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JP3752185B2 - Cutting fluid filtration device - Google Patents
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JP3752185B2 - Cutting fluid filtration device - Google Patents

Cutting fluid filtration device Download PDF

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Publication number
JP3752185B2
JP3752185B2 JP2002050382A JP2002050382A JP3752185B2 JP 3752185 B2 JP3752185 B2 JP 3752185B2 JP 2002050382 A JP2002050382 A JP 2002050382A JP 2002050382 A JP2002050382 A JP 2002050382A JP 3752185 B2 JP3752185 B2 JP 3752185B2
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JP
Japan
Prior art keywords
cutting fluid
partition plate
conveyor
filtration tank
magnet plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2002050382A
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Japanese (ja)
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JP2003251542A (en
Inventor
克彦 永井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JPC CO., LTD.
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JPC CO., LTD.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JPC CO., LTD. filed Critical JPC CO., LTD.
Priority to JP2002050382A priority Critical patent/JP3752185B2/en
Publication of JP2003251542A publication Critical patent/JP2003251542A/en
Application granted granted Critical
Publication of JP3752185B2 publication Critical patent/JP3752185B2/en
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Expired - Fee Related legal-status Critical Current

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Description

【0001】
【発明の属する技術分野】
本発明は、切削液の濾過装置、より詳細には、マシニングセンター等による金属の切削作業において排出される切粉を含んだ切削液を濾過する装置に関するものである。
【0002】
【従来の技術】
切削液の濾過装置としては、図2に示すような、ドラムフィルタータイプのものが知られている。これは、一端にマシニングセンターからの切粉を含んだ切削液の導入口52を形成すると共に、他端に斜め上方立上り部を設けてその先端部に下向きのスラッジ排出口53を形成した濾過槽51を設け、濾過槽51内に、導入口52の下側からスラッジ排出口53にまで延びる、スクレーパー55を適宜間隔置きに取り付けたコンベア54を配置し、また、濾過槽51の上方延設部境界付近に、ドラムフィルター56を回転可能に軸支して成る。ドラムフィルター56内には、逆洗ノズルが配備される。
【0003】
この構成の場合、導入口52から切粉を含んだ切削液が導入されると、比重の大きい切粉等が濾過槽51の底面に沈殿堆積する。堆積したスラッジ57は、循環するコンベア54のスクレーパー55によって掻き取られ、スクレーパー55によって濾過槽51の底面並びに斜め上方立上り部の側面に沿って押送され、スラッジ排出口53から排出される。また、塗料カス等の浮遊異物を含む切削液は、ドラムフィルター56表面の濾過布によって濾過され、ドラムフィルター56内部から排出される。
【0004】
このような構成の切削液濾過装置においては、沈殿し切れないで浮遊する浮遊異物、及び、復路(上段)のスクレーパー55等から落下する異物の総てがドラムフィルター56に集結するため、ドラムフィルター56にかかる負担が大きく、フィルターの目詰まりや破損等が起こって濾過精度が低下しやすいという問題がある。
【0005】
また、別の構成の切削液濾過装置として、図3に示すようなマグネットプレートを利用したものがある。これは、上述したドラムフィルタータイプの装置におけるドラムフィルターの代わりに、ダクト58とマグネットプレート59を配置したもので、その他の構成は上述したものと変わらない。ダクト58は濾過槽1の内端部側面に設けられ、マグネットプレート59は、ダクト58の下側の外底面に設置される。
【0006】
このマグネットフィルタータイプの装置においては、導入された切削液からのスラッジがスクレーパー55によって押送されると共に、浮遊異物が、切削液がダクト58に流出する前にマグネットプレート59に吸着されて集まり、スクレーパー55によって押送されてくるスラッジ57と一緒になる。
【0007】
しかるに、このマグネットフィルタータイプの装置においては、切粉の形状等によってスラッジ57が大きな塊となることがあり、その場合、往路のスクレーパー55と復路のスクレーパー55とがすれ違う際に、復路のスクレーパー55がスラッジ57の塊に触れてこれを崩し、これが度重なることにより、次第にスラッジ57の塊が大きくなり、結局排出不能に陥る虞がある。
【0008】
【発明が解決しようとする課題】
上述したように、従来の切削液濾過装置には種々の問題があったので、本発明はそのような問題のない、即ち、長期に渡って濾過精度が維持され、しかも効率よく切削液の濾過を行ない得る切削液濾過装置を提供することを課題とする。
【0009】
【課題を解決するための手段】
上記課題を解決するための本発明に係る切削液濾過装置は、一端に導入口を有すると共に他端に斜め上方立ち上り部を有する濾過槽を設け、前記濾過槽の側壁に濾過液流出口を設けると共に、前記濾過槽内に、スクレーパーを適宜間隔置きに取り付けたコンベアを、前記導入口の下から前記斜め上方立上り部上端部にまで延ばし且つ前記濾過液流出口の下を通して配設し、前記コンベアの内側に、該コンベアに沿って湾曲させた仕切板を配置し、前記濾過液流出口の下方の前記仕切板の裏面に内部マグネットプレートを定着して成り、前記内部マグネットプレートの少なくとも前記導入口側端部は斜面状態となるようにし、また、前記仕切板の下端部は上向きに傾斜させたことを特徴とする。
【0010】
好ましくは、前記導入口の下の濾過槽外底面に外部マグネットプレートを定着し、また、前記仕切板を濾過槽の全幅に及ばせる。
【0011】
【発明の実施の形態】
本発明の実施の形態を添付図面に依拠して説明する。図1は本発明に係る切削液濾過装置の構成を示す縦断面図で、図中1は濾過槽で、一端部にマシニングセンター等からの切粉を含んだ切削液の導入口2が形成される。濾過槽1の他端には、斜め上方に延びる斜め立上り部3が延設される。斜め立上り部3の先端には、下向きのスラッジ排出口4が形成される。
