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JP3752753B2 - Liquid spreader - Google Patents
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JP3752753B2 - Liquid spreader - Google Patents

Liquid spreader Download PDF

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Publication number
JP3752753B2
JP3752753B2 JP31605596A JP31605596A JP3752753B2 JP 3752753 B2 JP3752753 B2 JP 3752753B2 JP 31605596 A JP31605596 A JP 31605596A JP 31605596 A JP31605596 A JP 31605596A JP 3752753 B2 JP3752753 B2 JP 3752753B2
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JP
Japan
Prior art keywords
cleaning
hydraulic circuit
liquid
nozzle
pump
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP31605596A
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Japanese (ja)
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JPH10156241A (en
Inventor
秀夫 滝本
浩一 河合
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Iseki and Co Ltd
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Iseki and Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP31605596A priority Critical patent/JP3752753B2/en
Publication of JPH10156241A publication Critical patent/JPH10156241A/en
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Publication of JP3752753B2 publication Critical patent/JP3752753B2/en
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  • Catching Or Destruction (AREA)
  • Special Spraying Apparatus (AREA)

Description

【0001】
【発明の属する技術分野】
この発明は、液体散布機の洗浄装置に関し、施肥装置や薬液散布装置等の、液体散布後の液圧回路内各部を洗浄水で洗浄するものである。
【0002】
【発明が解決しようとする課題】
液体散布機は、薬液や液肥等を散布するものであるから、酸性が強く、散布作業後は散布機に洗浄水を通して洗浄することによって、散布機の保管中における腐触を防止するようにしている。しかしながら、散布機の液圧回路内の薬液等が完全に洗浄されるために、どの程度まで洗浄を続けてよいかどうか不明であり、効率的な洗浄は行い難いものである。
【0003】
【課題を解決するための手段】
この発明は、ポンプ(P)の駆動により吐出される液体を先端のノズル(1)から噴出散布させる液圧回路(2)を有し散布終了後の液圧回路(2)に洗浄水を吐出させて洗浄させる洗浄モードスイッチ(SW1)を設け、この洗浄モードスイッチ( SW1 )操作に伴って該液圧回路(2)のノズルブロック毎に噴出開閉するように設けられる複数の電磁弁(V1〜V4)を一定時間(t)毎に順次開閉しながら適当回数(N)繰返すように制御する洗浄制御装置(CPU)を設ける液体散布機において、上記ポンプ(P)や液圧回路(2)内の残薬を検出する残薬センサー(3)が薬液を検出しなくなることによって液圧回路(2)の洗浄を停止する構成とした液体散布機の構成とする。
【0004】
【発明の効果】
ポンプPの駆動によって液体散布機による薬液散布が行われる。ポンプPから吐出される液体は、液圧回路2を通って先端のノズル1から噴霧される。この薬液散布作業が終ると、洗浄回数N、及び各電磁弁V1〜V4の開き時間t等をSW5で設定し、洗浄モードスイッチSW1をONして、ポンプPにより洗浄水を吸入して液圧回路2内に吐出しながらノズル1から噴霧させることによって、この液圧回路2内部の洗浄を行わせる。
【0005】
各電磁弁V1は、一定時間t開かれて、液圧回路2を経て、この電磁弁V1のノズルブロックから噴出させて水洗を行い、この一定時間tの経過によって電磁弁V1を閉じると共に、次行程の電磁弁V2を開いて一定時間tに亘りこのノズルブロックから噴出させる。このような作用を電磁弁V3,V4と順次繰返して1回目の洗浄が終わると、続いて2回目の洗浄作用が行われ、設定回数Nに亘って行われることとなる。
【0006】
このため、液圧回路2内部はもとより、各電磁弁V1〜V4内やノズル1の洗浄を間欠的に行って洗浄効果を高めることができる。しかも、洗浄時間や間欠的洗浄回数等の設定操作や洗浄モードスイッチSW1の操作によって洗浄制御を行わせることができるため、操作を簡単に容易化できる。
また、残薬センサー3がポンプPや液圧回路2内の残薬を検出しなくなると、ソレノイドバルブV1〜V4が閉鎖されて、洗浄作用を停止できる。
【0007】
【実施例】
トラクタ車体4に薬液散布機を装着して、土壌面や、作物等に薬液を噴霧散布する形態について説明する。車体4は、ステアリングハンドル5で操向できる前車輪6や、後車輪7を有して、前部のボンネット8下に搭載のエンジンに伝動駆動して走行しうる。9は操縦席で、左右のフェンダー10間に設けられ、この上方にはルーフ11を有した安全フレーム12を設けている。
【0008】
液体散布機は、車体4の後部に装着され、リフトアームによって昇降されるロアリンクやトップリンク等による三点リンク機構13によって装着支持される。この三点リンク機構13に装着される作業フレーム14に、液体を収容するタンク15を設け、又、該タンク15から液体を吸入して液圧回路2へ吐出させるポンプPを設け、更に後部下側には、上下回動可能のアーム17を設け、この先端に左右横方向のノズルパイプ18を取付け、ノズルパイプ18に沿って噴霧ノズル1を配列している。又、このようなノズルパイプ18は、横方向に複数に分けて配置している。各ノズルパイプ18の上側にはノズルカバー19を設けている。
【0009】
車体4のPTO軸16によってポンプPを駆動することによって、タンク15内の薬液をフィルター20を経て吸入しながら、液圧回路2の調圧弁21側へ吐出し、この調圧弁21から調圧タンク22側へ送り出し、各ノズルパイプ18へ分配して、ノズル1から下方へ向けて噴霧する。この調圧弁21で設定された余液は戻りパイプ23を経てタンク15内へ還元される。
【0010】
前記ポンプPは、プランジャー形態のポンプで、クランク軸24の回転により、プランジャー25がシリンダー26内を往復動され、吸込口27から吸入した液体を吐出室28へ吐出して液圧回路2側へ圧送する。このシリンダー26の吸込口27側と吐出室28側とにチェックバルブ29,30を設けている。前記残薬センサー3はこの吐出室28内に設けられる。
【0011】
残薬センサー3は、ポンプP内に吸入される洗浄水中の薬液の性分を検出するもので、例えば洗浄水のPH(水素イオン濃度)を検出することによって、洗浄水内における残留薬液を検出できる構成としている。この残薬センサー3は、ポンプP以外の液圧回路2の途中個所に設けるもよく、又、ノズルパイプ18等の未端部分に設けるもよい。
【0012】
散布機の洗浄制御装置CPUは、マイコンを有し、入力側には、自動洗浄制御を行わせるための洗浄モードスイッチSW1、各ソレノイドバルブV1〜V4の開き回数Nを設定する回数スイッチSW3、各ソレノイドバルブV1〜V4の一回毎の開き時間tを設定する時間設定スイッチSW5、及び各ソレノイドバルブV1〜V4の噴霧量乃至洗浄水量を設定する水量スイッチSW4等を設けている。この他に、残薬センサー3を設けて、ポンプPや液圧回路2内の残薬を検出でき、手動操作で洗浄を行わせる操作スイッチSW2等を設けている。
