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JP3752436B2 - Reinforced cast-in-place concrete pile - Google Patents
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JP3752436B2 - Reinforced cast-in-place concrete pile - Google Patents

Reinforced cast-in-place concrete pile Download PDF

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Publication number
JP3752436B2
JP3752436B2 JP2001235280A JP2001235280A JP3752436B2 JP 3752436 B2 JP3752436 B2 JP 3752436B2 JP 2001235280 A JP2001235280 A JP 2001235280A JP 2001235280 A JP2001235280 A JP 2001235280A JP 3752436 B2 JP3752436 B2 JP 3752436B2
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Japan
Prior art keywords
concrete
steel pipe
pile
pipe
cast
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JP2001235280A
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JP2003041578A (en
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理夫 田中
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Description

【0001】
【発明の属する技術分野】
本発明は、鋼管などの補強管で補強した場所打コンクリート杭に関する。
【0002】
【従来の技術】
場所打コンクリート杭の耐力を増大させる方法として特開昭60−47117号に示されているように、杭頭部に鋼管を設置し、コンクリートと鋼管を複合一体化させたものがある。この杭においては、コンクリートの鋼管に対する付着力を増大させるために鋼管内面にリブや突起、スタッドボルト、ジベル等を取り付けることがおこなわれている。また、コンクリートの剪断破壊をX方向配筋で防止しようとする多方向X形組立鉄筋を挿入させた場所打コンクリート杭が提案されている。
一方、既成コンクリート杭では、鋼管内部に膨張コンクリートを打設して複合させた鋼管コンクリート複合杭(SC杭)がある。(特開昭53−53021号公報など)
【0003】
【発明が解決しようとする課題】
場所打コンクリート杭の杭頭にリブ付鋼管を設置し、打設したコンクリートと鋼管の付着力を増大させて鋼管とコンクリートの一体化を図り、曲げ耐力を確保した場合、杭に作用する曲げモーメントによってリブに応力が集中し、リブ先端よりコンクリート内部にひび割れが発生する。また、リブ間に嵌入したコンクリートが破断し、鋼管とコンクリートの付着が失われる。その結果、杭としての耐力・耐久性の低下が認められる。特に地震のように繰り返し荷重が作用する場合は、その傾向が大きく、一旦コンクリートが破断すると付着は期待できなくなり、コンクリートと鋼管を複合させて補強した意味がなくなる。
【0004】
そのため、鋼管とコンクリートの付着を考慮して杭を設計した場合、コンクリートと鋼管との付着がなくなると危険な状態となる。すなわち、曲げ応力が杭に作用すると鋼管内のリブより集中応力が発生し亀裂が発生する。
【0005】
このように場所打コンクリート杭の外周部に鋼管を被せ両者を一体化した杭は、リブに嵌入したコンクリートが簡単に破断する。また、スタッドボルト等についても同様に応力が集中する結果、コンクリートが破断する。
本発明は、鋼管とコンクリートの付着を期待することなく破壊終局時の場所打コンクリート杭の靭性を確保しようとするものである。
【0006】
【課題を解決するための手段】
補強管内壁にコンクリートとの付着防止層を設けて補強管とコンクリートが付着しないようにし、さらに、コンクリートには鉄筋を配筋して場所打コンクリート杭を補強し、破壊終局時の靭性を増大させたものである。
【0007】
【作用】
杭頭部の鋼管とコンクリートの付着がないため、補強管内のコンクリートは半径方向の変形は拘束されるが、杭軸方向に関しては補強管とコンクリートは一体化されておらず、軸力を鋼管に負担させないので鋼管の曲げ耐力が大きく取れる。従って、従来のコンクリートと鋼管をリブなどで一体化したコンクリート杭にない終局時の靭性が確保できる。
鋼管に付着を期待しないので、付着を期待した工法の杭のように経年変化による付着力の低下がなく、長年月に渡り杭の靭性が確保できる。しかも、コンクリートと補強管の間には付着防止層を設けたので、鋼管と鋼管に取り付けた突起物による応力の集中が避けられるためコンクリート内部のひび割れ発生とリブ間のコンクリートの破断がないので、杭頭部からの応力は鉄筋コンクリートを通じてスムーズに下方に伝達される。
【0008】
【発明の実施の形態】
実施例1
図1に本発明の補強場所打コンクリート杭の縦断面、図2に平面図を示す。
本発明の補強場所打コンクリート杭1は、補強主鉄筋2とフープ筋21からなる鉄筋籠20が杭中に配置され、杭頭部に鋼管3が杭頭から杭径の5倍以上に渡り補強体として配置されている。鋼管3内面は、リブなどの突起が形成されていない滑らかな平面であり、グリース等の潤滑剤を塗布して付着防止層(滑動層)4を形成し、コンクリートと鋼管の付着を防止している。
【0009】
上部構造物と接合するため、鋼管に接合されたヒゲ筋22は、フーチング5にアンカー筋として定着されている。本発明の補強場所打コンクリート杭の設計においては、鋼管内面は全くコンクリートとは付着がないものとし、終局時の靭性の低下を防いでいる。
【0010】
これをモデル実験で説明する。
図3は、内径195mm、厚さ2.15mmの鋼管内に水セメント比55%、単位水量189kg/m3、スランプ18cm、細骨材率46.1%のポルトランドセメントコンクリートを打設した杭の曲げ試験で、鋼管内は無筋である。コンクリートの圧縮強度は27.8N/mm2、引張強度は2.25N/mm2である。No.1杭は、コンクリート打設前に鋼管内面エポキシ系接着剤を塗布して鋼管とコンクリートを一体化したもので、No.2の杭は、コンクリートと鋼管との付着を完全に切るために鋼管の内面にグリースを塗り、更に厚さ0.1mmのポリエステルフィルムを貼って付着防止層4を形成し、コンクリートと鋼管の付着がないようにしたものである。
【0011】
図4に示すNo.3、No.4の杭は、両者共に鋼管内に鉄筋を配置したもので、No.3杭は鋼管内面にNo.1杭と同様にエポキシ系接着剤を塗布してコンクリートと鋼管を一体化させたもので、No.4杭は、鋼管内面にグリースを塗布し、ポリエステルフィルムを貼り付けて付着なしとしたものである。No.5杭は鋼管を巻かなかった通常の鉄筋コンクリート杭であり、鉄筋比を1%としたものである。
【0012】
コンクリートと鋼管に付着のあるNo.1杭では、良好な曲げ耐力のあることがわかる。また、No.2杭は、中央たわみの増大とともに耐力は徐々に低下する。
このことから、鋼管内部が無筋コンクリートの場合、コンクリートと鋼管の付着の有無は最大耐力及び曲げ変形増加に伴う耐力低下に大きく影響を与える。
【0013】
一方、図4に示す鋼管内部に鉄筋を配置した杭の場合、鋼管とコンクリートの付着の有無に拘わらず、鋼材降伏に至るまでの剛性、並びに鋼材降伏時の荷重はほぼ等しくなることがわかり、鋼管内に鉄筋を配筋すると鋼管とコンクリートとの付着に影響されることなく杭体の靭性が保たれるのがわかる。
但し、付着のあるNo.3杭はたわみの増大に伴い、徐々に耐力が増大するのに対し、付着のないNo.4杭はほぼ一定値となっている。
【0014】
施工例1 掘削同時建て込み
図5に工程を示すように、掘削完了後、または掘削と同時に補強管となる鋼管を地盤中に建て込み、鋼管内にコンクリート打設をおこなう工法である。
ベントナイト泥水工法で杭穴を形成し、杭穴が完成したら、杭穴底部のスライムを除去する1次底部処理をおこない、鋼管3と鉄筋籠2を杭穴中に設置する。鋼管3は、杭径の5倍程度の長さとした。杭穴内には掘削時に使用したベントナイト泥水が満たされており、ベントナイト粒子が鋼管3内壁に沈着し、ベントナイトの膜を形成する。この膜が打設コンクリートと鋼管の付着を防止する付着防止層4となる。
必要に応じて杭穴底部のスライム処理(2次杭底部処理)をおこない、コンクリートを打設して場所打杭を完成する。
【0015】
