714577B2 (en)

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JP17520297A JP3714577B2 (en) 1997-06-16 1997-06-16 Inboard panel type thermal insulation method

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Application Number Priority Date Filing Date Title
JP17520297A JP3714577B2 (en) 1997-06-16 1997-06-16 Inboard panel type thermal insulation method

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JPH115588A JPH115588A (en) 1999-01-12
JP3714577B2 true JP3714577B2 (en) 2005-11-09

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CN107719584A (en) * 2017-10-11 2018-02-23 德清德航游艇制造有限公司 Pleasure-boat structure

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