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JP3740342B2 - Solid oxide fuel cell - Google Patents
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JP3740342B2 - Solid oxide fuel cell - Google Patents

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JP3740342B2
JP3740342B2 JP36921399A JP36921399A JP3740342B2 JP 3740342 B2 JP3740342 B2 JP 3740342B2 JP 36921399 A JP36921399 A JP 36921399A JP 36921399 A JP36921399 A JP 36921399A JP 3740342 B2 JP3740342 B2 JP 3740342B2
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current collector
air electrode
solid electrolyte
fuel cell
molded body
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JP2001185161A (en
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勇二 立石
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Kyocera Corp
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Kyocera Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

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Description

【0001】
【発明の属する技術分野】
本発明は固体電解質型燃料電池セルに関し、固体電解質の片面に多孔性の空気極を、他面に多孔性の燃料極を形成してなり、空気極に電気的に接続された集電体を具備する固体電解質型燃料電池セルに関する。
【0002】
【従来技術】
固体電解質型燃料電池セルはその作動温度が900〜1050℃と高温であるため発電効率が高く、第3世代の発電システムとして期待されている。
【0003】
一般に固体電解質型燃料電池セルには、円筒型と平板型が知られている。平板型の固体電解質型燃料電池セルは、発電の単位体積当たり出力密度が高いという特徴を有するが、実用化に関してはガスシール不完全性やセル内の温度分布の不均一性などの問題がある。それに対して、円筒型の固体電解質型燃料電池セルでは、出力密度は低いものの、セルの機械的強度が高く、またセル内の温度の均一性が保てるという特徴がある。両形状の固体電解質型燃料電池セルとも、各々の特徴を生かして積極的に研究開発が進められている。
【0004】
円筒型の固体電解質型燃料電池セルは、図2に示すように開気孔率30〜40%程度のLaMnO3 系材料からなる多孔性の空気極2を形成し、その表面にY2 3 含有のZrO2 からなる固体電解質3を被覆し、さらにこの表面に多孔性のNi−ジルコニアの燃料極4を設けて構成されている。燃料電池のモジュールにおいては、各単セルはLaCrO3 系の集電体(インターコネクタ)5を介して接続される。発電は、空気極2内部に空気6(酸素)を、外部に燃料7(水素)を流し、950〜1050℃の温度で行われる。
【0005】
発電は1000℃程度の温度で行われ、空気極側は酸化雰囲気に、燃料極側は還元雰囲気にさらされる。
【0006】
燃料電池セルの陽極(空気極)と陰極(燃料極)は発電時に酸素分圧比の異なる雰囲気下に曝されなくてはならないため、複数の燃料電池セルの陽極と陰極を直列接続することができない。このため、異なる酸素分圧比の雰囲気下でも化学的に安定で導電性が高いランタンクロマイト系酸化物を集電体材料として用い、この集電体を空気極に電気的に接続し、この集電体を他の燃料電池セルの燃料極に電気的に接続することで、複数のセル間で電気的な接続を可能としている。
【0007】
上記のような円筒型の固体電解質型燃料電池セルを製造する方法としては、近年、製造工程を簡略化し、且つ製造コストを低減するために、各構成材料のうち少なくとも2つを同時焼成する、いわゆる共焼結法が提案されている。この共焼結法は、例えば、円筒状の空気極成形体に、固体電解質成形体および集電体成形体をロール状に巻き付けて同時焼成を行い、その後、固体電解質表面に燃料極を形成する方法である。
【0008】
例えば、特開平9−129245号公報には、円筒状の空気極成形体(仮焼体を含む)の表面に固体電解質のシート状成形体を巻き付けた後、固体電解質のシート状成形体の端部が開口した部分(切欠部)を研摩して平坦状となした後、集電体のシート状成形体を積層圧着し、焼成し、この後、金属を含有するスラリーを固体電解質表面に塗布して燃料極を形成した円筒型の固体電解質型燃料電池セルが開示されている。
【0009】
この共焼結法は非常に簡単なプロセスで製造工程数も少なく、セルの製造時の歩留まり向上、コスト低減に有利である。このような共焼結法による燃料電池セルでは、Y2 3 安定化または部分安定化ZrO2 からなる固体電解質を用い、この固体電解質に熱膨張係数を合致させる等のため、空気極材料として、LaMnO3 からなるペロブスカイト型複合酸化物のLaの一部を、YおよびCaのうち少なくとも一種以上で置換したものが用いられ、また、集電体材料として、高温における化学的安定性に優れ、導電性が大きいことから、ランタンクロマイト系複合酸化物が用いられ、さらに固体電解質との熱膨張係数を合致させる等のためMgOが添加されたものが使用されている。
【0010】
【発明が解決しようとする課題】
上記したように、空気極と集電体を同時焼成すると、空気極中に含まれるMn元素が焼成の過程で集電体に拡散し、集電体に拡散してきたMnと集電体中のLaが反応してLaMnO3 を生成し、集電体中のランタンクロマイト系複合酸化物を形成するLa量が減少し、そのため、集電体中のCrが蒸発・凝集し易くなり、Cr2 3 がランタンクロマイト系複合酸化物粒子のネック部に蓄積し、集電体の焼結性が阻害され、集電体磁器の緻密度が不十分となり、燃料電池セルの内外の酸化雰囲気と還元雰囲気を遮断できなくなるとともに、導電性が低下するという問題があった。
【0011】
本発明は、空気極からMnが拡散した場合でも、集電体を緻密化できるとともに、集電体の導電性を向上できる固体電解質型燃料電池セルを提供することを目的とする。
【0012】
【課題を解決するための手段】
本発明の固体電解質型燃料電池セルは、固体電解質の片面に空気極を、他面に燃料極を形成してなり、前記空気極に電気的に接続された集電体を具備する固体電解質型燃料電池セルにおいて、前記集電体が、金属元素として少なくともLa、CrとMgを含有するペロブスカイト型結晶相、La相、MgO相を含み、金属元素の原子比による組成式がLa(x+u)Mg(y+v)Cr(x+y+z=2)で表わされ、前記空気極が、金属元素として少なくともLaとMnを含有するペロブスカイト型結晶相からなり、金属元素の原子比による組成式がRMn(RはLa、またはLaと、La以外の希土類元素およびCaのうち少なくとも一種の元素)で表わされるとともに、前記空気極の組成式におけるRとMnの比s/tが1未満で、かつ前記集電体の組成式におけるx+uが1.016以上、vが0.4〜0.8のものである。
