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JP3750833B2 - Attaching method of heat insulating material and metal fitting used therefor - Google Patents
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JP3750833B2 - Attaching method of heat insulating material and metal fitting used therefor - Google Patents

Attaching method of heat insulating material and metal fitting used therefor Download PDF

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JP3750833B2
JP3750833B2 JP11445397A JP11445397A JP3750833B2 JP 3750833 B2 JP3750833 B2 JP 3750833B2 JP 11445397 A JP11445397 A JP 11445397A JP 11445397 A JP11445397 A JP 11445397A JP 3750833 B2 JP3750833 B2 JP 3750833B2
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Prior art keywords
heat insulating
insulating material
metal fitting
attachment
mounting
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JP11445397A
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JPH10292519A (en
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孝明 江口
博文 後藤
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JSP Corp
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JSP Corp
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Description

【0001】
【発明の属する技術分野】
本発明は断熱材の取り付け方法及びそれに用いる金具に関する。
【0002】
【従来の技術】
従来、断熱材を間柱間や根太間に取り付け固定する場合、断熱材取り付け空間を構成する該空間両側の間柱や根太等に、断熱材を受ける金具を取り付け、該金具に断熱材を取り付けるという方法が用いられている。具体的には、上記金具として、根太等への取着面と、該取着面端縁から垂下設置され且つ取り付けられる断熱材の厚みに相応した高さに形成された壁面と、該壁面下端縁から水平に延設された断熱材支持面と、該支持面端縁から上方に突設された爪状突起と、上記取着面の反壁面側端縁から垂下設置された取着用突起とからなる金具を用い、この金具をその取着面が根太の上面に接するように配置して取着用突起を根太上面に打ち込んで、断熱材取り付け空間両側の根太に取り付け、次いで断熱材をその取り付け空間に押し込み、金具の爪状突起を断熱材に突き刺さらせながら、断熱材が金具の断熱材支持面に突き当たるまで断熱材を押し込む。このようにして断熱材を取り付けた後、その上から床板等の板材を取り付けていた。
【0003】
ところで、上記方法によれば、断熱材の厚みと金具の壁面の高さが少しでも異なると種々の弊害が生じるため、従来は、使用される断熱材の厚み毎にそれに相応した壁面高さを有する金具を用意する必要があり、構造物の種類や断熱材の取り付け部位に合わせて様々な種類の厚みの異なる断熱材が用いられているのが現状であった。上記弊害とは次のようなものである。即ち、断熱材の厚みが金具の壁面の高さよりも厚い場合は、そのままでは後に取り付けられるべき床板と根太の間に隙間が生じて床材を根太に固定できない。また、断熱材の厚みが金具の壁面の高さよりも薄い場合は、断熱材と床板との間に隙間を生じさせることとなって断熱効果を著しく低下させる。
【0004】
【発明が解決しようとする課題】
しかしながら、それらの種々の厚みの断熱材に対応した幾種類もの壁面高さを有する金具を製造し、それを、使用する断熱材の厚さに合わせて選択して用いることは極めて煩雑であり、金具の取り付け部位を間違えて取り付けたり、またそれに気付かずに間違えたままの金具に合わせて間違った断熱材を取り付けてしまったりするという問題を生じ、また一旦元に戻して再度取り付けるなどの無駄な作業を生じ、施工作業が非能率的となり高コスト化していた。
【0005】
また、通常、上記金具の方にも断熱材の方にも製品毎に多少の寸法のバラツキを有するから、施工現場においては、各取り付け箇所毎に、金具と断熱材の寸法誤差が適正誤差範囲内にあるか否かが問題となる。しかしながら、寸法誤差が適正範囲内となるような金具と断熱材との組み合わせを選別するには多くの手間と時間を費やすという問題があった。
【0006】
断熱材の厚みが多少厚すぎる場合は、施工現場で断熱材の表面を削って厚みを薄くして用いることも行なわれていた。しかし、適正範囲の厚みに加工することは困難を極めるものであると共に、取り付け施工現場でこのような加工を行なうことは煩雑で作業能率を極めて悪化させるものであった。
【0007】
本発明は上記の点に鑑みなされたものであり、上記従来の欠点を解消し、作業効率よく短時間且つ低コストで断熱材の取り付け固定を行なうことのできる断熱材の取り付け方法及びそれに用いる金具を提供することを目的とする。
【0008】
【課題を解決するための手段】
