JP3734191B2 - Component adjustment method for annealing separator for grain-oriented electrical steel sheet - Google Patents
Component adjustment method for annealing separator for grain-oriented electrical steel sheet Download PDFInfo
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Description
【0001】
【産業上の利用分野】
本発明は方向性電磁鋼板用焼鈍分離剤の成分調整方法に関する。具体的には、焼鈍分離剤と鋼板組成との関係を律することにより特に優れた磁気特性と被膜特性を有する方向性電磁鋼板を製造するための焼鈍分離剤の成分調整方法に関する。
【0002】
【従来の技術】
方向性電磁鋼板は主として変圧器その他の電気機器の鉄心材料として使用され、磁束密度および鉄損値等の磁気的性質に優れることが要求される。最近では、たとえば、板厚0.23mmにおいて800A/mで磁化したときの磁束密度B8が1.90T以上、商用周波数50Hz、磁束密度1.7Tにおける鉄損W17/50が0.90W/kg以下に到達する製品も実用化されている。
【0003】
このような良好な特性を得るためには、電磁鋼板の組織を{110}〈001〉方位、いわゆるゴス方位に2次再結晶させることが特に必要である。このため種々研究改善がなされ今日に至っているが、中でも1次再結晶の正常成長を抑制し好ましい方位に2次再結晶させるため、インヒビターと呼ばれる微細な析出物を制御することが必須である。
【0004】
代表的なインヒビターとしては、MnSe、MnS、AlNなどが知られている。特にAlNを利用した場合、極めて高い磁束密度を有する電磁鋼板を得ることができ、これに近年実用化されてきた磁区細分化技術を適用すると、極めて優れた磁気特性を有するものとすることができる。しかしながら、AlNをインヒビターとする場合、被膜生成の難しさ、あるいは特有の2次再結晶不良が生じやすく、製造上の安定性という面から未だ改善の余地が残されている。
【0005】
この間題の解決のため、Snを含む焼鈍分離剤を用いることが公知である。たとえば、特公昭54−14567号公報には最終仕上焼鈍前のMgO塗布工程でMgO中にCu、Sn、Ni、Coなどの化合物添加により鋼中へのNの吸収を制限してAlNの析出状態を変化させないことを提案されているが、必ずしも完全に磁気特性を安定化できるものではなく、更なる改善が必要とされている。
【0006】
一方、特公昭62−53576号公報あるいは特開平6−116644号公報には、良好な2次再結晶組織を得るためにsol.Al量に応じて製造条件を変更することの提案がなされている。これらの方法は、いずれもsol.Alの大きな変動に対する対策である。しかしながら、ここに示された対策は、連続焼鈍ラインのような時定数の大きな下工程での条件変更を必要とするものであり、非定常部が大きくなるため生産性を阻害し、かつ磁気特性の変動要因にもなりかねないという問題がある。かかる事情もあって、近年では製鋼技術が改善されsol.Alの変動範囲を極めて小さくすることが可能となり、上記の技術は事実上用いられなくなってきている。
【0007】
しかしながら、上記のようにSnを含む焼鈍分離剤の添加、さらにはsol.Alの大きな変動を製鋼技術によって解決しても、なお、AlNの析出挙動に起因して2次再結晶が十分理想的には行われ難い場合があり、必ずしも完全に磁気特性を安定化できているとはいえない。また、被膜特性が十分でない場合もある。
【0008】
【発明が解決しようとする課題】
本発明は、方向性電磁鋼板の製造技術における上記従来技術の問題点を解決するためになされたものであって、従来に比べ製品磁気特性を安定させ、かつより高い被膜特性を有する方向性電磁鋼板を製造する際の焼鈍分離剤の成分調整方法を提供することを目的とする。
【0009】
【課題解決のための手段】
本発明者らは、AlNをインヒビターとする方向性電磁鋼板の2次再結晶挙動を詳細に調べ、AlNの析出速度はNに対して拡散速度の遅いsol.Alが律速となっていること、および2次再結晶不良にはインヒビター挙動により2つのタイプがあり、いずれもAlNの析出挙動に起因することを知見した。すなわち、AlNに対して過剰なsol.Alが多すぎると、AlNは粗大化しやすくインヒビターとしての機能が低下し、1次再結晶粒の成長の抑制が不十分となり、正常な2次再結晶組織を生ずることができず、微細組織となる一方、過剰なsol.Alが少なすぎると、AlNは微細化しやすくインヒビターとしての機能が強くなり過ぎ、方位の悪い2次再結晶組織を生じて磁束密度が著しく劣化することを知見した。
【0010】
かかる場合において、sol.AlとNの量を、製鋼での成分調整段階においてその変動は極力低くするとともに、仕上焼鈍前にMgO中にSnO2を添加し、その量をsol.AlとNの量の比率に応じて制御することにより安定的に2次再結晶させることが可能であることを見出し、本提案に至ったものである。
