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JP3746941B2 - Stalker grate - Google Patents
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JP3746941B2 - Stalker grate - Google Patents

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Publication number
JP3746941B2
JP3746941B2 JP2000218794A JP2000218794A JP3746941B2 JP 3746941 B2 JP3746941 B2 JP 3746941B2 JP 2000218794 A JP2000218794 A JP 2000218794A JP 2000218794 A JP2000218794 A JP 2000218794A JP 3746941 B2 JP3746941 B2 JP 3746941B2
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JP
Japan
Prior art keywords
grate
grate body
stoker
combustion air
combustion
Prior art date
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Expired - Fee Related
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JP2000218794A
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Japanese (ja)
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JP2002031322A (en
Inventor
昌明 倉田
良二 鮫島
知宣 麻生
仁 秋山
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Takuma Co Ltd
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Takuma Co Ltd
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Priority to JP2000218794A priority Critical patent/JP3746941B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、例えば廃棄物のストーカ式焼却炉に用いられるストーカ火格子(火格子)の改良に関する。
【0002】
【従来の技術】
従来、この種の火格子としては、例えば特開平9-60851号や特開平9-210327号に記載されたものが知られている。
当該火格子は、火床フレームに取付けられて後側から前側下部に亘って空気通路が形成された中空状を呈する火格子体と、火格子体の前側に脱着可能に設けられて空気通路の一部を形成すると共に前段の火格子体の上面に摺動可能に当合される摺動体と、火格子体の前側下端と摺動体の前側上端との間に形成されて空気通路に連通する空気吹出口と、から構成されている。
而して、この様な火格子は、前後方向に交互に配設された階段摺動式ストーカの固定火格子と可動火格子に適用され、火床上のごみ層の如何に拘わらず、空気吹出口から常に均一な燃焼空気を送り込む様にしている。
【0003】
【発明が解決しようとする課題】
ところが、この様なものは、ごみが略燃え切っている燃焼ストーカの下流部及び後燃焼ストーカに於ては、ごみと灰の層が薄いので、これらの通風抵抗が少ない為に局部的な空気の吹出しが生じると共に、火格子の焼損防止の為に必要以上の空気が供給されるので、空気過剰な状態となり、排ガス量の増加やNOx濃度の増加の原因となっていた。又、燃焼空気は、空気吹出口から大きな流速をもって焼却炉内に供給されるので、後燃焼ストーカ上に堆積する灰が巻き上げられて飛灰量が増加し、後段のボイラーのダスト堆積の原因となっていた。
本発明は、叙上の問題点に鑑み、これを解消する為に創案されたもので、その課題とする処は、過剰な燃焼空気の供給やストーカ上に堆積する灰の飛散を防止し、均一な空気分配を図る事ができるストーカ火格子を提供するにある。
