JP3714780B2 - Reduction flame pressure welding method and apparatus - Google Patents
Reduction flame pressure welding method and apparatus Download PDFInfo
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- JP3714780B2 JP3714780B2 JP30877297A JP30877297A JP3714780B2 JP 3714780 B2 JP3714780 B2 JP 3714780B2 JP 30877297 A JP30877297 A JP 30877297A JP 30877297 A JP30877297 A JP 30877297A JP 3714780 B2 JP3714780 B2 JP 3714780B2
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Description
【0001】
【発明の属する技術分野】
本発明は、熱間圧延設備において先行圧延材と後行圧延材とを接合する還元炎圧接方法及び装置に関する。
【0002】
【従来の技術】
従来の熱間圧延設備(ホットストリップミル)では、粗圧延機で圧延されたバー材を、それぞれ別々に仕上圧延機に供給し、所望の板厚のストリップ材を得ていた。しかし、かかる手段では、圧延材全体を均一に圧延できず、圧延材の端部(前端部と後端部)に欠陥が生じやすく圧延材の歩留りを低下させ、かつ噛込み/尻抜け等のため圧延速度を高速化しにくい問題点があった。
【0003】
かかる問題点を解決するため、本願発明の発明者等は、図3に例示するように、圧延方向に走行する台車12と、該台車上に取付られ先行する圧延材1の後端部を水平に挟持して上下動可能な後端クランプ装置14と、前記台車上に取付られ後行する圧延材2の先端部を水平に挟持する先端クランプ装置16と、先行圧延材の後端部下面と後行圧延材の先端部上面を切削加工する加工装置18と、該加工面を還元状態に保持する還元保持装置20と、先行圧延材と後行圧延材の加工面を重ね合わせて圧延材とほぼ同一厚さまで圧縮して接合する圧接装置22と、を備えた圧延材接合装置10を創案し、既に出願した(例えば、特開平7−323306号、特開平8−252609等)。
【0004】
この接合装置により、先行圧延材の後端と後行圧延材の先端とを圧延材とともに走行しながら接合することができ、短時間に圧延材の幅全体にわたり十分な接合強度で接合することができ、接合部の凸凹が少なく接合部をほぼ均一に加工でき、これにより、圧延材を連続的に仕上圧延機に供給することができるようになった。なお、以下、かかる圧延材を走行しながら接合する接合装置を「走間接合装置」と呼ぶ。
【0005】
【発明が解決しようとする課題】
上述した走間接合装置では、加工面を還元状態に保持し、先行圧延材と後行圧延材の加工面を重ね合わせ、圧接装置22により元の圧延材とほぼ同一厚さまで圧縮して接合していた。また、この場合に、幅方向に均一な矩形金型を用いていた。
【0006】
しかし、このように接合された圧延材の幅端部は接合強度が比較的小さく、このため、下流側の仕上圧延工程やルーパー等で強い張力を受けると幅端部で接合部に隙間ができる(口が開く)ことがあった。
【0007】
本発明は、かかる問題点を解決するために創案されたものである。すなわち、本発明の目的は、圧延材幅方向端部の接合強度を高め、強い張力を受けても圧延材幅方向端部の接合部に隙間ができにくい還元炎圧接方法及び装置を提供することにある。
【0008】
【課題を解決するための手段】
本発明によれば、加工面を還元状態に保持し、先行圧延材と後行圧延材の加工面を重ね合わせて圧接する還元炎圧接方法において、圧接面の圧延材長手方向距離が、圧延材幅方向中央で広く圧延材幅方向端部で狭く構成されている圧接金型を用い、先行圧延材及び後行圧延材の元の厚さよりも接合部が等しいか或いは薄くなるように圧接する、ことを特徴とする還元炎圧接方法が提供される。
【0009】
本発明の好ましい実施形態によれば、前記接合部の厚さは、次工程の圧延時に、接合部が圧延されないように設定する。
【0010】
また、本発明によれば、加工面を還元状態に保持し、先行圧延材と後行圧延材の加工面を重ね合わせて圧接する還元炎圧接装置において、圧接面の圧延材長手方向距離が、圧延材幅方向中央で広く圧延材幅方向端部で狭く構成されている圧接金型を有し、該圧接金型により、先行圧延材及び後行圧延材の元の厚さよりも接合部が等しいか或いは薄くなるように圧接する、ことを特徴とする還元炎圧接装置が提供される。
【0011】
上記本発明の方法及び装置によれば、接合部の厚さが先行圧延材及び後行圧延材の元の厚さよりも薄くなり、かつ接合部の圧延材長手方向距離が圧延材幅方向中央で広く圧延材幅方向端部で狭くなる。このように成形された圧延材が下流側の仕上圧延工程において再度圧延されると、薄肉部の圧延材長手方向距離が大きい圧延材幅方向中央部では圧延材の圧延方向への伸びが小さく、逆に薄肉部の圧延材長手方向距離が小さい圧延材幅方向端部では圧延材の圧延方向への伸びが大きくなる。従って、通常の圧延では圧延材幅方向端部の伸びが小さくこの部分に強い引張力が作用するのに対して、逆に本発明では圧延材幅方向端部の伸びが大きくこの部分の引張力は緩和されて比較的小さくなる。これにより、圧延材幅方向端部の接合強度を実質的に高め、全体として強い張力を受けても圧延材幅方向端部の引張力を緩和でき、隙間が生じにくくなる。