【0012】
5は、スクレーパー6を適宜間隔置きに配備したコンベアで、導入口2形成側端部から、斜め立上り部3を経てスラッジ排出口4にまで延びる。
【0013】
7は、コンベア5の内側に配置される仕切板で、濾過槽1の中間部から斜め立上り部3の上部まで、コンベア5に沿って湾曲して延びる。仕切り板7は、濾過槽1の全幅に及ばせることが好ましい。仕切板7の下端部7aは、通例若干上向き傾斜させる。
【0014】
濾過槽1の斜め立上り部3延設部側端部の側面に、ダクト14に通じる濾過液流出口13が形成され、濾過液流出口13の下方の仕切板7の裏面に、内部マグネットプレート12が定着される。また、好ましくは、導入口2の下の、濾過槽1の外底面に外部マグネットプレート9が、取り付けられる。
【0015】
内部マグネットプレート12の両端、あるいは、往路コンベア進行方向前端(図1において右側端)に、切粉の引掛りを防止するための傾斜ガイド15を設けることもある。勿論、傾斜ガイド15を設ける代わりに、内部マグネットプレート12自体の端部を傾斜状態に加工することとしてもよい。
【0016】
この構成においては、導入口2から流入する切削液中の切粉や樹脂等の異物が濾過槽1の内底面に沈殿堆積し、このスラッジ10がスクレーパー6によって掻取押送されてスラッジ排出口4から排出される。外部マグネットプレート9を設けた場合は、切粉等の磁性を有するものが、外部マグネットプレート9に吸着されて集まる。
【0017】
また、仕切板7の上側に流入した異物や、復路のスクレーパー6によってもたらされる異物は、仕切板7上に沈殿堆積する。この仕切板7の上面のスラッジ11は、復路のスクレーパー6によって掻取押送され、仕切板7の先端7aから落とされて、濾過槽1の内底面のスラッジ10と混ざり合う。切粉等の磁性を有する異物は、内部マグネットプレート12に引き寄せられて、仕切板7上に集められる。濾過液は、濾過液流出口13からダクト14へと流出する。
【0018】
【発明の効果】
本発明は上述したとおりであって、仕切板によって濾過槽が上下に仕切られていることにより、ドラムフィルターを用いなくても、長期に渡って濾過性能が維持され、しかも効率よく且つ低コストにて切削液の濾過を行ない得る効果がある。
【0019】
また、内部マグネットプレートの端部に切粉が引掛って貯まることが防止され、仕切板の上向き傾斜する端部に遮られて、切粉等が、濾過液流出口側に流入することが極力防止される効果がある
【図面の簡単な説明】
【図1】本発明に係る切削液濾過装置の構成を示す縦断面図である。
【図2】従来の切削液濾過装置の構成を示す縦断面図である。
【図3】従来の切削液濾過装置の他の構成を示す縦断面図である。
【符号の説明】
1 濾過槽
2 導入口
3 立上り部
4 スラッジ排出口
5 コンベア
6 スクレーパー
7 仕切板
7a 下端部
9 外部マグネットプレート
10 スラッジ
11 スラッジ
12 内部マグネットプレート
13 濾過液流出口
14 ダクト
15 傾斜ガイド
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a cutting fluid filtering device, and more particularly to a device for filtering cutting fluid containing chips discharged in a metal cutting operation by a machining center or the like.
[0002]
[Prior art]
As a cutting fluid filtering device, a drum filter type device as shown in FIG. 2 is known. This is a filtration tank 51 in which an inlet 52 for cutting fluid containing chips from the machining center is formed at one end, and an obliquely upward rising portion is provided at the other end and a downward sludge discharge port 53 is formed at the tip. In the filtration tank 51, a conveyor 54 that extends from the lower side of the introduction port 52 to the sludge discharge port 53, with scrapers 55 attached at appropriate intervals, is disposed, and the upper extension boundary of the filtration tank 51 A drum filter 56 is rotatably supported in the vicinity. A backwash nozzle is provided in the drum filter 56.
[0003]
In the case of this configuration, when cutting fluid containing chips is introduced from the introduction port 52, chips having a large specific gravity are deposited on the bottom surface of the filtration tank 51. The accumulated sludge 57 is scraped off by the scraper 55 of the circulating conveyor 54, pushed by the scraper 55 along the bottom surface of the filtration tank 51 and the side surface of the obliquely upward rising portion, and discharged from the sludge discharge port 53. Further, the cutting fluid containing floating foreign matters such as paint residue is filtered by the filter cloth on the surface of the drum filter 56 and discharged from the drum filter 56.
[0004]
In the cutting fluid filtering device having such a configuration, all of the floating foreign matters that float without being settled and the foreign matters that fall from the return path (upper stage) scraper 55 and the like gather on the drum filter 56. There is a problem that the load applied to 56 is large, and the filter is easily clogged or damaged, resulting in a decrease in filtration accuracy.
[0005]