【0004】
【課題を解決するための手段】
本発明のストーカ火格子は、基本的には、火床フレームに取付けられて少なくとも下方が開放された中空状を呈する火格子体と、火格子体の前側に昇降可能に設けられて前段の火格子体の上面に摺動可能に当合される摺動体と、少なくとも火格子体を耐熱性多孔質材料で作製する事に依り形成されて燃焼空気が通過可能な多数の微細孔と、から構成した事に特徴が存する。
【0005】
固定火格子に対して可動火格子が前後方向に往復されると、ごみが火床の上流から下流へ移送されながら焼却される。
燃焼空気は、火格子体の下方から中空部を通過して火格子体の全体に形成された多数の微細孔から焼却炉内に噴射される。
その結果、過剰な燃焼空気の供給やストーカ上に堆積する灰の飛散が防止され、均一な空気分配を図る事ができる。
少なくとも火格子体を耐熱性多孔質材料で作製する事に依り微細孔を形成しているので、従来の様な空気吹出口が不要となり、それだけ火格子の構造が簡単化されてコストの低減を図る事ができる。
【0006】
【発明の実施の形態】
以下、本発明の実施の形態を、図面に基づいて説明する。
図1は、本発明の第一例に係るストーカ火格子の概要を示す縦断側面図。図2は、図1の拡大縦断面図である。
【0007】
ストーカ火格子(火格子)1は、火格子体2、摺動体3、微細孔4とからその主要部が構成されて居り、前後方向(ごみ送り方向、図1に於て左右方向)に交互に配設された階段摺動式ストーカ(ストーカ)100の固定火格子101と可動火格子102の何れか一方又は両方に適用される。
而して、火格子1は、一般に、乾燥、燃焼、後燃焼で構成されるストーカのうちの燃焼ストーカの下流部と後燃焼ストーカに採用される。
【0008】
火格子体2は、火床フレーム5に取付けられて少なくとも下方が開放された中空状を呈するもので、この例では、上壁6と、これの前側に連設された前壁7と、これらの両側に設けられた左右の側壁8と、これらに依り形成された中空部9とから成って居り、下方と後方(図1に於て左方)が開放されている。上壁6と前壁7との角部は、円弧状にされている。
火格子体2は、掛合手段10に依り火床フレーム5に着脱可能に取付けられる。掛合手段10は、横方向の移動を許容してそれ以外の移動を阻止するもので、火床フレーム5の上部に設けられて前後に分割されたアリ11と、これに適合されて火格子体2の両側壁8の後側下部に削設されたアリ溝12とから成っている。而して、火格子体2は、横方向にスライドされて掛合手段10に依り火床フレーム5に嵌め込まれて行く。この様な取付構造に依り火格子1の浮き上がりや下がりが防止されると共に、熱膨張や収縮が吸収される。当然、火格子1の横方向の隣接間は、隙間が生じない様に火格子1の両端部から締め付ける様にして置く。この様にしたならば、火格子1が火床フレーム5に略固定される事になり、摺動体3に火格子1の重量を掛けなくて済む。もし、火格子1の重量が摺動体3に掛る様にしたならば、摺動面の磨耗が激しくなり、短期間に取替えの必要が生じる事になる。
【0009】
摺動体3は、火格子体2の前側に昇降可能に設けられて前段の火格子体2の上面に摺動可能に当合されるもので、この例では、断面略凸型を呈し、嵌合手段13に依り常時密封されつつ直線昇降可能に設けられ、前端が火格子体2の前端下方まで延びている。嵌合手段13は、火格子体2の前壁の下部に窪設されて下方が開放された凹溝14と、これに適合されて摺動体3の上部に突設された凸条15とから成っている。
摺動体3は、鋳鉄等の金属に依り作製されるが、材質を火格子体2とは異なる例えば火格子体2より柔らかい材質を使用すれば、火格子体2の磨耗を少なくする事ができる。この場合、摺動体3は、一定量の磨耗が生じた段階で取り替える事ができる。
摺動体3は、火格子体2の横幅の1〜5倍(整数倍)の長さにされ、自重に依り前段の火格子体2の上面に摺動可能に当合される。この長さは、長ければ長い程、自重が増して摺動体3と前段の火格子体2との当合度が高まり、ここからの燃焼空気Aの漏洩が少なくなる。
摺動体3は、嵌合手段13に依り火格子体2に脱着可能に設けられているので、摺動体3が磨耗してもこれが下方に下がるだけで、燃焼空気Aが嵌合手段13に依り常にシールされ、ここから燃焼空気Aが洩れる事がない。
【0010】
微細孔4は、少なくとも火格子体2を耐熱性多孔質材料で作製する事に依り形成されて燃焼空気Aが通過可能な多数のもので、この例では、火格子体2をセラミックス16で作製する事に依り形成して居り、燃焼空気Aが火格子体2の全体から均一に噴出される様に、火格子体2の全体に斑なく形成されて直径が略数十〜数百μmの大きさを備えている。
