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JP3746027B2 - Self-propelled manure spreader - Google Patents
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JP3746027B2 - Self-propelled manure spreader - Google Patents

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JP3746027B2
JP3746027B2 JP2002266473A JP2002266473A JP3746027B2 JP 3746027 B2 JP3746027 B2 JP 3746027B2 JP 2002266473 A JP2002266473 A JP 2002266473A JP 2002266473 A JP2002266473 A JP 2002266473A JP 3746027 B2 JP3746027 B2 JP 3746027B2
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fertilizer
tank
diaphragm
self
propelled
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JP2004097141A (en
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文章 北沢
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カンリウ工業株式会社
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/20Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
    • Y02P60/21Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures

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Description

【0001】
【発明が属する技術分野】
本発明は、タンク内の肥料を攪拌するための肥料攪拌装置を備えた自走式肥料散布機に関する。
【0002】
【従来の技術】
本出願人は、特願平11−363295号を以って、比較的湿潤性のある肥料でも所謂ブリッジ現象を抑制でき、連続散布が可能である自走式肥料散布機を開示した。
【0003】
その自走式肥料散布機は、図5に示すように、左右一対の前輪である駆動輪1a(1b)及び操縦輪である尾輪1cを備えた車体フレーム1と、この車体フレーム1の後部に搭載された小型エンジン2と、車体フレーム1に起立した垂直フレーム3から後方に延びた操縦用二叉ハンドル3a(3b)と、車体フレーム1の前部に搭載された肥料散布装置24とを有し、小型エンジン2からの原動力はVベルト2aを経て駆動輪1a(1b)間のトランスミッション部5へ伝達され、そのトランスミッション部5から分岐して水平軸の走行駆動用車軸6と垂直軸の散布駆動軸7とに伝達されるようになっている。
【0004】
アクセルレバー(図示せず)の操作でエンジン回転数が変化し、肥料散布機の走行速度を可変できるようになっている。肥料散布装置24は、散布駆動軸7にボス部7aを介して固定され、複数の散布羽根9aを有する回転式散布板9と、この上方のタンク取付台板(図示せず)上に固定された肥料タンク(肥料ホッパ)25と、肥料タンク25の底板25aを貫通した散布駆動軸7の先端部に締め付けボルト31を以って固定された肥料攪拌装置30と、肥料タンク25の底板25aに形成された1又は2以上の肥料落とし孔25bと、これらの肥料落とし孔25bと揃い合う肥料落とし孔11aを有し、肥料タンク25の底板25aの裏面に重ね合わせられて回動可能の円板状シャッタ板11とを備えて成る。底板25aとシャッタ板11とが肥料落下調節板機構を構成している。
【0005】
散布駆動軸7の回転に同期して肥料タンク25内の攪拌アーム32も旋回するため、肥料タンク25内に堆積した貯留肥料(図示せず)は連続的に底板25aの肥料落とし孔25bへ供給されて掻き落され、シャッタ板11の肥料落とし孔11aを介して回転する散布板9上に落下し続けるので、散布板9の遠心力により進行方向前方の扇状の所定散布範囲(散布角内)に肥料が連続的に撒き散らされる。
【0006】
肥料攪拌装置30は、図6及び図7に示す如く、タンク25内の散布駆動軸7に対して偏心量dで偏心回転する鉄製の偏心軸33と、この偏心軸33の軸心を回転中心として自転容易であって攪拌アーム32をボルト32aを以って支持する鉄製の遊星輪34と、偏心軸33に対する遊星輪34の相対的な逃がし抵抗性自転を許容しながら偏心軸33の動力を遊星輪34に伝達する磁力継手35と、遊星輪34と偏心軸33との間に介装されたボールベアリング36とを有している。偏心軸33は略円柱形状で、中心から偏心量dだけオフセットした位置に散布駆動軸7を挿入するための軸孔33aと、周面側には軸孔33aに達し、締め付けボルト31を螺入するための横ねじ孔33bと、上部中央には縮径突起部33cとを有している。遊星輪34は倒立の略有底筒状で、筒内に差し込んだ偏心軸33と筒壁34aの間にはボールベアリング36が介在している。このボールベアリング36は、筒壁34aに嵌る外輪36aと、偏心軸33に嵌る内輪36bと、両輪間に挟まる複数の鋼球36cとから成る。このボールベアリング36は止め輪37によって抜け止めされている。また、偏心軸33も止め輪38によって抜け止めされている。磁力継手35は、偏心軸33の縮径突起部33cとその段部に溶接などで固着された原動側の磁石板35aと、これに無限小のクリアランスで合う遊星輪34の底面35bとから成る。磁石板35aは、縮径突起部33cに嵌る嵌め孔を持つ鉄製の円環状底板35aaと、縮径突起部33cに隙間を以って嵌る嵌め孔を持ち、環状離散的に穿った6個の孔に小円盤状磁石Mを埋め込んだ孔付き磁性板35abとを溶接などで固着して成る。
【0007】