補強管を掘削時の地盤保護用のケーシングとして兼用させることも可能である。この場合は、鋼管ケーシング3を地盤中に設置し、杭穴を掘削して杭穴が深くなるに伴って鋼管ケーシングを接続していく。杭穴の掘削が完了したところで鉄筋籠を設置し、コンクリートを打設する。
【0016】
泥水中のベントナイトを積極的に鋼管内壁に付着させるためには、鋼管3に陽極を接続し、泥水に陰極を設置し、負に帯電しているベントナイト粒子を鋼管内壁に吸引して付着させ、付着防止層4を形成する。
【0017】
施工例2
図6に示すように、場所打コンクリート杭を地盤中に築造し、打設したコンクリートがまだ固まらないうちにパワージャッキまたはバイブロハンマーで補強管となる鋼管を圧入する工法である。
【0018】
【発明の効果】
本発明は、場所打コンクリート杭の補強管内面にリブや突起を形成せずに平面とし、補強管とコンクリートの間に付着防止層を形成し、補強管内面とコンクリートの間をスリップさせることにより不測の外力に対して応力集中が生ずることがないようして補強管内のコンクリートの破断を防止し、長年月に渡り靭性が保持されるようにした。
また、コンクリートと補強管の付着を期待しないので補強管に軸力を負担させる必要がないため曲げ耐力の増大が図れる。
このように、補強管内壁にリブ等の突起を形成しないので、市販の鋼管を補強管として使用できるので安く、納期も早く、杭径・杭長の変更が容易である。
【図面の簡単な説明】
【図1】本発明の縦断面図。
【図2】本発明の平面図。
【図3】鋼管の付着のない状態の曲げ試験結果と理論値を示すグラフ。
【図4】付着のない鋼管に鉄筋を挿入した場合の靭性のグラフ。
【図5】施工工程説明図。
【図6】施工工程説明図。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a cast-in-place concrete pile reinforced with a reinforcing pipe such as a steel pipe.
[0002]
[Prior art]
As a method for increasing the yield strength of a cast-in-place concrete pile, there is a method in which a steel pipe is installed at the pile head and the concrete and the steel pipe are combined and integrated as disclosed in Japanese Patent Application Laid-Open No. 60-47117. In this pile, ribs, protrusions, stud bolts, dowels, and the like are attached to the inner surface of the steel pipe in order to increase the adhesion of concrete to the steel pipe. In addition, a cast-in-place concrete pile in which multidirectional X-shaped rebars are inserted to prevent concrete shear failure by X-direction reinforcement has been proposed.
On the other hand, in the precast concrete pile, there is a steel pipe concrete composite pile (SC pile) in which expanded concrete is cast and combined inside the steel pipe. (Japanese Patent Laid-Open No. 53-53021)
[0003]
[Problems to be solved by the invention]
When a ribbed steel pipe is installed on the pile head of a cast-in-place concrete pile, and the bond strength between the cast concrete and the steel pipe is increased to integrate the steel pipe and the concrete, ensuring the bending strength, the bending moment acting on the pile Stress concentrates on the ribs, and cracks occur in the concrete from the rib tips. Moreover, the concrete inserted between the ribs breaks, and the adhesion between the steel pipe and the concrete is lost. As a result, a decrease in proof stress and durability as a pile is recognized. In particular, when a repeated load is applied like an earthquake, the tendency is great. Once the concrete breaks, the adhesion cannot be expected, and the meaning of reinforcing the composite with steel and steel pipe is lost.
[0004]
Therefore, when the pile is designed in consideration of the adhesion between the steel pipe and the concrete, it becomes dangerous if the adhesion between the concrete and the steel pipe is lost. That is, when bending stress acts on the pile, concentrated stress is generated from the ribs in the steel pipe and cracks are generated.
[0005]
Thus, the pile which put the steel pipe on the outer peripheral part of the cast-in-place concrete pile and integrated both is easy to break the concrete inserted in the rib. Similarly, the stress is concentrated on the stud bolts and the like, and as a result, the concrete breaks.
The present invention seeks to ensure the toughness of cast-in-place concrete piles at the time of failure without expecting adhesion between steel pipe and concrete.
[0006]
[Means for Solving the Problems]
An anti-adhesion layer for the concrete is provided on the inner wall of the reinforcement pipe to prevent the reinforcement pipe and concrete from adhering to the concrete.In addition, reinforcing steel is added to the concrete to reinforce the cast-in-place concrete pile, increasing the toughness at the end of failure. It is a thing.
[0007]
[Action]