【0012】
【発明の実施の形態】
以下、本発明の好ましい実施形態を図面を参照して説明する。なお、各図において共通する部分には同一の符号を付して重複した説明を省略する。図1は、本発明による還元炎圧接装置の部分構成図である。この図において、(A)は圧接装置22の上型30aと下型30bを示しており、先行圧延材1と後行圧延材2の加工面を重ね合わせて圧接するようになっている。図1(A)において、斜線部は圧接により塑性変形を受けて凹む部分を示している。
【0013】
図1(B)は、図1(A)のA−A矢視図であり、後行圧延材2は省略して示している。この図において、31aは平面部、31bは傾斜部である。この図に示すように、金型30(この図では下型30b)の圧延材長手方向寸法は圧延材幅方向中央で広く圧延材幅方向端部で狭く構成されている。例えば、圧延材幅方向中央の金型の幅をa、圧延材幅方向端部の金型の幅をbとすると、a>bであり、好ましくはa/b=1.3以上とするのがよい。なお、図1(B)では下型30bを示しているが、上型30aも同様である。
【0014】
図2は、図1の金型30を用いて圧接した接合部32の平面図(A)とB−B線における部分断面図(B)である。図1に示した金型30を用いて圧接すると、接合部32の形状は、圧延材幅方向中央部の幅がa、圧延材幅方向端部の幅がbとなり、金型30と同様にa>bであり、好ましくはa/b=1.3以上となる。なお、図2(A)において、斜線部分は、先行圧延材1と後行圧延材2の重ね合わせ部を示しており、この例では、圧延材長手方向に一定の幅で重ね合わせている。なお、本発明はこれに限定されず、例えば圧延材幅方向中央と圧延材幅方向端部で重ね合わ幅を変えてもよい。
【0015】
本発明の方法によれば、更に、図2(B)に示すように、先行圧延材1及び後行圧延材2の元の厚さt1,t2 よりも接合部32が薄くなるように圧接する。好ましくは、この接合部32の厚さは、次工程の圧延により接合部32が圧延されないように設定する。すなわち、接合部32が、先行圧延材1及び後行圧延材2の元の厚さt1,t2 のいずれよりも片側でΔh/2薄くなり、この値(Δh/2)が約5〜10mm程度となるようにする。
【0016】
更に、金型30の傾斜部31bで、接合部32にも勾配(傾斜部32b)を形成する。この傾斜部32bを設けることにより、板厚の変化が緩やかとなり、次工程での圧延における圧延荷重の変動が小さくなり、鋼材の破断を有効に防止できる。
【0017】
上述した本発明の方法及び装置によれば、接合部32の厚さが先行圧延材1及び後行圧延材2の元の厚さt1,t2 のいずれよりも薄くなり、かつ接合部32の圧延材長手方向距離が圧延材幅方向中央で広く圧延材幅方向端部で狭くなる。このように成形された圧延材1,2が下流側の仕上圧延工程において再度圧延されると、薄肉部(接合部32)の圧延材長手方向距離が大きい圧延材幅方向中央部では圧延材の圧延方向への伸びが小さく、逆に薄肉部の圧延材長手方向距離が小さい圧延材幅方向端部では圧延材の圧延方向への伸びが大きくなる。従って、通常の圧延では圧延材幅方向端部の伸びが小さくこの部分に強い引張力が作用するのに対して、逆に本発明では圧延材幅方向端部の伸びが大きくこの部分の引張力は緩和されて比較的小さくなる。これにより、圧延材幅方向端部の接合強度を実質的に高め、全体として強い張力を受けても圧延材幅方向端部の引張力を緩和でき、隙間が生じにくくなる。
【0018】
なお、本発明は上述した実施形態に限定されず、本発明の要旨を逸脱しない範囲で種々変更できることは勿論である。
【0019】
【発明の効果】
上述したように、本発明の還元炎圧接方法及び装置は、圧延材幅方向端部の接合強度を高め、強い張力を受けても圧延材幅方向端部の接合部に隙間ができにくい、等の優れた効果を有する。
【図面の簡単な説明】
【図1】 本発明による還元炎圧接装置の部分構成図である。
【図2】 接合部の平面図と部分断面図である。
【図3】 従来の走間接合装置の構成図である。
【符号の説明】
1 先行圧延材
2 後行圧延材
4 ローラ
10 圧延材接合装置
12 台車
14 後端クランプ装置
16 先端クランプ装置
18 加工装置
20 還元保持装置
22 圧接装置
30 金型
30a 上型
30b 下型
32 接合部
H 加工高さ
L 圧接高さ
B 圧延高さ[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a reducing flame pressure welding method and apparatus for joining a preceding rolled material and a subsequent rolled material in a hot rolling facility.