【0013】
洗浄制御装置CPUによる洗浄を行うときは、タンク15内の薬液を排出して洗浄水を供給するか、又はポンプPの吸水口を別の洗浄タンク等に挿込んで、このポンプPを駆動すると共に、洗浄モードスイッチSW1をONする。ポンプPで吸入する洗浄水は、液圧回路2を通って各ノズルパイプ18のノズル1から噴出される。このとき、図のフローチャートのように各ノズルパイプ18のソレノイドバルブV1〜V4が同時に開かれることなく、単位時間(t=10秒)毎にV1→V2→V3→V4の順に単一ソレノイドバルブ毎に開いて、各ゾズルパイプ18のノズル1から噴霧させて、液圧回路2内の残留薬液を洗浄排出する。このような、電磁弁V1〜V4の順次開閉は設定回数Nに亘って繰返し行われる。これによって自動洗浄制御が停止される。
【0014】
なお、このようにして、残薬センサー3が薬液を検出しなくなる(PHセンサーでは中性を検出する)と、ソレノイドバルブV1〜V4が閉鎖されて、洗浄作用を停止する構成とするもよい。図4,図5において、上例と異なる点は、前記調圧弁21よりタンク15へ連結する戻りパイプ23に余水量を検出する流量計32を設け、この流量計30より得られるポンプ余水量によって現実のノズル1からの散布量を算出し、この現実の散布量と前記水量スイッチSW4によって設定された設定散布量とを比較演算し、この演算結果が、ある指定域(±10%)を越えたときは、前記電磁弁V1〜V4のオープンタイムtを増減することにより、散布量を補正するようにフィードバック制御する。31は車速センサ、33は前記一定時間tのオープンタイム長さを調整するドライバーである。
【0015】
図6において、上例と異なる点は、前記土壌消毒用のリキッドマスタ用のノズル1の噴孔34を螺旋状に形成し、基部A端面よりも先端B面に至るに伴って順次小径となるように形成することにより、この噴孔34から噴出される液体の噴出流勢Cを散乱させないようにして、散布域Dを土壌面G深くするように構成するものである。
【図面の簡単な説明】
【図1】 液体散布機の配管図。
【図2】 洗浄制御装置のブロック図と、その制御フローチャート。
【図3】 トラクタ散布機の側面図。
【図4】 一部別実施例を示すリキッドマスタの配管図。
【図5】 一部別実施例を示すブロック図と、その制御フローチャート。
【図6】 畝土壌面に液肥を注入するリキッドマスタ用のノズルの断面図と、作用図。
【図7】 液圧ポンプ部の側面図。
【符号の説明】
1 ノズル
2 液圧回路
残薬センサー
P ポンプ
SW1 洗浄モードスイッチ
V1〜V4 電磁弁
t 一定時間
N 回数
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a cleaning device for a liquid spreader, and is for cleaning each part in a hydraulic circuit after spraying liquid, such as a fertilizer application device and a chemical solution spraying device, with cleaning water.
[0002]
[Problems to be solved by the invention]
Since the liquid spreader sprays chemicals, liquid fertilizer, etc., it is highly acidic, and after spraying work, wash the sprayer with washing water to prevent corrosion during storage of the spreader. Yes. However, since the chemical solution and the like in the hydraulic circuit of the spreader are completely cleaned, it is unclear to what extent cleaning can be continued, and it is difficult to perform efficient cleaning.
[0003]
[Means for Solving the Problems]
This invention has a hydraulic circuit (2) for spraying and spraying the liquid discharged by driving the pump (P) from the nozzle (1) at the tip, and washing water is supplied to the hydraulic circuit (2) after the spraying is finished. A cleaning mode switch (SW1) for discharging and cleaning is provided, and a plurality of solenoid valves (V1) provided to be opened and closed for each nozzle block of the hydraulic circuit (2) in accordance with the operation of the cleaning mode switch ( SW1 ). ˜V4) in a liquid spreader provided with a cleaning control device (CPU) that controls to repeat a suitable number of times (N) while opening and closing each time constant (t) sequentially , the pump (P) and the hydraulic circuit (2) It is set as the structure of the liquid spreader made into the structure which stops the washing | cleaning of a hydraulic circuit (2), when the residual medicine sensor (3) which detects the residual medicine in the inside stops detecting a chemical | medical solution .
[0004]
【The invention's effect】
By driving the pump P, the chemical solution is sprayed by the liquid spreader. The liquid discharged from the pump P is sprayed from the nozzle 1 at the tip through the hydraulic circuit 2. When this chemical solution spraying operation is finished, the number of times of cleaning N and the opening times t of the electromagnetic valves V1 to V4 are set by SW5, the cleaning mode switch SW1 is turned ON, and the cleaning water is sucked in by the pump P and the hydraulic pressure is increased. By spraying from the nozzle 1 while discharging into the circuit 2, the inside of the hydraulic circuit 2 is cleaned.
[0005]