【0011】
すなわち、本発明は、重量比で、sol.Al:0.02%以上、0.03%以下及びN:0.0065%以上、0.0095%以下をインヒビターとして含有する方向性電磁鋼板用スラブに、熱間圧延及び冷間圧延を行なって最終板厚に仕上げ、かつ、脱炭焼鈍を施した冷延板に対して、MgOを主体とする焼鈍分離剤を塗布して最終仕上焼鈍を施す際に用いる方向性電磁鋼板用焼鈍分離剤の成分調整方法であって、重量比でMgO:l00部に対しSnO 2 を1部以上10部以下の範囲内で含有させ、上記sol . AlおよびN含有量に基づきsol.AlとNの比率Al/N値を算出し、該Al/N値が大きくなるに従い上記焼鈍分離剤中のSnO 2 の含有量が少なくなるように焼鈍分離剤成分を調整することを特徴とする方向性電磁鋼板用焼鈍分離剤の成分調整方法である。
【0012】
本発明においては、焼鈍分離剤はさらにTi又はSrの1種又は2種から選ばれた金属又はその化合物を含有することが可能である。
【0013】
【発明の実施の形態】
以下本発明をその発明の基礎となった実験結果とともに詳細に説明する。本発明においては、電磁鋼板の基本組成としてsol.Alを0.02%以上、0.03%以下の範囲で含有し、また焼鈍分離剤にSnO2が添加されていなければならないが、このことは以下に示す実験1の結果より導き出されたものである。
【0014】
〔実験1〕
表1に示すようにsol.Alを変化させた一連の組成の鋼を実験室で真空溶製し、1350℃で30分間加熱後熱間圧延し、2.2mmの板厚に仕上げ、1000℃の中間焼鈍を挟む2回の冷間圧延と温間圧延を組み合わせて0.22mmに仕上げた。その後、850℃で2分間湿水素中で脱炭焼鈍し、MgOを主成分とする焼鈍分離剤を塗布し最終仕上げ焼鈍を施した。
【0015】
【表1】
【0016】
この場合において、焼鈍分離剤はMgO100重量部に対しSnO2を無添加とした場合および5重量部添加した場合とし、最終仕上げ焼鈍を施すにあたり加熱速度10℃/hで行う加熱過程を、H2およびN2の混合雰囲気のみで行う場合(条件1)と、800℃までN2のみで行い、その後H2よびN2の混合雰囲気に切り替えて行う場合(条件2)に分けて行った。なお、1180℃到達後、H2中で5hの純化焼鈍を施した。表2に、これらの条件で得られた磁気特性と被膜特性を示した。
【0017】
実験1の結果より、0.02≦sol.Al(%)≦0.03の範囲でMgOを主成分とする焼鈍分離剤中にSnO2を添加すると、良好な磁気特性が得られることがわかった。2次再結晶組織を観察すると、sol.Alの少ないA鋼では2次再結晶は行なわれたが、ゴス方位への集積度が低いため、磁束密度B8の値が低かった。一方sol.Alの多いE鋼では二次再結晶せず微細組織となった。従って、sol.Al量は、0.02%以上、0.03%以下とする必要がある。
【0018】
【表2】
【0019】
上記実験から、またSnO2の添加により被膜特性は常に改善されることもわかった。そしてその場合、焼鈍雰囲気を途中まで、この場合800℃まで、N2雰囲気にすると、さらに磁気特性が良好になることがわかった。これは、最終焼鈍過程において800℃までN2雰囲気で行ったため、SnO2の分解を遅らせることができ、H2導入後、分解したSnあるいはOが有効に作用したためであると考えられる。
【0020】
〔実験2〕
表3に示すようにsol.Alはほぼ一定レベルに保ちながら、N量を変化させて組成の鋼を実験室で真空溶製し、1350℃で30分加熱後熱間圧延し、2.2mmの板厚に仕上げ、1000℃で熱延板焼鈍を施した後、酸洗し、1100℃の中間焼鈍を挟む2回の冷間圧延と温間圧延を組み合わせて0.22mmに仕上げた。その後、850℃で2分間湿水素中で脱炭焼鈍し、MgOを主成分とする焼鈍分離剤を塗布し最終仕上げ焼鈍を施した。
【0021】
【表3】
【0022】
この場合において、焼鈍分離剤はMgO100重量部にSnO2を0.5〜15重量部添加したものを用い、最終焼鈍の加熱速度は10℃/hとし、その雰囲気を850℃までN2、その後H2、およびN2の混合雰囲気とし、純化焼鈍はH2中で1180℃において5h施した。表4に、このときの磁気特性と被膜特性を示した。
【0023】
【表4】
【0024】
実験2の結果より、0.0065≦N(%)≦0.0095の範囲でMgO100重量部に対して1重量部以上、10重量部以下のSnO2を添加すると、良好な磁気特性が得られることがわかった。被膜特性についてもその添加量が1重量部未満では耐剥離性が劣化し、10重量部超えでは点状の欠陥が生じ耐剥離性が著しく劣化した。2次再結晶組織を観察すると、Nの少ないF鋼では2次再結晶せず微細組織となった。一方、Nの多いJ鋼では、2次再結晶しているものの、その方位が悪く磁束密度が低かった。
【0025】
ここで、先の実験1と併せ考えるとsol.Al、Nの好適な範囲内においても、その比率により2次再結晶不良の形態が異なり、MgO中のSnO2の添加量に最適値があり、Al/Nを指標に整理して見るとAl/Nが高いほどSnO2の添加量を減少させる必要であることがわかった。