[0002]
[Prior art]
In a conventional hot rolling facility (hot strip mill), bar materials rolled by a roughing mill are separately supplied to a finishing mill to obtain a strip material having a desired plate thickness. However, with such means, the entire rolled material cannot be uniformly rolled, and the end portions (front end portion and rear end portion) of the rolled material are likely to be defective. Therefore, there is a problem that it is difficult to increase the rolling speed.
[0003]
In order to solve such a problem, the inventors of the present invention, as illustrated in FIG. 3, horizontally arranges a
[0004]
With this joining device, the trailing end of the preceding rolled material and the leading end of the succeeding rolled material can be joined while traveling together with the rolled material, and the entire width of the rolled material can be joined with sufficient joining strength in a short time. The joints can be processed almost uniformly with little unevenness in the joints, whereby the rolled material can be continuously supplied to the finishing mill. Hereinafter, a joining device that joins the rolled material while traveling is referred to as a “running joining device”.
[0005]
[Problems to be solved by the invention]
In the running joint apparatus described above, the processed surfaces are held in a reduced state, the processed surfaces of the preceding rolled material and the subsequent rolled material are overlapped, and compressed and joined to the same thickness as the original rolled material by the
[0006]
However, the width end portion of the rolled material joined in this way has a relatively low joining strength. Therefore, when a strong tension is applied in the downstream finishing rolling process, looper, etc., a gap is formed in the joint portion at the width end portion. (Mouth open).
[0007]
The present invention has been developed to solve such problems. An object of the present invention is to provide a reducing flame welding method and apparatus hardly a gap at the junction of the bonding strength enhanced, strong under tension rolled material width direction end portion of the strip widthwise end portions It is in.
[0008]
[Means for Solving the Problems]
According to the present invention, in the reduction flame pressure welding method in which the processed surface is held in a reduced state and the processed surfaces of the preceding rolled material and the subsequent rolled material are overlapped and pressed, the longitudinal distance of the rolled material on the pressed surface is the rolled material. using the press mold that is narrower composed widely rolled material width direction end portion in the widthwise center, and pressed so that the junction is equal to or thinner than the original thickness of the preceding rolled material and following rolled material, A reducing flame pressure welding method is provided.
[0009]
According to a preferred embodiment of the present invention, the thickness of the joint portion is set so that the joint portion is not rolled during rolling in the next step.
[0010]
Further, according to the present invention, in the reduction flame pressure welding apparatus in which the processed surface is held in a reduced state and the processed surfaces of the preceding rolled material and the subsequent rolled material are overlapped and pressed, the longitudinal direction distance of the pressed surface of the rolled material is: It has a pressure die which is narrower composed widely rolled material width direction end portion in the rolled material width direction center, the piezoelectric Sekkin type, are equal to the joint than the original thickness of the preceding rolled material and following rolled Alternatively, there is provided a reducing flame pressure welding apparatus characterized by being pressed so as to be thin.