As another cutting fluid filtering device, there is one using a magnet plate as shown in FIG. This is a structure in which a duct 58 and a magnet plate 59 are arranged instead of the drum filter in the drum filter type apparatus described above, and other configurations are the same as those described above. The duct 58 is provided on the side surface of the inner end of the filtration tank 1, and the magnet plate 59 is installed on the outer bottom surface on the lower side of the duct 58.
[0006]
In this magnet filter type apparatus, sludge from the introduced cutting fluid is pushed by the scraper 55, and floating foreign matter is attracted and collected by the magnet plate 59 before the cutting fluid flows out to the duct 58, and the scraper. Together with the sludge 57 fed by 55.
[0007]
However, in this magnet filter type device, the sludge 57 may become a large lump depending on the shape of the chips, etc. In this case, when the forward scraper 55 and the backward scraper 55 pass each other, the backward scraper 55 The sludge 57 touches and breaks up the sludge 57, and when the sludge 57 overlaps, the sludge 57 lumps gradually and may not be discharged.
[0008]
[Problems to be solved by the invention]
As described above, since the conventional cutting fluid filtration apparatus has various problems, the present invention does not have such a problem, that is, the filtration accuracy is maintained over a long period of time, and the cutting fluid is efficiently filtered. It is an object of the present invention to provide a cutting fluid filtering device capable of performing the above.
[0009]
[Means for Solving the Problems]
The cutting fluid filtration device according to the present invention for solving the above-described problems is provided with a filtration tank having an inlet at one end and an obliquely rising portion at the other end, and a filtrate outlet is provided on the side wall of the filtration tank. In addition, a conveyor in which scrapers are attached at appropriate intervals in the filtration tank extends from the bottom of the inlet to the upper end of the obliquely upward rising portion, and is disposed through the bottom of the filtrate outlet. A partition plate curved along the conveyor is disposed inside, and an internal magnet plate is fixed to the back surface of the partition plate below the filtrate outlet , and at least the introduction port of the internal magnet plate The side end portion is inclined and the lower end portion of the partition plate is inclined upward.
[0010]
Preferably, fixing the external magnet plate to the filtration tank outside bottom of the lower of the inlet, also causes reach the partition plate to the full width of the filtration tank.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described with reference to the accompanying drawings. FIG. 1 is a longitudinal sectional view showing a configuration of a cutting fluid filtering device according to the present invention. In FIG. 1, reference numeral 1 denotes a filtration tank, in which an inlet 2 for cutting fluid containing chips from a machining center or the like is formed at one end. . An oblique rising portion 3 extending obliquely upward is extended to the other end of the filtration tank 1. A downward sludge discharge port 4 is formed at the tip of the oblique rising portion 3.
[0012]
5 is a conveyor in which scrapers 6 are arranged at appropriate intervals, and extends from the end portion on the introduction port 2 formation side to the sludge discharge port 4 through the oblique rising portion 3.
[0013]