本発明は、(1)構造材相互間に形成される断熱材取り付け空間に断熱材を取り付ける方法であって、構造材への取り付け用の面と、該取り付け用の面側から断熱材取り付け空間方向へ延びる壁面と、該壁面に設けられており上記取り付け用の面側から次第に立ち上がる傾斜縁辺を有する面状突起とからなる金具を各構造材に取り付け、該金具の面状突起がその傾斜縁辺側から断熱材に切り込まれるように上記断熱材取り付け空間に断熱材を押し込み、以て上記金具によって断熱材を構造材相互間に取り付けることを特徴とする断熱材の取り付け方法、(2)構造材相互間に形成される断熱材取り付け空間に断熱材を取り付ける方法であって、構造材への取り付け用の面と、該取り付け用の面側から断熱材取り付け空間方向へ延びる壁面と、該壁面に設けられており上記取り付け用の面側から次第に立ち上がる傾斜縁辺を有する面状突起とからなる金具を各構造材に取り付け、次いで、断熱材を金具の取り付け用の面側から面状突起に接触させ、次いで断熱材手前側から板材を重ね該板材を押し込むことにより、上記金具の面状突起がその傾斜縁辺側から断熱材に切り込まれるようにして上記取り付け空間内に断熱材を押し込み、以て上記金具によって断熱材を構造材相互間の取り付け空間に取り付けることを特徴とする断熱材の取り付け方法、(3)構造材相互間に形成される断熱材取り付け空間に断熱材を取り付けるに当たり、金具を構造材に取り付け、しかる後に上記断熱材取り付け空間に断熱材を押し込むことにより断熱材を構造材相互間に取り付ける断熱材取り付け方法を採用する時に用いられる金具であって、該金具は、上記構造材への取り付け用の面と、該取り付け用の面側から断熱材取り付け空間方向へ延びる壁面と、該壁面に設けられており上記取り付け用の面側から次第に立ち上がる傾斜縁辺を有する面状突起とからなり、上記断熱材取り付け空間に断熱材を押し込む際に、面状突起がその傾斜縁辺側から断熱材に切り込まれるように構成されていることを特徴とする金具を要旨とする。
【0009】
【発明の実施の形態】
以下、本発明を図面に基づき詳細に説明する。図1は本発明の断熱材の取り付け方法について説明するための説明図である。本発明は、柱間や間柱間、或いは根太間等の軸組構造材相互間に断熱材を取り付け固定するに当たり、図1に示すように、まず、断熱材の取り付け用の金具1を、断熱材が取り付けられる取り付け空間2の両側にあって該取り付け空間2を形成する軸組構造材3,3のそれぞれに、釘等の適宜の固定手段により固定する。上記金具1は、構造材への取り付け用の面4と、該取り付け用の面4から取り付け空間2側へ延びる壁面5と、該壁面5に設けられており上記取り付け用の面4と直角乃至ほぼ直角であり且つ上記取り付け用の面4側から次第に立ち上がる傾斜縁辺6を有する面状突起7とから構成されている。該金具1はその取り付け用の面4で構造材3に取り付け固定される。取り付け用の面4には例えば構造材への取り付け用の釘穴、或いは爪等が設けられている。壁面5は、取り付け用の面4に対して直角乃至は略直角となるように設けられているのが好ましい。
【0010】
次いで、断熱材取り付け空間2の手前側(以下、断熱材取り付け方向側を奥側、それに対して反対側を手前側という)に断熱材8をその奥側となる広い面8aが空間2の手前側の仮想平面2a(構造材3の手前側の面と同じ面である)と略平行に向き合うように、つまり空間2に対してあまり傾かないように配置し、その状態のまま断熱材8を取り付け空間2内へ押し込む。そして、上記金具1の面状突起7がその傾斜縁辺6側から断熱材8に切り込まれるように該面状突起7の傾斜縁辺6を刃の如く作用させながら取り付け空間2内に断熱材8を押し込み続ける。上記断熱材8としては、合成樹脂からなる板状発泡体が好ましく、特に、20〜200mmの厚みと、20〜150倍の発泡倍率をもつポリスチレン系樹脂板状発泡体又はポリオレフィン系樹脂板状発泡体が望ましい。
【0011】
断熱材8のみをまず取り付ける場合は、断熱材8の手前側となる広い面8bが、金具1の取り付け用の面4(空間2の手前側の仮想平面2aと近接している)と面一の状態となった時点で断熱材8の押し込みを止める。取り付けられた断熱材8は、面状突起7の両面とその面に接している断熱材8の切り込み内面との摩擦力で支持される形となる。
【0012】
そして、その上から、図2に示すように、例えば内壁材や床板材等の内装材、外壁材等の外装材或いは下地材などの板材9をその裏面9aが金具1の取り付け用の面4に当接するようにして配置して、該板材9を断熱材8の上層に設ける。尚、図1、図2において、金具1と構造材3、断熱材8と板材9、板材9と金具1とは便宜上、いずれも離れたものとして表現されているが、実際は説明の通りであり、通常、金具1の取り付け用の面4は構造材3と密着状態とされ、金具1の壁面5は構造材3と密着状態とされ、断熱材8と板材9とは密着するようにされ、板材9は金具1の取り付け用の面4に密着するようにされる。以下の図3、図4についても同様である。
【0013】
本発明においては、金具1を構造材2に取り付けた後、断熱材2を取り付けるに当って、上記した以外に、例えば図3に示すように、断熱材8を取り付け方向側に配しその手前側に床板材等の板材9を配して両者を重ねて密着させた状態で両者を一度に取り付け空間2内側へ押し込むようにすることもできる。また、図示しないが、断熱材8を空間2の入口に配置するか、或いは図4に示すように、空間2内へある程度の深さ、即ち表面8bが金具1の取り付け用の面4よりも未だ手前側に突出している程度となる深さまで押し込んでおくか(断熱材8を面状突起7の傾斜縁辺6に接触させた状態とする態様や、面状突起7を断熱材8に多少切り込ませた状態とする態様を含む)のいずれかとし、次いで断熱材8の上(手前側)から床板材等の板材9を重ねて密着させた状態として該板材9を押し込み、それによって空間2内へ断熱材8を押し込むこともできる。これらの場合も、該板材9の裏面9aが金具1の取り付け用の面4に当接した時点で板材9の押し込みが止められるので、最終的には板材9の裏面9aが金具1の取り付け用の面4に当接した状態となる。
【0014】
これら板材9を断熱材8に重ね合わせて押し込む方法によれば、断熱材8の有するクッション性、具体的には圧縮方向の力に対する弾力性即ち圧縮変形回復性によって、押し込み時に圧縮加減の状態となる断熱材8は、押し込み終了後の状態において板材9の裏面側から、圧縮変形回復方向に弾力的に押し上げるような力を板材9に作用させる。その結果、押し込み完了後も板材9と断熱材8との間で確実な密着状態が維持できるので好ましい。
