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JP3755586B2 - Silicon desorption method and silicon wafer impurity analysis method - Google Patents
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JP3755586B2 - Silicon desorption method and silicon wafer impurity analysis method - Google Patents

Silicon desorption method and silicon wafer impurity analysis method Download PDF

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JP3755586B2
JP3755586B2 JP2001169843A JP2001169843A JP3755586B2 JP 3755586 B2 JP3755586 B2 JP 3755586B2 JP 2001169843 A JP2001169843 A JP 2001169843A JP 2001169843 A JP2001169843 A JP 2001169843A JP 3755586 B2 JP3755586 B2 JP 3755586B2
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silicon
solution
wafer
decomposition
decomposition product
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JP2002368052A (en
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理 大西
正和 佐藤
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Shin Etsu Handotai Co Ltd
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Shin Etsu Handotai Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、珪素含有溶液から珪素を効果的に脱離する方法及びシリコンウェーハ(以下、単にウェーハと言うこともある)表面の金属不純物を分析する方法に関し、特に珪素による分析精度の低下を防止するための方法に関する。
【0002】
【関連技術】
近年、半導体の集積化が進むにつれて、その製造プロセスに要求される清浄度が厳しくなっている。特に、Fe,Ni,Cr等の重金属は半導体の特性に大きな影響を与え、pn接合のリーク等の不良を引き起こすとされており、半導体素子の電気的特性を劣化させないためにはこれらの金属汚染を抑制することが重要である。従って、ウェーハ表面の汚染を正確に定性および定量する技術が必要になる。
【0003】
シリコンウェーハ表面(表層)に存在する金属不純物を測定するのに最もよく用いられる方法は、気相分解法(VPD:Vapor Phase Decomposition)により表面の金属不純物を溶液中に回収し、回収液を原子吸光分析法(AAS:Atomic Absorption Spectroscopy)や誘導結合プラズマ質量分析法(ICP−MS:Inductively Coupled Plasma Mass Spectrometry)により分析し、定量する方法である。
【0004】
例えば、ウェーハ表面に酸化物を形成し、この酸化物をHF蒸気に曝露して分解し、この分解液を回収し、回収した分解液を純水等で希釈して試料溶液とし、分析する方法が知られている。
【0005】
また、酸化膜の形成なしに直接ウェーハ表面の金属不純物を回収し、分析する方法(特開平2−28533号等)がある。これは、ウェーハ上に溶解液(本明細書でいう分解液に相当)を滴下して、ウェーハを種々の方向に傾けたり、回転運動を加えながらウェーハ表面を一様に走査し、ウェーハ全体から不純物を回収する方法である。
【0006】
さらに、図7に示すように、超高純度のHF+HNO3等の分解液を蒸発させウェーハ表面を分解し、シリコン分解生成物を分析する方法等がとられてきた。なお、このシリコン分解生成物とは、シリコンウェーハやバルクシリコンとHF+HNO3等が反応することによって生成した反応生成物を意味する。シリコンウェーハやバルクシリコンとHF+HNO3との反応は、一般的にHNO3によってシリコンウェーハやバルクシリコンが酸化され、その後HFで分解される一連の反応と考えられている。本明細書においては、この反応による生成物をシリコン分解生成物、この反応に用いるHF+HNO3溶液を分解液、またこの様な処理を分解処理又は単に分解とそれぞれ称して説明する。
【0007】
図7に示した方法においては、ウェーハ準備(ステップ100)の後に、分解液(HF又はHF/HNO3混酸溶液)を蒸発させウェーハ表面に曝露しシリコン分解生成物を生成させ(ステップ102a)、次にウェーハ表面に純水等(回収液)を滴下し、生成したシリコン分解生成物(不純物が含まれた分解液)を回収し(ステップ102b)、この回収した溶液を珪素脱離処理(ステップ102m)の後、分析する(ステップ104)ことでウェーハ表層のバルク領域の汚染を高感度に分析している。この方法においては、上記分解処理(ステップ102a)、回収処理(ステップ102b)及び珪素脱離処理(102m)によって前処理工程(ステップ102)が構成されている。
【0008】
他にもウェーハと薬液とを合成樹脂製の袋に封入して温水に浸漬し、ウェーハと薬液とを反応させ、その反応液の一部を元素分析することにより、ウェーハ表面の不純物を分析する方法等が知られている。これは、図8に示すように、ウェーハ準備(ステップ100)の後に、希HF/HNO3混酸溶液を入れた袋にウェーハを入れ煮込む工程(ステップ102c)を行い、煮込んだ溶液の一部を抽出(ステップ102d)し、この抽出した溶液を珪素脱離処理(ステップ102m)の後、分析する(ステップ104)方法である。図8の方法においては、上記煮込みによる分解処理(ステップ102c)、抽出による回収処理(ステップ102d)及び珪素脱離処理(ステップ102m)によって前処理工程(ステップ102)が構成されている。
【0009】
また、ウェーハ表面以外のバルク状のシリコンの分析にも強力な酸蒸気にてバルクシリコンを直接分解する方法が近年開発され、(固体の)分解生成物を純水で回収する方法が取られている。これは、図9に示すように、ウェーハを劈開するなどして作製した微小なバルク状のシリコンを準備し(ステップ100)、その後、分解液(HF/HNO3混酸溶液)を蒸発させてバルクシリコンを分解してシリコン分解生成物を生成させ(ステップ102e)、次に回収液(純水等)をシリコン分解生成物に滴下し、生成したシリコン分解生成物を回収し(ステップ102f)、この回収した溶液を珪素脱離処理(ステップ102m)の後、分析する(ステップ104)方法である。図9の方法においては、上記分解処理(ステップ102e)、回収処理(102f)及び珪素脱離処理(ステップ102m)によって前処理工程(ステップ102)が構成されている。
【0010】
このようにシリコンウェーハ又はバルクシリコンであっても、基本的に分析用の試料を得るにはHF/HNO3等で分解処理し、それにより生じるシリコン分解生成物を回収処理し、その回収した液を分析する方法で金属不純物の評価が行なわれている。
【0011】
【発明が解決しようとする課題】
上記したような従来の方法で、シリコン表面を分解し、シリコン分解生成物が含まれた分解液を回収した場合、回収された回収液の中には金属不純物以外に多くの珪素が含まれている。
【0012】
このように多くの珪素を含む溶液を分析機器へ投入すると、特にICP−MS等では目的元素が現われるはずのピーク位置に珪素の複合分子によるゴーストピークが現われ精度を悪くすることや、ノイズ等による検出下限の上昇、装置によっては珪素が装置の基幹部〔溶液の導入系(経路)や分析系(経路)〕に堆積し、経時的に分析感度が低下してしまうこともある。特に装置の基幹部に珪素が堆積することは大きな問題である。そこで、図7〜図9の従来方法において示したように、分析の前に珪素脱離処理が行われるのが通常である。