【0026】
〔実験3〕
表5に示すように、sol.AlおよびNについて本発明の適正範囲を満たす組成の鋼を実験室で真空溶製し、1350℃で30分間加熱後熱間圧延し、2.2mmの板厚に仕上げ、1000℃で熱延板焼鈍を施した後、酸洗し、1100℃の中間焼鈍を挟む2回の冷間圧延と温間圧延を組み合わせて0.22mmに仕上げた。その後、850℃で2分間湿水素中で脱炭焼鈍し、MgOを主成分とする焼鈍分離剤を塗布し最終仕上げ焼鈍を施した。【0027】
この場合において、MgOを主成分とする焼鈍分離剤中にMgO100重量部に対してSnO2を3重量部添加し、最終焼鈍を700〜900℃まで5℃/hの徐加熱とし、途中までN2、その後H2およびN2の混合雰囲気とし、さらに1180℃到達後、H2に切り換え、その温度で5hの純化焼鈍を施した。表6に、このときの磁気特性と被膜特性を示した。
【0028】
【表5】
【0029】
【表6】
【0030】
実験3の結果より、AlNと公知のインヒビター元素を組み合わせて用いる場合にもSnO2添加による効果が得られることがわかった。すなわち、焼鈍分離剤中にSnO2を添加するときでもSe、S、Cu、Sb、BiなどAlNとの併用が可能なことが確認された。また、本実験で、焼鈍雰囲気を750℃までN2雰囲気にすること、かつ900℃までにN2+H2混合雰囲気に切り替えることでフォルステライト被膜の粒径が小さくなることが観察された。耐剥離性の改善はこのフォルステライト被膜の粒径の微細化に伴って生じたものと推定され、またそれに伴って良好な磁気特性が得られたと考えられる。
【0031】
上記の切り替え温度が低すぎる場合には、SnO2がH2により還元分解され、分解したSn又はOが被膜形成に有効に作用する前にMgOの持ち込む水分により消費されてしまうため効果を失い、一方、切り替え温度が高すぎるとSnO2の分解が遅れSnO2添加による被膜改善効果が生じないことになると考えられる。従って、切り換え温度は重要であって、およそ以下の範囲を目安にすべきである。
N2雰囲気からN2及びH2の混合雰囲気への切換:750℃以上、850℃以下
N2及びH2の混合雰囲気からH2雰囲気への切換:1000℃以上、1100℃以下
【0032】
上記の実験結果が示すようにAl/Nが大きくなるに従いSnO2添加量を減少させる場合には、製品磁気特性が安定して改善されるが、その原因について本発明者らはおよそ以下のように考えている。すなわち、MgO中に添加したSnO2は最終焼鈍中にH2によりSnとOに分解されるが、Snは比較的低融点のためMgO界面の塗れ性を高め、脱炭焼鈍により鋼板表面に生成したサブスケールとMgOの固相−固相反応を促進し、フォルステライトの核生成頻度を高め、このため被膜特性が改善される。このとき、SnO2が多い場合にはOの放出も多くなり、コイル層間の雰囲気圧力が高くなる。したがって、Al/Nが大きくなるに従いSnO2量を少くすれば、鋼中への吸N量を増加させることができ、これによりインヒビターの機能を最適化できるものと推定される。換言すればAl/Nが大きく、比較的AlNの粗大な分散系に対しては吸N量を増して、微細なAlNを増し、Al/Nが小さく、AlNの微細な分散系に対しては吸N量を減らして、微細なAlNの量を抑制することができたものと考えられる。
【0033】
この発明の対象とする方向性電磁鋼板素材として代表的組成範囲を挙げると以下のとおりである。
C:0.03%以上、0.10%以下:
Cは熱延組織、冷延組織の均一微細化のみならず、ゴス方位の発達に有用な元素であり、少なくとも0.03%は必要である。しかしながら、0.10%を超えると後工程での脱炭が困難となるばかりでなく、かえってゴス方位の分散を招くので上限を0.10%とする。
【0034】
Si:2.5%以上,4.5%以下:
Siは鋼板の比抵抗を高め鉄損の低減に寄与するが、4.5%を超えると冷延性が著しく損なわれるため4.5%を上限とする。一方、2.5%に満たないと比抵抗が低下するばかりでなく、最終仕上げ焼鈍中にα−γ変態により結晶方位がランダム化し、磁気特性を損なうので2.5%を下限とする。
【0035】
Mn:0.02%以上,0.12%以下:
Mnは熱間脆性を防止するためには少なくとも0.02%を必要とするが、あまり多すぎるとMnSe、MnSの微細分散を阻害し、磁気特性を劣化させるので上限を0.12%とする。
【0036】
Se、Sの内から選ばれる少なくとも1種:0.01%以上、0.04%以下:
Se、Sはいずも方向性珪素鋼の2次再結晶を抑制する有力な元素である。抑制力の点からは、少なくとも0.01%は必要あるが、0.04%を超えると微細析出を制御するのが困難なため、これらの値をそれぞれ上下限とする。
【0037】
インヒビター成分:sol.Al:0.02%以上、0.03%以下、N:0.0065%以上、0.0095%以下:
