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JP3750433B2 - Electronic component mounting apparatus and mounting method - Google Patents
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JP3750433B2 - Electronic component mounting apparatus and mounting method - Google Patents

Electronic component mounting apparatus and mounting method Download PDF

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Publication number
JP3750433B2
JP3750433B2 JP23933699A JP23933699A JP3750433B2 JP 3750433 B2 JP3750433 B2 JP 3750433B2 JP 23933699 A JP23933699 A JP 23933699A JP 23933699 A JP23933699 A JP 23933699A JP 3750433 B2 JP3750433 B2 JP 3750433B2
Authority
JP
Japan
Prior art keywords
electronic component
mounting
transfer head
substrate
supply unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP23933699A
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Japanese (ja)
Other versions
JP2001068894A (en
Inventor
和英 永尾
康宏 柏木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Corp
Panasonic Holdings Corp
Original Assignee
Panasonic Corp
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Panasonic Corp, Matsushita Electric Industrial Co Ltd filed Critical Panasonic Corp
Priority to JP23933699A priority Critical patent/JP3750433B2/en
Publication of JP2001068894A publication Critical patent/JP2001068894A/en
Application granted granted Critical
Publication of JP3750433B2 publication Critical patent/JP3750433B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Description

【0001】
【発明の属する技術分野】
本発明は、電子部品を基板に実装する電子部品の実装装置および実装方法に関するものである。
【0002】
【従来の技術】
半導体チップなどの電子部品を基板に実装する電子部品実装装置には、電子部品を供給するパーツフィーダが多数個配設された電子部品の供給部が設けられており、電子部品はこの供給部から移載ヘッドによってピックアップされ基板に実装される。同一実装ステージにて実装される電子部品の種類・数量が多い場合には、電子部品の供給部と移載ヘッドは一組のみならず相互に独立して実装動作を行う複数組の供給部と移載ヘッドが同一実装ステージに配置される場合がある。この場合には、それぞれの移載ヘッドは供給部から電子部品をピックアップし基板上に実装する。
【0003】
【発明が解決しようとする課題】
ところで、複数の移載ヘッドで同一の基板に実装動作を行う場合、各移載ヘッドの実装動作負荷は必ずしも均等ではなく、どちらかの側の移載ヘッドにより大きな実装動作負荷が発生する場合がある。このため実装動作負荷が小さい側の移載ヘッドは他の移載ヘッドよりも先に実装動作を完了する。このため、従来は先に実装動作を終えた側の移載ヘッドは他方の移載ヘッドが実装動作を完了するまでは待機状態にあり、無駄時間を発生させていた。そしてこの無駄時間は全体のタクトタイムを増大させる結果となっていた。
【0004】
そこで本発明は、無駄時間を排除してタクトタイムを短縮することができる電子部品の実装装置および実装方法を提供することを目的とする。
【0005】
【課題を解決するための手段】
請求項1記載の電子部品の実装装置は、電子部品を供給する供給部から移載ヘッドによって電子部品をピックアップして基板に実装する電子部品の実装装置であって、複数の前記供給部と、これらの供給部に対応して設けられ各供給部から電子部品をピックアップする複数の移載ヘッドと、これらの移載ヘッドから電子部品を受け取って載置部に保持して仮置きする仮置きステージとを備え、前記仮置きステージは前記供給部よりも基板の搬送路に近接して配置されており、前記載置部の配列ピッチは前記移載ヘッドのノズルの配列ピッチと等しい
【0006】
請求項2記載の電子部品の実装方法は、請求項1記載の電子部品の実装装置により電子部品を基板に実装する電子部品の実装方法であって、1つの移載ヘッドにより電子部品を基板へ実装する実装動作が他の移載ヘッドによる実装動作よりも先に完了したならば、当該1つの移載ヘッドによって供給部から新たに搬入される基板への次実装用の電子部品をピックアップし仮置きステージに仮置きする次実装部品準備動作を行わせるようにした。
【0007】
本発明によれば、1つの移載ヘッドにより電子部品を基板へ実装する実装動作が他の移載ヘッドによる実装動作よりも早期に完了したならば、当該1つの移載ヘッドによって供給部から次実装用の電子部品をピックアップし仮置きステージに仮置きする次実装部品準備動作を行わせることにより、待機時間を有効に活用して全体のタクトタイムを短縮することができる。
【0008】
【発明の実施の形態】
次に本発明の一実施の形態を図面を参照して説明する。図1は本発明の一実施の形態の電子部品の実装装置の斜視図、図2は同電子部品の実装装置の平面図、図3は同電子部品の実装装置の仮置きステージの断面図である。
【0009】
まず図1、図2を参照して電子部品の実装装置の構造について説明する。図1、図2において基台1の中央にはX方向に搬送路2が配設されている。搬送路2は基板3を搬送し電子部品の実装位置に位置決めする。搬送路2の両側方には、複数の電子部品の供給部(第1の供給部4Aおよび第2の供給部4B)が配置されており、それぞれの供給部4A,4Bには多数のテープフィーダ5が並設されている。テープフィーダ5はテープに保持された電子部品を収納し、このテープをピッチ送りすることにより電子部品を供給する。もちろんトレイフィーダ等、他の部品供給装置から電子部品を供給してもよい。