【0013】
この珪素を脱離する方法として、従来強酸化剤を添加し加熱、揮散する方法が知られている。強酸化剤としては過塩素酸や王水が用いられる。しかし、これらの強酸化剤は酸化剤自身が汚染の影響を受けていることが多く、その場合高感度で金属不純物分析ができないという問題がある。
【0014】
本発明は、上記した問題点に鑑みなされたもので、操作及び薬液自身に起因する不純物汚染の影響を受けることなく、分析機器に投入する前に珪素含有溶液から低汚染で簡単に珪素を脱離させることができる方法、及びこの珪素脱離方法を適用することにより分析感度を向上させ高感度で安定した分析が行えるようにしたシリコンウェーハの不純物分析方法を提供することを目的とする。
【0015】
【課題を解決するための手段】
上記課題を解決するために、本発明の珪素脱離方法は、珪素含有溶液から珪素を脱離する方法であって、珪素含有溶液と弗化水素水及び硝酸を含有した脱離溶液とを同一密閉容器内に配置し各溶液を所定時間加熱することにより該珪素含有溶液中の珪素を脱離するようにしたものである。
【0016】
このように構成することで、珪素含有溶液から珪素を効率よく除去でき珪素の少ない分析用の試料を準備することができる。これは、同一密閉容器内において加熱状態で両溶液を保持すると珪素含有溶液内でHF/HNO3の蒸気が反応し、珪フッ化物が生成され、この珪フッ化物は加熱加圧化で長時間保持すると蒸発又は昇華してしまい溶液中から脱離し、結果として珪素が除去できるからであると考えられる。特に本発明のように珪素脱離をする対象が溶液の場合、珪素が脱離されづらいので珪素含有溶液と弗化水素水(HF)とを同一密閉容器内で処理し、かつ珪素含有溶液自体も加熱することが重要である。
【0017】
上記脱離溶液として、HF濃度15〜35重量%及びHNO3濃度70〜30重量%で、かつ両者の和が100重量%を超えず残部が水であるように調合した混酸を使用し、前記各溶液を100〜150℃で2〜24時間加熱するのが好ましい。
【0018】
上記のような珪素脱離処理を行うことで、金属不純物はもとのままで珪素を含まない溶液を得ることができることから、分析時にゴーストピークの発生や、装置の汚れを防止でき安定した評価が行える。
【0019】
本発明のシリコンウェーハの不純物分析方法は、シリコンウェーハ表面の不純物を分析するための方法であって、シリコンウェーハに対して弗化水素水及び硝酸を含有した分解液の蒸気を曝露してシリコンウェーハ表層にシリコン分解生成物を生成させ、該シリコン分解生成物を弗化水素水及び過酸化水素水を含有した回収溶液により回収してシリコン分解生成物含有回収溶液を作製し、該シリコン分解生成物含有回収溶液と弗化水素水及び硝酸を含有した脱離溶液とを同一密閉容器内に配置し各溶液を所定時間加熱することにより該シリコン分解生成物含有回収溶液中の珪素を脱離して脱珪素シリコン分解生成物含有回収溶液を作製し、該脱珪素シリコン分解生成物含有回収溶液を蒸発乾固し、得られた残渣を希弗化水素水で溶解して試料溶液を作製し、該試料溶液を分析するようにしたものである。
【0020】
シリコン分解生成物を生成させるための処理は、上記分解液として、HF濃度15〜35重量%及びHNO3濃度70〜30重量%で、かつ両者の和が100重量%を超えず残部が水であるように調合した混酸を使用し、該分解液を100〜150℃に加熱し発生した分解液蒸気にシリコンウェーハを10分〜2時間曝露することによってシリコンウェーハ表層にシリコン分解生成物を生成させるのが好適である。処理時間は、分析したい表層深さ等により調整する。
【0021】
上記分解処理によって、ウェーハ表層の酸化膜及びシリコンを分解する。分解された生成物中には金属不純物が存在する。これによりウェーハ表層1〜10μmの領域に存在する金属不純物を分析することができる。このような分解液で処理した後のシリコン分解生成物として(NH42SiF6等の化合物が形成される。
【0022】
また、ウェーハ上に生成されたシリコン分解生成物の回収処理は、ウェーハ上に分解液の蒸気を曝露した後、ウェーハ表面に希HF/H22水溶液からなる回収溶液を滴下して、ウェーハ表面上を一様に走査し回収処理した後、該回収溶液を回収することによって行えばよい。この回収溶液として、特にHF濃度が1.5〜3.5重量%程度、H22が0.5〜2.5重量%程度である希HF/H22水溶液を用いると、効率的にウェーハ表面からシリコン分解生成物を回収できるので好ましい。つまり従来の純水による回収に比べ、シリコン分解生成物の回収が容易である。
【0023】
珪素の脱離処理は、上記脱離溶液として、HF濃度15〜35重量%及びHNO3濃度70〜30重量%で、かつ両者の和が100重量%を超えず残部が水であるように調合した混酸を使用し、前記したシリコン分解生成物含有回収溶液及び脱離溶液のそれぞれを同一密閉容器内で100〜150℃で2〜24時間加熱することによって行うのが好ましい。処理時間はシリコン分解生成物含有回収溶液の量などにより適宜調整する。
【0024】
このように回収した溶液(珪素含有溶液)を更に珪素脱離処理して分析に与える珪素の影響を排除し、この珪素を脱離した脱珪素シリコン分解生成物含有回収溶液中に含まれる硝酸成分を除去するために蒸発乾固することで、残渣中には珪素や余分な物質を含まない金属不純物が得られる。
【0025】
残渣中の金属不純物を分析するために2〜10重量%程度の希フッ酸水溶液等の処理液で残渣を溶解し試料溶液を作製し、この作製した試料溶液を分析する。この分析の方法としてはAAS又はICP−MSを用いればよい。
【0026】
【発明の実施の形態】
以下に本発明の実施の形態を添付図面中図1〜図6に基づいて説明するが、図示例は例示的に示されるもので、本発明の技術思想から逸脱しない限り種々の変形が可能なことはいうまでもない。
【0027】
図1は本発明のシリコンウェーハの不純物分析方法の工程順を示すフローチャート、図2〜図4は本発明のシリコンウェーハの不純物分析方法で用いられるウェーハ処理装置の1例及びその使用態様を示す断面的概略説明図で、図2はウェーハに対する分解液蒸気の曝露方法の一態様、図3はシリコン分解生成物が表層に形成されたウェーハの表面に回収溶液を滴下する一態様及び図4はウェーハ表面に滴下された回収溶液を回収する一態様をそれぞれ示す。
【0028】
本発明のウェーハの不純物分析方法は、図1のフローチャートに示されるように、分析対象であるウェーハを準備する工程(ステップ100)と、このウェーハを前処理する工程(ステップ102)と、前処理工程で得られた試料溶液を分析する工程(ステップ104)とから構成されている。
【0029】
上記前処理工程(ステップ102)は、シリコンウェーハを、分解液(HF/HNO3混酸溶液)を加熱して発生させた蒸気に曝露してシリコン分解生成物を生成する分解処理工程(ステップ102a)、回収溶液(HF/H22混合水溶液)をウェーハ表面に滴下しシリコン分解生成物を回収する回収処理工程(102b)及び珪素脱離処理工程(102n)を有している。
【0030】
この分解処理工程(ステップ102a)は、図2に示すようなウェーハ処理装置10を用いて行われる。このウェーハ処理装置10は下部にホットプレート12を備えかつ上方に開口する開口部14を設けた容器16と、該開口部14を開閉自在に閉塞しかつ該容器16の周縁雄ネジ部17に周縁雌ネジ部18を介して着脱自在に螺着される蓋体19とを有している。
【0031】
該容器16の内部にはウェーハWを上面に載置するウェーハステージ20が設けられている。21は分解液収容部で、分解液(HF/HNO3混酸溶液)22を収容する。この収容された分解液22はホットプレート12によって加熱され分解液の蒸気22aを発生する。この発生した分解液蒸気22aがウェーハWの表面に接触してシリコン分解生成物S(図3)が生成する。
【0032】
なお、図2において、24は該容器16の周縁雄ネジ部17の上面に設けられたPTFE(ポリテトラフルオルエチレン)製シールで、蓋体19の周縁雌ネジ部18が該周縁雄ネジ部17に螺着された時に該周縁雄ネジ部17の上面と蓋体19の周縁雌ネジ部18の下面との間を密封する作用を行う。26は蓋体19に取りつけられたガス抜きで、該容器16内部の分解液蒸気を必要に応じて外部に排気する場合に用いられる。
【0033】
このシリコン分解生成物Sを回収する回収処理工程(102b)は、図3に示すように、ウェーハ処理装置10の蓋体19を取り外した状態で行われる。分解液蒸気22aへの曝露の後、ウェーハWの表面に生成したシリコン分解生成物Sを上にして水平に保持しながら、図3に示すように、定量の回収溶液28を滴下用ピペット30等を用いてウェーハWの表面に滴下し、ウェーハ表面に回収溶液28の液滴ができるようにする。このとき滴下した回収溶液28は被測定物表面が平面であれば表面張力により表面上に留まっている。