【0015】
まず断熱材8のみを完全に空間2へ押し込む前述の方法では、押し込みすぎてしまい断熱材8と板材9との間に空隙を生ぜしめる虞れがあるが、図3や図4に示した方法ではそのような虞れがなく、板材9の取り付け後においても断熱材8と板材9との密着状態を確実に維持することができる。また、図4に示した方法では断熱材8をまず、あまり厳密な深さにでなく且つ前後左右の断熱材8毎に必ずしも同じようにでなく、空間2の入口に配置するか空間2内へ適当深さに押し込んでおきさえすれば、あとは板材9によって自動的に手前側面が面一となるように揃えられ、板材9との密着状態を作ることができるので、断熱材の配置に手間取ることがない。
【0016】
以上のようにして、構造材相互間の断熱材取り付け空間に断熱材を取り付け固定する。而して、本発明方法によれば、構造材に金具を取り付け、次いで断熱材を取り付け空間に押し込むだけで簡便に断熱材の取り付け固定が行なえる。
【0017】
本発明方法を実施して、金具1の壁面5の高さよりも厚い断熱材8を空間2内へ完全に収納させて取り付けた場合は、図2〜図4に示したように、断熱材8の奥側の面8aが金具1の最奥側の部分よりも更に奥側へ突出した状態となる。このような状態においては、断熱材8内から外側への金具1の露出部分が極めて少なくなって熱橋部(冷橋部)を構成し難くなるので、寒気や暑気の伝達が少なく、断熱性の向上や室内の結露防止に一層の効果がある。
【0018】
次に、本発明の金具について説明する。本発明の金具は、上記した断熱材の取り付け方法を実施するために用いられるものであり、例えば図5に一例として示され、前記した如く構成されている。本発明の金具は、断熱材の厚みに関わらずに上記取り付け方法を実施することができるように、断熱材を際限なく取り付け空間内方向へ押し込んで行けるようになっている。つまり、断熱材の取り付け空間内への進入深さを規制する構成要素を有していない。従って、本発明の金具を用いれば、如何なる厚みの断熱材を用いても、上記方法を実施して簡便に断熱材の取り付け固定を、取り付け状態が完全となるように行なうことができる。
【0019】
金具1に設けられている面状突起7は1個でも或いは2個以上でもよい。また、面状突起7の傾斜縁辺6としては、直線状でも或いは曲線状でもよい。また、面状突起7は、断熱材8を取り付け空間2方向へ押し込んだ時に、その傾斜縁辺6を断熱材8に対して切り込ませることができるように、取り付け用の面4に対して直角乃至は略直角となるように設けられている。面状突起7は、図においては壁面5に対して直角に設けられているが、必ずしも壁面5に直角である必要はない。また、図においては取り付け用の面4と壁面5との間も直角であるが、必ずしもその必要はない。
【0020】
【実施例】
次に、具体的な実施例を挙げて本発明の金具について図5を用いて更に詳細に説明する。金具1は、横方向両側と下方とが開口した縦断面略横コ字状金具の、前後方向の面をそれぞれ壁面5a,5bとなすと共に上方向の面を取り付け用の面4となし、上記横方向両側の開口部10,10のそれぞれの部位における壁面5a,5bの端縁51a,51a、51b,51bから、壁面5a,5b及び上記取り付け用の面4と直角方向に、上記取り付け用の面4側から下方にいくにつれて壁面5側から次第に立ち上がる傾斜縁辺6を有し下方縁辺11が取り付け用の面4と平行な直角三角形状の面状突起7を延設し、取り付け用の面4の中央部を挟んで前後側の対称位置に三角形片状の構造材への取り付け用の突起12を下方に突設してなるものである。
【0021】
上記金具1は、全体を図6に展開図として示す如き形状の平板金具を、プレス或いは切り抜き加工によって得た後、或いは同時のプレス加工により図中実線aで示す部分に切り込みを入れ、その後、図中一点鎖線bで示す部分を直角に山折りし、図中二点鎖線cで示す部分を直角に谷折りし、a線より先端側を取り付け用の突起12となし、b,bに挟まれた部分を取り付け用の面4となし、bとcに囲まれた部分をそれぞれ壁面5a,5bとなすと共にcより端部側を面状突起7となすことにより得られた。
【0022】
【発明の効果】
本発明の断熱材の取り付け方法は以上のように構成されているので、厚みの異なる断熱材に対しても特別の手間を要することなく適用できるので、断熱材の厚みに合わせて複数種類の金具を用意する必要なく、従って、金具の取り付け場所を間違えたり、断熱材と金具の組み合わせを間違えたりすることも防止でき、その結果、取り付け直しの必要がなくなる。また、施工現場で断熱材を加工する必要もなくなる。而して本発明方法によれば、施工に要する手間と時間を格段に低減することができ、施工コストの低減に寄与する。
【0023】
また、断熱材を取り付け空間へある程度の深さまで押し込んでおき、その後、板材を断熱材の上に配置して板材を押し込むことにより断熱材を取り付け空間内へ押し込んで該空間へ断熱材を取り付ける方法を用いれば、手間がかからずしかも断熱材と板材との密着状態を確実に維持することができる利点がある。
【0024】
また、本発明の金具を用いれば、構造材に取り付け可能な最低種類の仕様のものを用意するだけでよく、最も少ない場合は1種類の寸法形状のものを用意するだけで如何なる厚みの断熱材にも適用することができる。従って、厚みの異なる複数種類の断熱材を用いる場合であっても、従来と比較して格段に少ない種類の金具を用いて上記取り付け方法を適用することができ、断熱材の取り付け作業に要する手間と時間を低減して施工コストの低減化を図ることができる。
【図面の簡単な説明】
【図1】本発明の断熱材の取り付け方法を説明するための説明図である。
【図2】断熱材を取り付けた後の図1に続く説明図である。
【図3】本発明の取り付け方法における好ましい取り付け態様を示す図である。
【図4】本発明の取り付け方法における別の好ましい取り付け態様を示す図である。
【図5】本発明の金具の例を示す斜視図である。
【図6】図5の金具の製造手順を説明するための金具の展開図である。
【符号の説明】
1 金具
2 断熱材取り付け空間
3 軸組構造材
4 取り付け用の面
5 壁面
6 傾斜縁辺
7 面状突起
8 断熱材
9 板材