【0010】
基台1上面の両端部上にはY軸テーブル6A,6Bが配設されており、Y軸テーブル6A,6B上には2台のX軸テーブル7A,7Bが架設されている。Y軸テーブル6Aを駆動することにより、X軸テーブル7AがY方向に水平移動し、Y軸テーブル6Bを駆動することにより、X軸テーブル7BがY方向に水平移動する。X軸テーブル7A,7Bにはそれぞれ移載ヘッド8A,8Bが装着されている。
【0011】
X軸テーブル6A、Y軸テーブル7Aを組み合わせて駆動することにより移載ヘッド8Aは水平移動し、第1の供給部4Aから電子部品をノズル8a(図3参照)によってピックアップし、搬送路2に位置決めされた基板3上に実装する。同様に、X軸テーブル6B、Y軸テーブル7Bを組み合わせて駆動することにより、移載ヘッド8Bは第2の供給部4Bから電子部品をピックアップして基板3上に実装する。第1の供給部4A、第2の供給部4Bから搬送路2に至る経路には、それぞれ第1の認識装置9A、第2の認識装置9Bが配設されている。これらの認識装置9A,9Bは、移載ヘッド8A,8Bに保持された状態の電子部品を下方から認識する。この認識動作により電子部品の識別及び位置ずれ検出が行われる。
【0012】
搬送路2の両側には、それぞれ第1の供給部4A、第2の供給部4Bとの間に仮置きステージ10A,10Bが配設されている。仮置きステージ10A,10Bは図3に示すように電子部品を載置して真空吸着により保持する3つの載置部11を直列に配置して構成されており、仮置きステージ10Aは移載ヘッド8Aの移動範囲内に、仮置きステージ10Bは移載ヘッド8の移動範囲内にある。
【0013】
図3に示すように、第1の供給部4Aから移載ヘッド8Aによってピックアップされた3つの電子部品Pを、仮置きステージ10Aの各載置部11上に同時に載置して保持させることができる。ここで仮置きステージ10Aの各載置部11相互の配列ピッチは、第1の移載ヘッド8Aのノズル配列ピッチと等しく設定されている。従って、仮置きステージ10A上の3つ載置部11に保持された電子部品Pを、1回のピックアップ動作で移載ヘッド8Aによって一括してピックアップすることが可能となっている。第2の供給部4Bからピックアップされた部品を載置する仮置きステージ10Bについても同様である。
【0014】
この電子部品の実装装置は上記のように構成されており、以下動作について説明する。まず図2において、基板3が搬送路2上の実装位置に位置決めされる。この後、実装動作が開始される。実装動作においては、移載ヘッド8Aによって第1の供給部4Aから、また移載ヘッド8Bによって第2の供給部4Bからそれぞれ電子部品をピックアップする。次いで移載ヘッド8Aに保持された電子部品については第1の認識装置9Aによって、また移載ヘッド8Bに保持された電子部品については認識装置9Bによって認識が行われた後、基板3上の所定の実装点に実装される。
【0015】
上述の実装動作の過程において、移載ヘッド8A,8Bの2つのうちいずれかの移載ヘッドによる実装動作が先に完了したならば、例えば移載ヘッド8Aによる実装動作が先に完了したならば、移載ヘッド8Aは当該基板の実装完了後に新たに搬入される基板への実装用の電子部品、すなわち次実装用の部品を第1の供給部4Aからピックアップし、仮置きステージ10A上に載置して次実装用に準備する。そして、この次実装部品準備動作を移載ヘッド8Aが行っている間に、移載ヘッド8Bは所定の部品実装動作を完了する。
【0016】
この後、実装済み基板が搬出されて新たな実装対象の基板が搬入されたならば、移載ヘッド8Aは直ちに既に仮置きステージ10A上に次実装用として準備されている電子部品を一括してピックアップし基板3上へ移載する。これにより、移載ヘッド8Aは供給部4Aよりも搬送路2に近接して配置されている仮置きステージ10A上から電子部品をピックアップすることができるので、供給部との間の往復回数を減らすことができ、したがって全体の実装タクトタイムを短縮することができる。
【0017】
上記説明したように、本実施の形態は複数の移載ヘッドによって同一の実装ステージに実装を行う電子部品実装装置において、移載ヘッドから電子部品を受け取って仮置きする仮置きステージを設け、1つの移載ヘッドが早期に実装動作を完了したならば、この移載ヘッドを待機状態に置くことなく次実装用の電子部品を仮置きステージ上に載置する準備動作を行わせるようにしたものである。これにより、従来発生していた無駄な待機時間を排除して実装効率を向上させることがでできる。
【0018】
なお、本実施の形態では、仮置きステージを各移載ヘッド毎に設ける例を示したが、各移載ヘッド8A,8Bの共通の可動範囲内に共通の仮置きステージを設けるようにしてもよい。これにより、1方側の供給部からピックアップした電子部品を他方側の移載ヘッドによって実装することができるようになり、より多様でフレキシブルな実装動作が可能となる。
【0019】
【発明の効果】
本発明によれば、1つの移載ヘッドにより電子部品を基板へ実装する実装動作が他の移載ヘッドによる実装動作よりも早期に完了したならば、当該1つの移載ヘッドによって供給部から次実装用の電子部品をピックアップし仮置きステージに仮置きする次実装部品準備動作を行わせるようにしたので、既に実装動作を完了した移載ヘッドの余り時間を有効に活用して無駄時間を排除し、全体のタクトタイムを短縮することができる。
【図面の簡単な説明】
【図1】本発明の一実施の形態の電子部品の実装装置の斜視図
【図2】本発明の一実施の形態の電子部品の実装装置の平面図
【図3】本発明の一実施の形態の電子部品の実装装置の仮置きステージの断面図
【符号の説明】
2 搬送路
3 基板
4A 第1の供給部
4B 第2の供給部
5 テープフィーダ
8A、8B 移載ヘッド
10 仮置きステージ
11 載置部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an electronic component mounting apparatus and mounting method for mounting an electronic component on a substrate.
[0002]
[Prior art]