【0013】
このように、空気極に含まれるRとMnとの比率、即ちAサイトとBサイトの比s/tが1未満である場合に、集電体のLaの含有率を増加して最適化することにより、空気極から集電体にMnが拡散し、集電体中のLaと反応してLaMnO3 を生成したとしても、La量が充分に存在しているため、Crに対するLa量が相対的に少なくなることを防止でき、ランタンクロマイト系複合酸化物粒子からのCrの蒸発を防止でき、ランタンクロマイト系複合酸化物粒子のネック部における酸化クロムの凝集堆積を防止できる。これにより、集電体の焼結性を確保して磁器を緻密にし、導電性を向上できる。
【0014】
即ち、例えば、La、Ca、Y及びMnを含有するペロブスカイト型複合酸化物からなる円筒状の空気極材料を用いてセルを共焼結すると、共焼結時に空気極を構成するそれぞれの成分元素の中でもMn元素の拡散(蒸発及び固相内での拡散)がとりわけ速い。そのため、Mn元素の拡散を低減するためには、フリーのMnO系酸化物(第二相)が存在しない組成領域、つまりペロブスカイト(LaMnO3 )相が単一相として安定な定比組成(A/B比が1)側の材料を用いることが良い。Mnリッチな不定比組成側、すなわちA/Bサイト比率(s/t)の小さい材料を用いると、ペロブスカイト相に加え第二相としてのMnO系酸化物が生成し、この組成領域では、Mn元素の拡散量が前者に比べると異常に高くなる。
【0015】
一方、定比組成(A/B比が1)側の空気極材料を使用すると、共焼結時に、空気極と固体電解質との間にCaZrO3 、Y2 3 の反応生成物及び分解物を生成し、その結果、上記界面の剥離が経時的に進行し、性能においても急激な出力劣化を伴うことになる。このため、空気極の組成式におけるR(RはLa、またはLaと、La以外の希土類元素およびCaのうち少なくとも一種の元素)とMnの比s/t(A/B比)を1未満とし、なるべく定比組成に近い、例えば、0.95≦s/t≦0.998とすることが望ましい。
【0016】
このように、s/tを1未満とし、定比組成側に近づけることによって、フリーのMnO系酸化物(第二相)の含有量が少なくなり、Mnの拡散を低減できるとともに、空気極と固体電解質との界面に分極抵抗増大となるような反応及び分解物を生成させない。一方、Mnの拡散は1400℃以上の高温領域では比較的顕著に起きるため、共焼結時の温度を低下させ、焼成時の保持時間を可能な限り低減することにより、さらに集電体中のMn量を減少できる。さらに、焼成時に空気極から発生するガスを集電体側に近づけないようにすることも有効な手段である。
【0017】
しかしながら、このように空気極におけるs/tを0.95〜0.998としても、特に、s/tが小さい程、即ちMn量が増加する程、集電体中に拡散してくるMnも増加するため、集電体中のLa量を増加させなくてはならない。そこで、拡散してくるMnの拡散量を考慮し、拡散してくるMnと集電体中のLaとがLaMnO3 からなる化合物を生成したとしても、Cr2 3 が生成しないように、集電体の組成式におけるLa量を過剰とし、その量x+uを1.016以上としたのである。ただし、集電体中のLaが過剰すぎる場合、逆にボイドの生成を促して磁器の緻密度が低下してしまう場合があるため、集電体の組成式におけるx+uを、1.515−s/2t≦x+u≦1.56−s/2tを満足せしめたのである。
【0018】
また、集電体の組成式におけるvが0.4〜0.8を満足することにより、集電体の焼成収縮挙動や熱膨張係数を固体電解質に近づけることができ、内部応力による磁器の破壊を防止することができる。
【0019】
さらに、空気極の厚みを1mm以上とすることにより、円筒形状を保持できるとともに、集電体の厚みを50〜200μmとすることにより、十分な気密性を確保でき、集電体の電位降下を小さくできる。
【0020】
【発明の実施の形態】
本発明の円筒状固体電解質型燃料電池セルは、図1に示すように、円筒状の固体電解質31の内面に空気極32、外面に燃料極33を形成してセル本体34が構成されており、このセル本体34の外面に、空気極32と電気的に接続する集電体35が形成されている。
【0021】
即ち、固体電解質31の一部に切欠部36が形成され、固体電解質31の内面に形成されている空気極32の一部が露出しており、この露出面37および切欠部36近傍の固体電解質31の両端部表面が集電体35により被覆され、集電体35が、固体電解質31の両端部表面、および固体電解質31の切欠部36から露出した空気極32の表面に接合されている。
【0022】
空気極32と電気的に接続する集電体35はセル本体34の外面に形成され、ほぼ段差のない連続同一面39を覆うように形成されており、燃料極33とは電気的に接続されていない。この集電体35は、セル同士を接続する際に、他のセルの燃料極にNiフェルトを介して電気的に接続され、これにより燃料電池モジュールが構成される。連続同一面39は、固体電解質成形体の両端部と空気極成形体の一部とが連続したほぼ同一面となるまで、固体電解質成形体の両端部間を研磨することにより形成される。
【0023】
固体電解質31は、例えば3〜20モル%のY2 3 あるいはYb2 3 を含有した部分安定化あるいは安定化ZrO2 が用いられ、燃料極33としては、例えば、50〜80重量%Niを含むZrO2 (Y2 3 含有)が用いられる。
【0024】
空気極32は、金属元素として少なくともLaとMnを含有するペロブスカイト型結晶相からなり、金属元素の原子比による組成式がRs Mnt (RはLa、またはLaと、La以外の希土類元素およびCaのうち少なくとも一種の元素)で表わされるものからなる。Caは酸化物換算で8〜10重量%、希土類元素のうち少なくとも一種は酸化物換算で10〜20重量%含有することが望ましい。
【0025】
希土類元素としては、Y、Nd、Dy、Er、Yb等があり、このうちでもYが望ましい。
【0026】
集電体35は、金属元素としてLa、CrおよびMgを含有するぺロブスカイト型結晶を主結晶とし、La2 3 相、MgO相を含み、金属元素の原子比による組成式がLa(x+u) Mg(y+v) Crz Oα(x+y+z=2、αは酸素の原子比)で表わされるものからなる。集電体35は、希土類元素やアルカリ土類金属元素を含有するものであっても良い。
【0027】
そして、本発明の固体電解質型燃料電池セルは、空気極32の前記組成式におけるRとMnの比s/tが1未満で、かつ集電体35の前記組成式におけるx+uが1.016以上であることを特徴とする。
【0028】
s/tを1未満としたのは、s/tが1以上であると、共焼結時に、空気極と固体電解質との間にCaZrO3 、Y2 3 の反応生成物及び分解物を生成し、その結果、上記界面の剥離が経時的に進行し、性能においても急激な出力劣化を伴うからである。そこで、s/tを1未満としたが、その結果空気極中のMnが集電体中に拡散するため、集電体中のLa量を示すx+uを増加してCr2 3 の析出を抑制するため、x+uを1.016以上としたのである。よって、x+uが1.016よりも小さい場合には、Mnが集電体中に拡散する割合が、集電体中のLa量の増加分よりも多くなり、Cr2 3 が析出し、焼結性が低下し、集電体の導電率が低下するからである。
【0029】
