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JP3723534B2 - Beverage container lid and injection molding method thereof - Google Patents
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JP3723534B2 - Beverage container lid and injection molding method thereof - Google Patents

Beverage container lid and injection molding method thereof Download PDF

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Publication number
JP3723534B2
JP3723534B2 JP2002261677A JP2002261677A JP3723534B2 JP 3723534 B2 JP3723534 B2 JP 3723534B2 JP 2002261677 A JP2002261677 A JP 2002261677A JP 2002261677 A JP2002261677 A JP 2002261677A JP 3723534 B2 JP3723534 B2 JP 3723534B2
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JP
Japan
Prior art keywords
mold
lid
beverage container
injection molding
molding method
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP2002261677A
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Japanese (ja)
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JP2004098396A (en
Inventor
博 松岡
Original Assignee
ルナ化成株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP2002261677A priority Critical patent/JP3723534B2/en
Publication of JP2004098396A publication Critical patent/JP2004098396A/en
Application granted granted Critical
Publication of JP3723534B2 publication Critical patent/JP3723534B2/en
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Expired - Lifetime legal-status Critical Current

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  • Containers Having Bodies Formed In One Piece (AREA)
  • Closures For Containers (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は樹脂製飲料用容器の蓋、より詳しくはストロー挿入口用切り込み部を有する蓋及びその成形方法に関する。
【0002】
【従来の技術】
貫通孔を有する薄膜体の射出成形法としては従来特開2002−225087号公報記載の方法等があった。
【0003】
【発明が解決しようとする課題】
乳酸菌等の生きた菌を封入した飲料を包装する容器は、空気が流入しないよう容器の開口部をシール材で密封する必要がある。そして係る飲料を封入した容器は、シール材で密封した開口部の上に更に樹脂性の蓋を被せて販売されることが多い。係るシール材で開口部を封じた飲料を飲む際には付属の先端が尖ったストローでシール材を突き破り、該ストローにより飲むという手段が採られることが多い。この際シール材の上から被せた樹脂製の蓋を採る手間を省くために該樹脂製の蓋にストロー挿入口用切り込み部が設けられることがある。この切り込み部をストローで押し曲げることで樹脂性の蓋にストローを貫通させるのである。
【0004】
かようなストロー挿入口用切り込み部を有する蓋の成形方法は、従来射出成形ではなくシート成形によっていた。シート成形時に同時に刃物によりストロー挿入口用切り込み部を設けていたのである。
【0005】
この点シート成形ではなく射出成形によるほうがコストの面で有利である。一度金型を作成すれば容易に大量生産ができるためである。にもかかわらずシート成形によっていたのは、仮に射出成形によればストロー挿入口用切り込み部を設けるための金型部位が肉薄となるため、加熱溶融させた樹脂を金型内に射出すると上述の切り込み部に相当する金型部位が曲がったり、場合によっては折れたりすることがあるためである。
【0006】
そこで本発明は射出成形によりながらもストロー挿入口用切り込み部を有する飲料用容器の蓋を作成することが可能な射出成形方法を提供すること及び当該射出成形方法によって作成された飲料用容器の蓋を提供することを目的とする。
【0007】
【課題を解決するための手段】
上述の課題を解決するために本発明は、円柱状の突起を有する雄型と該突起に対応する凹部を有する雌型より成り、両者を型締めすることにより両者間にキャビティーが形成される射出成形用金型を使用する。雄型金型には前記円柱状の突起上に切り込み部を形成するための凸条を設けると共に、雌型金型には該凸条に対応すると共に凸条12との間に溶湯を通過せることが可能な隙間を有する凹溝を設けた。この金型にゲート及びランナーを通して加熱溶融させた樹脂である溶湯を射出し、冷却後成形体を取り出すのである。
【0008】
従来ストロー挿入口用切り込み部を有する蓋が射出成形により成形し得なかったのはストロー挿入口用切り込み部を設けるための金型部位が肉薄となるため、加熱溶融させた樹脂たる溶湯を金型内に射出すると切り込み部に相当する金型部位が曲がったり、場合によっては折れたりすることあるためであった。
【0009】
本発明では切り込み部に相当する金型部位とは雄型金型に設けた凸条にあたる。ところが本発明では雌型金型に、凸条に対応すると共に凸条12との間に溶湯を通過せることが可能な隙間を有する凹溝を設けてある。この凹溝が溶湯の逃げ道となり凸条に過度の圧力がかかることがなくなる。このようにして本発明では加熱溶融させた樹脂たる溶湯を金型内に射出しても、切り込み部に相当する金型部位が曲がったり折れたりすることを防ぐことが可能となるのである。
【0010】
つまりは射出成形法によりストロー挿入口用切り込み部を有する飲料用容器の蓋を作成することが可能となるのである。
【0011】
【発明の実施の形態】
以下好ましい発明の一実施形態につき図面を参照しながら述べる。
【0012】
図1は本発明にかかる蓋の使用状態図である、図2は雄型金型を模式的に示す斜視図であり、図3は雌型金型を模式的に示す斜視図であり、図4は本発明にかかる金型の模式断面図である。
【0013】
図1に示すように本発明にかかる蓋40には切り込み部41が設けてある。この切り込み部41をストローで押し曲げ、更に飲料用容器50の開口部を覆うシール材60を突き破り飲するものである。
【0014】
本発明にかかる金型は図4に示すように突起11及び凸条12を有する雄型金型10と、凹部21及び凹溝22を有する雌型金型20より構成される。雄型金型10及び雌型金型20を型締めすることにより、両者間にキャビティー30が形成される。
【0015】
尚、図4においてはゲート13は雄型金型10に設けられているが、雌型金型20に設けても構わない。
【0016】
雄型金型10は図2に示すように、円柱状の突起11及び該突起11上に設けられた凸条12を有するものである。
【0017】
ゲート13は押出機のランナーに通じるものであり、溶湯をキャビティー内に導入するためのものである。
【0018】
雌型金型20は図3に示すように、凹部21を有するものであり、該凹部21内には凹溝22が設けてある。この凹溝22は型締めした際に雄型金型10に設けた凸条12に対応すると共に凸条12との間に溶湯を通過せることが可能な隙間を有する位置に設けてある。
【0019】
【発明の効果】
本発明は以上のように構成されていることから、射出成形によりながらもストロー挿入口用切り込み部を有する飲料用容器の蓋を作成することが可能な射出成形方法及び当該射出成形方法によって作成された飲料用容器の蓋を提供することが可能となるのである。
【図面の簡単な説明】
【図1】 本発明にかかる蓋の使用状態図。
【図2】 雄型金型を模式的に示す斜視図。
【図3】 雌型金型を模式的に示す斜視図。
【図4】 本発明にかかる金型の模式断面図。
【符号の説明】
10・・雄型金型 11・・突起
12・・凸条 13・・ゲート
20・・雌型金型 21・・凹部
22・・凹溝 30・・キャビティー
40・・蓋 41・・切り込み部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a lid for a resin beverage container, and more particularly to a lid having a notch for a straw insertion slot and a method for forming the lid.
[0002]
[Prior art]
As a method for injection molding a thin film body having a through hole, there has been a method described in JP-A-2002-225087 .
[0003]
[Problems to be solved by the invention]
In a container for packaging a beverage enclosing living bacteria such as lactic acid bacteria, it is necessary to seal the opening of the container with a sealing material so that air does not flow in. And the container which enclosed the said drink is often sold by covering a resin lid on the opening part sealed with the sealing material. When drinking a beverage whose opening is sealed with such a sealing material, a means is often adopted in which the sealing material is pierced with a straw with a sharp tip attached, and drinking with the straw. In this case, in order to save the trouble of taking a resin lid placed on the sealing material, a straw insertion slot cutout may be provided in the resin lid. By pushing and bending the cut portion with a straw, the straw is made to penetrate the resin lid.
[0004]
A method for forming a lid having such a slit insertion slot cut portion has been conventionally formed by sheet molding rather than injection molding. At the same time as forming the sheet, the cutting portion for the straw insertion port was provided by the blade.