散布駆動軸7が回転すると、偏心軸33が偏心量dを以って偏心回転(公転)する。偏心軸33と遊星輪34とは磁力継手35を介してカップリングしているものの、磁力継手35であるため、スリップ動(脱調)によって、両者間では相対的な逃がし抵抗性自転(空転)が可能となっている。原理的には、両者間の摩擦力、遊星輪34及び攪拌アーム32の自重や攪拌アーム32の受ける負荷抵抗が皆無の場合、磁力継手35の微弱な吸着力でも、遊星輪34は相対的な逃がし自転を生じずに偏心軸33と一体的に同期して偏心回転(1公転1自転)するため、図8の攪拌アーム32の点Aの実線軌跡が円弧状であるように、攪拌アーム32が散布軸7を略旋回中心とする旋回運動を行うものである。しかし、現実には、摩擦力や遊星輪34及び攪拌アーム32の自重が存在することは勿論、攪拌アーム32には貯留肥料から負荷抵抗や空気抵抗を受けているため、遊星輪34にかかる総負荷抵抗が磁力継手35の吸着力を超えるほどになると、遊星輪34は偏心軸33との公転に随伴して公転するも、遊星輪34が徐々に逃がし自転するため、その逃がし回り量に応じただけ攪拌アーム32の旋回速度が遅くなる分、逃がし回り量に見合うだけの円振動(振動半径は偏心量d)の軌跡長が攪拌アーム32に付加されることになり、図8の破線軌跡で示すように、攪拌アーム32は、タンク25内の散布軸7に対して偏心量dで偏心回転する。過負荷状態の場合には、磁力継手35に引きずりのない完全なスリップ動が生じるため、攪拌アーム32の旋回運動が停止し、円振動の振動数が最大になる。この最大振動数は遊星輪34の公転周波数である。
【0008】
従って、攪拌アーム32の旋回運動による攪拌で比較的湿潤性のある貯留肥料に空き間が生じても、攪拌アーム32の小刻みな円振動によって貯留肥料を加振するので、空き間周囲の肥料の崩落を誘発でき、連続して肥料を攪拌することができる。
【0009】
【発明が解決しようとする課題】
しかしながら、上記の磁力継手を用いた肥料散布装置にあっては、次のような問題点があった。即ち、比較的湿潤性のある貯留肥料を充填した場合、その初期から磁力継手にスリップが一旦生じると、攪拌アーム32が円振動だけを起し、旋回運動をしないので掻き出し作用が働かない。このため、円滑な連続散布が困難である。
【0010】
そこで、本発明は、上記問題点に鑑み、旋回運動をする攪拌アームとは別に、その上方に肥料を解し落すための振動板を配置することにより、比較的湿潤性のある肥料でも連続散布が持続可能である自走式肥料散布機を提供することにある。
【0011】
【課題を解決するための手段】
上記課題を解決するために、本発明は、底部に肥料落とし孔を持ち、肥料を貯留するための肥料タンクと、この肥料タンク内で肥料を攪拌する肥料攪拌装置とを有する自走式肥料散布機において、肥料攪拌装置は、肥料タンクの下部からタンク内へ回転駆動力を伝達するためのタンク内縦従動軸に支持され、肥料タンク内の底部を這うように旋回して貯留肥料を攪拌するための第1の攪拌アームと、タンク内縦従動軸の上方に連結して、これに対し所定の偏心量を以って偏心回転する偏心軸と、この偏心軸に対しベアリングを介在させて当該偏心軸の軸心を回転中心として自転容易な遊星体と、肥料タンクの内周壁に近接する位置までの外周縁を有し、遊星体の上に回り止めされて成る肥料搭載振動板とを備えて成ることを特徴とする。
【0012】
比較的湿潤性のある貯留肥料が肥料タンク内に充填すると、肥料搭載振動板の上に多量の貯留肥料が山積みで堆積すると共に、肥料搭載振動板の外周縁とタンク内周壁との隙間からタンク底部と肥料搭載振動板との間に肥料が落ち込む。肥料の荷重は肥料搭載振動板にも分担しているため、第1の攪拌アームに作用する抵抗負荷は従前よりも小さい。また、タンク内縦従動軸が回転して偏心軸が偏心回転すると、肥料搭載振動板への大きな荷重によりベアリングのスリップが生じ、遊星体は自転不能で公転するため、これに伴い肥料搭載振動板が循環円軌跡運動体となり、それに属する各点が所定の偏心量を半径とする円振動を起す。タンク内縦従動軸の回転により第1の攪拌アームが旋回運動を行い、掻き出し作用が生じると共に、肥料搭載振動板が円振動するので、その上に搭載された肥料全体が振動することになり、解し落とされた肥料が振動板の外周縁と肥料タンク内周壁との隙間を介して旋回運動する第1の攪拌アームの上に落下し、第1の攪拌アームにより掻き落とされる。やがて、貯留肥料が減少して肥料搭載振動板の上に多少残る程になると、ベアリングに掛かる荷重がその摩擦力よりも小さくなるので、場合によってはベアリングのスリップが止み、肥料搭載振動板が旋回運動に移行し、多少の肥料を遠心力で振り落とす。
【0013】
このように、旋回運動をする第1の攪拌アームの上方に、タンク内肥料荷重のバッファ機能を果たすと共に堆積肥料を徐々に第1の攪拌アーム側へ解し落すための振動板を配置し、2重底構造であるので、比較的湿潤性のある貯留肥料でも連続散布が持続可能である。また、第1の攪拌アームの抵抗負荷を低減できる。
【0014】
肥料搭載振動板としては肥料落とし孔を有するものが望ましい。第1の攪拌アームの基端側にも肥料を落すことができると共に、肥料搭載振動板上での肥料の残留を防止できる。
【0015】
肥料搭載振動板がタンク内周壁に近接する程の大きさの真円形である場合、肥料搭載振動板が円振動を行うと、タンク内周壁に略均一の厚さで肥料が残留付着し、タンク内周壁に付着する肥料層はタンク中心に対して円環状であって比較的湿潤性があるため、タンク内周壁での安息性が高く、崩落し難い。しかし、肥料搭載振動板の周囲の少なくとも2箇所に切欠部を有する場合、むしろ、タンク内周壁に付着する肥料層の厚さを不均一となるように残るため、切欠部が残す厚い肥料層の部分で塊として剥離崩落し易く、これに伴い薄い肥料層も随伴して崩落する。この結果、比較的湿潤性のある肥料でもタンク内の残留を抑制できる。
【0016】
第1の攪拌アームとは別に、偏心軸が第1の攪拌アームとは反対側に第2の攪拌アームを支持して成ることが望ましい。肥料搭載振動板とタンク内周壁と間隙から肥料をタンク底部へ掻き入れることができる。
【0017】
また、肥料搭載振動板は遊星体に対して着脱可能であることが望ましい。肥料搭載振動板をタンク外へ取り外すことにより、タンク底部の清掃等は勿論のこと、肥料搭載振動板を装備しない状態のままで、湿潤性のない肥料散布が可能となるからである。
【0018】
【発明の実施の形態】
次に、本発明に係る自走式肥料散布機の実施形態を添付図面に基づいて説明する。図1は本発明に係る自走式肥料散布機に用いる肥料攪拌装置を示す縦断面図、図2はその平面図、図3はその分解状態を示す縦断面図、図4(a)は同肥料攪拌装置に用いる肥料搭載振動板を示す平面図、図4(b)はその正面図である。
【0019】
本例の自走式肥料散布機は、図5に示す構造と同様に、左右一対の前輪である駆動輪1a(1b)及び操縦輪である尾輪1cを備えた車体フレーム1と、この車体フレーム1の後部に搭載された小型エンジン2と、車体フレーム1に起立した垂直フレーム3から後方に延びた操縦用二叉ハンドル3a(3b)と、車体フレーム1の前部に搭載された肥料散布装置24とを有し、小型エンジン2からの原動力はVベルト2aを経て駆動輪1a(1b)間のトランスミッション部5へ伝達され、そのトランスミッション部5から分岐して水平軸の走行駆動用車軸6と垂直軸の散布駆動軸7とに伝達されるようになっている。アクセルレバー(図示せず)の操作でエンジン回転数が変化し、肥料散布機の走行速度を可変できるようになっている。また、散布駆動軸7にはボス部7aを介して複数の散布羽根9aを有する回転式散布板9が固定されている。