また、s/tが0.95〜0.998であることが望ましい。この範囲内ならば、空気極と固体電解質との間にCaZrO3 、Y2 3 の反応生成物及び分解物を生成することがなく、また、拡散するMn量を低減できるからである。一方、s/tが0.95よりも小さい場合には拡散するMn量が多くなり、s/tが0.998よりも大きくなると、空気極と固体電解質との間にCaZrO3 、Y2 3 の反応生成物及び分解物を生成し易いからである。s/tは0.96〜0.99であることが望ましい。
【0030】
さらに、集電体の組成式におけるx+uが、1.515−s/2t〜1.56−s/2tを満足することが望ましい。この範囲内ならば、空気極中のMn量に対応して集電体中のLaを増加し、Cr2 3 を生成させない最適なLa量とすることができる。
【0031】
また、集電体の組成式におけるvは0.4〜0.8を満足することが望ましい。この範囲内ならばMgO相量が最適となり、集電体の焼成収縮挙動や熱膨張係数を固体電解質に近づけることができ、内部応力による磁器の破壊を防止することができる。
【0032】
さらに、空気極の厚みを1mm以上とし、集電体の厚みを50〜200μmとすることが望ましい。これにより、円筒形状を保持できるとともに、集電体の十分な気密性を確保でき、集電体の電位降下を小さくできる。集電体の厚みは75〜150μmとすることが望ましい。
【0033】
以上のように構成された固体電解質型燃料電池セルの製法は、まず、円筒状の空気極成形体を形成する。この円筒状の空気極成形体は、例えば所定の調合組成に従いLa2 3 、Y2 3 、CaCO3 、MnO2 の素原料を秤量、混合する。この際に、空気極成形体を構成するペロブスカイト型複合酸化物のs/t比が0.95〜0.998を満足するように、秤量する必要がある。
【0034】
この後、例えば、1500℃程度の温度で2〜10時間仮焼し、その後4〜8μmの粒度に粉砕調製する。調製した粉体に、バインダーを混合、混練し押出成形法により円筒状の空気極成形体を作製し、さらに脱バインダー処理し、1200〜1250℃で仮焼を行うことで円筒状の空気極仮焼体を作製する。尚、Mnの拡散は1400℃以上で顕著であるため、上記空気極成形体の仮焼温度ではMnは殆ど拡散しない。
【0035】
シート状の第1固体電解質成形体として、所定粉末にトルエン、バインダー、市販の分散剤を加えてスラリー化したものをドクターブレード等の方法により、例えば、100〜120μmの厚さに成形したものを用い、円筒状の空気極仮焼体の表面に第1固体電解質成形体を貼り付けて仮焼し、空気極仮焼体の表面に第1固体電解質仮焼体を形成する。
【0036】
次に、シート状の燃料極成形体を作製する。まず、例えば、所定比率に調製したNi/YSZ混合粉体にトルエン、バインダーを加えてスラリー化したものを準備する。前記第1固体電解質成形体の作製と同様、成形、乾燥し、例えば、15μmの厚さのシート状の第2固体電解質成形体を形成する。
【0037】
この第2固体電解質成形体上に燃料極層成形体を印刷、乾燥した後、第1固体電解質仮焼体上に、燃料極層成形体が形成された第2固体電解質成形体を、第1固体電解質仮焼体に第2固体電解質成形体が当接するように巻き付け、積層する。
【0038】
燃料極層成形体を構成するNi/YSZ混合粉体は、Ni粉末の平均粒径が0.2〜0.4μm、YSZ粉末の平均粒径が0.4〜0.8μmの原料粉体を用い、所定比率に調合した後分散性を高めるためにZrO2 ボールを用いて湿式粉砕混合を行う。
【0039】
次に、例えば、La2 3 、MgO、Cr2 3 の素原料を、La(MgCr)O3 となるように秤量混合した後、例えば、1400〜1550℃程度の温度で2〜5時間仮焼し、その後、2〜3μm程度に粉砕し、さらに所定量のLa2 3 、MgOを添加して形成される。この場合、粉末の組成式は、La(x+u) Mg(y+v) Crz Oα(x+y+z=2)で表され、x+uが1.016以上となるように調合する。この粉末を用いて、固体電解質成形体の調製同様、100〜120μmの厚さに成形して集電体成形体を作製し、この集電体成形体を所定箇所に貼り付ける。
【0040】
この後、円筒状空気極仮焼体、第1固体電解質仮焼体、第2固体電解質成形体、燃料極成形体および集電体成形体の積層体は、例えば、大気中1400〜1550℃の温度で、4層同時に共焼成される。
【0041】
Mnの拡散は、焼成温度、保持時間にも影響するため、焼成温度をできるだけ低下させ、焼成時間をできるだけ短くすることにより、さらにMn量を減少できる。
【0042】
尚、燃料極層成形体の厚みは9〜60μmの厚みとされている。燃料極層成形体の厚みが9μmよりも薄くなると、Ni粒成長に伴い焼成収縮差が助長され、一方60μmよりも厚くなると、固体電解質間との熱膨張率の不整合を伴って燃料極が剥離し易くなる。このような点から、燃料極成形体の厚みは特に25〜40μmが望ましい。
【0043】
このような製法では、空気極のs/t比を0.95〜0.998とし、定比組成側に近づけることによって、フリーのMnO系酸化物(第二相)の含有量が少なくなり、Mnの蒸発による集電体への拡散を低減できる。
【0044】
また、空気極のs/tが1よりも小さいため、空気極と固体電解質との界面に分極抵抗増大となるような反応及び分解物を生成させず、界面での剥離が発生せず、高い出力密度を長期的に維持できる。
【0045】
さらに、空気極のs/t(A/B比)を1未満とし、集電体のLa量を示すx+uを1.016以上としたので、特に、s/tを0.95〜0.998とし、x+uを1.515−s/2t≦s/t≦1.56−s/2tの関係式を満足せしめたので、空気極中のMnが集電体中に拡散したとしても、集電体中のCr2 3 の析出を防止でき、集電体の緻密化を促進でき、集電体の導電率を向上できる。
【0046】
尚、上記例では円筒状の固体電解質型燃料電池セルについて説明したが、本発明は上記例に限定されるものではなく、平板形状の燃料電池セルにおいても適用できる。
【0047】
また、円筒状の固体電解質型燃料電池セルにおいても、固体電解質の片面に空気極、他面に燃料極が形成されていればよく、その構造は図1に限定されるものではない。
【0048】
さらに、上記例では、空気極仮焼体、第1固体電解質仮焼体を形成した例について説明したが、これらが、空気極成形体、第1固体電解質成形体であっても良い。
【0049】
【実施例】
円筒状固体電解質型燃料電池セルを共焼結法により作製するため、まず円筒状の空気極仮焼体を以下の手順で作製した。市販の純度99.9%以上のLa2 3 、Y2 3 、CaCO3 、Mn2 3 を出発原料として、(La0.560.14Ca0.3 s Mnt 3 のs/tが、即ち、A/B比が表1に示す値となるように秤量し、これを用いて、押出成形後、1250℃の条件で脱バイ・仮焼し、空気極仮焼体を作製した。
【0050】
次に、Y2 3 を8モル%の割合で含有する平均粒径が1〜2μmのZrO2 粉末を用いてスラリーを調製し、ドクターブレード法により厚さ100μmと厚さ15μmの第1及び2固体電解質成形体としてのシートを作製した。
【0051】
次に、平均粒径が0.4μmのNi粉末に対し、平均粒径が0.6μmのY2 3 を8モル%の割合で含有するZrO2 粉末を準備し、Ni/YSZ比率(重量分率)が65/35になるように調合し、粉砕混合処理を行い、スラリー化し、調製したスラリーを第2固体電解質成形体上に全面に印刷し、燃料極成形体を作製した。
【0052】
次に、市販の純度99.9%以上のLa2 3 、Cr2 3 、MgOを出発原料として、これを、La(MgCr)O3 となるように秤量混合した後、1500℃で3時間仮焼粉砕し、これにLa2 3 、MgOを添加した。この粉末の組成式は、La(x+u) Mg(y+v) Crz Oα(x+y+z=2、x+u、y+z+v、u、vは表1に示す値)となるように調合した。この粉末を用いてスラリーを調製し、ドクターブレード法により厚さ100μmの集電体成形体を作製した。