【0034】
この回収溶液の液滴28をウェーハW面内で走査し、回収溶液28にシリコン分解生成物Sを含有させてシリコン分解生成物含有回収溶液28Sとする(図4)。図4に示すように、このシリコン分解生成物含有回収溶液28Sを回収用ピペット32等の清浄な器具を用いて採取すると、シリコン分解生成物含有回収溶液の液滴28Sはほぼ100%採取できる。従来は親水性の表面から液滴を採取することは困難であったが、本方法を用いると親水性にかかわらず、効率よく試料を採取できる。その後、珪素脱離処理を行い分析装置に掛け含有されている金属不純物を分析する。
【0035】
次に分解液22の作用について説明する。図2に示すように分解液22の入った分解液収容部21をヒータ等の加熱手段(図示例ではホットプレート12)により加熱し、蒸気を発生させる。被分解物がシリコンならば分解液はHNO3によって表面を酸化した後、その酸化物がHFによって分解する。また、被分解物がシリコン酸化物ならばHFのみでも分解する。
【0036】
この分解液(HF/HNO3混酸溶液)の蒸気22aに曝露する時間を変えることによってウェーハWのエッチング量を制御しながら不純物の抽出を行い、ウェーハWの表面から任意の深さまでの不純物の定性と定量を行うことができる。分解液22に用いるHFはEL(電子工業用)グレードの50重量%HFが好ましく、またHNO3は98重量%の特級発煙硝酸が好ましい。HF/HNO3混酸溶液の混合割合は特に制限はないが、50重量%HFと98重量%HNO3を2:1又は1:1又は1:2で調合した混酸(HF濃度15〜35重量%及びHNO3濃度70〜30重量%で調合した混酸)の範囲が好ましい。特に2:1又は1:1で調合したものが適当である。
【0037】
このような分解液22で分解したシリコン分解生成物SはウェーハW表面に保持されている(図3)。シリコン分解生成物Sは固体状の膜でウェーハW表面に存在する。これに図3に示すように滴下用ピペット30等により回収溶液28を滴下し、シリコン分解生成物SをウェーハW表面から回収する。
【0038】
回収溶液28としてはHF/H22混合水溶液を用いることができ、特に薄いHF/H22混合水溶液が好ましい。この薄めのHF/H22混合水溶液中のHF濃度が1.5〜3.5重量%程度及びH22濃度が0.5〜2.5重量%程度で混在する溶液とすればよい。具体的には38重量%HF2ml〜4mlに対し、31重量%H22を1ml〜4mlで混合し、純水で50mlに希釈した溶液が好適である。
【0039】
この程度の濃度であればシリコン分解生成物に対し最も疎水性となり、使用薬液量も少なくする事ができる。高純度のHF及びH22を用い、濃度の薄い状態で用いる事で、この回収溶液(薬液)自体からの汚染の影響を少なくする事ができる。
【0040】
このように回収溶液として用いるHF/H22混合水溶液はシリコン分解生成物Sに対して撥水性であるため、図3に示すようにHF/H22混合水溶液がウェーハW上で液滴28となり、図4に示すようにシリコン分解生成物Sを回収した後も液滴28Sの状態であって、回収用ピペット32等で回収しやすい。
【0041】
また、HF/H22混合水溶液はシリコン分解生成物Sとの反応で若干の自力による走査能力があるためウェーハW上を一様に走査させつつシリコン分解生成物Sの回収作業を行うことができ、シリコン分解生成物Sの回収が極めて容易に行える。回収溶液28による走査及び回収の操作が簡便である事から、外部からの汚染の影響なども抑えることができる。
【0042】
ウェーハ表層2〜3μmの分析を行うと8インチウェーハでは約0.15gのシリコンが分解されることになる。この全量が約1mlの回収溶液28に含まれた場合、シリコン濃度は約15重量%となり、回収された溶液(シリコン分解生成物含有回収溶液28S)は非常に多くの珪素を含んだ溶液となる。
【0043】
本発明の眼目の一つは、上述したウェーハからのシリコン分解生成物含有回収溶液28S中に含まれる多量の珪素を効率的に脱離することによってシリコン分解生成物の分析の際の珪素の影響を低下させ、分析精度の向上を図ることであるが、以下に珪素脱離処理について図5及び図6に基づいて説明する。図5は本発明の珪素脱離方法における珪素脱離工程の一態様を模式的に示す説明図及び図6は本発明の珪素脱離処理後に行われる金属不純物回収工程の一態様を模式的に示す説明図である。
【0044】
本発明の珪素脱離方法は、図5に示すように、珪素含有溶液、例えばシリコン分解生成物回収溶液(珪素含有回収溶液)28Sから珪素を脱離する工程を有する。珪素含有溶液から珪素を脱離する工程は、容器60に入れられた珪素含有回収溶液28Sと容器62に入れられた脱離溶液64、例えばHF/HNO3混酸溶液を密閉容器66内に設置し各溶液をヒータ68,70によって所定の時間加熱することで行われる。なお、図5において、ヒータ68,70は密閉容器66の内部に配置した例が示されているが、これらのヒータ68,70を密閉容器66の外側に配置してもよいことはいうまでもない。
【0045】
この処理に用いられる容器60,62,66は、耐薬品性があり、ある程度の耐熱性のあるPTFE製容器が好ましい。量の限られた脱離溶液64を効率よく珪素含有溶液28Sと反応させるため、気密性の高い容器を用いるのが好適である。珪素脱離作用の具体的な反応機構は不明であるが、密閉性の高い容器内で長時間加熱すると蒸気圧が高い状態になるため溶液中の珪素の脱離が促進されると考えられる。また、密閉容器66内では容器の上部と下部で温度差が生じ、蒸発した溶液が再度凝縮するような作用が繰り返されていると考えられ、このような作用も珪素が効率よく脱離される要因のひとつと考えられる。上記した点から珪素の脱離及び容器の耐圧性等を考慮すると100〜150℃程度の温度で加熱することが好ましい。
【0046】
この珪素脱離するための脱離溶液64に用いるHFはEL(電子工業用)グレードの50重量%HFが好ましく、またHNO3は98重量%の特級発煙硝酸が好ましい。HF/HNO3混酸溶液の混合割合は特に制限はないが、50重量%HFと98重量%HNO3を2:1又は1:1又は1:2で調合した混酸(HF濃度15〜35重量%及びHNO3濃度70〜30重量%で調合した混酸)の範囲が好ましい。特に脱離溶液中のHF濃度よりHNO3濃度が多い方が好ましく1:1又は1:2で調合したものが適当である。
【0047】
続いて、この珪素を脱離した珪素脱離シリコン分解生成物含有回収溶液28SMから、分析対象となる金属不純物が回収される。この金属不純物回収工程は、図6に示すように、上記珪素脱離処理後、容器72(通常は容器60をそのまま利用)に入れられた珪素脱離シリコン分解生成物含有回収溶液28SMをヒータ74(通常はヒータ68をそのまま利用)で加熱することによって蒸発乾固し、蒸発乾固して得られた残渣76を処理液(2〜10重量%程度の希弗化水素水)78で溶解して回収することで行われる。残渣76を溶解した処理液78は金属不純物を含有した試料溶液80となる。この試料溶液80を分析することによって残渣中の金属不純物の分析を行うことができる。
【0048】
なお、珪素脱離処理でどの程度の珪素が脱離されているか明確には確認できなかったが、珪素脱離処理をした場合としない場合で溶液を蒸発乾固し、残渣の量を確認した。その結果珪素脱離処理をした場合は、ほとんど残渣が確認されなかったが、珪素脱離処理しなかった場合は、明らかに大量の残渣が残っていた。この残渣の差は珪素が脱離したものと考えられる。
【0049】
【実施例】
以下に実施例をあげて本発明をさらに具体的に説明するが、これらの実施例は例示的に示されるものであり限定的に解釈されるべきものではない。
【0050】
(実施例1)
一般的なシリコンウェーハの製造工程を経た8インチ鏡面研磨ウェーハ(被測定物)を図2に示す処理装置を用いクリーンルーム内で処理した。ウェーハステージに表面を上に向けて保持し、ヒータを有したPTFE製の容器の中で加熱された分解液(HF/HNO3)の蒸気を20分間曝露した。分解液は50重量%HF:98重量%HNO3を1.3:0.7の割合で混合した混酸2ml(具体的には50重量%HF1.3mlに対し98重量%HNO3を0.7mlで混合した溶液)をPTFEビーカに入れ、ヒータにより加熱蒸発させている。分解のための加熱温度(正確にはヒータの設定温度)は150℃である。
【0051】