【0020】
回転式散布板9の上方のタンク取付台板(図示せず)上には、図1に示すように、肥料タンク(肥料ホッパ)55が取り付けられている。肥料落下調節板機構は、肥料タンク55の底板55aに形成された1又は2以上の肥料落とし孔55bと、これらの肥料落とし孔55bと揃い合う肥料落とし孔(図示せず)を有し、底板55aの裏面に重ね合わせられて軸受7bの周りに回動可能の円板状シャッタ板11とを備えて成る。
【0021】
肥料攪拌装置100は、図1及び図2に示す如く、タンク内で散布駆動軸7にネジS1を以って軸継ぎされたタンク内縦従動軸110と、この上部の偏心差し込み軸部110aにネジS2を以って軸継ぎされた偏心軸120とを有する。タンク内縦従動軸110はその下端側に肥料タンク内の底部を這うように旋回して貯留肥料を攪拌するための第1の攪拌アーム110bを放射方向に有している。また、偏心軸120はその下端側に貯留肥料を攪拌するための第2の攪拌アーム120aを放射方向に有している。
【0022】
この偏心軸120の上部には円周溝120bに止め環(図示せず)を以ってベアリングケース131が嵌め込まれている。ベアリングケース131内にはボールベアリング132が装填されている。ベアリングケース131は偏心軸120の周りに自転容易である。ベアリングケース131の上面には3等分角度毎にネジS3を以って取付板133が固定されている。取付板133の中心には差し込み突起133aが固着し、この差し込み突起133aには抜け止めピンPを差し込むためのピン孔Hが穿孔されている。そして、ベアリングケース131及び取付板133は、タンク内縦従動軸110を太陽軸として公転しながら自転可能な遊星体130を構成している。
【0023】
取付板133上にはタンク内周壁に近接する位置まで外周縁を持つ肥料堆積振動板140が回り止めされている。肥料堆積振動板140は、図2に示す如く、中心孔h1と、その回りの3等分角度毎にネジ頭嵌入孔h2を有する。ネジ頭嵌入孔h2がネジS3のネジ頭に嵌るため、肥料堆積振動板140が回り止めされる。また、中心孔h1より突出した差し込み突起133aのピン孔Hには抜け止めピンPが差し込まれるため、肥料堆積振動板140が遊星体130の上に抜け止めされる。
【0024】
この肥料搭載振動板140は、180°回転対称位置に比較的大きめの2つの肥料落とし孔140aを有する。また、肥料搭載振動板140は、両肥料落とし孔140aを結ぶ線に対して直交する線上の外周2箇所において、比較的大きめの略扇状切欠部140bを有しているため、真円状円板ではない。なお、肥料搭載振動板140の裏面には撓み剛性を増強するための2条の平行する骨材141が固着されている。
【0025】
このような自走式肥料散布機において堆肥等の比較的湿潤性のある貯留肥料を肥料タンク55内に充填すると、肥料搭載振動板140の上に多量の貯留肥料が山積みで堆積すると共に、肥料搭載振動板140の外周縁とタンク内周壁との隙間からタンク底部と肥料搭載振動板140との間に肥料が落ち込む。全肥料の荷重はタンク底部に掛からず、肥料搭載振動板140が相当の荷重を支持しているため、第1の攪拌アーム110bに作用する抵抗負荷は肥料搭載振動板140の無い場合に比して小さい。このため、駆動負荷の低減を図ることができる。また、散布軸9が回転すると、これに伴いタンク内縦従動軸110が回転すると共に偏心軸120が偏心回転するものであるが、肥料搭載振動板140への大きな荷重によりボールベアリング132のスリップが生じ、ベアリングケース132は自転不能で公転(1自転1公転)するのみとなるため、これに伴い肥料搭載振動板140が循環円軌跡運動体となり、それに属する各点が所定の偏心量を半径とする円振動を起す。タンク内縦従動軸110の回転により第1の攪拌アーム110bが旋回運動を行い、肥料落下調節板機構を介する掻き出し作用が生じると共に、偏心軸120の偏心回転により第2の攪拌アーム120aが旋回運動を行い、肥料搭載振動板140とタンク内周壁との間隙から肥料をタンク底部へ掻き込む。しかも、肥料搭載振動板140が円振動を起すので、その上に搭載された肥料全体が加振されて解し落とされ、肥料が振動板140の外周縁と肥料タンク内周壁との隙間を介して落ち込む。やがて、貯留肥料が減少して肥料搭載振動板140の上に多少残る程になると、ボールベアリング132の摩擦力より場合によってはベアリングのスリップが止み、肥料搭載振動板140が円振動から旋回運動に移行し、肥料搭載振動板140上の肥料を遠心力で振り落とす。
【0026】
このように、旋回運動をする第1の攪拌アーム110bの上方に、肥料を支持しこれを加振して解し落すための肥料搭載振動板140を設けてあるので、比較的湿潤性のある貯留肥料でも連続散布が持続可能である。
【0027】
肥料搭載振動板140としてはメッシュ状の多孔板とすることもできるが、小さな孔であればアンカー効果のため崩落し難くなり、また目詰まりを生じ易いので、大きな孔を形成するのが望ましい。肥料搭載振動板140は2つの大きな肥料落とし孔140aを有しているので、第1の攪拌アーム110bの基端側にも肥料を落すことができると共に、肥料搭載振動板140上での肥料の残留を防止できる。
【0028】
肥料搭載振動板140がタンク内周壁に近接する程の大きさの真円形である場合、肥料搭載振動板140が円振動を行うと、タンク内周壁に略均一の厚さで肥料が残留付着し、タンク内周壁に付着する肥料層はタンク中心に対して円環状であって比較的湿潤性があるため、タンク内周壁での安息性が高く、崩落し難い。しかし、肥料搭載振動板140はその周囲の少なくとも2箇所に切欠部140bを有しているため、むしろ、タンク内周壁に付着する肥料層の厚さを不均一となるように残るので、切欠部140bが残す厚い肥料層の部分で塊として崩落剥離し易く、これに伴い薄い肥料層も随伴して崩落する。この結果、比較的湿潤性のある肥料でもタンク内の残留を抑制できる。
【0029】
第2の攪拌アーム120bは第1の攪拌アーム110bの上方に位置し、第1の攪拌アーム110bとは180°反対側に支持されているので、第1の攪拌アーム110bの攪拌作用を乱すことなく、肥料搭載振動板140とタンク内周壁と間隙から肥料をタンク底部へ掻き入れることができる。
【0030】
更に、肥料搭載振動板140はネジS3を以って遊星体130から着脱可能となっている。肥料搭載振動板140をタンク外へ取り外すことにより、タンク底部の清掃等は勿論のこと、肥料搭載振動板140を装備しない状態のままで、湿潤性のない肥料散布が可能となるからである。
【0031】
【発明の効果】
以上説明した様に、本発明に係る自走式肥料散布機においては、旋回運動をする第1の攪拌アームの上方に、タンク内肥料荷重のバッファ機能を果たすと共に堆積肥料を徐々に第1の攪拌アーム側へ解し落すための振動板を配置してあるので、比較的湿潤性のある貯留肥料でも連続散布が持続可能である。しかも、第1の攪拌アームの抵抗負荷を低減できる。