【0053】
まず、前記空気極仮焼体に前記第1固体電解質成形体を、その両端部が開口するようにロール状に巻き付け1150℃で5時間の条件で仮焼した。仮焼後、第1固体電解質仮焼体の両端部間を空気極仮焼体を露出させるように平坦に研磨し、連続した同一面を形成するように加工した。
【0054】
次に、第1固体電解質仮焼体表面に、燃料極成形体が形成された第2固体電解質成形体を、第1固体電解質仮焼体と第2固体電解質成形体が当接するように積層し、乾燥した後、上記連続同一面に集電体成形体を貼り付け、この後、大気中1500℃で6時間の条件で共焼結を行い、共焼結体を作製し、空気極の厚み、集電体の厚みを表1に示す厚みとした。
【0055】
次に、上記共焼結体を用いて、発電用の円筒型セルを作製するため、前記共焼結体片端部に封止部材の接合を行った。封止部材の接合は、以下のような手順で行った。Y2 3 を8モル%の割合で含有する平均粒子径が1μmのZrO2 粉末に水を溶媒として加えてスラリーを調製し、このスラリーに前記共焼結体の片端部を浸漬し、厚さ100μmになるように片端部外周面に塗布し乾燥した。封止部材としてのキャップ形状を有する成形体は、前記スラリー組成と同組成の粉末を用いて静水圧成形(ラバープレス)を行い切削加工した。その後、前記スラリーを被覆した前記共焼結体片端部を封止部材用成形体に挿入し、大気中1300℃の温度で1時間焼成を行った。
【0056】
作製したセルの内部を空気雰囲気、外部をFoガス雰囲気として1000度に加熱して空気極と集電体間に電流を通し、集電体部分の電圧を測定して電気伝導率を測定した。その測定結果を表1に示す。尚、試料No.18は、空気極材料としてLa0.99MnO3 を用いた。
【0057】
【表1】

Figure 0003740342
【0058】
この表1より、空気極におけるs/tが1.0の試料No.1では固体電解質と空気極の間で剥離した。また。空気極におけるs/tが1未満で、集電体におけるx+uの値が1.01の試料No.2の場合には、導電率が0.03S/cmと低いことが判る。
【0059】
これに対して、空気極におけるs/tが1未満で、かつ集電体におけるx+uの値が1.016以上の本発明の試料では、導電率が0.08S/cm以上と高いことが判る。特に、s/tが0.95〜0.998の範囲で、かつ1.515−s/2t≦x+u≦1.56−s/2tの関係式を満足する本発明の試料No.3、4、6〜18では、導電率が0.10S/cm以上と高いことが判る。
【0060】
【発明の効果】
本発明の固体電解質型燃料電池セルでは、空気極に含まれるRとMnとの比率s/t、即ちAサイトとBサイトの比が1未満である場合に、集電体のLaの含有率を増加して最適化することにより、空気極から集電体にMnが拡散し、集電体中のLaと反応してLaMnO3 を生成したとしても、La量が充分に存在しているため、Crに対するLa量が相対的に少なくなることを防止でき、ランタンクロマイト系複合酸化物粒子からのCrの蒸発を防止でき、ランタンクロマイト系複合酸化物粒子のネック部における酸化クロムの凝集堆積を防止できる。これにより、集電体の焼結性を確保して磁器を緻密にし、導電性を確保できる。
【図面の簡単な説明】
【図1】本発明の固体電解質型燃料電池セルを示す断面図である。
【図2】従来の固体電解質型燃料電池セルを示す斜視図である。
【符号の説明】
31・・・固体電解質
32・・・空気極
33・・・燃料極
35・・・集電体[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a solid oxide fuel cell, and a current collector formed by forming a porous air electrode on one surface of a solid electrolyte and a porous fuel electrode on the other surface and electrically connected to the air electrode. The present invention relates to a solid oxide fuel cell.
[0002]
[Prior art]
The solid oxide fuel cell has a high power generation efficiency because its operating temperature is as high as 900 to 1050 ° C., and is expected as a third generation power generation system.
[0003]
Generally, cylindrical and flat plate types are known as solid oxide fuel cells. Flat-type solid oxide fuel cells have a feature of high power density per unit volume of power generation, but there are problems such as imperfect gas seal and non-uniform temperature distribution in the cell for practical application . On the other hand, the cylindrical solid oxide fuel cell has the characteristics that the mechanical strength of the cell is high and the temperature in the cell can be kept uniform although the output density is low. Both types of solid oxide fuel cells have been actively researched and developed taking advantage of their characteristics.
[0004]
As shown in FIG. 2, the cylindrical solid oxide fuel cell has a porous air electrode 2 made of a LaMnO 3 material having an open porosity of about 30 to 40%, and the surface thereof contains Y 2 O 3. The solid electrolyte 3 made of ZrO 2 is coated, and a porous Ni-zirconia fuel electrode 4 is provided on the surface. In the fuel cell module, each single cell is connected via a LaCrO 3 current collector (interconnector) 5. Power generation is performed at a temperature of 950 to 1050 ° C. with air 6 (oxygen) flowing inside the air electrode 2 and fuel 7 (hydrogen) flowing outside.