[0011]
According to the method and apparatus of the present invention, the thickness of the joint is thinner than the original thickness of the preceding rolled material and the subsequent rolled material, and the longitudinal distance of the rolled material in the joint is at the center in the width direction of the rolled material. Widely narrow at the end in the width direction of the rolled material . When the rolled material formed in this way is rolled again in the downstream finish rolling step, the elongation in the rolling direction of the rolled material is small at the center in the width direction of the rolled material where the longitudinal distance of the thin-walled portion is large, Conversely, the elongation in the rolling direction of the rolled material increases at the end of the rolled material in the width direction where the longitudinal direction distance of the thin-walled portion is small. Therefore, in normal rolling, the elongation at the end in the width direction of the rolled material is small, and a strong tensile force acts on this portion. On the contrary, in the present invention, the elongation at the end in the width direction of the rolled material is large. Is relaxed and becomes relatively small. As a result, the bonding strength at the end in the width direction of the rolled material is substantially increased, and the tensile force at the end in the width direction of the rolled material can be relaxed even when a strong tension is applied as a whole, and a gap is hardly generated.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings. In addition, the same code | symbol is attached | subjected to the common part in each figure, and the overlapping description is abbreviate | omitted. FIG. 1 is a partial configuration diagram of a reducing flame pressure welding apparatus according to the present invention. In this figure, (A) shows the
[0013]
FIG. 1 (B) is an AA arrow view of FIG. 1 (A), and the subsequent rolled
[0014]
FIG. 2 is a plan view (A) and a partial cross-sectional view (B) taken along line BB of the
[0015]
According to the method of the present invention, as shown in FIG. 2 (B), the joining
[0016]
Further, a gradient (
[0017]
According to the above-described method and apparatus of the present invention, the thickness of the
[0018]
In addition, this invention is not limited to embodiment mentioned above, Of course, it can change variously in the range which does not deviate from the summary of this invention.
[0019]
【The invention's effect】
As described above, the reducing flame welding method and apparatus of the present invention to enhance the bonding strength of the rolled material width direction end portions, hardly a gap at the junction of the strip end portion in the width direction even under the high tension, etc. It has an excellent effect.
[Brief description of the drawings]
FIG. 1 is a partial configuration diagram of a reducing flame pressure welding apparatus according to the present invention.
FIGS. 2A and 2B are a plan view and a partial cross-sectional view of a joint portion.
FIG. 3 is a configuration diagram of a conventional running joint apparatus.
[Explanation of symbols]
DESCRIPTION OF
Claims (3)
圧接面の圧延材長手方向距離が、圧延材幅方向中央で広く圧延材幅方向端部で狭く構成されている圧接金型を用い、先行圧延材及び後行圧延材の元の厚さよりも接合部が等しいか或いは薄くなるように圧接する、ことを特徴とする還元炎圧接方法。In the reducing flame pressure welding method in which the processed surface is held in a reduced state and the processed surfaces of the preceding rolled material and the subsequent rolled material are overlapped and pressed,
Using a press- contacting die in which the longitudinal direction distance of the pressed surface is wide at the center in the width direction of the rolled material and narrow at the end in the width direction of the rolled material, it is joined rather than the original thickness of the preceding rolled material and the subsequent rolled material. A reducing flame pressure welding method, characterized in that pressure welding is performed so that the portions are equal or thin.
圧接面の圧延材長手方向距離が、圧延材幅方向中央で広く圧延材幅方向端部で狭く構成されている圧接金型を有し、該圧接金型により、先行圧延材及び後行圧延材の元の厚さよりも接合部が等しいか或いは薄くなるように圧接する、ことを特徴とする還元炎圧接装置。In the reducing flame pressure welding apparatus that holds the processed surface in a reduced state and presses the processed surface of the preceding rolled material and the subsequent rolled material on top of each other,
The longitudinal direction distance of the rolling material of the pressure contact surface has a pressure die that is wide at the center in the width direction of the rolled material and narrow at the end in the width direction of the rolled material. A reducing flame pressure welding apparatus, wherein pressure welding is performed so that the joint portion is equal to or thinner than the original thickness of.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP30877297A JP3714780B2 (en) | 1997-11-11 | 1997-11-11 | Reduction flame pressure welding method and apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP30877297A JP3714780B2 (en) | 1997-11-11 | 1997-11-11 | Reduction flame pressure welding method and apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH11147106A JPH11147106A (en) | 1999-06-02 |
| JP3714780B2 true JP3714780B2 (en) | 2005-11-09 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP30877297A Expired - Fee Related JP3714780B2 (en) | 1997-11-11 | 1997-11-11 | Reduction flame pressure welding method and apparatus |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3714780B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4742350B1 (en) * | 2010-06-28 | 2011-08-10 | 株式会社恵信工業 | Pressure welding method for bonded annular body and its pressure bonding jig. |
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1997
- 1997-11-11 JP JP30877297A patent/JP3714780B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH11147106A (en) | 1999-06-02 |
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