Reference numeral 7 denotes a partition plate disposed inside the conveyor 5, and extends in a curved manner along the conveyor 5 from an intermediate portion of the filtration tank 1 to an upper portion of the oblique rising portion 3. It is preferable that the partition plate 7 extends over the entire width of the filtration tank 1. The lower end 7a of the partition plate 7 is usually slightly inclined upward.
[0014]
A filtrate outlet 13 leading to the duct 14 is formed on the side surface of the oblique rising portion 3 extending portion side end of the filtration tank 1, and an inner magnet plate 12 is provided on the rear surface of the partition plate 7 below the filtrate outlet 13. Is established. Preferably, an external magnet plate 9 is attached to the outer bottom surface of the filtration tank 1 below the introduction port 2.
[0015]
Inclined guides 15 may be provided at both ends of the internal magnet plate 12 or at the front end in the forward conveyor traveling direction (right end in FIG. 1) to prevent chips from being caught. Of course, instead of providing the inclined guide 15, the end portion of the internal magnet plate 12 itself may be processed into an inclined state.
[0016]
In this configuration, foreign matter such as chips and resin in the cutting fluid flowing from the inlet 2 is deposited on the inner bottom surface of the filtration tank 1, and the sludge 10 is scraped and pushed by the scraper 6 to be discharged into the sludge outlet 4. Discharged from. When the external magnet plate 9 is provided, magnets such as chips are attracted and collected by the external magnet plate 9.
[0017]
Further, the foreign matter that has flowed into the upper side of the partition plate 7 and the foreign matter brought about by the scraper 6 in the return path are deposited on the partition plate 7. The sludge 11 on the upper surface of the partition plate 7 is scraped and fed by the scraper 6 on the return path, dropped from the front end 7a of the partition plate 7, and mixed with the sludge 10 on the inner bottom surface of the filtration tank 1. Foreign matter having magnetism such as chips is attracted to the internal magnet plate 12 and collected on the partition plate 7. The filtrate flows out from the filtrate outlet 13 to the duct 14.
[0018]
【The invention's effect】
The present invention is as described above, and the filtration tank is partitioned up and down by the partition plate, so that the filtration performance is maintained for a long period of time without using a drum filter, and also efficiently and at low cost. Thus, the cutting fluid can be filtered.
[0019]
Further, chips to the end of the inner magnet plate is prevented from accumulation I hook, is blocked by the end of the upward slope of the specification Setsuban, that chips or the like, flows into the filtrate outlet side The effect is prevented as much as possible.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view showing a configuration of a cutting fluid filtering device according to the present invention.
FIG. 2 is a longitudinal sectional view showing a configuration of a conventional cutting fluid filtering device.
FIG. 3 is a longitudinal sectional view showing another configuration of a conventional cutting fluid filtering device.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Filtration tank 2 Inlet 3 Rising part 4 Sludge discharge port 5 Conveyor 6 Scraper 7 Partition plate 7a Lower end part 9 External magnet plate 10 Sludge 11 Sludge 12 Internal magnet plate 13 Filtrate outlet 14 Duct 15 Inclination guide