Each electromagnetic valve V1 is opened for a certain time t, and is washed through the hydraulic circuit 2 and ejected from the nozzle block of the electromagnetic valve V1. After the certain time t has elapsed, the electromagnetic valve V1 is closed and The electromagnetic valve V2 in the stroke is opened and ejected from the nozzle block for a predetermined time t. Such an operation is sequentially repeated with the electromagnetic valves V3 and V4, and when the first cleaning is completed, the second cleaning operation is subsequently performed over a set number of times N.
[0006]
For this reason, the cleaning effect can be enhanced by intermittently cleaning the solenoid valves V1 to V4 and the nozzle 1 as well as the inside of the hydraulic circuit 2. Moreover, since the cleaning control can be performed by setting operations such as the cleaning time and the number of intermittent cleanings and the operation of the cleaning mode switch SW1, the operation can be easily facilitated.
Further, when the remaining medicine sensor 3 does not detect the remaining medicine in the pump P or the hydraulic circuit 2, the solenoid valves V1 to V4 are closed and the cleaning action can be stopped.
[0007]
【Example】
A mode in which a chemical solution spreader is attached to the tractor vehicle body 4 and the chemical solution is sprayed on the soil surface or crops will be described. The vehicle body 4 has front wheels 6 and rear wheels 7 that can be steered by the steering handle 5, and can travel by being driven by transmission to an engine mounted under the front bonnet 8. Reference numeral 9 denotes a cockpit, which is provided between the left and right fenders 10, and a safety frame 12 having a roof 11 is provided above this.
[0008]
The liquid spreader is attached to the rear portion of the vehicle body 4 and is supported by a three-point link mechanism 13 such as a lower link or a top link that is moved up and down by a lift arm. A work frame 14 mounted on the three-point link mechanism 13 is provided with a tank 15 for storing liquid, a pump P for sucking liquid from the tank 15 and discharging it to the hydraulic circuit 2, and further, On the side, an up-and-down pivotable arm 17 is provided, a nozzle pipe 18 in the horizontal direction is attached to the tip, and the spray nozzles 1 are arranged along the nozzle pipe 18. Also, such nozzle pipes 18 are divided into a plurality of parts in the lateral direction. A nozzle cover 19 is provided above each nozzle pipe 18.
[0009]
By driving the pump P by the PTO shaft 16 of the vehicle body 4, the chemical liquid in the tank 15 is discharged through the filter 20 to the pressure regulating valve 21 side of the hydraulic pressure circuit 2, and the pressure regulating tank 21 delivers the pressure regulating tank. It sends out to 22 side, distributes to each nozzle pipe 18, and sprays it toward the downward direction from the nozzle 1. FIG. The excess liquid set by the pressure regulating valve 21 is returned into the tank 15 through the return pipe 23.
[0010]
The pump P is a plunger type pump, and the plunger 25 is reciprocated in the cylinder 26 by the rotation of the crankshaft 24, and the liquid sucked from the suction port 27 is discharged to the discharge chamber 28, and the hydraulic circuit 2. Pump to the side. Check valves 29 and 30 are provided on the suction port 27 side and the discharge chamber 28 side of the cylinder 26. The remaining medicine sensor 3 is provided in the discharge chamber 28.
[0011]
The remaining medicine sensor 3 detects the nature of the chemical solution in the wash water sucked into the pump P. For example, the residual drug solution in the wash water is detected by detecting the pH (hydrogen ion concentration) of the wash water. It is configured as possible. This remaining medicine sensor 3 may be provided in the middle of the hydraulic circuit 2 other than the pump P, or may be provided in an unend portion of the nozzle pipe 18 or the like.