【図面の簡単な説明】
【図1】本発明に係る自走式肥料散布機に用いる肥料攪拌装置を示す縦断正面図である。
【図2】同肥料攪拌装置を示す平面図である。
【図3】同肥料攪拌装置の分解状態を示す縦断正面図である。
【図4】(a)は同肥料攪拌装置に用いる肥料搭載振動板を示す平面図、(b)はその正面図である。
【図5】本発明の改良前における自走式肥料散布機の全体的外観を示す左側面図である。
【図6】同自走式肥料散布機における肥料攪拌装置を示す縦断面図である。
【図7】図6中のA−A線に沿って切断して見た切断矢視図である。
【図8】同肥料攪拌装置における攪拌アームの運動形態を説明するための平面図である。
【符号の説明】
1…車体フレーム
1a,1b…駆動輪
1c…尾輪
2…小型エンジン
2a…Vベルト
3…垂直フレーム
3a,3b…操縦用二叉ハンドル
5…トランスミッション部
6…走行駆動用車軸
7…散布駆動軸
7a…ボス部
9…回転式散布板
9a…散布羽根
11…円板状シャッタ板
55…肥料タンク(肥料ホッパ)
55a…底板
55b…肥料落とし孔
100…肥料攪拌装置
110…タンク内縦従動軸
110a…偏心差し込み軸部
110b…第1の攪拌アーム
120…偏心軸
120…偏心軸
120a…第2の攪拌アーム
120b…円周溝
130…遊星体
131…ベアリングケース
132…ボールベアリング
133…取付板
133a…差し込み突起
140…肥料堆積振動板
140a…肥料落とし孔
140b…略扇状切欠部
141…骨材
S1,S2,S3…ネジ
H…ピン孔
P…抜け止めピン
h1…中心孔
h2…ネジ頭嵌入孔
[0001]
[Technical field to which the invention belongs]
The present invention relates to a self-propelled fertilizer spreader provided with a fertilizer stirring device for stirring fertilizer in a tank.
[0002]
[Prior art]
The present applicant disclosed, by Japanese Patent Application No. 11-363295, a self-propelled fertilizer spreader that can suppress the so-called bridge phenomenon even with a relatively wettable fertilizer and can continuously spray.
[0003]
As shown in FIG. 5, the self-propelled fertilizer spreader includes a vehicle body frame 1 having a pair of left and right front wheels 1 a (1 b) and a tail wheel 1 c as a control wheel, and a rear portion of the vehicle body frame 1. A small engine 2 mounted on the vehicle body, a steering bifurcated handle 3a (3b) extending rearward from the vertical frame 3 standing on the vehicle body frame 1, and a fertilizer application device 24 mounted on the front portion of the vehicle body frame 1. The motive power from the small engine 2 is transmitted to the transmission part 5 between the drive wheels 1a (1b) via the V-belt 2a, and is branched from the transmission part 5 to the horizontal driving drive axle 6 and the vertical axis. It is transmitted to the spray drive shaft 7.
[0004]
The engine speed is changed by operating an accelerator lever (not shown), and the traveling speed of the fertilizer spreader can be varied. The fertilizer spraying device 24 is fixed to the spraying drive shaft 7 via the boss portion 7a, and is fixed on the rotary spraying plate 9 having a plurality of spraying blades 9a and a tank mounting base plate (not shown) above this. A fertilizer tank (fertilizer hopper) 25, a fertilizer agitator 30 fixed with a fastening bolt 31 to the tip of the spray drive shaft 7 penetrating the bottom plate 25 a of the fertilizer tank 25, and a bottom plate 25 a of the fertilizer tank 25 One or two or more fertilizer dropping holes 25b formed, and a fertilizer dropping hole 11a aligned with these fertilizer dropping holes 25b, and a rotatable disc that is superposed on the back surface of the bottom plate 25a of the fertilizer tank 25 and rotatable. And a shutter plate 11. The bottom plate 25a and the shutter plate 11 constitute a fertilizer fall adjustment plate mechanism.