Claims (3)

一端に導入口を有すると共に他端に斜め上方立ち上り部を有する濾過槽を設け、前記濾過槽の側壁に濾過液流出口を設けると共に、前記濾過槽内に、スクレーパーを適宜間隔置きに取り付けたコンベアを、前記導入口の下から前記斜め上方立上り部上端部にまで延ばし且つ前記濾過液流出口の下を通して配設し、前記コンベアの内側に、該コンベアに沿って湾曲させた仕切板を配置し、前記濾過液流出口の下方の前記仕切板の裏面に内部マグネットプレートを定着して成り、前記内部マグネットプレートの少なくとも前記導入口側端部は斜面状態となるようにし、また、前記仕切板の下端部は上向きに傾斜させたことを特徴とする切削液濾過装置。A conveyor having an inlet at one end and an obliquely rising portion at the other end, a filtrate outlet on the side wall of the filter tank, and a scraper attached to the filter tank at appropriate intervals Extending from the bottom of the inlet to the upper end of the obliquely upward rising portion and passing under the filtrate outlet, and a partition plate curved along the conveyor is disposed inside the conveyor. The inner magnet plate is fixed to the back surface of the partition plate below the filtrate outlet , and at least the introduction port side end portion of the inner magnet plate is inclined, A cutting fluid filtering device characterized in that a lower end portion is inclined upward . 前記導入口の下の濾過槽外底面に外部マグネットプレートを定着した請求項1に記載の切削液濾過装置。  The cutting fluid filtration device according to claim 1, wherein an external magnet plate is fixed to the outer bottom surface of the filtration tank below the introduction port. 前記仕切板を濾過槽の全幅に及ばせた請求項1又は2に記載の切削液濾過装置。  The cutting fluid filtration device according to claim 1 or 2, wherein the partition plate extends over the entire width of the filtration tank.
JP2002050382A 2002-02-26 2002-02-26 Cutting fluid filtration device Expired - Fee Related JP3752185B2 (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
JP2002050382A JP3752185B2 (en) 2002-02-26 2002-02-26 Cutting fluid filtration device

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JP3752185B2 true JP3752185B2 (en) 2006-03-08

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CN107042423A (en) * 2017-04-12 2017-08-15 南通国盛智能科技集团股份有限公司 A kind of coarse-fine outer filtration system of bilayer of Metal Cutting Machine Tool machine cuttings liquid

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JP2011000508A (en) * 2009-06-16 2011-01-06 Okano Kiko Kk System of cleaning fluid to be treated
JP5297437B2 (en) * 2010-11-02 2013-09-25 克彦 永井 Coolant filtration device
JP6268041B2 (en) * 2014-05-30 2018-01-24 Dmg森精機株式会社 Chip conveyor for machine tools
CN106362865A (en) * 2016-08-29 2017-02-01 中航动力股份有限公司 High-speed broaching cutting oil combined filter device and cutting oil filtering method
JP6751034B2 (en) * 2017-02-16 2020-09-02 Dmg森精機株式会社 Chip conveyor
CN107081214A (en) * 2017-03-31 2017-08-22 常州大学 A kind of device and method recycled for misting cooling cutting fluid

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107042423A (en) * 2017-04-12 2017-08-15 南通国盛智能科技集团股份有限公司 A kind of coarse-fine outer filtration system of bilayer of Metal Cutting Machine Tool machine cuttings liquid

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