而して、火格子体2は、セラミックス16の内側に支持体として金属製のパンチングメタル17を添設して所謂二層にするのが好ましい。パンチングメタル17は、数mm程度の多数の貫孔18を規則正しく備えている。この様にすれば、衝撃に弱いセラミックス16の欠点を金属製のパンチングメタル17に依り補完する事ができる。又、パンチングメタル17は、直接燃焼熱を受けないので、冷却の為の空気量を増やす必要はない。
【0011】
次に、この様な構成に基づいて、作用を述解する。
図略した往復駆動装置が作動されて作動フレームが前後方向に移動されると、固定火格子101に対して可動火格子102が往復され、ごみが火床の上流から下流へ移送されながら焼却される。
燃焼空気Aは、灰出しホッパ内を経て火格子体2の下方から中空部9に供給され、火格子体2の全体に形成された多数の微細孔4から、具体的には、パンチングメタル17の多数の貫孔18を経てセラミックス16の全体に形成された多数の微細孔4から火床上のごみ層に噴出される。
【0012】
火格子体2は、セラミックス16で作製されているので、冷却用の燃焼空気Aを大量に炉内に送り込む事なく、焼損を防ぐ事ができると共に、燃焼空気Aの温度を高くする事ができるので、完全燃焼に有効である。
過剰な燃焼空気Aを減らす事ができるので、排ガス量が減少され、排ガス設備の規模の縮小化を図る事ができる。又、炉内が強酸化雰囲気とならないので、NOxの抑制が可能である。
【0013】
燃焼空気Aは、セラミックス16の孔質性を利用して、火格子体2の全体に形成された微細孔4から噴射されると共に、充分な通風抵抗が得られるので、均一な供給が可能である。従って、ストーカ上に堆積する灰を巻き上げる事はなく、安定した燃焼が可能であり、飛灰量が従来と比較して減少するので、後段のボイラへのダスト堆積が減少すると共に、ボイラ水管の摩耗量も減る。
火格子体2は、中空部9が形成されているので、ここを通過する燃焼空気Aに依り上壁6並びに前壁7が冷却され、ごみ層からの輻射熱を受けても焼損が防止される。
火格子体2は、セラミックス16の内側に金属製のパンチングメタル17を添設して構成したので、衝撃に強いものにする事ができ、強度的に問題がない。
【0014】
摺動体3は、火格子体2に脱着可能に設けられて常に前段の火格子体2の上面に摺動可能に当合しているので、ここから燃焼空気Aが漏れる事がないと共に、火格子体2上の焼却灰Bを前方へ押し出す事ができる。
微細孔4は、火格子体2の全体に形成されているので、燃焼空気Aを均一に噴出できる。
微細孔4は、直径が略数十〜数百μmの大きさの微細なものであるので、ここから焼却灰Bが中空部9に侵入する惧れがなく、これが焼却灰Bに依り閉塞される事もない。
火格子1は、従来の様な空気吹出口が必要でないので、それだけ複雑な加工が不要となると共に、コストの低減を図る事ができる。
【0016】
尚、火格子1は、先の例では、燃焼ストーカの下流部及び後燃焼ストーカに適用したが、これに限らず、例えば乾燥ストーカや燃焼ストーカの下流部以外に適用しても良い。
火格子体2は、先の例では、上壁6と前壁7との角部が円弧状であったが、これに限らず、例えば傾斜状でも良い。
摺動体3は、先の例では、直線昇降可能に設けていたが、これに限らず、例えば横軸廻りに俯仰昇降可能に設けても良い。
微細孔4は、先の例では、火格子体2だけに形成したが、これに限らず、例えば火格子体2と摺動体3の両方に形成しても良い。
【0017】
【発明の効果】
以上、既述した如く、本発明に依れば、次の様な優れた効果を奏する事ができる。
(1) 火格子体、摺動体、微細孔とで構成し、とりわけ、少なくとも火格子体を耐熱性多孔質材料で作製する事に依り燃焼空気が通過可能な多数の微細孔を形成したので、過剰な燃焼空気の供給やストーカ上に堆積する灰の飛散が防止され、均一な空気分配を図る事ができる。
(2) 少なくとも火格子体を耐熱性多孔質材料で作製する事に依り燃焼空気が通過可能な多数の微細孔を形成したので、従来の様な空気吹出口が不要となり、それだけ火格子の構造が簡単化されてコストの低減を図る事ができる。
【図面の簡単な説明】
【図1】 本発明の第一例に係るストーカ火格子の概要を示す縦断側面図。
【図2】 図1の拡大縦断面図。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an improvement in a stoker grate (grate) used in, for example, a waste stoker-type incinerator.