[0005]
Power generation is performed at a temperature of about 1000 ° C., and the air electrode side is exposed to an oxidizing atmosphere and the fuel electrode side is exposed to a reducing atmosphere.
[0006]
Since the anode (air electrode) and cathode (fuel electrode) of a fuel cell must be exposed to an atmosphere having different oxygen partial pressure ratios during power generation, the anode and cathode of a plurality of fuel cells cannot be connected in series. . For this reason, lanthanum chromite oxide, which is chemically stable and highly conductive even in atmospheres with different oxygen partial pressure ratios, is used as a current collector material, and this current collector is electrically connected to the air electrode. By electrically connecting the body to the fuel electrode of another fuel cell, electrical connection is possible between a plurality of cells.
[0007]
As a method for producing a cylindrical solid oxide fuel cell as described above, in recent years, in order to simplify the production process and reduce the production cost, at least two of the constituent materials are simultaneously fired. A so-called co-sintering method has been proposed. In this co-sintering method, for example, a solid electrolyte molded body and a current collector molded body are wound into a roll shape around a cylindrical air electrode molded body and co-fired, and then a fuel electrode is formed on the surface of the solid electrolyte. Is the method.
[0008]
For example, in Japanese Patent Laid-Open No. 9-129245, after a solid electrolyte sheet-shaped molded body is wound around the surface of a cylindrical air electrode molded body (including a calcined body), an end of the solid electrolyte sheet-shaped molded body is disclosed. After polishing the open part (notch part) to make it flat, the sheet-shaped molded body of the current collector is laminated and pressed, fired, and then a slurry containing metal is applied to the surface of the solid electrolyte Thus, a cylindrical solid oxide fuel cell having a fuel electrode is disclosed.
[0009]
This co-sintering method is a very simple process and has a small number of manufacturing steps, and is advantageous in improving the yield during manufacturing of cells and reducing costs. In such a fuel cell by the co-sintering method, a solid electrolyte composed of Y 2 O 3 stabilized or partially stabilized ZrO 2 is used, and the thermal expansion coefficient is matched with this solid electrolyte. , A part of La of the perovskite complex oxide composed of LaMnO 3 is substituted with at least one of Y and Ca, and the current collector material is excellent in chemical stability at high temperature, Because of its high electrical conductivity, lanthanum chromite complex oxides are used, and those with MgO added to match the thermal expansion coefficient with the solid electrolyte.
[0010]
[Problems to be solved by the invention]
As described above, when the air electrode and the current collector are simultaneously fired, the Mn element contained in the air electrode diffuses into the current collector during the firing process, and Mn diffused in the current collector and the current collector La reacts to produce LaMnO 3, and the amount of La forming the lanthanum chromite complex oxide in the current collector is reduced. Therefore, Cr in the current collector is easily evaporated and aggregated, and Cr 2 O 3 accumulates at the neck of the lanthanum chromite complex oxide particles, impairing the sintering of the current collector, resulting in insufficient density of the current collector porcelain, and oxidizing and reducing atmosphere inside and outside the fuel cell. There is a problem that it is impossible to shut off the light and the conductivity is lowered.
[0011]
An object of the present invention is to provide a solid oxide fuel cell capable of densifying a current collector and improving the conductivity of the current collector even when Mn diffuses from the air electrode.
[0012]
[Means for Solving the Problems]
The solid electrolyte fuel cell of the present invention is a solid electrolyte type battery comprising a current collector formed by forming an air electrode on one side of the solid electrolyte and a fuel electrode on the other side, and electrically connected to the air electrode. in the fuel cell, the current collector is a perovskite-type crystal phase containing at least La, Cr and Mg as the metal element, La 2 O 3 phase, wherein the MgO phase, formula composition by atomic ratio of the metal elements La ( x + u) Mg (y + v) Cr z (x + y + z = 2), and the air electrode is composed of a perovskite-type crystal phase containing at least La and Mn as metal elements, and the composition formula according to the atomic ratio of the metal elements is R s Mn t (R is La, or La and a rare earth element other than La and at least one element of Ca), and the ratio of R to Mn in the composition formula of the air electrode The s / t is less than 1, x + u in the composition formula of the current collector is 1.016 or more , and v is 0.4 to 0.8 .
[0013]
Thus, when the ratio of R and Mn contained in the air electrode, that is, the ratio s / t between the A site and the B site is less than 1, the La content of the current collector is increased and optimized. Thus, even if Mn diffuses from the air electrode to the current collector and reacts with La in the current collector to produce LaMnO 3 , the amount of La relative to Cr is relatively Can be prevented, Cr can be prevented from evaporating from the lanthanum chromite complex oxide particles, and aggregation of chromium oxide at the neck portion of the lanthanum chromite complex oxide particles can be prevented. Thereby, the sinterability of the current collector can be secured, the porcelain can be made dense, and the conductivity can be improved.
[0014]
That is, for example, when a cell is co-sintered using a cylindrical air electrode material made of a perovskite complex oxide containing La, Ca, Y, and Mn, each component element constituting the air electrode at the time of co-sintering Among them, the diffusion of Mn element (evaporation and diffusion in the solid phase) is particularly fast. Therefore, in order to reduce the diffusion of Mn element, a composition region in which free MnO-based oxide (second phase) does not exist, that is, a perovskite (LaMnO 3 ) phase is stable as a single phase (A / It is preferable to use a material having a B ratio of 1). When a Mn-rich non-stoichiometric composition side, that is, a material having a small A / B site ratio (s / t) is used, a MnO-based oxide as a second phase is generated in addition to the perovskite phase. The diffusion amount of is abnormally high compared to the former.
[0015]
On the other hand, when an air electrode material having a stoichiometric composition (A / B ratio is 1) is used, reaction products and decomposition products of CaZrO 3 and Y 2 O 3 are formed between the air electrode and the solid electrolyte during co-sintering. As a result, the separation of the interface proceeds with time, and the output is also abruptly deteriorated in performance. For this reason, the ratio s / t (A / B ratio) of R (where R is La, or La, a rare earth element other than La, and at least one element of Ca) and Mn in the composition formula of the air electrode is less than 1. It is desirable that the composition is as close to the stoichiometric composition as possible, for example, 0.95 ≦ s / t ≦ 0.998.
[0016]
Thus, by setting s / t to less than 1 and bringing it closer to the stoichiometric composition side, the content of free MnO-based oxide (second phase) can be reduced, and Mn diffusion can be reduced. Reactions and decomposition products that increase polarization resistance are not generated at the interface with the solid electrolyte. On the other hand, the diffusion of Mn occurs more remarkably in a high temperature region of 1400 ° C. or higher. Therefore, by reducing the temperature during co-sintering and reducing the holding time during firing as much as possible, The amount of Mn can be reduced. Furthermore, it is an effective means to prevent the gas generated from the air electrode during firing from approaching the current collector.