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for attaching a heat insulating material and a metal fitting used therefor.
[0002]
[Prior art]
Conventionally, when attaching and fixing a heat insulating material between studs or joists, a method of attaching a heat-insulating material to the pillars or joists on both sides of the space constituting the heat-insulating material mounting space and attaching the heat insulating material to the metal fittings Is used. Specifically, as the metal fittings, an attachment surface to the joist, a wall surface suspended from the attachment surface edge and formed at a height corresponding to the thickness of the heat insulating material to be attached, and the lower end of the wall surface A heat insulating material support surface extending horizontally from the edge; a claw-like protrusion protruding upward from the edge of the support surface; and a mounting protrusion suspended from the opposite edge of the attachment surface Using a metal fitting, the metal fitting is placed so that its attachment surface is in contact with the top surface of the joist, and the mounting protrusions are driven into the joist upper surface, and are attached to the joists on both sides of the heat insulating material installation space, and then the heat insulating material is installed. Push the heat insulating material into the space until the heat insulating material hits the heat insulating material support surface of the metal fitting while the nail protrusions of the metal fitting are stuck into the heat insulating material. After attaching a heat insulating material in this way, board materials, such as a floor board, were attached from the top.
[0003]
By the way, according to the above method, if the thickness of the heat insulating material and the height of the wall surface of the metal fitting are slightly different, various adverse effects occur. It is necessary to prepare metal fittings to have, and the present situation is that various types of heat insulating materials having different thicknesses are used in accordance with the type of structure and the attachment site of the heat insulating material. The above-mentioned adverse effects are as follows. That is, when the thickness of the heat insulating material is thicker than the height of the wall surface of the metal fitting, the floor material cannot be fixed to the joists because a gap is generated between the floor plate to be attached later and the joists. Moreover, when the thickness of a heat insulating material is thinner than the height of the wall surface of a metal fitting, a clearance gap will be produced between a heat insulating material and a floor board, and a heat insulation effect will be reduced remarkably.