Since there is no adhesion between the steel pipe of the pile head and concrete, the concrete in the reinforcement pipe is restrained from deformation in the radial direction, but the reinforcement pipe and concrete are not integrated in the pile axis direction, and the axial force is applied to the steel pipe. Since it is not burdened, the bending strength of the steel pipe can be greatly increased. Therefore, ultimate toughness that is not found in a concrete pile in which conventional concrete and steel pipe are integrated with ribs or the like can be secured.
Since it does not expect adhesion to steel pipes, there is no decrease in adhesion due to secular change unlike piles of construction methods that expect adhesion, and the toughness of the pile can be secured for many years. Moreover, since an anti-adhesion layer is provided between the concrete and the reinforcing pipe, stress concentration due to the projections attached to the steel pipe and the steel pipe is avoided, so there is no cracking inside the concrete and no breakage of the concrete between the ribs. The stress from the pile head is smoothly transmitted downward through the reinforced concrete.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Example 1
FIG. 1 shows a longitudinal section of a reinforced cast-in-place concrete pile of the present invention, and FIG. 2 shows a plan view.
In the reinforced cast-in-place concrete pile 1 of the present invention, a reinforcing bar 20 comprising a reinforcing main reinforcing bar 2 and a hoop bar 21 is arranged in the pile, and a steel pipe 3 is reinforced over the pile head from the pile head to more than five times the pile diameter. It is arranged as a body. The inner surface of the steel pipe 3 is a smooth flat surface on which protrusions such as ribs are not formed, and an adhesion preventing layer (sliding layer) 4 is formed by applying a lubricant such as grease to prevent adhesion between the concrete and the steel pipe. Yes.
[0009]
In order to join with the superstructure, the beard muscle 22 joined to the steel pipe is fixed to the footing 5 as an anchor muscle. In the design of the reinforced cast-in-place concrete pile of the present invention, the inner surface of the steel pipe is not attached to the concrete at all, thereby preventing a decrease in toughness at the end.
[0010]
This will be explained by a model experiment.
Fig. 3 shows a pile of Portland cement concrete placed in a steel pipe with an inner diameter of 195 mm and a thickness of 2.15 mm with a water cement ratio of 55%, a unit water volume of 189 kg / m 3 , a slump of 18 cm and a fine aggregate ratio of 46.1%. In the bending test, the inside of the steel pipe is unstriped. The compressive strength of concrete is 27.8 N / mm 2 and the tensile strength is 2.25 N / mm 2 . No. No. 1 pile is a steel pipe and concrete integrated by applying an epoxy adhesive inside the steel pipe before placing the concrete. In the pile of No. 2, grease is applied to the inner surface of the steel pipe to completely cut off the adhesion between the concrete and the steel pipe, and further, a polyester film having a thickness of 0.1 mm is applied to form an adhesion preventing layer 4 to adhere the concrete and the steel pipe. There is no such thing.
[0011]
No. shown in FIG. 3, no. No. 4 stakes both have steel bars placed in the steel pipe. 3 piles are No. Similar to No. 1 pile, an epoxy adhesive is applied to integrate concrete and steel pipe. The 4 piles are made by applying grease to the inner surface of the steel pipe and attaching a polyester film to prevent adhesion. No. The 5 pile is a normal reinforced concrete pile not wound with a steel pipe, and the reinforcement ratio is 1%.
[0012]
No. which adheres to concrete and steel pipe. It can be seen that one pile has good bending strength. No. As for the two piles, the yield strength gradually decreases as the central deflection increases.
For this reason, when the inside of the steel pipe is unreinforced concrete, the presence or absence of adhesion between the concrete and the steel pipe has a great influence on the maximum strength and the decrease in the strength with increasing bending deformation.
[0013]