AlおよびNの範囲についても前述したように良好な2次再結晶組織を得るために上記範囲に定めた。インヒビターとしては、AlNのほかMnSe、MnSの内から選ばれる1種又は2種を併用して用いることが可能である。更に、上記したMn、Se、S、Al、Nのほか、Cu、Sn、Sb、Biなども有利に作用するのでそれぞれ併せて含有させることができる。これらの成分の好適範囲は、それぞれCu、Sn:0.05%以上、0.25%以下、Sb、Bi:0.01%以上、0.05%以下であり、これらの1種又は2種以上の添加が可能である。
【0038】
なお、本発明においては、焼鈍分離剤はMgOを主体にこれにSnO2を添加したものを用いるが、公知のTiやSr化合物を目的に応じてMgO中へ微量添加することは本発明の効果を損なわないばかりか、むしろ相補的な効果を生ずるので好ましい。
【0039】
【実施例】
【実施例1】
以下の組成を有するP鋼およびQ鋼を溶製し、スラブとなし、1420℃で均熱後、2.2mm厚に仕上げ、1000℃で熱延板焼鈍、酸洗を施し、1回目の冷延を施した後、1100℃で中間焼鈍を行い、200℃の温間圧延を含む2回目の圧延で0.22mmに仕上げた。さらに、磁区細分化を目的にエッチング法により探さ20μmの溝を幅方向に5mmピッチで導入した。その後850℃での脱炭焼鈍を施し、MgO100重量部に対してSnO2を0重量部、2.6重量部の各レベルで、更にTiO2を8重量部、Sr(OH)2を3重量部添加してなる焼鈍分離剤を塗布し、830℃までN2雰囲気、その後N2とH2の混合雰囲気で10℃/hの速度で加熱し、1180℃到達後H2中で5hの純化焼鈍を施した。このときの磁気特性と被膜特性の結果を表7に示す。
【0040】
〔P鋼〕
C:0.070%、Si:3.32%、Mn:0.071%、
Se:0.018%、sol.Al:0.023%、N:0.0085%、
Al/N:2.71、Sb:0.026%、Cu:0.11%
〔Q鋼〕
C:0.072%、Si:3.25%、Mn:0.068%、
Se:0.047%、sol.Al:0.026%、N:0.0080%、
Al/N:3.25、Sb:0.027%、Cu:0.12%
【0041】
【表7】
【0042】
P鋼とQ鋼を比較したとき後者のほうがAl/N比が大きい。したがって、P鋼の場合、焼鈍分離剤中に添加したSnO2の量をQ鋼の場合に比べて多くすることによって、いずれの場合にも高い磁気特性を得ることができた。
【0043】
【実施例2】
以下の組成を有するR鋼およびS鋼を溶製し、スラブとなし、1420℃で30分均熱後、2.5mm厚に仕上げ、1150℃で熱延板焼鈍、酸洗を施し、200℃の温間圧延を含む1回の圧延で0.29mmに仕上げた。その後850℃での脱炭焼鈍を施し、MgO100重量部に対してSnO2を0重量部、3.8重量部の各レベルで、更にTiO2を10重量部、Sr(OH)2を3重量部を添加してなる焼鈍分離剤を塗布し、820℃までN2雰囲気、その後N2とH2の混合雰囲気で10℃/hで加熱し1180℃到達後H2中で5hの純化焼鈍を施した。このときの磁気特性と被膜特性の結果を表8に示す。
【0044】
〔R鋼〕
C:0.073%、Si:3.27%、Mn:0.065%、
Se:0.018%、sol.Al:0.023%、N:0.0088%、
Al/N:2.61、Sb:0.038%、Cu:0.07%
〔S鋼〕
C:0.068%、Si:3.24%、Mn:0.068%、
Se:0.017%、sol.Al:0.026%、N:0.0074%、Al/N:3.51、Sb:0.042%、Cu:0.08%
【0045】
【表8】
【0046】
実施例1と同様にR鋼とS鋼のAl/N比の相違に基づき焼鈍分離剤中へのSnO2添加量を変えることにより、常に高い磁気特性を有しかつ、曲げ剥離性で評価される被膜特性を有する電磁鋼板を得ることができた。
【0047】
【発明の効果】
本発明は、以上に説明したように構成したので、AlNをインヒビターとして用いる方向性電磁鋼板の製造の際のAl/N比の変動にもかかわらず、特性値を極めて安定なものとすることができ、高い磁気特性を有する電磁鋼板を常に高い収率で生産することができる。また、被膜特性も向上し、これにより、磁気特性のさらなる向上が行なわれる。[0001]
[Industrial application fields]
The present invention relates to a component adjustment method for an annealing separator for grain- oriented electrical steel sheets. Specifically, it is related with the component adjustment method of the annealing separator for manufacturing the grain- oriented electrical steel sheet which has the especially outstanding magnetic characteristic and film characteristic by regulating the relationship between an annealing separator and a steel plate composition.