[0004]
[Problems to be solved by the invention]
However, it is extremely complicated to produce metal fittings having various wall heights corresponding to the heat insulating materials of various thicknesses, and to select and use it according to the thickness of the heat insulating material to be used. Inadvertently attaching the mounting part of the bracket, or inadvertently attaching the wrong insulation material to the bracket that has been mistakenly noticed. This resulted in work, making the construction work inefficient and costly.
[0005]
In addition, since there is usually some dimensional variation for each product in both the bracket and the insulation, the dimensional error between the bracket and the insulation is within the appropriate error range at each installation location. The problem is whether or not it is within. However, there has been a problem that much time and labor are required to select a combination of a metal fitting and a heat insulating material so that a dimensional error is within an appropriate range.
[0006]
When the thickness of the heat insulating material is somewhat too thick, the surface of the heat insulating material is shaved and used at the construction site. However, it is extremely difficult to process the thickness within an appropriate range, and performing such processing at the installation site is cumbersome and extremely deteriorates the work efficiency.
[0007]
SUMMARY OF THE INVENTION The present invention has been made in view of the above points, and a method of attaching a heat insulating material that eliminates the above-described conventional disadvantages and can perform fixing and fixing of the heat insulating material efficiently and in a short time at low cost, and a metal fitting used therefor The purpose is to provide.
[0008]
[Means for Solving the Problems]
The present invention is (1) a method of attaching a heat insulating material to a heat insulating material mounting space formed between structural materials, the surface for mounting on the structural material, and the heat insulating material mounting space from the mounting surface side. A metal fitting comprising a wall surface extending in a direction and a planar protrusion provided on the wall surface and having an inclined edge gradually rising from the mounting surface side is attached to each structural member, and the planar protrusion of the metal fitting is the inclined edge. A heat insulating material attaching method, wherein the heat insulating material is pushed into the heat insulating material attaching space so as to be cut into the heat insulating material from the side, and the heat insulating material is attached between the structural materials by the metal fittings; (2) structure A method of attaching a heat insulating material to a heat insulating material attachment space formed between the materials, a surface for attachment to the structural material, and a wall surface extending in the direction of the heat insulating material attachment space from the surface for attachment A metal fitting made of a planar protrusion having an inclined edge that is provided on the wall surface and gradually rises from the attachment surface side is attached to each structural material, and then the heat insulating material is attached from the attachment surface side to the planar protrusion. Then, by pressing the plate material and then pressing the plate material from the front side of the heat insulating material, the surface projection of the metal fitting is cut into the heat insulating material from the inclined edge side, and the heat insulating material is pushed into the mounting space, Therefore, the mounting method of the heat insulating material characterized by attaching the heat insulating material to the mounting space between the structural materials by the metal fittings, (3) In attaching the heat insulating material to the heat insulating material mounting space formed between the structural materials, A method of attaching a heat insulating material to a structural material, and then attaching the heat insulating material between the structural materials by pushing the heat insulating material into the heat insulating material mounting space. It is a metal fitting used when adopting, the metal fitting is provided on the wall surface, and a wall surface extending in the direction of the heat insulating material attachment space from the surface for attachment to the structural material, It consists of planar protrusions with inclined edges that gradually rise from the mounting surface side, and is configured so that when the heat insulating material is pushed into the heat insulating material mounting space, the surface protrusions are cut into the heat insulating material from the inclined edge side. The gist is a metal fitting characterized by being made.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in detail with reference to the drawings. FIG. 1 is an explanatory diagram for explaining a method for attaching a heat insulating material according to the present invention. In the present invention, as shown in FIG. 1, in order to install and fix a heat insulating material between pillar structures such as between columns, between studs, or between joists, first, the metal fitting 1 for attaching the heat insulating material is insulated. It fixes to each of the frame structure materials 3 and 3 which form the attachment space 2 in the both sides of the attachment space 2 to which a material is attached, by suitable fixing means, such as a nail. The metal fitting 1 has a surface 4 for attachment to a structural material, a wall surface 5 extending from the attachment surface 4 toward the attachment space 2, and provided on the wall surface 5 at right angles to the attachment surface 4. It is composed of a planar protrusion 7 having an inclined edge 6 which is substantially perpendicular and rises gradually from the mounting surface 4 side. The metal fitting 1 is attached and fixed to the structural material 3 by its attachment surface 4. The attachment surface 4 is provided with, for example, a nail hole or a nail for attachment to a structural material. The wall surface 5 is preferably provided so as to be perpendicular to or substantially perpendicular to the mounting surface 4.