[0012]
The sprayer cleaning control device CPU has a microcomputer. On the input side, a cleaning mode switch SW1 for performing automatic cleaning control, a number of times switch SW3 for setting the number N of opening of each solenoid valve V1 to V4, There are provided a time setting switch SW5 for setting the opening time t for each time of the solenoid valves V1 to V4, a water amount switch SW4 for setting the spray amount of the solenoid valves V1 to V4, or the amount of cleaning water. In addition to this, a remaining medicine sensor 3 is provided, and an operation switch SW2 and the like that can detect remaining medicine in the pump P and the hydraulic circuit 2 and perform washing by manual operation are provided.
[0013]
When cleaning is performed by the cleaning controller CPU, the chemical solution in the tank 15 is discharged and cleaning water is supplied, or the pump P is driven by inserting the water inlet of the pump P into another cleaning tank or the like. At the same time, the cleaning mode switch SW1 is turned on. Wash water sucked by the pump P is ejected from the nozzle 1 of each nozzle pipe 18 through the hydraulic circuit 2. At this time, the solenoid valves V1 to V4 of the nozzle pipes 18 are not opened at the same time as shown in the flowchart in the figure, but for each single solenoid valve in order of V1 → V2 → V3 → V4 every unit time (t = 10 seconds). The nozzle is sprayed from the nozzle 1 of each nozzle pipe 18 to wash out and discharge the remaining chemical solution in the hydraulic circuit 2. Such sequential opening and closing of the solenoid valves V1 to V4 is repeated over the set number N. As a result, the automatic cleaning control is stopped.
[0014]
In this way, when the remaining medicine sensor 3 does not detect the chemical (the PH sensor detects neutrality), the solenoid valves V1 to V4 may be closed to stop the cleaning action. 4 and 5, the difference from the above example is that a flow meter 32 for detecting the amount of residual water is provided in the return pipe 23 connected to the tank 15 from the pressure regulating valve 21. The actual spray amount from the nozzle 1 is calculated, the actual spray amount is compared with the set spray amount set by the water amount switch SW4, and the calculation result exceeds a specified range (± 10%). In this case, feedback control is performed so as to correct the spraying amount by increasing or decreasing the open time t of the electromagnetic valves V1 to V4. 31 is a vehicle speed sensor, and 33 is a driver for adjusting the open time length of the predetermined time t.
[0015]
In FIG. 6, the difference from the above example is that the nozzle hole 34 of the liquid master nozzle 1 for soil disinfection is formed in a spiral shape, and the diameter gradually decreases from the base A end surface to the tip B surface. By forming in this way, the spray area D is made deeper in the soil surface G so as not to scatter the jet flow C of liquid ejected from the nozzle hole 34.
[Brief description of the drawings]
FIG. 1 is a piping diagram of a liquid spreader.
FIG. 2 is a block diagram of a cleaning control device and a control flowchart thereof.
FIG. 3 is a side view of a tractor spreader.
FIG. 4 is a piping diagram of a liquid master showing another embodiment.
FIG. 5 is a block diagram showing a partially different embodiment and a control flowchart thereof.
FIG. 6 is a cross-sectional view and an action diagram of a nozzle for a liquid master that injects liquid manure into the dredged soil surface.
FIG. 7 is a side view of a hydraulic pump unit.
[Explanation of symbols]
1 Nozzle 2 Hydraulic circuit
3 Residual drug sensor
P Pump SW1 Cleaning mode switch V1 to V4 Solenoid valve t Fixed time N Number of times