[0002]
[Prior art]
Oriented electrical steel sheets are mainly used as iron core materials for transformers and other electrical equipment, and are required to have excellent magnetic properties such as magnetic flux density and iron loss value. Recently, for example, a magnetic flux density B 8 when magnetized at 800 A / m at a thickness of 0.23 mm is 1.90 T or more, an iron loss W 17/50 at a commercial frequency of 50 Hz, and a magnetic flux density of 1.7 T is 0.90 W / Products reaching kg or less have also been put into practical use.
[0003]
In order to obtain such good characteristics, it is particularly necessary to secondarily recrystallize the structure of the electromagnetic steel sheet in the {110} <001> orientation, so-called Goth orientation. For this reason, various research improvements have been made and today, but in particular, it is essential to control fine precipitates called inhibitors in order to suppress normal growth of primary recrystallization and secondary recrystallization in a preferred orientation.
[0004]
As typical inhibitors, MnSe, MnS, AlN and the like are known. In particular, when AlN is used, an electromagnetic steel sheet having an extremely high magnetic flux density can be obtained, and by applying a magnetic domain fragmentation technique that has been put into practical use in recent years to this, it can have extremely excellent magnetic properties. . However, when AlN is used as an inhibitor, it is difficult to form a film or a characteristic secondary recrystallization failure tends to occur, and there is still room for improvement in terms of manufacturing stability.
[0005]
In order to solve this problem, it is known to use an annealing separator containing Sn. For example, Japanese Patent Publication No. 54-14567 discloses a precipitation state of AlN by limiting the absorption of N into steel by adding a compound such as Cu, Sn, Ni, Co or the like into MgO in the MgO coating step before final finish annealing. However, it is not always possible to completely stabilize the magnetic characteristics, and further improvement is required.
[0006]
On the other hand, Japanese Patent Publication No. 62-53576 or Japanese Patent Laid-Open No. 6-116644 discloses a sol. Proposals have been made to change the manufacturing conditions in accordance with the amount of Al. All of these methods are sol. This is a measure against a large fluctuation of Al. However, the countermeasures shown here require a change in conditions in a lower process with a large time constant such as a continuous annealing line, which increases the unsteady part and hinders productivity, and magnetic properties. There is a problem that it may be a factor of fluctuation. Under such circumstances, in recent years steelmaking technology has been improved and sol. The variation range of Al can be made extremely small, and the above-described technique is practically no longer used.
[0007]
However, as described above, the addition of an annealing separator containing Sn, and further sol. Even if a large variation in Al is solved by steelmaking technology, secondary recrystallization may not be performed ideally due to the precipitation behavior of AlN, and the magnetic properties cannot always be completely stabilized. I can't say. Also, the film properties may not be sufficient.
[0008]
[Problems to be solved by the invention]
The present invention has been made in order to solve the above-described problems of the prior art in the production technology of grain-oriented electrical steel sheets. and to provide a component adjustment process of annealing separator in the production of steel.
[0009]
[Means for solving problems]
The present inventors investigated in detail the secondary recrystallization behavior of grain-oriented electrical steel sheets using AlN as an inhibitor, and the precipitation rate of AlN was sol. It has been found that Al is rate-limiting and that there are two types of secondary recrystallization failure depending on the inhibitor behavior, both of which are caused by the precipitation behavior of AlN. That is, excessive sol. When there is too much Al, AlN tends to coarsen and the function as an inhibitor is lowered, the suppression of the growth of primary recrystallized grains becomes insufficient, a normal secondary recrystallized structure cannot be produced, and the fine structure and On the other hand, excessive sol. It has been found that when Al is too small, AlN is easily refined and the function as an inhibitor becomes too strong, resulting in a secondary recrystallized structure having a poor orientation, and the magnetic flux density is remarkably deteriorated.
[0010]
In such a case, sol. The amount of Al and N is reduced as much as possible in the component adjustment stage in steelmaking, and SnO 2 is added to MgO before finish annealing, and the amount is sol. The inventors have found that secondary recrystallization can be stably performed by controlling according to the ratio of the amount of Al and N, and the present proposal has been achieved.
[0011]
That is, the present invention is sol. Hot rolling and cold rolling are performed on a slab for grain-oriented electrical steel sheets containing Al: 0.02% or more and 0.03% or less and N: 0.0065% or more and 0.0095% or less as an inhibitor. An annealing separator for grain-oriented electrical steel sheets used for final finishing annealing by applying an annealing separator mainly composed of MgO to a cold-rolled sheet finished to the final thickness and decarburized and annealed. a component adjustment method, MgO ratio by weight: L00 parts per contain a SnO 2 within range of 10 parts or more 1 part, sol based on the sol Al and N contents.. The ratio Al / N of Al / N is calculated, and the annealing separator component is adjusted so that the content of SnO 2 in the annealing separator decreases as the Al / N value increases. It is a component adjustment method of the annealing separator for grain-oriented electrical steel sheets .
[ 0012 ]
In the present invention, the annealing separator may further contain a metal selected from one or two of Ti or Sr or a compound thereof.
[ 0013 ]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in detail together with the experimental results on which the invention is based. In the present invention, sol. Al is contained in the range of 0.02% or more and 0.03% or less, and SnO 2 must be added to the annealing separator, which is derived from the results of Experiment 1 shown below. It is.