An electronic component mounting apparatus for mounting an electronic component such as a semiconductor chip on a substrate is provided with an electronic component supply unit in which a large number of parts feeders for supplying the electronic component are provided. Picked up by the transfer head and mounted on the substrate. When there are many types and quantities of electronic components to be mounted on the same mounting stage, not only one set of electronic component supply unit and transfer head, but also multiple sets of supply units that perform mounting operations independently of each other The transfer head may be arranged on the same mounting stage. In this case, each transfer head picks up an electronic component from the supply unit and mounts it on the substrate.
[0003]
[Problems to be solved by the invention]
By the way, when mounting operations on the same substrate with a plurality of transfer heads, the mounting operation load of each transfer head is not necessarily equal, and a large mounting operation load may be generated by the transfer head on either side. is there. For this reason, the transfer head with the smaller mounting operation load completes the mounting operation before the other transfer heads. For this reason, conventionally, the transfer head on the side where the mounting operation has been completed first is in a standby state until the other transfer head completes the mounting operation, causing a waste time. This wasted time has resulted in an increase in the overall tact time.
[0004]
SUMMARY OF THE INVENTION An object of the present invention is to provide an electronic component mounting apparatus and mounting method that can reduce the tact time by eliminating dead time.
[0005]
[Means for Solving the Problems]
The electronic component mounting apparatus according to claim 1 is an electronic component mounting apparatus that picks up an electronic component from a supply unit that supplies the electronic component by a transfer head and mounts the electronic component on a substrate, and a plurality of the supply units; A plurality of transfer heads provided corresponding to these supply units and picking up electronic components from each supply unit , and a temporary placement stage for receiving electronic components from these transfer heads and holding them temporarily on the placement unit The temporary placement stage is disposed closer to the substrate conveyance path than the supply unit, and the arrangement pitch of the placement unit is equal to the arrangement pitch of the nozzles of the transfer head .
[0006]
The electronic component mounting method according to claim 2 is an electronic component mounting method for mounting an electronic component on a substrate by the electronic component mounting apparatus according to claim 1, wherein the electronic component is mounted on the substrate by one transfer head. If the mounting operation to be mounted is completed before the mounting operation by another transfer head, the electronic component for the next mounting onto the substrate newly loaded from the supply unit is picked up by the one transfer head and temporarily mounted. The operation for preparing the next mounting part to be temporarily placed on the placing stage is performed.