所定時間の曝露の後、被測定物(試料ウェーハ)をウェーハステージで保持したまま、回収溶液(HF/H22水溶液)を750μlマイクロピペットで滴下した。ウェーハステージは回転機構を有するPTFE製の保持台で若干傾斜をもって保持でき、このウェーハステージを動かすことで回収溶液を試料ウェーハ全面に走査する。本実施例で用いた回収溶液はHF濃度3.2重量%、H22濃度2.5重量%の混合溶液を用いた。
【0052】
こののちマイクロピペットによって表面を覆った回収溶液(試料溶液)を採取した。回収溶液は液滴状となっており回収は容易に行えた。
【0053】
次に珪素脱離処理を行った。回収溶液(珪素含有溶液)からの珪素脱離処理の脱離工程として、まず、回収溶液(珪素含有溶液)と10mlのHF/HNO3溶液を密閉容器に設置し各溶液を所定時間加熱した。HF/HNO3溶液は、50重量%HF5ml、98重量%HNO3(発煙硝酸)5mlを混合した溶液である。この時の加熱温度は100℃から150℃(ヒータの設定値)でよい。本実施例では150℃で行った。このような温度で長時間密閉すると密閉容器中で加圧された状態で保持される。保持時間は10〜18時間程度加熱することで完全に珪素が脱離する。本実施例では12時間で行った。
【0054】
加熱後、不純物回収工程として、加熱処理した後の溶液を200℃で蒸発乾固し、蒸発乾固して得られた残渣を処理液1mlで回収した。処理液は9.5重量%HFを用いた。つまりこの残渣を希フッ酸で溶解し珪素を含まない分析用の溶液を調製した。蒸発乾固した残渣には試料ウェーハ中にもともと存在した金属不純物は存在するものの珪素は非常に少なくなっていた。
【0055】
また、本発明方法によれば、過塩素酸や王水等のそれ自体が金属汚染されやすい強酸化剤を用いることなく実施できるので外部からの汚染等を気にすること無く実施できる。
【0056】
上記珪素脱離処理した溶液をICP−MSで測定した。分析に用いた試料は1mlである。なお、ICP−MSは、FinniganMAT社製ELEMENTを用いた。以下、この装置をHR−ICP−MSという。HRはHigh Resolutionの意味である。
【0057】
HR−ICP−MSで代表的な金属Fe、Ni、Cuを評価した。その結果、Fe:1×1012atoms/cm3、Ni:0.5×1012atoms/cm3、Cu:0.2×1012atoms/cm3であった。その他にもMg、Al、V、Cr、Mn、Znの軽金属及び重金属を分析したが、珪素の影響も無く高感度で分析することができた。繰り返し精度も十分であった。
【0058】
(比較例1)
実施例1と同様の試料ウェーハを用い、珪素脱離処理を行わなかった以外は、実施例1と同様の手順で不純物の分析を行った。その結果、HR−ICP−MSの分析系が詰まってしまい分析することができなかった。本比較例では約15%ものシリコンを含むため、更に詰まりやすかったと考えられる。
【0059】
上記実施例1及び比較例1で用いたHR−ICP−MSには、脱溶媒システムがついており、分析溶液にHFを添加した場合、700ppm程度の珪素であれば影響しないが、1000ppmを越えた場合に、比較例1と同様に装置の分析系や導入系に珪素が詰まると言う現象が見られた。1000ppm程度の試料を頻繁に分析すると繰り返し使用すれば経時的に分析精度を低下してしまう。本発明の珪素脱離処理を行い分析すればこのような経時的な変化も防止でき長期的に安定な評価が行えた。
【0060】
上記実施例1では、ウェーハ表層の分析について気相分解法を用いた例を示したが、珪素脱離する対象が溶液であればバルクシリコンをHF/HNO3で分解し回収した溶液や気相分解法以外にウェーハとHF/HNO3等の薬液とを合成樹脂製の袋に封入して温水に浸漬し、ウェーハと薬液とを反応させた溶液等の珪素を多く含んだ溶液に対して本発明の珪素脱離方法は有効である。
【0061】
また、このような珪素脱離処理を行った溶液を、ICP−MS以外の装置、例えば原子吸光分析法等の分析装置で分析してもよい。
【0062】
【発明の効果】
以上述べたごとく、本発明によれば、操作及び薬液自身に起因する不純物汚染の影響を受けることなく、珪素含有溶液から低汚染で簡便に珪素を脱離することができ、このような珪素脱離処理をシリコンウェーハの不純物分析に適用することによって分析感度を向上させ高感度で安定した不純物分析を行うことができる。
【0063】
また、ウェーハ表面上に形成されたシリコン分解生成物を弗化水素水(HF)及び過酸化水素水(H22)により回収したことによりウェーハ表面から効率的に金属不純物も回収でき分析精度が向上した。
【図面の簡単な説明】
【図1】 本発明のシリコンウェーハの不純物分析方法の工程順を示すフローチャートである。
【図2】 本発明のシリコンウェーハの不純物分析方法で用いられるウェーハ処理装置の1例を示す断面的概略説明図で、ウェーハに対する分解液蒸気の曝露方法の一態様を示す。
【図3】 本発明のシリコンウェーハの不純物分析方法で用いられるウェーハ処理装置の1例を示す断面的概略説明図で、シリコン分解生成物が表層に形成されたウェーハの表面に回収溶液を滴下する一態様を示す。
【図4】 本発明のシリコンウェーハの不純物分析方法で用いられるウェーハ処理装置の1例を示す断面的概略説明図で、シリコン分解生成物含有回収溶液を回収する一態様を示す。
【図5】 本発明の珪素脱離方法の一態様を模式的に示す説明図である。
【図6】 残渣中の金属不純物回収の一態様を模式的に示す説明図である。
【図7】 従来のシリコンウェーハの不純物分析方法の工程順の1例を示すフローチャートである。
【図8】 従来のシリコンウェーハの不純物分析方法の工程順の他の例を示すフローチャートである。
【図9】 従来のバルクシリコンの不純物分析方法の工程順の1例を示すフローチャートである。
【符号の説明】
10:ウェーハ処理装置、12:ホットプレート、14:開口部、16:容器、17:周縁雄ネジ部、18:周縁雌ネジ部、19:蓋体、20:ウェーハステージ、21:分解液収容部、22:分解液、22a:分解液蒸気、28S:シリコン分解生成物含有回収溶液、28SM:珪素脱離シリコン分解生成物含有回収溶液、30:滴下用ピペット、32:回収用ピペット、60,62,72:容器、64:脱離溶液、66:密閉容器、68,70,74:ヒータ、76:残渣、80:試料溶液、S:シリコン分解生成物、W:ウェーハ。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for effectively desorbing silicon from a silicon-containing solution and a method for analyzing metal impurities on the surface of a silicon wafer (hereinafter sometimes simply referred to as a wafer), and in particular, prevents a decrease in analysis accuracy due to silicon. On how to do.
[0002]
[Related technologies]
In recent years, as semiconductor integration progresses, the degree of cleanliness required for the manufacturing process has become stricter. In particular, heavy metals such as Fe, Ni, and Cr have a great influence on the characteristics of semiconductors and cause defects such as leakage of pn junctions. In order not to deteriorate the electrical characteristics of semiconductor elements, these metal contamination It is important to suppress this. Therefore, a technique for accurately qualifying and quantifying the contamination on the wafer surface is required.
[0003]