[0017]
However, even when the s / t in the air electrode is set to 0.95 to 0.998 in this way, in particular, the smaller the s / t, that is, the greater the amount of Mn, the more Mn diffuses into the current collector. In order to increase, the amount of La in the current collector must be increased. Therefore, considering the amount of diffusion of Mn that diffuse, as the La in Mn a current collector that diffuse is even produced a compound consisting of LaMnO 3, does not generate the Cr 2 O 3, collecting The La amount in the composition formula of the electric body is excessive, and the amount x + u is 1.016 or more. However, if La in the current collector is excessive, conversely, generation of voids may be promoted and the density of the porcelain may decrease. Therefore, x + u in the composition formula of the current collector is set to 1.515-s. /2t≦x+u≦1.56-s/2t was satisfied.
[0018]
Moreover, by satisfying v in the composition formula of the current collector from 0.4 to 0.8, the firing shrinkage behavior and thermal expansion coefficient of the current collector can be brought close to those of the solid electrolyte, and the destruction of the porcelain due to internal stress. Can be prevented.
[0019]
Furthermore, by setting the thickness of the air electrode to 1 mm or more, the cylindrical shape can be maintained, and by setting the current collector thickness to 50 to 200 μm, sufficient airtightness can be secured, and the potential drop of the current collector can be reduced. Can be small.
[0020]
DETAILED DESCRIPTION OF THE INVENTION
As shown in FIG. 1, the cylindrical solid electrolyte fuel cell of the present invention has a cell main body 34 formed by forming an air electrode 32 on the inner surface of a cylindrical solid electrolyte 31 and a fuel electrode 33 on the outer surface. A current collector 35 that is electrically connected to the air electrode 32 is formed on the outer surface of the cell body 34.
[0021]
That is, a notch 36 is formed in a part of the solid electrolyte 31, and a part of the air electrode 32 formed on the inner surface of the solid electrolyte 31 is exposed, and the solid electrolyte in the vicinity of the exposed surface 37 and the notch 36. The surface of both ends of 31 is covered with a current collector 35, and the current collector 35 is joined to the surface of both ends of the solid electrolyte 31 and the surface of the air electrode 32 exposed from the notch 36 of the solid electrolyte 31.
[0022]
A current collector 35 that is electrically connected to the air electrode 32 is formed on the outer surface of the cell body 34, and is formed so as to cover a continuous identical surface 39 having almost no step, and is electrically connected to the fuel electrode 33. Not. When the current collectors 35 are connected to each other, the current collectors 35 are electrically connected to the fuel electrodes of other cells via Ni felts, thereby forming a fuel cell module. The continuous coplanar surface 39 is formed by polishing between both end portions of the solid electrolyte molded body until both end portions of the solid electrolyte molded body and a part of the air electrode molded body are substantially the same continuous surface.
[0023]
The solid electrolyte 31 is partially stabilized or stabilized ZrO 2 containing, for example, 3 to 20 mol% of Y 2 O 3 or Yb 2 O 3. The fuel electrode 33 is, for example, 50 to 80 wt% Ni. ZrO 2 containing (containing Y 2 O 3 ) is used.
[0024]
Air electrode 32 consists of at least La and perovskite type crystal phase containing Mn as metallic elements, the atomic composition formula R s Mn t (R by ratio of the metal elements La, or a La, a rare earth element other than La and, And at least one element of Ca). Ca is preferably 8 to 10% by weight in terms of oxide, and at least one of the rare earth elements is preferably contained in an amount of 10 to 20% by weight in terms of oxide.
[0025]
Examples of rare earth elements include Y, Nd, Dy, Er, Yb, etc. Among these, Y is desirable.
[0026]
The current collector 35 has a perovskite-type crystal containing La, Cr, and Mg as metal elements as a main crystal, includes a La 2 O 3 phase and an MgO phase, and a composition formula based on the atomic ratio of the metal elements is La (x + u) Mg (y + v) Cr z Oα (x + y + z = 2, α is an atomic ratio of oxygen). The current collector 35 may contain a rare earth element or an alkaline earth metal element.
[0027]
In the solid oxide fuel cell of the present invention, the ratio s / t of R and Mn in the composition formula of the air electrode 32 is less than 1, and x + u in the composition formula of the current collector 35 is 1.016 or more. It is characterized by being.
[0028]
When s / t is 1 or more, the reaction product and decomposition product of CaZrO 3 and Y 2 O 3 are interposed between the air electrode and the solid electrolyte when co-sintering. This is because, as a result, the separation of the interface progresses with time, and the output is abruptly deteriorated in performance. Therefore, although s / t is set to less than 1, as a result, Mn in the air electrode diffuses into the current collector, so that x + u indicating the amount of La in the current collector is increased and Cr 2 O 3 is precipitated. In order to suppress this, x + u is set to 1.016 or more. Therefore, when x + u is smaller than 1.016, the rate at which Mn diffuses into the current collector is greater than the increase in the amount of La in the current collector, and Cr 2 O 3 is precipitated and burned. This is because the connectivity is lowered and the electrical conductivity of the current collector is lowered.
[0029]
Moreover, it is desirable that s / t is 0.95 to 0.998. Within this range, the reaction products and decomposition products of CaZrO 3 and Y 2 O 3 are not generated between the air electrode and the solid electrolyte, and the amount of diffused Mn can be reduced. On the other hand, when s / t is smaller than 0.95, the amount of Mn diffused increases, and when s / t becomes larger than 0.998, CaZrO 3 , Y 2 O is interposed between the air electrode and the solid electrolyte. This is because the reaction product 3 and decomposition product 3 are easily generated. It is desirable that s / t is 0.96 to 0.99.
[0030]
Furthermore, it is desirable that x + u in the composition formula of the current collector satisfy 1.515-s / 2t to 1.56-s / 2t. Within this range, La in the current collector is increased corresponding to the amount of Mn in the air electrode, and the optimum amount of La that does not generate Cr 2 O 3 can be obtained.
[0031]
Moreover, it is desirable that v in the composition formula of the current collector satisfies 0.4 to 0.8. Within this range, the amount of MgO phase is optimal, and the firing shrinkage behavior and thermal expansion coefficient of the current collector can be brought close to those of the solid electrolyte, and the destruction of the porcelain due to internal stress can be prevented.
[0032]
Furthermore, it is desirable that the thickness of the air electrode is 1 mm or more and the thickness of the current collector is 50 to 200 μm. Thereby, while being able to hold | maintain a cylindrical shape, sufficient airtightness of a collector can be ensured and the electrical potential drop of a collector can be made small. The thickness of the current collector is desirably 75 to 150 μm.
[0033]
In the manufacturing method of the solid oxide fuel cell configured as described above, first, a cylindrical air electrode molded body is formed. In this cylindrical air electrode molded body, for example, raw materials of La 2 O 3 , Y 2 O 3 , CaCO 3 , and MnO 2 are weighed and mixed according to a predetermined composition. At this time, it is necessary to weigh so that the s / t ratio of the perovskite complex oxide constituting the air electrode molded body satisfies 0.95 to 0.998.