[0007]
According to the present invention, if the mounting operation for mounting the electronic component on the substrate by one transfer head is completed earlier than the mounting operation by the other transfer head, the next transfer head performs the next operation from the supply unit. By performing the next mounting component preparation operation of picking up the electronic components for mounting and temporarily placing them on the temporary placement stage, it is possible to effectively use the standby time and reduce the overall tact time.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Next, an embodiment of the present invention will be described with reference to the drawings. 1 is a perspective view of an electronic component mounting apparatus according to an embodiment of the present invention, FIG. 2 is a plan view of the electronic component mounting apparatus, and FIG. 3 is a sectional view of a temporary placement stage of the electronic component mounting apparatus. is there.
[0009]
First, the structure of the electronic component mounting apparatus will be described with reference to FIGS. 1 and 2, a transport path 2 is disposed in the center of the base 1 in the X direction. The conveyance path 2 conveys the board 3 and positions it at the mounting position of the electronic component. On both sides of the conveyance path 2, a plurality of electronic component supply units (first supply unit 4A and second supply unit 4B) are arranged, and each of the supply units 4A and 4B has a large number of tape feeders. 5 are arranged side by side. The tape feeder 5 accommodates electronic components held on the tape, and supplies the electronic components by pitch feeding the tape. Of course, electronic components may be supplied from another component supply device such as a tray feeder.
[0010]
Y-axis tables 6A and 6B are disposed on both ends of the upper surface of the base 1, and two X-axis tables 7A and 7B are installed on the Y-axis tables 6A and 6B. By driving the Y-axis table 6A, the X-axis table 7A moves horizontally in the Y direction, and by driving the Y-axis table 6B, the X-axis table 7B moves horizontally in the Y direction. Transfer heads 8A and 8B are mounted on the X-axis tables 7A and 7B, respectively.
[0011]
By driving the X-axis table 6A and the Y-axis table 7A in combination, the transfer head 8A moves horizontally, picks up an electronic component from the first supply unit 4A by the nozzle 8a (see FIG. 3), and transfers it to the transport path 2. Mounting on the positioned substrate 3. Similarly, by driving the X-axis table 6B and the Y-axis table 7B in combination, the transfer head 8B picks up electronic components from the second supply unit 4B and mounts them on the substrate 3. A first recognizing device 9A and a second recognizing device 9B are disposed on the route from the first supply unit 4A and the second supply unit 4B to the conveyance path 2, respectively. These recognition devices 9A and 9B recognize the electronic components held by the transfer heads 8A and 8B from below. By this recognition operation, identification of electronic components and detection of displacement are performed.
[0012]
Temporary placement stages 10A and 10B are disposed on both sides of the transport path 2 between the first supply unit 4A and the second supply unit 4B, respectively. As shown in FIG. 3, the temporary placement stages 10A and 10B are configured by arranging three placement portions 11 on which electronic components are placed and held by vacuum suction, and the temporary placement stage 10A is a transfer head. within the movement range of 8A, temporary stage 10B is in the range of movement of the transfer head 8 B.
[0013]
As shown in FIG. 3, the three electronic components P picked up by the transfer head 8A from the first supply unit 4A can be simultaneously placed and held on the placement units 11 of the temporary placement stage 10A. it can. Here, the arrangement pitch between the placement units 11 of the temporary placement stage 10A is set equal to the nozzle arrangement pitch of the first transfer head 8A. Therefore, the electronic components P held by the three placement units 11 on the temporary placement stage 10A can be collectively picked up by the transfer head 8A by one pickup operation. The same applies to the temporary placement stage 10B on which the parts picked up from the second supply unit 4B are placed.
[0014]
The electronic component mounting apparatus is configured as described above, and the operation will be described below. First, in FIG. 2, the substrate 3 is positioned at a mounting position on the transport path 2. Thereafter, the mounting operation is started. In the mounting operation, electronic components are picked up from the first supply unit 4A by the transfer head 8A and from the second supply unit 4B by the transfer head 8B. Next, the electronic component held by the transfer head 8A is recognized by the first recognition device 9A, and the electronic component held by the transfer head 8B is recognized by the recognition device 9B, and then the predetermined information on the substrate 3 is obtained. Implemented at the implementation point.
[0015]
In the process of the mounting operation described above, if the mounting operation by one of the transfer heads 8A and 8B is completed first, for example, if the mounting operation by the transfer head 8A is completed first. The transfer head 8A picks up an electronic component for mounting on a substrate newly loaded after completion of mounting of the substrate, that is, a component for next mounting from the first supply unit 4A, and mounts it on the temporary placement stage 10A. And prepare for the next mounting. The transfer head 8B completes the predetermined component mounting operation while the transfer head 8A performs the next mounting component preparation operation.