The most commonly used method for measuring metal impurities present on the surface (surface layer) of a silicon wafer is to collect the metal impurities on the surface in a solution by vapor phase decomposition (VPD) and to collect the recovered liquid in an atom. It is a method of analyzing and quantifying by absorption spectrometry (AAS) or inductively coupled plasma mass spectrometry (ICP-MS).
[0004]
For example, an oxide is formed on the wafer surface, the oxide is exposed to HF vapor and decomposed, the decomposition solution is recovered, and the recovered decomposition solution is diluted with pure water or the like to obtain a sample solution for analysis. It has been known.
[0005]
Further, there is a method (Japanese Patent Laid-Open No. 2-28533, etc.) for directly collecting and analyzing metal impurities on the wafer surface without forming an oxide film. This is because a solution (corresponding to the decomposition solution in this specification) is dropped onto the wafer, and the wafer surface is uniformly scanned while tilting the wafer in various directions or applying a rotational motion. This is a method for collecting impurities.
[0006]
Furthermore, as shown in FIG. 7, ultra-high purity HF + HNO Three A method of analyzing a silicon decomposition product by evaporating a decomposition solution such as a wafer to decompose the wafer surface has been used. This silicon decomposition product is a silicon wafer or bulk silicon and HF + HNO. Three The reaction product produced | generated by reacting etc. means. Silicon wafer and bulk silicon and HF + HNO Three The reaction with HNO is generally HNO Three It is considered as a series of reactions in which a silicon wafer or bulk silicon is oxidized by HF and then decomposed with HF. In this specification, the product of this reaction is referred to as a silicon decomposition product, HF + HNO used in this reaction. Three The solution is referred to as a decomposition solution, and such a process is referred to as a decomposition process or simply as a decomposition.
[0007]
In the method shown in FIG. 7, after the wafer preparation (step 100), the decomposition solution (HF or HF / HNO Three The mixed acid solution is evaporated and exposed to the wafer surface to generate a silicon decomposition product (step 102a). Next, pure water or the like (recovered solution) is dropped on the wafer surface, and the generated silicon decomposition product (impurities are included). (Step 102b), and the collected solution is analyzed after the silicon desorption treatment (Step 102m) and then analyzed (Step 104) to analyze the contamination of the bulk region of the wafer surface layer with high sensitivity. Yes. In this method, the pretreatment process (step 102) is constituted by the decomposition process (step 102a), the recovery process (step 102b), and the silicon desorption process (102m).
[0008]
In addition, the wafer and the chemical solution are sealed in a synthetic resin bag, immersed in warm water, reacted with the wafer and the chemical solution, and elemental analysis of a part of the reaction solution is performed to analyze the impurities on the wafer surface. Methods are known. As shown in FIG. 8, after wafer preparation (step 100), dilute HF / HNO Three The wafer is put in a bag containing the mixed acid solution and the step of boiling (step 102c) is performed, a part of the boiled solution is extracted (step 102d), and the extracted solution is analyzed after silicon desorption treatment (step 102m). (Step 104). In the method of FIG. 8, the pretreatment process (step 102) is constituted by the above-described decomposition process by boiling (step 102c), recovery process by extraction (step 102d), and silicon desorption process (step 102m).