[0002]
[Prior art]
Conventionally, as this type of grate, for example, those described in JP-A-9-60851 and JP-A-9-210327 are known.
The grate is attached to the fire bed frame and has a hollow grate body in which an air passage is formed from the rear side to the front lower portion, and is detachably provided on the front side of the grate body. Formed between the sliding body that forms a part and is slidably engaged with the upper surface of the front grate body, and is formed between the front lower end of the grate body and the front upper end of the sliding body, and communicates with the air passage And an air outlet.
Therefore, such a grate is applied to the fixed grate and movable grate of the stair sliding type stoker arranged alternately in the front-rear direction, and regardless of the dust layer on the fire bed, Uniform combustion air is always sent from the outlet.
[0003]
[Problems to be solved by the invention]
However, in such a case, the dust and ash layers are thin in the downstream part of the combustion stoker where the waste is almost burned out and in the post-combustion stoker. As a result, excessive air is supplied to prevent the burning of the grate, resulting in an excess of air, leading to an increase in the amount of exhaust gas and an increase in NOx concentration. In addition, since combustion air is supplied from the air outlet into the incinerator with a large flow velocity, the amount of fly ash is increased by rolling up the ash deposited on the post-combustion stoker, which causes dust accumulation in the subsequent boiler. It was.
The present invention was devised in view of the problems described above, and was devised to solve this problem, and the problem was to prevent the supply of excessive combustion air and the scattering of ash deposited on the stoker, It is to provide a stoker grate that can achieve uniform air distribution.
[0004]
[Means for Solving the Problems]
The stoker grate of the present invention basically has a hollow grate body that is attached to a fire bed frame and has a hollow shape that is open at least below, and is provided on the front side of the grate body so that it can be raised and lowered. A sliding body that is slidably engaged with the upper surface of the lattice body, and a plurality of fine holes that are formed by making at least the grate body from a heat-resistant porous material and through which combustion air can pass. There is a feature in doing.
[0005]
When the movable grate is reciprocated in the front-rear direction with respect to the fixed grate, garbage is incinerated while being transferred from upstream to downstream of the fire bed.
Combustion air passes through the hollow portion from below the grate body and is injected into the incinerator from a large number of fine holes formed in the entire grate body.
As a result, supply of excess combustion air and scattering of ash deposited on the stoker are prevented, and uniform air distribution can be achieved.
At least the grate body is made of a heat-resistant porous material to form micropores, eliminating the need for conventional air outlets, simplifying the grate structure and reducing costs. You can plan.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a longitudinal side view showing an outline of a stoker grate according to a first example of the present invention. FIG. 2 is an enlarged longitudinal sectional view of FIG.
[0007]
The stalker grate (grate) 1 is composed of a grate body 2, a sliding body 3, and a fine hole 4, and the main parts thereof are alternately arranged in the front-rear direction (the waste feed direction, the left-right direction in FIG. 1). It is applied to either one or both of the fixed grate 101 and the movable grate 102 of the stair slide type stalker (stoker) 100 arranged in the above.
Thus, the grate 1 is generally employed in the downstream part of the combustion stoker and the post-combustion stoker among the stokers composed of drying, combustion and post-combustion.
[0008]
The grate body 2 has a hollow shape attached to the firebed frame 5 and at least opened downward. In this example, the upper wall 6, the front wall 7 connected to the front side of the upper wall 6, and these The left and right side walls 8 provided on both sides of the first and second side walls 8 and the hollow portion 9 formed by the left and right side walls 8 are opened, and the lower side and the rear side (left side in FIG. 1) are opened. The corners of the upper wall 6 and the front wall 7 are arcuate.