On the other hand, in the case of a pile in which steel bars are arranged inside the steel pipe shown in FIG. 4, it can be seen that the rigidity until the steel material yields and the load at the time of steel material yield are almost equal, regardless of whether the steel pipe and concrete adhere to each other, It can be seen that when reinforcing bars are placed in the steel pipe, the toughness of the pile body is maintained without being affected by the adhesion between the steel pipe and concrete.
However, no. The three piles gradually increase in yield strength as the deflection increases. The 4 piles are almost constant.
[0014]
Construction Example 1 Simultaneous Excavation As shown in the process in FIG. 5, a steel pipe that becomes a reinforcing pipe is constructed in the ground after excavation is completed or simultaneously with excavation, and concrete is placed in the steel pipe.
When the pile hole is formed by the bentonite mud construction method and the pile hole is completed, the primary bottom processing is performed to remove the slime at the bottom of the pile hole, and the steel pipe 3 and the reinforcing bar 2 are installed in the pile hole. The steel pipe 3 was about 5 times as long as the pile diameter. The pile hole is filled with bentonite mud used during excavation, and bentonite particles are deposited on the inner wall of the steel pipe 3 to form a bentonite film. This film becomes the adhesion preventing layer 4 for preventing adhesion of the cast concrete and the steel pipe.
If necessary, slime treatment (secondary pile bottom treatment) is performed on the bottom of the pile hole, and concrete is cast to complete the cast-in-place pile.
[0015]
It is also possible to use the reinforcing pipe as a casing for ground protection during excavation. In this case, the steel pipe casing 3 is installed in the ground, and the steel pipe casing is connected as the pile hole is deepened by excavating the pile hole. When excavation of the pile hole is completed, a reinforcing bar is installed and concrete is laid.
[0016]
In order to positively attach bentonite in the muddy water to the inner wall of the steel pipe, an anode is connected to the steel pipe 3, a cathode is installed in the muddy water, and negatively charged bentonite particles are attracted and adhered to the inner wall of the steel pipe. The adhesion preventing layer 4 is formed.
[0017]
Construction example 2
As shown in FIG. 6, a cast-in-place concrete pile is built in the ground, and a steel pipe as a reinforcing pipe is press-fitted with a power jack or a vibro hammer before the cast concrete is hardened yet.
[0018]
【The invention's effect】
The present invention provides a flat surface without forming ribs or protrusions on the inner surface of the reinforcing pipe of the cast-in-place concrete pile, forms an adhesion preventing layer between the reinforcing pipe and the concrete, and slips between the inner surface of the reinforcing pipe and the concrete. In order not to cause stress concentration against unexpected external force, the fracture of the concrete in the reinforcing pipe was prevented and the toughness was maintained for many years.
Further, since the adhesion between the concrete and the reinforcing pipe is not expected, it is not necessary to bear the axial force on the reinforcing pipe, so that the bending strength can be increased.
In this way, since protrusions such as ribs are not formed on the inner wall of the reinforcing pipe, a commercially available steel pipe can be used as the reinforcing pipe.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view of the present invention.
FIG. 2 is a plan view of the present invention.
FIG. 3 is a graph showing a bending test result and a theoretical value in a state where there is no adhesion of a steel pipe.
FIG. 4 is a graph of toughness when reinforcing bars are inserted into a steel pipe without adhesion.
FIG. 5 is an explanatory diagram of a construction process.
FIG. 6 is an explanatory diagram of a construction process.