[0005]
Since the stirring arm 32 in the fertilizer tank 25 also rotates in synchronization with the rotation of the spraying drive shaft 7, the stored fertilizer (not shown) accumulated in the fertilizer tank 25 is continuously supplied to the fertilizer dropping hole 25b of the bottom plate 25a. Since it is scraped off and continues to fall on the spreading plate 9 rotating through the fertilizer drop hole 11a of the shutter plate 11, the fan-like predetermined spreading range (within the spreading angle) forward in the traveling direction by the centrifugal force of the spreading plate 9 Fertilizer is continuously sprinkled on.
[0006]
As shown in FIGS. 6 and 7, the fertilizer stirring device 30 has an iron eccentric shaft 33 that rotates eccentrically with an amount of eccentricity d with respect to the spraying drive shaft 7 in the tank 25, and the axis of the eccentric shaft 33 is the center of rotation. The rotation of the eccentric shaft 33 while allowing the rotation of the planetary ring 34 relative to the eccentric shaft 33 and the iron planetary ring 34, which is easy to rotate and supports the stirring arm 32 with the bolt 32a, while allowing the rotation of the planetary ring 34 relative to the eccentric shaft 33, is allowed. A magnetic coupling 35 for transmitting to the planetary ring 34 and a ball bearing 36 interposed between the planetary ring 34 and the eccentric shaft 33 are provided. The eccentric shaft 33 is substantially cylindrical and has a shaft hole 33a for inserting the spray drive shaft 7 at a position offset from the center by an eccentric amount d, and reaches the shaft hole 33a on the peripheral surface side, and the tightening bolt 31 is screwed in. A horizontal screw hole 33b, and a reduced diameter projection 33c at the upper center. The planetary ring 34 has an inverted substantially bottomed cylindrical shape, and a ball bearing 36 is interposed between the eccentric shaft 33 inserted into the cylinder and the cylinder wall 34a. The ball bearing 36 includes an outer ring 36a that fits on the cylindrical wall 34a, an inner ring 36b that fits on the eccentric shaft 33, and a plurality of steel balls 36c that are sandwiched between the two wheels. The ball bearing 36 is retained by a retaining ring 37. The eccentric shaft 33 is also prevented from coming off by a retaining ring 38. The magnetic coupling 35 includes a reduced diameter projection 33c of the eccentric shaft 33, a driving side magnet plate 35a fixed to the stepped portion thereof by welding or the like, and a bottom surface 35b of the planetary ring 34 that fits this with an infinitesimal clearance. . The magnet plate 35a has an iron-made annular bottom plate 35aa having a fitting hole that fits into the reduced diameter projection 33c and a fitting hole that fits into the reduced diameter projection 33c with a gap, and is formed in six discretely drilled holes. A holed magnetic plate 35ab in which a small disk-shaped magnet M is embedded in a hole is fixed by welding or the like.
[0007]
When the spray drive shaft 7 rotates, the eccentric shaft 33 rotates eccentrically (revolves) with an eccentric amount d. Although the eccentric shaft 33 and the planetary ring 34 are coupled via the magnetic coupling 35, the eccentric shaft 33 and the planetary ring 34 are the magnetic coupling 35. Is possible. In principle, if there is no frictional force between the two, the weight of the planetary wheel 34 and the stirring arm 32, and the load resistance received by the stirring arm 32, the planetary ring 34 is relatively In order to perform eccentric rotation (one revolution and one rotation) in synchronism with the eccentric shaft 33 without causing escape and rotation, the stirring arm 32 is set so that the solid line locus of the point A of the stirring arm 32 in FIG. Performs a swivel motion about the spray axis 7 as a substantially swivel center. However, in reality, the friction force and the own weight of the planetary wheel 34 and the stirring arm 32 exist, and the stirring arm 32 receives load resistance and air resistance from the stored fertilizer. When the load resistance exceeds the attracting force of the magnetic coupling 35, the planetary ring 34 revolves along with the revolution with the eccentric shaft 33. However, the planetary ring 34 gradually escapes and rotates, so that the planetary ring 34 revolves according to the amount of escape. As long as the swirl speed of the stirring arm 32 is reduced, a locus length of circular vibration (vibration radius is the eccentric amount d) corresponding to the escape amount is added to the stirring arm 32, and the broken line locus in FIG. As shown by, the stirring arm 32 rotates eccentrically with an amount of eccentricity d with respect to the spray shaft 7 in the tank 25. In the case of an overload state, complete slip movement without dragging occurs in the magnetic coupling 35, so that the turning motion of the stirring arm 32 is stopped and the frequency of circular vibration is maximized. This maximum frequency is the revolution frequency of the planetary wheel 34.
[0008]
Therefore, even if a gap is generated in the relatively wettable stored fertilizer by stirring by the swirling motion of the stirring arm 32, the stored fertilizer is vibrated by the minute circular vibration of the stirring arm 32. Collapse can be induced and the fertilizer can be continuously stirred.
[0009]
[Problems to be solved by the invention]
However, the fertilizer application device using the magnetic coupling has the following problems. That is, when the stored fertilizer with relatively wetness is filled, once the slip occurs in the magnetic coupling from the initial stage, the stirring arm 32 causes only a circular vibration and does not perform a turning motion, so that the scraping action does not work. For this reason, smooth continuous spraying is difficult.
[0010]
Therefore, in view of the above problems, the present invention continuously disperses even relatively wettable fertilizer by disposing a vibration plate for unwinding the fertilizer above the stirring arm that performs a swiveling motion. Is to provide a self-propelled fertilizer spreader that is sustainable.
[0011]
[Means for Solving the Problems]
In order to solve the above problems, the present invention is a self-propelled fertilizer spray having a fertilizer drop hole at the bottom and a fertilizer tank for storing the fertilizer and a fertilizer stirring device for stirring the fertilizer in the fertilizer tank. In this machine, the fertilizer agitating device is supported by the longitudinal driven shaft in the tank for transmitting the rotational driving force from the lower part of the fertilizer tank to the tank, and swirls around the bottom of the fertilizer tank to agitate the stored fertilizer. a first stirring arm for, and coupled above the vertical driven shaft in the tank, whereas the eccentric shaft rotates eccentrically drives out predetermined eccentricity causes Zaisa via a bearing to the eccentric shaft A planetary body that is easy to rotate around the axis of the eccentric shaft, and a fertilizer-mounted diaphragm that has an outer peripheral edge up to a position close to the inner peripheral wall of the fertilizer tank and is prevented from rotating on the planetary body. It is characterized by comprising.