[0009]
In addition, a method for directly decomposing bulk silicon with a strong acid vapor has been developed recently for analyzing bulk silicon other than the wafer surface, and a method for recovering (solid) decomposition products with pure water has been adopted. Yes. As shown in FIG. 9, fine bulk silicon produced by cleaving a wafer or the like is prepared (step 100), and then a decomposition solution (HF / HNO Three The mixed acid solution) is evaporated to decompose the bulk silicon to generate a silicon decomposition product (step 102e). Next, a recovered liquid (pure water or the like) is dropped onto the silicon decomposition product, and the generated silicon decomposition product is removed. This is a method of collecting (step 102f), and analyzing the collected solution after removing the silicon (step 102m) (step 104). In the method of FIG. 9, the pretreatment process (step 102) is constituted by the decomposition process (step 102e), the recovery process (102f), and the silicon desorption process (step 102m).
[0010]
Thus, even for silicon wafers or bulk silicon, HF / HNO is basically used to obtain a sample for analysis. Three The metal impurities are evaluated by a method in which the silicon decomposition product generated by the decomposition process is recovered, the resulting silicon decomposition product is recovered, and the recovered liquid is analyzed.
[0011]
[Problems to be solved by the invention]
When the silicon surface is decomposed by the conventional method as described above and the decomposition solution containing the silicon decomposition product is recovered, the recovered solution contains a large amount of silicon in addition to the metal impurities. Yes.
[0012]
When a solution containing a large amount of silicon is introduced into an analytical instrument, a ghost peak due to a silicon complex molecule appears at the peak position where the target element should appear, particularly in ICP-MS, etc. Depending on the rise of the detection limit, depending on the device, silicon may accumulate on the backbone of the device [solution introduction system (path) or analysis system (path)), and the analysis sensitivity may decrease over time. In particular, the deposition of silicon on the backbone of the device is a major problem. Therefore, as shown in the conventional methods of FIGS. 7 to 9, the silicon desorption treatment is usually performed before analysis.
[0013]
As a method for desorbing silicon, a method in which a strong oxidizing agent is added and heated and volatilized is known. Perchloric acid and aqua regia are used as strong oxidants. However, these strong oxidants are often affected by the contamination of the oxidant itself, and there is a problem that metal impurities cannot be analyzed with high sensitivity.
[0014]
The present invention has been made in view of the above-described problems. It is easy to remove silicon from a silicon-containing solution with low contamination before being put into an analytical instrument without being affected by impurity contamination caused by operation and chemical solution itself. It is an object of the present invention to provide an impurity analysis method for a silicon wafer which can be separated, and a silicon wafer impurity analysis method which can improve analysis sensitivity and perform highly sensitive and stable analysis by applying this silicon desorption method.
[0015]
[Means for Solving the Problems]
In order to solve the above problems, the silicon desorption method of the present invention is a method for desorbing silicon from a silicon-containing solution, wherein the silicon-containing solution and the desorption solution containing hydrogen fluoride water and nitric acid are the same. The silicon in the silicon-containing solution is desorbed by placing each solution in a sealed container and heating each solution for a predetermined time.
[0016]
By comprising in this way, the silicon | silicone can be efficiently removed from a silicon containing solution, and the sample for analysis with few silicon | silicones can be prepared. This is because when both solutions are kept heated in the same sealed container, HF / HNO in the silicon-containing solution Three It is thought that this is because the silicon vapor reacts to produce silicofluoride, and this silicofluoride evaporates or sublimates when it is kept for a long time by heating and pressurization and desorbs from the solution, resulting in the removal of silicon. It is done. In particular, when the target of silicon desorption is a solution as in the present invention, since silicon is difficult to desorb, the silicon-containing solution and hydrogen fluoride water (HF) are treated in the same sealed container, and the silicon-containing solution itself Even heating is important.
[0017]
As the desorption solution, HF concentration of 15 to 35% by weight and HNO Three Using a mixed acid prepared so that the concentration is 70 to 30% by weight and the sum of both does not exceed 100% by weight and the balance is water, each solution is heated at 100 to 150 ° C. for 2 to 24 hours. preferable.
[0018]
By performing the silicon desorption treatment as described above, it is possible to obtain a solution that does not contain silicon while keeping the metal impurities intact. Therefore, it is possible to prevent the occurrence of ghost peaks and the contamination of the apparatus at the time of analysis. Can be done.
[0019]
The method for analyzing impurities of a silicon wafer according to the present invention is a method for analyzing impurities on the surface of a silicon wafer, wherein the silicon wafer is exposed to a vapor of a decomposition solution containing hydrogen fluoride water and nitric acid. A silicon decomposition product is generated on the surface layer, and the silicon decomposition product is recovered by a recovery solution containing hydrogen fluoride water and hydrogen peroxide water to produce a silicon decomposition product-containing recovery solution. The contained recovery solution and the desorption solution containing hydrogen fluoride water and nitric acid are placed in the same sealed container, and each solution is heated for a predetermined time to desorb and desorb silicon from the silicon decomposition product-containing recovery solution. A silicon silicon decomposition product-containing recovery solution is prepared, the siliconized silicon decomposition product-containing recovery solution is evaporated to dryness, and the resulting residue is dissolved in dilute hydrogen fluoride water to obtain a sample. To prepare a liquid, in which so as to analyze the sample solution.
[0020]
The treatment for generating the silicon decomposition product is carried out by using, as the decomposition liquid, an HF concentration of 15 to 35% by weight and HNO. Three Using a mixed acid prepared such that the concentration is 70 to 30% by weight and the sum of both does not exceed 100% by weight and the balance is water, the decomposition liquid is heated to 100 to 150 ° C. It is preferable to generate silicon decomposition products on the surface of the silicon wafer by exposing the silicon wafer for 10 minutes to 2 hours. The processing time is adjusted according to the depth of the surface layer to be analyzed.
[0021]
By the decomposition process, the oxide film and silicon on the wafer surface layer are decomposed. Metal impurities are present in the decomposed product. Thereby, the metal impurity which exists in the area | region of 1-10 micrometers of wafer surface layers can be analyzed. As a silicon decomposition product after treatment with such a decomposition solution (NH Four ) 2 SiF 6 Etc. are formed.
[0022]
In addition, the silicon decomposition product generated on the wafer is recovered by exposing the wafer surface to the diluted HF / H after exposing the vapor of the decomposition solution to the wafer. 2 O 2 A recovery solution made of an aqueous solution is dropped, and the surface of the wafer is uniformly scanned and recovered, and then the recovery solution is recovered. As this recovery solution, in particular, the HF concentration is about 1.5 to 3.5% by weight, H 2 O 2 Is a dilute HF / H of about 0.5 to 2.5% by weight 2 O 2 It is preferable to use an aqueous solution because silicon decomposition products can be efficiently recovered from the wafer surface. That is, the silicon decomposition product can be easily recovered as compared with the conventional recovery using pure water.
[0023]
The desorption treatment of silicon is performed using the HF concentration of 15 to 35 wt% and HNO as the desorption solution. Three Using a mixed acid prepared such that the concentration is 70 to 30% by weight and the sum of the two does not exceed 100% by weight and the balance is water, the above-described silicon decomposition product-containing recovery solution and desorption solution are the same. It is preferable to carry out by heating at 100 to 150 ° C. for 2 to 24 hours in a sealed container. The treatment time is appropriately adjusted depending on the amount of the silicon decomposition product-containing recovery solution.