[ 0014 ]
(Experiment 1)
As shown in Table 1, sol. A series of steels with different Al composition was vacuum-melted in the laboratory, heated at 1350 ° C for 30 minutes, hot-rolled, finished to a sheet thickness of 2.2 mm, and sandwiched by intermediate annealing at 1000 ° C twice. A combination of cold rolling and warm rolling finished to 0.22 mm. Thereafter, decarburization annealing was performed in wet hydrogen at 850 ° C. for 2 minutes, and an annealing separator containing MgO as a main component was applied to perform final finish annealing.
[ 0015 ]
[Table 1]
[ 0016 ]
In this case, the annealing separating agent is a case of adding and when 5 parts by weight was continuously added SnO 2 relative MgO100 parts, the heating process performed at a heating rate of 10 ° C. / h Upon performing final finish annealing, H 2 And N 2 mixed atmosphere only (Condition 1), and N 2 only up to 800 ° C. and then switching to H 2 and N 2 mixed atmosphere (Condition 2). After reaching 1180 ° C., purification annealing was performed in H 2 for 5 hours. Table 2 shows the magnetic properties and film properties obtained under these conditions.
[ 0017 ]
From the result of Experiment 1, 0.02 ≦ sol. It has been found that when SnO 2 is added to an annealing separator mainly composed of MgO in the range of Al (%) ≦ 0.03, good magnetic properties can be obtained. When the secondary recrystallized structure was observed, sol. The Al less A steel secondary recrystallization has been performed, due to the low degree of integration of the Goss orientation, the value of the magnetic flux density B 8 is low. On the other hand, sol. The E steel with a large amount of Al did not undergo secondary recrystallization and had a fine structure. Therefore, sol. The amount of Al needs to be 0.02% or more and 0.03% or less.
[ 0018 ]
[Table 2]
[ 0019 ]
From the above experiments, also coating properties by the addition of SnO 2 it is also found to always be improved. The case, halfway annealing atmosphere, until this case 800 ° C., when the N 2 atmosphere, it was found that further magnetic properties is improved. This is because you make in N 2 atmosphere until 800 ° C. In the final annealing process, can delay the decomposition of SnO 2, after H 2 introduction decomposed Sn or O is considered to be because the act effectively.
[ 0020 ]
[Experiment 2]
As shown in Table 3, sol. While maintaining the Al at a substantially constant level, the amount of N was changed and the composition steel was vacuum-melted in the laboratory, heated at 1350 ° C. for 30 minutes, hot-rolled, finished to a thickness of 2.2 mm, 1000 ° C. After hot-rolled sheet annealing, pickling was performed, and a combination of two cold rolling and warm rolling sandwiching the intermediate annealing at 1100 ° C. was finished to 0.22 mm. Thereafter, decarburization annealing was performed in wet hydrogen at 850 ° C. for 2 minutes, and an annealing separator containing MgO as a main component was applied to perform final finish annealing.
[ 0021 ]
[Table 3]
[ 0022 ]
In this case, the annealing separator used was 0.5 to 15 parts by weight of SnO 2 added to 100 parts by weight of MgO, the heating rate of final annealing was 10 ° C./h, the atmosphere was N 2 up to 850 ° C., and then H 2, and a mixed atmosphere of N 2, purification annealing was subjected 5h at 1180 ° C. in H 2. Table 4 shows the magnetic characteristics and film characteristics at this time.
[ 0023 ]
[Table 4]
[ 0024 ]
From the result of Experiment 2, when 1 to 10 parts by weight of SnO 2 is added to 100 parts by weight of MgO in the range of 0.0065 ≦ N (%) ≦ 0.0095, good magnetic properties can be obtained. I understood it. With respect to the coating properties, when the addition amount was less than 1 part by weight, the peel resistance was deteriorated, and when it was more than 10 parts by weight, a point-like defect was generated and the peel resistance was significantly deteriorated. When the secondary recrystallized structure was observed, the F steel with less N showed a fine structure without secondary recrystallization. On the other hand, J steel with a lot of N was secondary recrystallized, but its orientation was bad and the magnetic flux density was low.
[ 0025 ]
Here, when considered together with the previous experiment 1, sol. Even within the preferable range of Al and N, the form of secondary recrystallization failure differs depending on the ratio, and there is an optimum value for the amount of SnO 2 added in MgO. It has been found that it is necessary to decrease the amount of SnO 2 added as / N increases.
[ 0026 ]
[ Experiment 3 ]
As shown in Table 5, sol. Steel having a composition satisfying the proper range of the present invention for Al and N is vacuum-melted in a laboratory, heated at 1350 ° C. for 30 minutes, hot-rolled, finished to a thickness of 2.2 mm, and hot-rolled at 1000 ° C. After annealing, pickling was performed to finish 0.22 mm by combining two cold rolling and warm rolling sandwiching the intermediate annealing at 1100 ° C. Thereafter, decarburization annealing was performed in wet hydrogen at 850 ° C. for 2 minutes, and an annealing separator containing MgO as a main component was applied to perform final finish annealing. [ 0027 ]
In this case, MgO and SnO 2 3 parts by weight was added with respect MgO100 parts during the annealing separator consisting mainly, the final annealing and gradual heating of the 5 ° C. / h up to 700 to 900 ° C., N partway 2 and then a mixed atmosphere of H 2 and N 2 , and after reaching 1180 ° C., the temperature was switched to H 2 and purification annealing was performed at that temperature for 5 hours. Table 6 shows the magnetic characteristics and film characteristics at this time.