[0010]
Next, a wide surface 8a on the front side of the heat insulating material mounting space 2 (hereinafter, the heat insulating material mounting direction side is the back side and the opposite side is the front side) is the front side of the space 2 It is arranged so as to face substantially parallel to the virtual plane 2a on the side (the same surface as the front surface of the structural member 3), that is, so as not to be inclined with respect to the space 2, and the heat insulating material 8 is kept in that state. Push into the mounting space 2. And the heat insulating material 8 is installed in the mounting space 2 while the inclined edge 6 of the surface protrusion 7 acts like a blade so that the surface protrusion 7 of the metal fitting 1 is cut into the heat insulating material 8 from the inclined edge 6 side. Keep pushing. As the heat insulating material 8, a plate-like foam made of a synthetic resin is preferable. In particular, a polystyrene-based resin plate-like foam or a polyolefin-based resin plate-like foam having a thickness of 20 to 200 mm and an expansion ratio of 20 to 150 times. The body is desirable.
[0011]
When only the heat insulating material 8 is attached first, the wide surface 8b on the near side of the heat insulating material 8 is flush with the surface 4 for attaching the metal fitting 1 (close to the virtual plane 2a on the near side of the space 2). When the state becomes, the pushing of the heat insulating material 8 is stopped. The attached heat insulating material 8 becomes a form supported by the frictional force between both surfaces of the planar protrusion 7 and the cut inner surface of the heat insulating material 8 in contact with the surface.
[0012]
Then, from above, as shown in FIG. 2, for example, an interior material such as an inner wall material or a floor board material, an exterior material such as an outer wall material, or a plate material 9 such as a base material, the back surface 9a is a surface 4 on which the metal fitting 1 is attached. The plate material 9 is provided in the upper layer of the heat insulating material 8. 1 and 2, the metal fitting 1 and the structural material 3, the heat insulating material 8 and the plate material 9, and the plate material 9 and the metal fitting 1 are expressed as being separated from each other for convenience. Usually, the mounting surface 4 of the metal fitting 1 is in close contact with the structural material 3, the wall surface 5 of the metal fitting 1 is in close contact with the structural material 3, and the heat insulating material 8 and the plate material 9 are in close contact with each other. The plate 9 is brought into close contact with the mounting surface 4 of the metal fitting 1. The same applies to FIGS. 3 and 4 below.
[0013]
In the present invention, after attaching the metal fitting 1 to the structural material 2 and attaching the heat insulating material 2, in addition to the above, for example, as shown in FIG. It is also possible to place a plate material 9 such as a floor plate material on the side and push the two into the mounting space 2 at a time in a state in which both are stacked and in close contact with each other. Although not shown, the heat insulating material 8 is disposed at the entrance of the space 2 or, as shown in FIG. 4, a certain depth into the space 2, that is, the surface 8 b is larger than the surface 4 for mounting the metal fitting 1. Either push it to a depth that still projects to the near side (a mode in which the heat insulating material 8 is in contact with the inclined edge 6 of the planar protrusion 7 or cut the planar protrusion 7 into the thermal insulating material 8 to some extent) And the board material 9 is pushed in as a state in which the board material 9 such as a floor board material is overlapped and brought into close contact with the heat insulating material 8 (on the front side). The heat insulating material 8 can also be pushed in. Also in these cases, the pressing of the plate material 9 is stopped when the back surface 9a of the plate material 9 comes into contact with the mounting surface 4 of the metal fitting 1, so that the back surface 9a of the plate material 9 is finally used for attaching the metal fitting 1. It will be in the state contact | abutted to the surface 4 of this.
[0014]
According to the method in which these plate materials 9 are pushed over the heat insulating material 8, the cushioning property of the heat insulating material 8, specifically, the elasticity to the force in the compression direction, that is, the compression deformation recovery property, the state of compression adjustment at the time of pushing The resulting heat insulating material 8 applies a force to the plate material 9 so as to elastically push up in the compression deformation recovery direction from the back surface side of the plate material 9 in a state after the pushing is completed. As a result, it is preferable because a reliable adhesion state can be maintained between the plate material 9 and the heat insulating material 8 even after the pressing is completed.
[0015]
First, in the above-described method in which only the heat insulating material 8 is completely pushed into the space 2, there is a possibility that the heat insulating material 8 and the plate material 9 may be pushed too much, and a gap may be formed between the heat insulating material 8 and the plate material 9. Then, there is no such a fear, and even after the plate material 9 is attached, the contact state between the heat insulating material 8 and the plate material 9 can be reliably maintained. In the method shown in FIG. 4, the heat insulating material 8 is not first made to a very strict depth and is not necessarily the same for each of the front, rear, left and right heat insulating materials 8. As long as it is pushed to an appropriate depth, the front side surface is automatically aligned with the plate material 9 so that it can be in close contact with the plate material 9. There is no hassle.
[0016]
As described above, the heat insulating material is attached and fixed in the heat insulating material mounting space between the structural materials. Thus, according to the method of the present invention, it is possible to simply attach and fix the heat insulating material by simply attaching the metal fitting to the structural material and then pushing the heat insulating material into the mounting space.