Claims (4)

内面にコンクリートとの付着防止層を設けた補強管を杭外周に設置し、鉄筋を配筋して補強した補強場所打コンクリート杭。Reinforced cast-in-place concrete piles that are reinforced with reinforcing bars installed on the outer periphery of the pile with a reinforcement pipe with an anti-adhesion layer on the inside. 請求項1において、補強管を杭頭部に設けた補強場所打コンクリート杭。The reinforced cast-in-place concrete pile according to claim 1, wherein a reinforcement pipe is provided at a pile head. 請求項1または2において、補強管内面にフッ素樹脂を塗布した補強場所打コンクリート杭。The reinforced cast-in-place concrete pile according to claim 1 or 2, wherein a fluororesin is applied to the inner surface of the reinforcing pipe. 請求項1または2において、補強管内面にグリースを塗布した補強場所打コンクリート杭。The reinforced cast-in-place concrete pile according to claim 1 or 2, wherein grease is applied to an inner surface of the reinforcing pipe.
JP2001235280A 2001-08-02 2001-08-02 Reinforced cast-in-place concrete pile Expired - Fee Related JP3752436B2 (en)

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JP3752436B2 true JP3752436B2 (en) 2006-03-08

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Cited By (2)

* Cited by examiner, † Cited by third party
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KR102237361B1 (en) * 2020-08-12 2021-04-07 주식회사 지오로직스 Method for constructing soil retaining wall using cast-in-place pile
KR102237544B1 (en) * 2020-09-02 2021-04-08 주식회사 더플러스이앤씨 A boring casing for boring hole construction of a peristyle type column structure and cut water off method using the same

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KR102237361B1 (en) * 2020-08-12 2021-04-07 주식회사 지오로직스 Method for constructing soil retaining wall using cast-in-place pile
KR102237544B1 (en) * 2020-09-02 2021-04-08 주식회사 더플러스이앤씨 A boring casing for boring hole construction of a peristyle type column structure and cut water off method using the same

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