[0012]
When the fertilizer tank is filled with relatively wet storage fertilizer, a large amount of stored fertilizer accumulates in piles on the fertilizer-carrying diaphragm, and from the gap between the outer periphery of the fertilizer-carrying diaphragm and the inner peripheral wall of the tank. Fertilizer falls between the bottom and the fertilizer-mounted diaphragm. Since the fertilizer load is also shared by the fertilizer-mounted diaphragm, the resistance load acting on the first stirring arm is smaller than before. In addition, if the longitudinal driven shaft in the tank rotates and the eccentric shaft rotates eccentrically, bearing slip occurs due to a large load on the fertilizer-carrying diaphragm, and the planetary body cannot revolve and revolves. Becomes a circular circular trajectory moving body, and each point belonging to it causes a circular vibration with a predetermined eccentricity as a radius. The first stirring arm rotates by the rotation of the longitudinal driven shaft in the tank, a scraping action occurs, and the fertilizer mounting diaphragm vibrates circularly, so that the entire fertilizer mounted on it vibrates, The unraveled fertilizer falls onto the first stirring arm that swirls through the gap between the outer peripheral edge of the diaphragm and the inner peripheral wall of the fertilizer tank, and is scraped off by the first stirring arm. Eventually, when the amount of stored fertilizer decreases and remains on the fertilizer-mounted diaphragm, the load applied to the bearing becomes smaller than the frictional force, so in some cases the bearing slip stops and the fertilizer-mounted diaphragm rotates. Move to exercise and shake off some fertilizer with centrifugal force.
[0013]
Thus, above the first stirring arm that performs a swivel movement, a diaphragm for performing the buffer function of the fertilizer load in the tank and gradually unloading the deposited fertilizer to the first stirring arm side is disposed, Since it has a double bottom structure, continuous spraying can be continued even with relatively wetted stored fertilizer. Moreover, the resistance load of the first stirring arm can be reduced.
[0014]
As a fertilizer carrying diaphragm, what has a fertilizer fall hole is desirable. The fertilizer can be dropped also on the proximal end side of the first stirring arm, and the fertilizer can be prevented from remaining on the fertilizer-mounted diaphragm.
[0015]
If the fertilizer-carrying diaphragm is a perfect circle that is close enough to the inner peripheral wall of the tank, when the fertilizer-carrying diaphragm undergoes circular vibration, the fertilizer remains on the inner peripheral wall of the tank with a substantially uniform thickness, and the tank Since the fertilizer layer adhering to the inner peripheral wall has an annular shape with respect to the center of the tank and is relatively wettable, it has high repose on the inner peripheral wall of the tank and is not easily collapsed. However, if there are notches in at least two places around the fertilizer-mounted diaphragm, the thickness of the fertilizer layer adhering to the inner peripheral wall of the tank remains rather uneven. It is easy to peel off and fall as a lump at the part, and along with this, a thin fertilizer layer also falls. As a result, even in a relatively wet fertilizer, it is possible to suppress the residue in the tank.
[0016]
In addition to the first stirring arm, it is desirable that the eccentric shaft supports the second stirring arm on the side opposite to the first stirring arm. Fertilizer can be scraped into the bottom of the tank from the fertilizer-mounted diaphragm, the inner wall of the tank and the gap.
[0017]
Moreover, it is desirable that the fertilizer-mounted diaphragm be detachable from the planetary body. This is because by removing the fertilizer mounting diaphragm from the tank, not only cleaning of the bottom of the tank, but also fertilizer spraying without wettability can be performed while the fertilizer mounting diaphragm is not equipped.
[0018]
DETAILED DESCRIPTION OF THE INVENTION
Next, an embodiment of a self-propelled manure spreader according to the present invention will be described based on the accompanying drawings. 1 is a longitudinal sectional view showing a fertilizer stirring device used in a self-propelled fertilizer spreader according to the present invention, FIG. 2 is a plan view thereof, FIG. 3 is a longitudinal sectional view showing an exploded state thereof, and FIG. The top view which shows the fertilizer mounting diaphragm used for a fertilizer stirring apparatus, FIG.4 (b) is the front view.
[0019]
The self-propelled fertilizer spreader of this example includes a vehicle body frame 1 including a pair of left and right front wheels, a driving wheel 1a (1b) and a tail wheel 1c, which is a control wheel, as in the structure shown in FIG. A small engine 2 mounted on the rear part of the frame 1, a steering bifurcated handle 3 a (3 b) extending rearward from the vertical frame 3 standing on the vehicle body frame 1, and a fertilizer spray mounted on the front part of the vehicle body frame 1 The motive power from the small engine 2 is transmitted to the transmission part 5 between the drive wheels 1a (1b) via the V-belt 2a, and is branched from the transmission part 5 to drive the horizontal driving axle 6 Are transmitted to the vertical spraying drive shaft 7. The engine speed is changed by operating an accelerator lever (not shown), and the traveling speed of the fertilizer spreader can be varied. In addition, a rotary spray plate 9 having a plurality of spray blades 9a is fixed to the spray drive shaft 7 via a boss portion 7a.
[0020]
As shown in FIG. 1, a fertilizer tank (fertilizer hopper) 55 is mounted on a tank mounting base plate (not shown) above the rotary spray plate 9. The fertilizer fall adjustment plate mechanism has one or more fertilizer drop holes 55b formed in the bottom plate 55a of the fertilizer tank 55, and a fertilizer drop hole (not shown) aligned with the fertilizer drop holes 55b. A disc-shaped shutter plate 11 is provided which is superposed on the back surface of 55a and is rotatable around a bearing 7b.
[0021]
As shown in FIGS. 1 and 2, the fertilizer agitating device 100 has a longitudinally driven shaft 110 in the tank that is spliced to the spraying drive shaft 7 with a screw S1 in the tank, and an eccentric insertion shaft portion 110a on the upper portion. And an eccentric shaft 120 jointed with a screw S2. The vertical driven shaft 110 in the tank has a first stirring arm 110b in the radial direction for turning the bottom portion in the fertilizer tank so as to stir the stored fertilizer at the lower end side. Moreover, the eccentric shaft 120 has the 2nd stirring arm 120a for stirring a stored fertilizer in the lower end side in the radial direction.