[0005]
In this respect, injection molding rather than sheet molding is advantageous in terms of cost. This is because once the mold is made, mass production can be easily performed. Nonetheless, the reason why the sheet molding was performed is that, according to the injection molding, the mold part for providing the notch for the straw insertion port becomes thin, so when the heat-melted resin is injected into the mold, the above-mentioned This is because the mold portion corresponding to the cut portion may be bent or broken in some cases.
[0006]
Accordingly, the present invention provides an injection molding method capable of producing a lid for a beverage container having a notch for a straw insertion port while being injection molded, and a beverage container lid produced by the injection molding method. The purpose is to provide.
[0007]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, the present invention comprises a male mold having a cylindrical protrusion and a female mold having a recess corresponding to the protrusion, and a cavity is formed between the two by clamping the mold. Use injection molds. The male mold is provided with a ridge for forming a cut portion on the cylindrical projection, and the female mold corresponds to the ridge and allows molten metal to pass between the ridge 12. A recessed groove having a possible gap was provided. A molten metal, which is a resin heated and melted through a gate and a runner, is injected into the mold, and the molded body is taken out after cooling.
[0008]
The reason why a lid having a slit insertion slot can not be formed by injection molding is that the mold part for providing a straw insertion slot is thin, so the molten metal, which is heated and melted, is used as a mold. This is because the mold portion corresponding to the cut portion may be bent or broken in some cases when injected into the inside.
[0009]
In the present invention, the mold portion corresponding to the cut portion corresponds to a protrusion provided on the male mold. However, in the present invention, the female mold is provided with a groove corresponding to the protrusion and having a gap between the protrusion 12 and allowing the molten metal to pass therethrough . This concave groove becomes the escape route of the molten metal, and excessive pressure is not applied to the ridge. In this way, in the present invention, even when the molten metal that is heat-melted resin is injected into the mold, it is possible to prevent the mold portion corresponding to the cut portion from being bent or broken.
[0010]
In other words, it is possible to produce a lid for a beverage container having a straw insertion slot cutout by an injection molding method.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
A preferred embodiment of the present invention will be described below with reference to the drawings.
[0012]
FIG. 1 is a use state diagram of a lid according to the present invention, FIG. 2 is a perspective view schematically showing a male mold, and FIG. 3 is a perspective view schematically showing a female mold. 4 is a schematic cross-sectional view of a mold according to the present invention.
[0013]
As shown in FIG. 1, the lid 40 according to the present invention is provided with a cut portion 41. The cut portion 41 is pushed and bent with a straw, and further, the sealing material 60 covering the opening of the beverage container 50 is pierced and drunk.
[0014]
The metal mold | die concerning this invention is comprised from the male metal mold | die 10 which has the protrusion 11 and the protruding item | line 12, and the female metal mold | die 20 which has the recessed part 21 and the recessed groove 22 as shown in FIG. By clamping the male mold 10 and the female mold 20, a cavity 30 is formed between them.
[0015]
In FIG. 4, the gate 13 is provided in the male mold 10, but may be provided in the female mold 20.
[0016]
As shown in FIG. 2, the male mold 10 has a columnar projection 11 and a ridge 12 provided on the projection 11.
[0017]
The gate 13 leads to the runner of the extruder and is used for introducing the molten metal into the cavity.
[0018]
As shown in FIG. 3, the female mold 20 has a concave portion 21, and a concave groove 22 is provided in the concave portion 21. The groove 22 is provided at a position corresponding to the ridge 12 provided on the male mold 10 when the mold is clamped and having a gap through which the molten metal can pass between the ridge 12 .
[0019]
【The invention's effect】
Since the present invention is configured as described above, it is produced by an injection molding method capable of creating a lid for a beverage container having a notch for a straw insertion port while being injection molded, and the injection molding method. It is possible to provide a lid for a beverage container.
[Brief description of the drawings]
FIG. 1 is a diagram showing a use state of a lid according to the present invention.
FIG. 2 is a perspective view schematically showing a male mold.
FIG. 3 is a perspective view schematically showing a female mold.
FIG. 4 is a schematic cross-sectional view of a mold according to the present invention.
[Explanation of symbols]
10 ... male die 11 ... projection 12 ... projections 13 ... gate 20 ... female die 21 ... recess 22 ... groove 30 ... cavity 40 ... lid 41 ... cut section