[0034]
Then, for example, it is calcined at a temperature of about 1500 ° C. for 2 to 10 hours, and then pulverized to a particle size of 4 to 8 μm. The prepared powder is mixed and kneaded with a binder to produce a cylindrical air electrode molded body by extrusion molding. Further, the binder is debindered and calcined at 1200 to 1250 ° C. A fired body is produced. Since Mn diffusion is significant at 1400 ° C. or higher, Mn hardly diffuses at the calcining temperature of the air electrode molded body.
[0035]
As a sheet-like first solid electrolyte molded body, a slurry obtained by adding toluene, a binder, and a commercially available dispersant to a predetermined powder and molding it into a thickness of, for example, 100 to 120 μm by a method such as a doctor blade is used. The first solid electrolyte formed body is attached to the surface of the cylindrical air electrode calcined body and calcined to form the first solid electrolyte calcined body on the surface of the air electrode calcined body.
[0036]
Next, a sheet-shaped fuel electrode molded body is produced. First, for example, a slurry obtained by adding toluene and a binder to Ni / YSZ mixed powder prepared at a predetermined ratio is prepared. Similarly to the production of the first solid electrolyte molded body, the molded and dried mold is formed to form a sheet-like second solid electrolyte molded body having a thickness of 15 μm, for example.
[0037]
After the fuel electrode layer molded body is printed and dried on the second solid electrolyte molded body, the second solid electrolyte molded body on which the fuel electrode layer molded body is formed is formed on the first solid electrolyte calcined body. The solid electrolyte calcined body is wound and laminated so that the second solid electrolyte molded body comes into contact therewith.
[0038]
The Ni / YSZ mixed powder constituting the fuel electrode layer molded body is a raw material powder having an average particle diameter of Ni powder of 0.2 to 0.4 μm and an average particle diameter of YSZ powder of 0.4 to 0.8 μm. In order to increase the dispersibility after blending to a predetermined ratio, wet pulverization mixing is performed using ZrO 2 balls.
[0039]
Next, for example, after raw materials of La 2 O 3 , MgO, and Cr 2 O 3 are weighed and mixed to become La (MgCr) O 3 , for example, at a temperature of about 1400 to 1550 ° C. for 2 to 5 hours It is formed by calcining and then pulverizing to about 2 to 3 μm and further adding predetermined amounts of La 2 O 3 and MgO. In this case, the composition formula of the powder is expressed by La (x + u) Mg (y + v) Cr z Oα (x + y + z = 2), and the powder is prepared so that x + u is 1.016 or more. Using this powder, as in the preparation of the solid electrolyte compact, a current collector compact is produced by molding to a thickness of 100 to 120 μm, and this current collector compact is affixed to a predetermined location.
[0040]
Thereafter, the laminated body of the cylindrical air electrode calcined body, the first solid electrolyte calcined body, the second solid electrolyte molded body, the fuel electrode molded body and the current collector molded body is, for example, 1400 to 1550 ° C. in the atmosphere. At the temperature, four layers are cofired simultaneously.
[0041]
Since the diffusion of Mn affects the firing temperature and holding time, the amount of Mn can be further reduced by reducing the firing temperature as much as possible and shortening the firing time as much as possible.
[0042]
The fuel electrode layer molded body has a thickness of 9 to 60 μm. When the thickness of the fuel electrode layer compact is less than 9 μm, the firing shrinkage difference is promoted as the Ni grains grow. On the other hand, when the thickness is greater than 60 μm, the fuel electrode has a thermal expansion coefficient mismatch with the solid electrolyte. It becomes easy to peel. From this point, the thickness of the fuel electrode molded body is particularly preferably 25 to 40 μm.
[0043]
In such a production method, the s / t ratio of the air electrode is set to 0.95 to 0.998, and the content of free MnO-based oxide (second phase) is reduced by bringing the ratio close to the stoichiometric composition side. Diffusion to the current collector due to evaporation of Mn can be reduced.
[0044]
In addition, since the s / t of the air electrode is smaller than 1, no reaction and decomposition products that increase the polarization resistance are generated at the interface between the air electrode and the solid electrolyte, and no peeling occurs at the interface, which is high. The power density can be maintained for a long time.
[0045]
Furthermore, since the s / t (A / B ratio) of the air electrode is less than 1 and x + u indicating the La amount of the current collector is 1.016 or more, the s / t is particularly 0.95 to 0.998. X + u satisfies the relational expression of 1.515−s / 2t ≦ s / t ≦ 1.56-s / 2t, so that even if Mn in the air electrode diffuses into the current collector, Precipitation of Cr 2 O 3 in the body can be prevented, densification of the current collector can be promoted, and the electrical conductivity of the current collector can be improved.
[0046]
In the above example, the cylindrical solid electrolyte fuel cell has been described. However, the present invention is not limited to the above example, and can be applied to a flat plate fuel cell.
[0047]
Also in a cylindrical solid electrolyte fuel cell, it is sufficient that an air electrode is formed on one side of the solid electrolyte and a fuel electrode is formed on the other side, and the structure is not limited to that shown in FIG.
[0048]
Furthermore, although the example which formed the air electrode calcined body and the 1st solid electrolyte calcined body was demonstrated in the said example, these may be an air electrode molded object and a 1st solid electrolyte molded object.
[0049]
【Example】
In order to produce a cylindrical solid electrolyte fuel cell by a co-sintering method, a cylindrical air electrode calcined body was first produced by the following procedure. Commercial purity of 99.9% or higher La 2 O 3, Y 2 O 3, the CaCO 3, Mn 2 O 3 as starting material, the (La 0.56 Y 0.14 Ca 0.3) s Mn t O 3 of s / t, That is, the A / B ratio was weighed so as to have the value shown in Table 1, and using this, after extrusion, it was deburied and calcined at 1250 ° C. to produce an air electrode calcined body.
[0050]
Next, a slurry was prepared using a ZrO 2 powder having an average particle diameter of 1 to 2 μm containing Y 2 O 3 at a ratio of 8 mol%, and the first and the first 100 μm and 15 μm thick first and A sheet as a two-solid electrolyte molded body was produced.
[0051]
Next, a ZrO 2 powder containing 8 mol% of Y 2 O 3 having an average particle diameter of 0.6 μm with respect to Ni powder having an average particle diameter of 0.4 μm was prepared, and the Ni / YSZ ratio (weight) The mixture was prepared so as to have a ratio of 65/35, pulverized and mixed, and slurried. The prepared slurry was printed on the entire surface of the second solid electrolyte molded body to produce a fuel electrode molded body.