[0022]
A bearing case 131 is fitted in the upper part of the eccentric shaft 120 with a retaining ring (not shown) in the circumferential groove 120b. A ball bearing 132 is loaded in the bearing case 131. The bearing case 131 is easy to rotate around the eccentric shaft 120. A mounting plate 133 is fixed to the upper surface of the bearing case 131 with screws S3 every three equally divided angles. An insertion protrusion 133a is fixed to the center of the mounting plate 133, and a pin hole H for inserting the retaining pin P is formed in the insertion protrusion 133a. The bearing case 131 and the mounting plate 133 constitute a planetary body 130 that can rotate while revolving with the in-tank longitudinal driven shaft 110 as a sun axis.
[0023]
On the mounting plate 133, a fertilizer accumulation diaphragm 140 having an outer peripheral edge up to a position close to the inner peripheral wall of the tank is prevented. As shown in FIG. 2, the fertilizer accumulation diaphragm 140 has a center hole h1 and screw head insertion holes h2 at every three equally divided angles. Since the screw head insertion hole h2 fits into the screw head of the screw S3, the fertilizer accumulation diaphragm 140 is prevented from rotating. Further, since the retaining pin P is inserted into the pin hole H of the insertion protrusion 133a protruding from the center hole h1, the fertilizer accumulation diaphragm 140 is retained on the planetary body 130.
[0024]
This fertilizer mounting diaphragm 140 has two relatively large fertilizer dropping holes 140a at 180 ° rotationally symmetric positions. Further, since the fertilizer mounting diaphragm 140 has relatively large substantially fan-shaped notch portions 140b at two positions on the outer periphery perpendicular to the line connecting both fertilizer drop holes 140a, a perfect circular disk is not. In addition, two parallel aggregates 141 for enhancing the bending rigidity are fixed to the back surface of the fertilizer mounting diaphragm 140.
[0025]
In such a self-propelled fertilizer spreader, when the stored fertilizer with relatively wetness such as compost is filled in the fertilizer tank 55, a large amount of stored fertilizer is piled up on the fertilizer-mounted diaphragm 140, and the fertilizer The fertilizer falls between the bottom of the tank and the fertilizer mounting diaphragm 140 from the gap between the outer peripheral edge of the mounting diaphragm 140 and the inner peripheral wall of the tank. The load of the entire fertilizer is not applied to the bottom of the tank, and the fertilizer mounting diaphragm 140 supports a considerable load. Therefore, the resistance load acting on the first stirring arm 110b is larger than that without the fertilizer mounting diaphragm 140. Small. For this reason, it is possible to reduce the driving load. Further, when the spraying shaft 9 rotates, the longitudinal driven shaft 110 in the tank rotates and the eccentric shaft 120 rotates eccentrically, and the ball bearing 132 slips due to a large load on the fertilizer mounting diaphragm 140. As a result, the bearing case 132 cannot rotate and only revolves (one rotation and one revolution). Accordingly, the fertilizer-mounted diaphragm 140 becomes a circular circular trajectory moving body, and each point belonging thereto has a predetermined eccentricity as a radius. Cause circular vibration. The first agitating arm 110b performs a revolving motion by the rotation of the longitudinal driven shaft 110 in the tank, and a scraping action is generated via the fertilizer dropping adjustment plate mechanism, and the second agitating arm 120a is revolved by the eccentric rotation of the eccentric shaft 120. Then, the fertilizer is scraped into the tank bottom from the gap between the fertilizer mounting diaphragm 140 and the inner peripheral wall of the tank. In addition, since the fertilizer mounting diaphragm 140 causes circular vibration, the entire fertilizer mounted thereon is vibrated and broken off, and the fertilizer passes through the gap between the outer periphery of the diaphragm 140 and the inner peripheral wall of the fertilizer tank. Depressed. Eventually, when the accumulated fertilizer decreases and remains on the fertilizer-mounted diaphragm 140, the slip of the bearing stops in some cases due to the frictional force of the ball bearing 132, and the fertilizer-mounted diaphragm 140 changes from circular vibration to swivel motion. The fertilizer on the fertilizer mounting diaphragm 140 is shaken off by centrifugal force.
[0026]
Thus, since the fertilizer mounting diaphragm 140 is provided above the first stirring arm 110b that performs the swiveling motion to support the fertilizer and vibrate it, it is relatively wettable. Continuous spraying is sustainable even with stored fertilizer.
[0027]
The fertilizer-mounted diaphragm 140 may be a mesh-like perforated plate, but if it is a small hole, it is difficult to collapse due to the anchor effect, and clogging is likely to occur, so it is desirable to form a large hole. Since the fertilizer mounting diaphragm 140 has two large fertilizer drop holes 140a, the fertilizer can be dropped also on the base end side of the first stirring arm 110b, and the fertilizer on the fertilizer mounting diaphragm 140 can be removed. Residual can be prevented.
[0028]
If the fertilizer-carrying diaphragm 140 is a perfect circle that is close enough to the inner peripheral wall of the tank, when the fertilizer-carrying diaphragm 140 vibrates circularly, the fertilizer remains on the inner peripheral wall with a substantially uniform thickness. Since the fertilizer layer adhering to the inner peripheral wall of the tank is annular with respect to the center of the tank and is relatively wettable, the repose of the fertilizer layer on the inner peripheral wall of the tank is high and is not easily collapsed. However, since the fertilizer mounting diaphragm 140 has the notches 140b in at least two places around the fertilizer mounting diaphragm 140, the thickness of the fertilizer layer adhering to the inner peripheral wall of the tank remains rather uneven. The portion of the thick fertilizer layer left by 140b is easy to collapse and peel as a lump, and accordingly, the thin fertilizer layer also collapses. As a result, even in a relatively wet fertilizer, it is possible to suppress the residue in the tank.
[0029]
Since the second stirring arm 120b is located above the first stirring arm 110b and is supported on the opposite side to the first stirring arm 110b by 180 °, it disturbs the stirring action of the first stirring arm 110b. The fertilizer can be scraped into the bottom of the tank from the fertilizer mounting diaphragm 140, the tank inner peripheral wall and the gap.