[0016]
Thereafter, when the mounted substrate is unloaded and a new substrate to be mounted is loaded, the transfer head 8A immediately collects electronic components already prepared for next mounting on the temporary placement stage 10A. Pick up and transfer onto substrate 3. As a result, the transfer head 8A can pick up an electronic component from the temporary placement stage 10A disposed closer to the transport path 2 than the supply unit 4A , thereby reducing the number of reciprocations with the supply unit. Therefore, the overall mounting tact time can be shortened.
[0017]
As described above, the present embodiment provides a temporary placement stage for receiving electronic components from the transfer head and temporarily placing them in an electronic component mounting apparatus that mounts on the same mounting stage by a plurality of transfer heads. If one transfer head completes the mounting operation at an early stage, the preparatory operation to place the electronic component for the next mounting on the temporary placement stage is performed without placing the transfer head in the standby state. It is. Thereby, it is possible to improve the mounting efficiency by eliminating the useless waiting time that has conventionally occurred.
[0018]
In this embodiment, an example in which a temporary placement stage is provided for each transfer head has been described. However, a common temporary placement stage may be provided within a common movable range of the transfer heads 8A and 8B. Good. As a result, the electronic component picked up from the supply unit on one side can be mounted by the transfer head on the other side, and more diverse and flexible mounting operations are possible.
[0019]
【The invention's effect】
According to the present invention, if the mounting operation for mounting the electronic component on the substrate by one transfer head is completed earlier than the mounting operation by the other transfer head, the next transfer head performs the next operation from the supply unit. Since the mounting component is picked up and temporarily mounted on the temporary placement stage, the next mounting component preparation operation is performed, so the dead time is eliminated by effectively using the extra time of the transfer head that has already completed the mounting operation. In addition, the overall tact time can be shortened.
[Brief description of the drawings]
FIG. 1 is a perspective view of an electronic component mounting apparatus according to an embodiment of the present invention. FIG. 2 is a plan view of an electronic component mounting apparatus according to an embodiment of the present invention. Sectional view of temporary placement stage of electronic component mounting device
2 Transport path 3 Substrate 4A First supply unit 4B Second supply unit 5 Tape feeder 8A, 8B Transfer head 10 Temporary placement stage 11 Placement unit

Claims (2)

電子部品を供給する供給部から移載ヘッドによって電子部品をピックアップして基板に実装する電子部品の実装装置であって、複数の前記供給部と、これらの供給部に対応して設けられ各供給部から電子部品をピックアップする複数の移載ヘッドと、これらの移載ヘッドから電子部品を受け取って載置部に保持して仮置きする仮置きステージとを備え、前記仮置きステージは前記供給部よりも基板の搬送路に近接して配置されており、前記載置部の配列ピッチは前記移載ヘッドのノズルの配列ピッチと等しいことを特徴とする電子部品の実装装置。An electronic component mounting apparatus that picks up an electronic component from a supply unit that supplies the electronic component by a transfer head and mounts the electronic component on a substrate, the plurality of supply units, and each supply provided corresponding to these supply units A plurality of transfer heads for picking up electronic components from the unit, and a temporary placement stage for receiving the electronic components from these transfer heads and temporarily holding them on the placement unit, wherein the temporary placement stage is the supply unit The electronic component mounting apparatus is characterized in that the arrangement pitch of the placement units is equal to the arrangement pitch of the nozzles of the transfer head. 請求項1記載の電子部品の実装装置により電子部品を基板に実装する電子部品の実装方法であって、1つの移載ヘッドにより電子部品を基板へ実装する実装動作が他の移載ヘッドによる実装動作よりも先に完了したならば、当該1つの移載ヘッドによって供給部から新たに搬入される基板への次実装用の電子部品をピックアップし仮置きステージに仮置きする次実装部品準備動作を行わせることを特徴とする電子部品の実装方法。An electronic component mounting method for mounting an electronic component on a substrate by the electronic component mounting apparatus according to claim 1, wherein the mounting operation for mounting the electronic component on the substrate by one transfer head is performed by another transfer head. If completed before the operation, the next mounting component preparation operation of picking up an electronic component for the next mounting on the substrate newly loaded from the supply unit by the one transfer head and temporarily placing it on the temporary placement stage is performed. An electronic component mounting method characterized in that the electronic component mounting is performed.
JP23933699A 1999-08-26 1999-08-26 Electronic component mounting apparatus and mounting method Expired - Fee Related JP3750433B2 (en)

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JP5597144B2 (en) * 2011-01-28 2014-10-01 ヤマハ発動機株式会社 Component mounting equipment
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