Claims (1)

ポンプ(P)の駆動により吐出される液体を先端のノズル(1)から噴出散布させる液圧回路(2)を有し散布終了後の液圧回路(2)に洗浄水を吐出させて洗浄させる洗浄モードスイッチ(SW1)を設け、この洗浄モードスイッチ( SW1 )操作に伴って該液圧回路(2)のノズルブロック毎に噴出開閉するように設けられる複数の電磁弁(V1〜V4)を一定時間(t)毎に順次開閉しながら適当回数(N)繰返すように制御する洗浄制御装置(CPU)を設ける液体散布機において、上記ポンプ(P)や液圧回路(2)内の残薬を検出する残薬センサー(3)が薬液を検出しなくなることによって液圧回路(2)の洗浄を停止する構成とした液体散布機It has a hydraulic circuit (2) for spraying and spraying the liquid discharged by driving the pump (P) from the nozzle (1) at the tip, and washing is performed by discharging cleaning water to the hydraulic circuit (2) after the spraying is completed. A cleaning mode switch (SW1) is provided, and a plurality of solenoid valves (V1 to V4) provided to be opened and closed for each nozzle block of the hydraulic circuit (2) in accordance with the operation of the cleaning mode switch ( SW1 ). In a liquid spreader provided with a cleaning control device (CPU) for controlling to repeat an appropriate number of times (N) while opening and closing sequentially every certain time (t ), the remaining medicine in the pump (P) and the hydraulic circuit (2) A liquid sprayer configured to stop the cleaning of the hydraulic circuit (2) when the remaining medicine sensor (3) for detecting the liquid stops detecting the chemical liquid .
JP31605596A 1996-11-27 1996-11-27 Liquid spreader Expired - Fee Related JP3752753B2 (en)

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JP31605596A JP3752753B2 (en) 1996-11-27 1996-11-27 Liquid spreader

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Application Number Priority Date Filing Date Title
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JPH10156241A JPH10156241A (en) 1998-06-16
JP3752753B2 true JP3752753B2 (en) 2006-03-08

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CN107258197A (en) * 2017-07-24 2017-10-20 山东圣大节水科技有限公司 A kind of water purification fertilization all-in-one machine

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