[0030]
Further, the fertilizer mounting diaphragm 140 is detachable from the planetary body 130 with a screw S3. This is because by removing the fertilizer mounting diaphragm 140 to the outside of the tank, not only cleaning the bottom of the tank but also the fertilizer application without wettability can be performed without the fertilizer mounting diaphragm 140 being equipped.
[0031]
【The invention's effect】
As described above, in the self-propelled fertilizer spreader according to the present invention, the function of buffering the fertilizer load in the tank is achieved above the first stirring arm that performs the turning motion, and the deposited fertilizer is gradually added to the first fertilizer. Since the diaphragm for unwinding to the stirring arm side is arranged, continuous spraying can be continued even with a relatively fertile stored fertilizer. Moreover, the resistance load of the first stirring arm can be reduced.
[Brief description of the drawings]
FIG. 1 is a longitudinal front view showing a fertilizer stirring device used in a self-propelled fertilizer spreader according to the present invention.
FIG. 2 is a plan view showing the fertilizer stirring device.
FIG. 3 is a longitudinal front view showing an exploded state of the fertilizer agitator.
4A is a plan view showing a fertilizer-mounted diaphragm used in the fertilizer stirring device, and FIG. 4B is a front view thereof.
FIG. 5 is a left side view showing the overall appearance of the self-propelled fertilizer spreader before the improvement of the present invention.
FIG. 6 is a longitudinal sectional view showing a fertilizer stirring device in the self-propelled fertilizer spreader.
7 is a cross-sectional view taken along line AA in FIG.
FIG. 8 is a plan view for explaining a motion form of a stirring arm in the fertilizer stirring device.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Body frame 1a, 1b ... Drive wheel 1c ... Tail wheel 2 ... Small engine 2a ... V-belt 3 ... Vertical frame 3a, 3b ... Steering bifurcated handle 5 ... Transmission part 6 ... Travel drive axle 7 ... Scatter drive shaft 7a ... Boss part 9 ... Rotating spray plate 9a ... Spray blade 11 ... Disk shutter plate 55 ... Fertilizer tank (fertilizer hopper)
55a ... Bottom plate 55b ... Fertilizer dropping hole 100 ... Fertilizer stirring device 110 ... Vertical driven shaft 110a in the tank ... Eccentric insertion shaft 110b ... First stirring arm 120 ... Eccentric shaft 120 ... Eccentric shaft 120a ... Second stirring arm 120b ... Circumferential groove 130 ... Planetary body 131 ... Bearing case 132 ... Ball bearing 133 ... Mounting plate 133a ... Insertion protrusion 140 ... Fertilizer accumulation diaphragm 140a ... Fertilizer drop hole 140b ... Substantially fan-shaped notch 141 ... Aggregate S1, S2, S3 ... Screw H ... Pin hole P ... Retaining pin h1 ... Center hole h2 ... Screw head insertion hole

Claims (5)

底部に肥料落とし孔を持ち、肥料を貯留するための肥料タンクと、この肥料タンク内で肥料を攪拌する肥料攪拌装置とを有する自走式肥料散布機において、
前記肥料攪拌装置は、前記肥料タンクの下部から前記タンク内へ回転駆動力を伝達するためのタンク内縦従動軸に支持され、前記肥料タンク内の底部を這うように旋回して貯留肥料を攪拌するための第1の攪拌アームと、前記タンク内縦従動軸の上方に連結して、これに対し所定の偏心量を以って偏心回転する偏心軸と、この偏心軸に対しベアリングを介在させて当該偏心軸の軸心を回転中心として自転容易な遊星体と、前記肥料タンクの内周壁に近接する位置までの外周縁を有し、前記遊星体の上に回り止めされて成る肥料搭載振動板とを備えて成ることを特徴とする自走式肥料散布機。
In a self-propelled fertilizer spreader having a fertilizer drop hole at the bottom and having a fertilizer tank for storing fertilizer and a fertilizer stirring device for stirring fertilizer in this fertilizer tank,
The fertilizer stirring device is supported by a vertical driven shaft in the tank for transmitting rotational driving force from the lower part of the fertilizer tank into the tank, and swirls around the bottom of the fertilizer tank to stir the stored fertilizer a first stirring arm for, coupled above the tank longitudinal driven shaft, whereas the eccentric shaft rotates eccentrically drives out predetermined eccentricity, through stationary bearing against the eccentric shaft A fertilizer mounted having a planetary body that is easy to rotate around the axis of the eccentric shaft and an outer peripheral edge close to the inner peripheral wall of the fertilizer tank and that is prevented from rotating on the planetary body A self-propelled fertilizer spreader characterized by comprising a diaphragm.
請求項1に記載の自走式肥料散布機において、前記肥料搭載振動板は、肥料落とし孔を有することを特徴とする自走式肥料散布機。2. The self-propelled fertilizer spreader according to claim 1, wherein the fertilizer-mounted diaphragm has a fertilizer drop hole. 請求項1又は請求項2に記載の自走式肥料散布機において、前記肥料搭載振動板は、その周囲の少なくとも2箇所に切欠部を有することを特徴とする自走式肥料散布機。3. The self-propelled fertilizer spreader according to claim 1, wherein the fertilizer-mounted diaphragm has notches at least at two locations around the fertilizer-mounted diaphragm. 4. 請求項1乃至請求項3のいずれか一項に記載の自走式肥料散布機において、前記偏心軸が前記第1の攪拌アームとは反対側に第2の攪拌アームを支持することを特徴とする自走式肥料散布機。 The self-propelled manure spreader according to any one of claims 1 to 3, wherein the eccentric shaft supports a second stirring arm on a side opposite to the first stirring arm. Self-propelled fertilizer spreader. 請求項1乃至請求項4のいずれか一項に記載の自走式肥料散布機において、前記肥料搭載振動板は、前記遊星体に対して着脱可能であることを特徴とする自走式肥料散布機。 The self-propelled manure spreader according to any one of claims 1 to 4, wherein the fertilizer-mounted diaphragm is detachable from the planetary body. Machine.
JP2002266473A 2002-09-12 2002-09-12 Self-propelled manure spreader Expired - Fee Related JP3746027B2 (en)

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