The grate body 2 is detachably attached to the fire bed frame 5 by the engaging means 10. The engaging means 10 allows lateral movement and prevents other movements. The ant 11 is provided at the upper part of the fire bed frame 5 and divided into front and rear, and a grate body adapted to the ant 11. The dovetail groove 12 is formed in the rear lower part of the two side walls 8. Thus, the grate body 2 is slid laterally and fitted into the firebed frame 5 by the engaging means 10. Such a mounting structure prevents the grate 1 from being lifted or lowered and absorbs thermal expansion and contraction. Of course, between the horizontal adjoining of the grate 1 is placed so as to be tightened from both ends of the grate 1 so that no gap is generated. If it does in this way, the grate 1 will be substantially fixed to the firebed frame 5, and it will not be necessary to apply the weight of the grate 1 to the sliding body 3. FIG. If the weight of the grate 1 is applied to the sliding body 3, wear of the sliding surface becomes intense, and it becomes necessary to replace it in a short time.
[0009]
The sliding body 3 is provided so as to be movable up and down on the front side of the grate body 2 and is slidably engaged with the upper surface of the preceding grate body 2. In this example, the sliding body 3 has a substantially convex cross section and is fitted. The front end is extended below the front end of the grate body 2 so as to be linearly raised and lowered while being always sealed by the coupling means 13. The fitting means 13 includes a concave groove 14 that is formed in the lower portion of the front wall of the grate body 2 and is opened at the lower side, and a ridge 15 that is fitted to the groove and protrudes from the upper portion of the sliding body 3. It is made up.
The sliding body 3 is made of a metal such as cast iron. However, if the material is different from that of the grate body 2, for example, a softer material than the grate body 2, wear of the grate body 2 can be reduced. . In this case, the sliding body 3 can be replaced when a certain amount of wear has occurred.
The sliding body 3 has a length that is 1 to 5 times (integer multiple) the lateral width of the grate body 2 and is slidably fitted on the upper surface of the preceding grate body 2 depending on its own weight. The longer this length is, the more the own weight increases and the degree of matching between the sliding body 3 and the preceding grate body 2 increases, and the leakage of the combustion air A from there decreases.
Since the sliding body 3 is detachably attached to the grate body 2 depending on the fitting means 13, the combustion air A depends on the fitting means 13 only when the sliding body 3 is worn down. Sealed at all times, combustion air A does not leak from here.
[0010]
The fine holes 4 are formed by producing at least the grate body 2 from a heat-resistant porous material, and are capable of passing the combustion air A. In this example, the grate body 2 is produced from the ceramic 16. In order that the combustion air A is uniformly ejected from the entire grate body 2, it is formed without any spots and has a diameter of about several tens to several hundreds μm. It has a size.
Thus, it is preferable that the grate body 2 has a so-called two-layer structure by attaching a metal punching metal 17 as a support inside the ceramics 16. The punching metal 17 is regularly provided with a large number of through holes 18 of about several mm. In this way, the defect of the ceramic 16 that is vulnerable to impact can be supplemented by the metal punching metal 17. Further, since the punching metal 17 does not receive direct combustion heat, it is not necessary to increase the amount of air for cooling.
[0011]
Next, the operation will be described based on such a configuration.
When the reciprocating drive device (not shown) is operated and the operating frame is moved in the front-rear direction, the movable grate 102 is reciprocated with respect to the fixed grate 101, and waste is incinerated while being transferred from the upstream to the downstream of the fire bed. The
Combustion air A is supplied to the hollow portion 9 from below the grate body 2 through the inside of the ash removal hopper, and more specifically, from a large number of fine holes 4 formed in the entire grate body 2. A large number of fine holes 4 formed in the entire ceramic 16 through a large number of through holes 18 are ejected to a dust layer on the fire bed.
[0012]
Since the grate body 2 is made of the ceramic 16, it is possible to prevent burning and to increase the temperature of the combustion air A without sending a large amount of the cooling combustion air A into the furnace. So it is effective for complete combustion.
Since excess combustion air A can be reduced, the amount of exhaust gas is reduced, and the scale of exhaust gas equipment can be reduced. Further, since the inside of the furnace does not become a strong oxidizing atmosphere, NOx can be suppressed.