[ 0028 ]
[Table 5]
[ 0029 ]
[Table 6]
[ 0030 ]
From the results of Experiment 3, it was found that the effect of adding SnO 2 can be obtained even when AlN and a known inhibitor element are used in combination. That is, it was confirmed that even when SnO 2 is added to the annealing separator, it can be used in combination with AlN such as Se, S, Cu, Sb, Bi. Further, in this experiment, it is a N 2 atmosphere annealing atmosphere until 750 ° C., and that the grain size of the forsterite film by switching to N 2 + H 2 mixed atmosphere is decreased up to 900 ° C. was observed. It is presumed that the improvement in peel resistance was caused by the finer grain size of the forsterite film, and it was considered that good magnetic properties were obtained accordingly.
[ 0031 ]
When the switching temperature is too low, SnO 2 is reduced and decomposed by H 2 , and the effect is lost because the decomposed Sn or O is consumed by the moisture brought in by MgO before acting effectively on the film formation. on the other hand, coating improving effect by the decomposition is delayed SnO 2 addition of the switching temperature is too high SnO 2 is considered will not occur. Therefore, the switching temperature is important and should be approximately in the following range.
Switching from N 2 atmosphere to a mixed atmosphere of N 2 and H 2: 750 ° C. or higher, switching from a mixed atmosphere of 850 ° C. or less N 2 and H 2 to an H 2 atmosphere: 1000 ° C. or higher, 1100 ° C. or less [0032]
As shown in the above experimental results, when the amount of SnO 2 added is decreased as Al / N increases, the product magnetic characteristics are stably improved. The cause of this is as follows. I am thinking. That is, SnO 2 added to MgO is decomposed into Sn and O by H 2 during the final annealing, but Sn has a relatively low melting point, so it improves the wettability of the MgO interface and is generated on the steel plate surface by decarburization annealing. The solid-phase reaction between the subscale and MgO is promoted, and the frequency of nucleation of forsterite is increased, thereby improving the coating properties. At this time, when SnO 2 is large increases also the release of O, atmospheric pressure coil layer becomes high. Therefore, if the amount of SnO 2 is decreased as Al / N increases, it is presumed that the amount of absorbed N into the steel can be increased, and thereby the function of the inhibitor can be optimized. In other words, for a dispersion system having a large Al / N and a relatively coarse AlN, the amount of absorbed N is increased and the fine AlN is increased, while the Al / N is small and the fine dispersion of AlN is small. It is thought that the amount of fine AlN could be suppressed by reducing the amount of absorbed N.
[ 0033 ]
A typical composition range as the grain-oriented electrical steel sheet material of the present invention is as follows.
C: 0.03% or more and 0.10% or less:
C is an element useful not only for uniform refinement of a hot-rolled structure and a cold-rolled structure but also for the development of Goss orientation, and at least 0.03% is necessary. However, if it exceeds 0.10%, not only decarburization in the subsequent process becomes difficult, but also the Goth orientation is dispersed, so the upper limit is made 0.10%.
[ 0034 ]
Si: 2.5% or more, 4.5% or less:
Si increases the specific resistance of the steel sheet and contributes to the reduction of iron loss. However, if it exceeds 4.5%, the cold rolling property is remarkably impaired, so 4.5% is made the upper limit. On the other hand, if less than 2.5%, not only the specific resistance is lowered, but also the crystal orientation is randomized by α-γ transformation during final finish annealing, and the magnetic properties are impaired, so 2.5% is made the lower limit.
[ 0035 ]
Mn: 0.02% or more, 0.12% or less:
Mn needs at least 0.02% in order to prevent hot brittleness, but if it is too much, MnSe and MnS fine dispersion will be hindered and the magnetic properties will be deteriorated, so the upper limit is made 0.12%. .
[ 0036 ]
At least one selected from Se and S: 0.01% or more and 0.04% or less:
Se and S are effective elements that suppress secondary recrystallization of directional silicon steel. From the viewpoint of inhibiting power, at least 0.01% is necessary, but if it exceeds 0.04%, it is difficult to control fine precipitation, so these values are set as upper and lower limits, respectively.
[ 0037 ]
Inhibitor component: sol. Al: 0.02% or more, 0.03% or less, N: 0.0065% or more, 0.0095% or less:
The range of Al and N was also set to the above range in order to obtain a good secondary recrystallized structure as described above. As the inhibitor, in addition to AlN, one or two selected from MnSe and MnS can be used in combination. Furthermore, in addition to Mn, Se , S, Al, and N described above, Cu, Sn, Sb, Bi, and the like also act advantageously, so they can be contained together. The preferred ranges of these components are Cu, Sn: 0.05% or more and 0.25% or less, Sb, Bi: 0.01% or more, 0.05% or less, respectively. The above addition is possible.