[0024]
The solution recovered in this way (silicon-containing solution) is further subjected to silicon desorption treatment to eliminate the influence of silicon on the analysis, and the nitric acid component contained in the desiliconized silicon decomposition product-containing recovery solution from which this silicon has been desorbed By evaporating to dryness, metal impurities that do not contain silicon or extra substances are obtained in the residue.
[0025]
In order to analyze the metal impurities in the residue, the residue is dissolved with a treatment solution such as a dilute hydrofluoric acid solution of about 2 to 10% by weight to prepare a sample solution, and the prepared sample solution is analyzed. As this analysis method, AAS or ICP-MS may be used.
[0026]
DETAILED DESCRIPTION OF THE INVENTION
DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be described below with reference to FIGS. 1 to 6 in the accompanying drawings. However, the illustrated examples are illustrative and various modifications can be made without departing from the technical idea of the present invention. Needless to say.
[0027]
FIG. 1 is a flowchart showing a process sequence of an impurity analysis method for a silicon wafer according to the present invention, and FIGS. 2 to 4 are cross-sectional views showing an example of a wafer processing apparatus used in the impurity analysis method for a silicon wafer according to the present invention and its usage. FIG. 2 is an embodiment of a method of exposing the decomposition solution vapor to the wafer, FIG. 3 is an embodiment of dropping the recovered solution onto the surface of the wafer on which the silicon decomposition product is formed on the surface, and FIG. One mode of recovering the recovered solution dropped on the surface is shown.
[0028]
As shown in the flowchart of FIG. 1, the wafer impurity analysis method of the present invention includes a step of preparing a wafer to be analyzed (step 100), a step of pre-processing this wafer (step 102), and a pre-processing. And a step of analyzing the sample solution obtained in the step (step 104).
[0029]
In the pretreatment step (step 102), the silicon wafer is decomposed into a decomposition solution (HF / HNO). Three A decomposition treatment step (step 102a) in which a mixed acid solution) is exposed to steam generated by heating to generate a silicon decomposition product, and a recovered solution (HF / H) 2 O 2 A mixed aqueous solution) is dropped on the wafer surface to recover a silicon decomposition product (102b) and a silicon desorption process (102n).
[0030]
This decomposition process (step 102a) is performed using a wafer processing apparatus 10 as shown in FIG. The wafer processing apparatus 10 includes a container 16 provided with a hot plate 12 at the bottom and provided with an opening 14 that opens upward, and the opening 14 is closed so as to be openable and closable, and a peripheral male screw portion 17 of the container 16 has a peripheral edge. And a lid 19 that is detachably screwed through a female screw portion 18.
[0031]
Inside the container 16 is provided a wafer stage 20 on which the wafer W is placed on the upper surface. Reference numeral 21 denotes a decomposition liquid container, which is a decomposition liquid (HF / HNO Three (Mixed acid solution) 22 is accommodated. The stored decomposition solution 22 is heated by the hot plate 12 to generate decomposition solution vapor 22a. The generated decomposition liquid vapor 22a comes into contact with the surface of the wafer W to generate a silicon decomposition product S (FIG. 3).
[0032]
In FIG. 2, 24 is a PTFE (polytetrafluoroethylene) seal provided on the upper surface of the peripheral male screw portion 17 of the container 16, and the peripheral female screw portion 18 of the lid 19 is the peripheral male screw portion. When screwed to the outer peripheral portion 17, the upper surface of the peripheral male screw portion 17 and the lower surface of the peripheral female screw portion 18 of the lid 19 are sealed. A gas vent 26 is attached to the lid 19 and is used when exhausting the decomposition liquid vapor inside the container 16 to the outside as necessary.
[0033]
The recovery process (102b) for recovering the silicon decomposition product S is performed with the lid 19 of the wafer processing apparatus 10 removed as shown in FIG. After the exposure to the decomposition liquid vapor 22a, while holding the silicon decomposition product S generated on the surface of the wafer W horizontally and holding it horizontally, as shown in FIG. Is dropped on the surface of the wafer W so that a droplet of the recovered solution 28 is formed on the surface of the wafer. The recovered solution 28 dropped at this time remains on the surface due to surface tension if the surface of the object to be measured is flat.
[0034]
The droplet 28 of the recovered solution is scanned in the surface of the wafer W, and the silicon decomposition product S is contained in the recovery solution 28 to obtain a silicon decomposition product-containing recovery solution 28S (FIG. 4). As shown in FIG. 4, when the silicon decomposition product-containing recovery solution 28S is collected using a clean instrument such as the recovery pipette 32, almost 100% of the droplets 28S of the silicon decomposition product-containing recovery solution can be collected. Conventionally, it has been difficult to collect droplets from a hydrophilic surface, but using this method, a sample can be collected efficiently regardless of hydrophilicity. Thereafter, a silicon desorption process is performed to analyze the metal impurities contained in the analyzer.
[0035]
Next, the operation of the decomposition liquid 22 will be described. As shown in FIG. 2, the decomposition liquid container 21 containing the decomposition liquid 22 is heated by heating means such as a heater (hot plate 12 in the illustrated example) to generate steam. If the substance to be decomposed is silicon, the decomposition solution is HNO. Three After the surface is oxidized by, the oxide is decomposed by HF. Moreover, if the substance to be decomposed is silicon oxide, it can be decomposed only by HF.
[0036]
This decomposition liquid (HF / HNO Three By changing the exposure time to the vapor 22a of the mixed acid solution), impurities can be extracted while controlling the etching amount of the wafer W, and the qualitative and quantitative determination of impurities from the surface of the wafer W to an arbitrary depth can be performed. HF used for the decomposition liquid 22 is preferably EL (electronic industry) grade 50 wt% HF, and HNO. Three Is preferably 98% by weight of fuming nitric acid. HF / HNO Three The mixing ratio of the mixed acid solution is not particularly limited, but 50 wt% HF and 98 wt% HNO. Three 2: 1 or 1: 1 or 1: 2 mixed acid (HF concentration 15-35 wt% and HNO Three A range of mixed acid prepared at a concentration of 70 to 30% by weight is preferable. In particular, those prepared in a ratio of 2: 1 or 1: 1 are suitable.
[0037]
The silicon decomposition product S decomposed by the decomposition liquid 22 is held on the surface of the wafer W (FIG. 3). The silicon decomposition product S is a solid film and is present on the surface of the wafer W. As shown in FIG. 3, the recovery solution 28 is dropped by a dropping pipette 30 or the like, and the silicon decomposition product S is recovered from the surface of the wafer W.
[0038]
The recovery solution 28 is HF / H. 2 O 2 Mixed aqueous solutions can be used, especially thin HF / H 2 O 2 A mixed aqueous solution is preferred. This thin HF / H 2 O 2 HF concentration in the mixed aqueous solution is about 1.5 to 3.5% by weight and H 2 O 2 What is necessary is just to set it as the solution in which a density | concentration is about 0.5 to 2.5 weight%. Specifically, 31 wt% H for 38 wt% HF 2 ml to 4 ml 2 O 2 Is preferably mixed in 1 ml to 4 ml and diluted to 50 ml with pure water.