[0017]
When the method of the present invention is implemented and the heat insulating material 8 thicker than the height of the wall surface 5 of the metal fitting 1 is completely accommodated in the space 2 and attached, as shown in FIGS. The back surface 8a of the metal fitting 1 protrudes further to the back than the innermost portion of the metal fitting 1. In such a state, the exposed portion of the metal fitting 1 from the inside of the heat insulating material 8 to the outside is extremely small and it is difficult to form a heat bridge portion (cold bridge portion). It is more effective in improving the temperature and preventing indoor condensation.
[0018]
Next, the metal fitting of this invention is demonstrated. The metal fitting of the present invention is used for carrying out the above-described heat insulating material attaching method, and is shown as an example in FIG. 5 and configured as described above. The metal fitting of the present invention can push the heat insulating material infinitely in the mounting space so that the mounting method can be carried out regardless of the thickness of the heat insulating material. That is, it does not have the component which regulates the penetration depth into the installation space of a heat insulating material. Therefore, if the metal fitting of the present invention is used, it is possible to simply mount and fix the heat insulating material so that the mounting state is perfect by using the above method, regardless of the thickness of the heat insulating material.
[0019]
The number of the planar protrusions 7 provided on the metal fitting 1 may be one or two or more. Further, the inclined edge 6 of the planar protrusion 7 may be linear or curved. The planar protrusion 7 is perpendicular to the mounting surface 4 so that the inclined edge 6 can be cut into the heat insulating material 8 when the heat insulating material 8 is pushed in the mounting space 2 direction. Or it is provided so that it may become a substantially right angle. Although the planar protrusion 7 is provided at a right angle to the wall surface 5 in the drawing, it does not necessarily have to be at a right angle to the wall surface 5. In the figure, the mounting surface 4 and the wall surface 5 are also perpendicular, but this is not always necessary.
[0020]
【Example】
Next, the metal fitting of the present invention will be described in more detail with reference to FIG. The metal fitting 1 has a substantially cross-sectionally U-shaped metal fitting that is open at both sides in the lateral direction and a lower portion thereof, and the front and rear direction surfaces thereof are the wall surfaces 5a and 5b, respectively, and the upper surface is the mounting surface 4. From the end edges 51a, 51a, 51b, 51b of the wall surfaces 5a, 5b in the respective portions of the openings 10, 10 on both sides in the lateral direction, the mounting surfaces are perpendicular to the wall surfaces 5a, 5b and the mounting surface 4. The lower surface 11 has an inclined edge 6 that gradually rises from the wall surface 5 side as it goes downward from the surface 4 side, and the lower edge 11 extends from the surface projection 7 in the shape of a right triangle parallel to the surface 4 for attachment. A projection 12 for mounting on a triangular piece-like structural material is provided in a downward projecting manner at a symmetrical position on the front-rear side across the central portion of the.
[0021]
The metal fitting 1 is a flat metal fitting having a shape as shown in a developed view of FIG. 6 as a whole. After being obtained by pressing or cutting, or by simultaneous pressing, the portion indicated by the solid line a in FIG. The portion indicated by the alternate long and short dash line b in the figure is folded at a right angle, the portion indicated by the alternate long and two short dashes line c in the figure is folded at a right angle, and the tip side from the a line is formed as a mounting projection 12 and sandwiched between b and b. This portion was obtained as the mounting surface 4, the portions surrounded by b and c were the wall surfaces 5 a and 5 b, respectively, and the end portion side from c was the planar protrusion 7.
[0022]
【The invention's effect】
Since the method for attaching a heat insulating material according to the present invention is configured as described above, it can be applied to heat insulating materials having different thicknesses without requiring any special work. Therefore, it is possible to prevent the mounting position of the metal fittings from being mistaken or the wrong combination of the heat insulating material and the metal fittings, and as a result, there is no need for re-installation. Moreover, it is not necessary to process the heat insulating material at the construction site. Thus, according to the method of the present invention, the labor and time required for construction can be significantly reduced, which contributes to reduction of construction cost.
[0023]
In addition, a method of pushing the heat insulating material into the installation space by pushing the heat insulating material into the mounting space, then placing the plate material on the heat insulating material and pushing the plate material into the space. If there is used, there is an advantage that the state of close contact between the heat insulating material and the plate material can be reliably maintained without taking time and effort.
[0024]
In addition, if the metal fittings of the present invention are used, it is only necessary to prepare the minimum type of specification that can be attached to the structural material. It can also be applied to. Therefore, even when a plurality of types of heat insulating materials having different thicknesses are used, the above mounting method can be applied using a much smaller type of metal fittings than in the past, and the labor required for the heat insulating material mounting operation The construction cost can be reduced by reducing the time.
[Brief description of the drawings]
FIG. 1 is an explanatory diagram for explaining a method of attaching a heat insulating material according to the present invention.