[0013]
The combustion air A is injected from the fine holes 4 formed in the whole of the grate body 2 by utilizing the porosity of the ceramics 16 and sufficient ventilation resistance is obtained, so that uniform supply is possible. is there. Therefore, the ash that accumulates on the stoker is not rolled up, stable combustion is possible, and the amount of fly ash is reduced compared to the conventional one, so that dust accumulation in the subsequent boiler is reduced and the boiler water pipe The amount of wear is also reduced.
Since the grate body 2 is formed with the hollow portion 9, the upper wall 6 and the front wall 7 are cooled by the combustion air A passing therethrough, and burning is prevented even when receiving radiation heat from the dust layer. .
Since the grate body 2 is constructed by attaching a metal punching metal 17 inside the ceramic 16, it can be made resistant to impacts, and there is no problem in strength.
[0014]
Since the sliding body 3 is detachably provided on the grate body 2 and is always slidably engaged with the upper surface of the preceding grate body 2, the combustion air A does not leak from here, The incineration ash B on the grid body 2 can be pushed forward.
Since the fine hole 4 is formed in the whole grate body 2, the combustion air A can be ejected uniformly.
Since the fine hole 4 is a fine one having a diameter of about several tens to several hundreds of μm, the incinerated ash B is not likely to enter the hollow portion 9 from here, and this is blocked by the incinerated ash B. There is nothing to do.
The grate 1 does not require a conventional air outlet, so that complicated processing is not required and the cost can be reduced.
[0016]
In the above example, the grate 1 is applied to the downstream portion of the combustion stalker and the post-combustion stalker. However, the grate 1 is not limited thereto, and may be applied to a portion other than the downstream portion of the dry stalker or the combustion stalker, for example.
In the previous example, the grate body 2 has an arc shape at the corners of the upper wall 6 and the front wall 7.
In the previous example, the sliding body 3 is provided so as to be able to move up and down in a straight line.
In the previous example, the fine holes 4 are formed only in the grate body 2, but the present invention is not limited to this. For example, the fine holes 4 may be formed in both the grate body 2 and the sliding body 3.
[0017]
【The invention's effect】
As described above, according to the present invention, the following excellent effects can be obtained.
(1) Since it is composed of a grate body, a sliding body, and fine pores, and in particular, by forming at least the grate body from a heat-resistant porous material, a large number of fine holes through which combustion air can pass are formed. Supply of excess combustion air and scattering of ash deposited on the stoker are prevented, and uniform air distribution can be achieved.
(2) Since a large number of fine holes through which combustion air can pass are formed by making at least the grate body from a heat-resistant porous material, the conventional air outlet is unnecessary, and the structure of the grate Can be simplified and the cost can be reduced.
[Brief description of the drawings]
FIG. 1 is a longitudinal side view showing an outline of a stoker grate according to a first example of the present invention.
FIG. 2 is an enlarged vertical sectional view of FIG.

Claims (1)

火床フレームに取付けられて少なくとも下方が開放された中空状を呈する火格子体と、火格子体の前側に昇降可能に設けられて前段の火格子体の上面に摺動可能に当合される摺動体と、少なくとも火格子体を耐熱性多孔質材料で作製する事に依り形成されて燃焼空気が通過可能な多数の微細孔と、から構成し、火格子体は、セラミックスの内側に金属製のパンチングメタルを添設して構成した事を特徴とするストーカ火格子。A grate body that is attached to the fire bed frame and has a hollow shape that is open at least below, and is provided to be movable up and down on the front side of the grate body, and is slidably engaged with the upper surface of the preceding grate body It consists of a sliding body and a number of micropores that are formed by making at least a grate body with a heat-resistant porous material and through which combustion air can pass. The grate body is made of metal inside the ceramics. A stoker grate characterized by the fact that it is made up of an additional punching metal .
JP2000218794A 2000-07-19 2000-07-19 Stalker grate Expired - Fee Related JP3746941B2 (en)

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JP3746941B2 true JP3746941B2 (en) 2006-02-22

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Publication number Priority date Publication date Assignee Title
JP5871541B2 (en) * 2011-09-29 2016-03-01 荏原環境プラント株式会社 Stoker-type incinerator grate mounting structure and stoker-type incinerator

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