[0052]
Next, commercially available La 2 O 3 , Cr 2 O 3 and MgO having a purity of 99.9% or more are used as starting materials, and this is weighed and mixed so as to be La (MgCr) O 3, and then at 3500C. After calcining for a time, La 2 O 3 and MgO were added thereto. Composition formula of the powder, La (x + u) Mg (y + v) Cr z Oα (x + y + z = 2, x + u, y + z + v, u, v are the values shown in Table 1) is prepared to have a. A slurry was prepared using this powder, and a current collector molded body having a thickness of 100 μm was prepared by a doctor blade method.
[0053]
First, the first solid electrolyte compact was wound around the air electrode calcined body in a roll shape so that both ends thereof were opened, and calcined at 1150 ° C. for 5 hours. After the calcination, the first solid electrolyte calcined body was polished flat so as to expose the air electrode calcined body and processed so as to form a continuous same surface.
[0054]
Next, the second solid electrolyte molded body on which the fuel electrode molded body is formed is laminated on the surface of the first solid electrolyte calcined body so that the first solid electrolyte calcined body and the second solid electrolyte molded body are in contact with each other. After drying, the current collector molded body is pasted on the same continuous surface, and then co-sintered at 1500 ° C. in the atmosphere for 6 hours to produce a co-sintered body, and the thickness of the air electrode The thickness of the current collector was set to the thickness shown in Table 1.
[0055]
Next, in order to produce a cylindrical cell for power generation using the co-sintered body, a sealing member was joined to one end of the co-sintered body. The sealing member was joined by the following procedure. A slurry is prepared by adding water as a solvent to a ZrO 2 powder containing Y 2 O 3 at a ratio of 8 mol% and having an average particle diameter of 1 μm, and one end of the co-sintered body is immersed in this slurry, It was applied to the outer peripheral surface of one end so as to be 100 μm and dried. The molded body having a cap shape as a sealing member was subjected to isostatic pressing (rubber press) using a powder having the same composition as the slurry composition and cut. Thereafter, the end portion of the co-sintered body coated with the slurry was inserted into a molded body for a sealing member, and baked at a temperature of 1300 ° C. in the atmosphere for 1 hour.
[0056]
The produced cell was heated to 1000 ° C. with the air atmosphere inside and the Fo gas atmosphere outside, the current was passed between the air electrode and the current collector, and the voltage at the current collector portion was measured to measure the electrical conductivity. The measurement results are shown in Table 1. Sample No. 18 used La 0.99 MnO 3 as the air electrode material.
[0057]
[Table 1]
Figure 0003740342
[0058]
From Table 1, sample No. 1 having an s / t of 1.0 at the air electrode peeled between the solid electrolyte and the air electrode. Also. In the case of sample No. 2 in which the s / t at the air electrode is less than 1 and the value of x + u in the current collector is 1.01, it can be seen that the conductivity is as low as 0.03 S / cm.
[0059]
On the other hand, in the sample of the present invention in which s / t in the air electrode is less than 1 and the value of x + u in the current collector is 1.016 or more, it can be seen that the conductivity is as high as 0.08 S / cm or more. . In particular, the samples No. 3, 4 of the present invention satisfying the relational expression of s / t in the range of 0.95 to 0.998 and 1.515−s / 2t ≦ x + u ≦ 1.56-s / 2t. 6-18, it turns out that electrical conductivity is as high as 0.10 S / cm or more.
[0060]
【The invention's effect】
In the solid oxide fuel cell of the present invention, when the ratio s / t of R and Mn contained in the air electrode, that is, the ratio of A site to B site is less than 1, the La content of the current collector Even if Mn diffuses from the air electrode to the current collector and reacts with La in the current collector to produce LaMnO 3 , the amount of La is sufficient. The amount of La relative to Cr can be prevented from becoming relatively small, the evaporation of Cr from the lanthanum chromite complex oxide particles can be prevented, and the aggregation of chromium oxide at the neck portion of the lanthanum chromite complex oxide particles can be prevented. it can. Thereby, the sinterability of the current collector can be secured, the porcelain can be made dense, and the conductivity can be secured.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing a solid oxide fuel cell of the present invention.
FIG. 2 is a perspective view showing a conventional solid oxide fuel cell.
[Explanation of symbols]
31 ... Solid electrolyte 32 ... Air electrode 33 ... Fuel electrode 35 ... Current collector

Claims (3)

固体電解質の片面に空気極を、他面に燃料極を形成してなり、前記空気極に電気的に接続された集電体を具備する固体電解質型燃料電池セルにおいて、前記集電体が、金属元素として少なくともLa、CrとMgを含有するペロブスカイト型結晶相、La相、MgO相を含み、金属元素の原子比による組成式がLa(x+u)Mg(y+v)Cr(x+y+z=2)で表わされ、
前記空気極が、金属元素として少なくともLaとMnを含有するペロブスカイト型結晶相からなり、金属元素の原子比による組成式がRMn(RはLa、またはLaと、La以外の希土類元素およびCaのうち少なくとも一種の元素)で表わされるとともに、前記空気極の組成式におけるRとMnの比s/tが1未満で、かつ前記集電体の組成式におけるx+uが1.016以上、vが0.4〜0.8であることを特徴とする固体電解質型燃料電池セル。
In a solid oxide fuel cell comprising a current collector formed by forming an air electrode on one side of a solid electrolyte and a fuel electrode on the other side, and electrically connected to the air electrode, the current collector comprises: It includes a perovskite crystal phase containing at least La, Cr and Mg as a metal element, a La 2 O 3 phase, and an MgO phase, and the composition formula according to the atomic ratio of the metal element is La (x + u) Mg (y + v) Cr z (x + y + z = 2),
The air electrode is composed of a perovskite-type crystal phase containing at least La and Mn as metal elements, and the composition formula according to the atomic ratio of the metal elements is R s Mn t (R is La, or La and rare earth elements other than La and At least one element of Ca), the ratio s / t of R and Mn in the composition formula of the air electrode is less than 1, and x + u in the composition formula of the current collector is 1.016 or more , v Is 0.4 to 0.8 , a solid oxide fuel cell.
空気極の組成式におけるRとMnの比s/tが0.95〜0.998であることを特徴とする請求項1記載の固体電解質型燃料電池セル。The solid oxide fuel cell according to claim 1, wherein the ratio s / t of R and Mn in the composition formula of the air electrode is 0.95 to 0.998. 集電体の組成式におけるx+uが、1.515−s/2t≦x+u≦1.56−s/2tの関係式を満足することを特徴とする請求項1または2記載の固体電解質型燃料電池セル。3. The solid oxide fuel cell according to claim 1, wherein x + u in the composition formula of the current collector satisfies a relational expression of 1.515−s / 2t ≦ x + u ≦ 1.56-s / 2t. cell.
JP36921399A 1999-12-27 1999-12-27 Solid oxide fuel cell Expired - Fee Related JP3740342B2 (en)

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