FIG. 2 is an explanatory diagram following FIG. 1 after attaching a heat insulating material;
FIG. 3 is a view showing a preferred attachment mode in the attachment method of the present invention.
FIG. 4 is a view showing another preferred attachment mode in the attachment method of the present invention.
FIG. 5 is a perspective view showing an example of a metal fitting according to the present invention.
6 is a development view of a metal fitting for explaining a manufacturing procedure of the metal fitting shown in FIG. 5. FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Metal fitting 2 Insulation material installation space 3 Frame structure material 4 Installation surface 5 Wall surface 6 Inclined edge 7 Planar protrusion 8 Heat insulation material 9 Plate material

Claims (3)

構造材相互間に形成される断熱材取り付け空間に断熱材を取り付ける方法であって、構造材への取り付け用の面と、該取り付け用の面側から断熱材取り付け空間方向へ延びる壁面と、該壁面に設けられており上記取り付け用の面側から次第に立ち上がる傾斜縁辺を有する面状突起とからなる金具を各構造材に取り付け、該金具の面状突起がその傾斜縁辺側から断熱材に切り込まれるように上記断熱材取り付け空間に断熱材を押し込み、以て上記金具によって断熱材を構造材相互間に取り付けることを特徴とする断熱材の取り付け方法。A method of attaching a heat insulating material to a heat insulating material attachment space formed between structural materials, the surface for attachment to the structural material, and a wall surface extending in the direction of the heat insulating material attachment space from the surface for attachment, A metal fitting made of a planar protrusion having an inclined edge gradually rising from the mounting surface side provided on the wall surface is attached to each structural member, and the planar protrusion of the metal fitting is cut into the heat insulating material from the inclined edge side. A method of attaching a heat insulating material, wherein the heat insulating material is pushed into the space for mounting the heat insulating material so that the heat insulating material is attached between the structural materials by the metal fittings. 構造材相互間に形成される断熱材取り付け空間に断熱材を取り付ける方法であって、構造材への取り付け用の面と、該取り付け用の面側から断熱材取り付け空間方向へ延びる壁面と、該壁面に設けられており上記取り付け用の面側から次第に立ち上がる傾斜縁辺を有する面状突起とからなる金具を各構造材に取り付け、次いで、断熱材を金具の取り付け用の面側から面状突起に接触させ、次いで断熱材手前側から板材を重ね該板材を押し込むことにより、上記金具の面状突起がその傾斜縁辺側から断熱材に切り込まれるようにして上記取り付け空間内に断熱材を押し込み、以て上記金具によって断熱材を構造材相互間の取り付け空間に取り付けることを特徴とする断熱材の取り付け方法。A method of attaching a heat insulating material to a heat insulating material attachment space formed between structural materials, the surface for attachment to the structural material, and a wall surface extending in the direction of the heat insulating material attachment space from the surface for attachment, A metal fitting made of a planar protrusion having an inclined edge that is provided on the wall surface and gradually rises from the mounting surface side is attached to each structural material, and then a heat insulating material is attached from the mounting surface side to the planar protrusion. Then, by pushing the plate material and then pushing the plate material from the front side of the heat insulating material, the surface projection of the metal fitting is cut into the heat insulating material from the inclined edge side, and the heat insulating material is pushed into the mounting space, Therefore, the heat insulating material is attached to the mounting space between the structural materials by the metal fittings. 構造材相互間に形成される断熱材取り付け空間に断熱材を取り付けるに当たり、金具を構造材に取り付け、しかる後に上記断熱材取り付け空間に断熱材を押し込むことにより断熱材を構造材相互間に取り付ける断熱材取り付け方法を採用する時に用いられる金具であって、該金具は、上記構造材への取り付け用の面と、該取り付け用の面側から断熱材取り付け空間方向へ延びる壁面と、該壁面に設けられており上記取り付け用の面側から次第に立ち上がる傾斜縁辺を有する面状突起とからなり、上記断熱材取り付け空間に断熱材を押し込む際に、面状突起がその傾斜縁辺側から断熱材に切り込まれるように構成されていることを特徴とする金具。In order to install the heat insulating material in the heat insulating material installation space formed between the structural materials, the heat insulating material is attached between the structural materials by attaching the metal fittings to the structural material and then pushing the heat insulating material into the heat insulating material installation space. A metal fitting used when adopting a material attachment method, wherein the metal fitting is provided on the wall surface for attachment to the structural material, a wall surface extending from the attachment surface side toward the heat insulating material attachment space, and the wall surface. And a planar protrusion having an inclined edge gradually rising from the mounting surface side, and when the heat insulating material is pushed into the heat insulating material mounting space, the planar protrusion is cut into the heat insulating material from the inclined edge side. The metal fitting characterized by being comprised.
JP11445397A 1997-04-16 1997-04-16 Attaching method of heat insulating material and metal fitting used therefor Expired - Fee Related JP3750833B2 (en)

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