Claims (2)

円柱状の突起11を有する雄型10と該突起11に対応する凹部21を有する雌型20より成り、両者を型締めすることにより両者間にキャビティー30が形成される飲料用容器の蓋を成形するための射出成形用金型であって、前記円柱状の突起11上に蓋40に設ける切り込み部41を形成するための凸条12を設けると共に、雌型20に該凸条12に対応すると共に、凸条12との間に溶湯を通過させることが可能な隙間を有する凹溝22を設けた金型に、ゲート及びランナーを通して溶湯を射出し、冷却後成形体を取り出すことを特徴とする飲料用容器の蓋の射出成形方法。  A lid for a beverage container comprising a male mold 10 having a columnar projection 11 and a female mold 20 having a recess 21 corresponding to the projection 11, and a cavity 30 is formed between the two by clamping the mold. An injection mold for molding, which is provided with a ridge 12 for forming a notch 41 provided on the lid 40 on the columnar protrusion 11 and corresponds to the ridge 12 on the female mold 20. In addition, the molten metal is injected through a gate and a runner into a mold provided with a groove 22 having a gap through which the molten metal can pass between the ridges 12, and the molded body is taken out after cooling. A method for injection molding a lid for a beverage container. 請求項1記載の射出成形方法により成形されるストロー挿入口用切り込み部を有する飲料容器の蓋。  A lid for a beverage container having a slit insertion slot formed by the injection molding method according to claim 1.
JP2002261677A 2002-09-06 2002-09-06 Beverage container lid and injection molding method thereof Expired - Lifetime JP3723534B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002261677A JP3723534B2 (en) 2002-09-06 2002-09-06 Beverage container lid and injection molding method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002261677A JP3723534B2 (en) 2002-09-06 2002-09-06 Beverage container lid and injection molding method thereof

Publications (2)

Publication Number Publication Date
JP2004098396A JP2004098396A (en) 2004-04-02
JP3723534B2 true JP3723534B2 (en) 2005-12-07

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5437702B2 (en) * 2009-06-05 2014-03-12 日本ストロー株式会社 Cover cover having insertion hole for reverse stretchable straw and food / beverage product package covered with cover cover

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