[ 0038 ]
In the present invention, the annealing separator is composed mainly of MgO and SnO 2 added thereto. However, adding a small amount of known Ti or Sr compound to MgO depending on the purpose is effective for the present invention. This is preferable because it does not impair the effect, but rather produces a complementary effect.
[ 0039 ]
【Example】
[Example 1]
P steel and Q steel having the following composition were melted, made into slabs, soaked at 1420 ° C, finished to 2.2 mm thickness, hot-rolled sheet annealed at 1000 ° C, pickled, and cooled for the first time. After rolling, intermediate annealing was performed at 1100 ° C., and finished to 0.22 mm by the second rolling including warm rolling at 200 ° C. Further, for the purpose of magnetic domain subdivision, grooves having a diameter of 20 μm were introduced at a pitch of 5 mm in the width direction by an etching method. Thereafter subjected to decarburization annealing at 850 ° C., the SnO 2 0 parts by weight to MgO100 parts, at each level of 2.6 parts by weight, further 8 parts by weight of TiO 2, 3 weight Sr (OH) 2 An annealing separator formed by adding a part is applied, heated to 830 ° C. in a N 2 atmosphere, and then in a mixed atmosphere of N 2 and H 2 at a rate of 10 ° C./h. After reaching 1180 ° C., purify in H 2 for 5 h. Annealed. Table 7 shows the results of magnetic properties and film properties at this time.
[ 0040 ]
[P steel]
C: 0.070%, Si: 3.32%, Mn: 0.071%,
Se: 0.018%, sol. Al: 0.023%, N: 0.0085%,
Al / N: 2.71, Sb: 0.026%, Cu: 0.11%
[Q steel]
C: 0.072%, Si: 3.25%, Mn: 0.068%,
Se: 0.047%, sol. Al: 0.026%, N: 0.0080 %,
Al / N: 3.25, Sb: 0.027%, Cu: 0.12%
[ 0041 ]
[Table 7]
[ 0042 ]
The latter when comparing P steel and Q steel Al / N ratio is greater. Therefore, in the case of P steel, it was possible to obtain high magnetic properties in any case by increasing the amount of SnO 2 added to the annealing separator compared to the case of Q steel .
[ 0043 ]
[Example 2]
R steel and S steel having the following composition were melted to form a slab, soaked at 1420 ° C. for 30 minutes, finished to 2.5 mm thickness, hot-rolled sheet annealed at 1150 ° C., pickled, and 200 ° C. It was finished to 0.29 mm by one rolling including warm rolling. Thereafter subjected to decarburization annealing at 850 ° C., the SnO 2 0 parts by weight to MgO100 parts, at each level of 3.8 parts by weight, further 10 parts by weight of TiO 2, 3 weight Sr (OH) 2 An annealing separator formed by adding a part is applied, heated to 10 ° C./h in a N 2 atmosphere up to 820 ° C., and then in a mixed atmosphere of N 2 and H 2 , and after 1180 ° C., 5 hours of purification annealing in H 2 is performed. gave. Table 8 shows the results of magnetic characteristics and film characteristics at this time.
[ 0044 ]
[R steel]
C: 0.073%, Si: 3.27%, Mn: 0.065%,
Se: 0.018%, sol. Al: 0.023%, N: 0.0088%,
Al / N: 2.61, Sb: 0.038%, Cu: 0.07%
[S steel]
C: 0.068%, Si: 3.24%, Mn: 0.068%,
Se: 0.017%, sol. Al: 0.026%, N: 0.0074%, Al / N: 3.51, Sb: 0.042%, Cu: 0.08%
[ 0045 ]
[Table 8]
[ 0046 ]
As in Example 1, by changing the amount of SnO 2 added to the annealing separator based on the difference in Al / N ratio between R steel and S steel, it always has high magnetic properties and is evaluated by bending peelability. It was possible to obtain an electrical steel sheet having the coating properties.
[ 0047 ]
【The invention's effect】
Since the present invention is configured as described above , the characteristic value may be extremely stable in spite of fluctuations in the Al / N ratio during the production of the grain-oriented electrical steel sheet using AlN as an inhibitor. It is possible to produce a magnetic steel sheet having high magnetic properties at a high yield. Also, the film properties are improved, thereby further improving the magnetic properties.
Claims (2)
重量比でMgO:l00部に対しSnO SnO to MgO: 100 parts by weight 22 を1部以上10部以下の範囲内で含有させ、上記sol.AlおよびN含有量に基づきsol.AlとNの比率Al/N値を算出し、該Al/N値が大きくなるに従い上記焼鈍分離剤中のSnOIn the range of 1 part or more and 10 parts or less, and the sol. Based on the Al and N contents, sol. The Al / N ratio Al / N value is calculated, and SnO in the annealing separator increases as the Al / N value increases. 22 の含有量が少なくなるように焼鈍分離剤成分を調整することを特徴とする方向性電磁鋼板用焼鈍分離剤の成分調整方法。The component adjustment method of the annealing separator for grain-oriented electrical steel sheets, wherein the annealing separator component is adjusted so that the content of the steel is reduced.
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