[0039]
This concentration is the most hydrophobic with respect to the silicon decomposition product, and the amount of chemical used can be reduced. High purity HF and H 2 O 2 By using this in a low concentration state, it is possible to reduce the influence of contamination from the recovered solution (chemical solution) itself.
[0040]
HF / H used as a recovery solution in this way 2 O 2 Since the mixed aqueous solution is water-repellent with respect to the silicon decomposition product S, as shown in FIG. 2 O 2 The mixed aqueous solution becomes droplets 28 on the wafer W and, as shown in FIG. 4, after the silicon decomposition product S is recovered, it remains in the state of the droplets 28S and can be easily recovered by the recovery pipette 32 or the like.
[0041]
HF / H 2 O 2 Since the mixed aqueous solution has a scanning capability by a little self-reaction with the reaction with the silicon decomposition product S, the recovery operation of the silicon decomposition product S can be performed while uniformly scanning the wafer W. Can be recovered very easily. Since the scanning and recovery operations using the recovery solution 28 are simple, the influence of external contamination can be suppressed.
[0042]
When analysis of the wafer surface layer of 2 to 3 μm is performed, about 0.15 g of silicon is decomposed in an 8-inch wafer. When this total amount is contained in about 1 ml of the recovered solution 28, the silicon concentration is about 15% by weight, and the recovered solution (silicon decomposition product-containing recovered solution 28S) is a solution containing a large amount of silicon. .
[0043]
One of the eyes of the present invention is that the influence of silicon in the analysis of silicon decomposition products is achieved by efficiently desorbing a large amount of silicon contained in the silicon decomposition product-containing recovery solution 28S from the wafer described above. In the following, the silicon desorption process will be described with reference to FIGS. 5 and 6. FIG. FIG. 5 is an explanatory view schematically showing one aspect of the silicon desorption process in the silicon desorption method of the present invention, and FIG. 6 schematically shows one aspect of the metal impurity recovery step performed after the silicon desorption process of the present invention. It is explanatory drawing shown.
[0044]
As shown in FIG. 5, the silicon desorption method of the present invention includes a step of desorbing silicon from a silicon-containing solution, for example, a silicon decomposition product recovery solution (silicon-containing recovery solution) 28S. The step of desorbing silicon from the silicon-containing solution includes a silicon-containing recovery solution 28S placed in the container 60 and a desorbing solution 64 placed in the container 62, such as HF / HNO. Three The mixed acid solution is placed in a sealed container 66 and each solution is heated by heaters 68 and 70 for a predetermined time. 5 shows an example in which the heaters 68 and 70 are disposed inside the sealed container 66, it goes without saying that these heaters 68 and 70 may be disposed outside the sealed container 66. Absent.
[0045]
The containers 60, 62 and 66 used for this treatment are preferably PTFE containers having chemical resistance and a certain degree of heat resistance. In order to efficiently react the desorbing solution 64 with a limited amount with the silicon-containing solution 28S, it is preferable to use a highly airtight container. Although the specific reaction mechanism of the silicon desorption action is unknown, it is considered that the desorption of silicon in the solution is promoted because the vapor pressure becomes high when heated in a highly sealed container for a long time. Further, in the sealed container 66, it is considered that the temperature difference is generated between the upper part and the lower part of the container, and the action that the evaporated solution is condensed again is repeated. It is considered one of the above. In view of the desorption of silicon and the pressure resistance of the container from the above points, it is preferable to heat at a temperature of about 100 to 150 ° C.
[0046]
The HF used in the desorption solution 64 for desorbing silicon is preferably EL (electronic industry) grade 50 wt% HF, and HNO. Three Is preferably 98% by weight of fuming nitric acid. HF / HNO Three The mixing ratio of the mixed acid solution is not particularly limited, but 50 wt% HF and 98 wt% HNO. Three 2: 1 or 1: 1 or 1: 2 mixed acid (HF concentration 15-35 wt% and HNO Three A range of mixed acid prepared at a concentration of 70 to 30% by weight is preferable. Especially HNO from the HF concentration in the desorption solution Three A higher concentration is preferred, and a mixture of 1: 1 or 1: 2 is appropriate.
[0047]
Subsequently, the silicon-desorbed silicon decomposition product-containing recovery solution 28S from which the silicon has been desorbed. M Thus, metal impurities to be analyzed are recovered. In this metal impurity recovery step, as shown in FIG. 6, the silicon-desorbed silicon decomposition product-containing recovery solution 28S placed in a container 72 (usually using the container 60 as it is) after the silicon desorption process. M The residue 76 obtained by evaporating to dryness is heated by a heater 74 (usually using the heater 68 as it is), and the residue 76 obtained by evaporating to dryness is treated with a treatment liquid (diluted hydrogen fluoride water of about 2 to 10% by weight) 78. It is performed by dissolving and recovering in The treatment liquid 78 in which the residue 76 is dissolved becomes a sample solution 80 containing metal impurities. By analyzing the sample solution 80, the metal impurities in the residue can be analyzed.
[0048]
Although it was not possible to clearly confirm how much silicon was desorbed in the silicon desorption treatment, the solution was evaporated to dryness with and without the silicon desorption treatment, and the amount of residue was confirmed. . As a result, when the silicon desorption treatment was performed, almost no residue was confirmed, but when the silicon desorption treatment was not performed, a large amount of residue remained. This difference in residue is considered to be the elimination of silicon.
[0049]
【Example】
The present invention will be described more specifically with reference to the following examples. However, these examples are shown by way of illustration and should not be construed as limiting.
[0050]
Example 1
An 8-inch mirror-polished wafer (object to be measured) that had undergone a general silicon wafer manufacturing process was processed in a clean room using the processing apparatus shown in FIG. Decomposed liquid (HF / HNO) heated in a PTFE container with a heater held on the wafer stage with the surface facing up Three ) Vapor for 20 minutes. The decomposition solution is 50% by weight HF: 98% by weight HNO. Three Of mixed acid in a ratio of 1.3: 0.7 (specifically, 98 wt% HNO with respect to 1.3 ml of 50 wt% HF) Three In a PTFE beaker and evaporated by heating with a heater. The heating temperature for decomposition (more precisely, the heater set temperature) is 150 ° C.
[0051]
After the exposure for a predetermined time, the recovered solution (HF / H) is held while the object to be measured (sample wafer) is held on the wafer stage. 2 O 2 Aqueous solution) was added dropwise with a 750 μl micropipette. The wafer stage can be held with a slight inclination by a PTFE holding table having a rotation mechanism, and the recovered solution is scanned over the entire surface of the sample wafer by moving the wafer stage. The recovered solution used in this example had an HF concentration of 3.2% by weight, H 2 O 2 A mixed solution having a concentration of 2.5% by weight was used.
[0052]
Thereafter, a recovered solution (sample solution) whose surface was covered with a micropipette was collected. The recovered solution was in the form of droplets and could be recovered easily.
[0053]
Next, silicon desorption treatment was performed. As a desorption step of the silicon desorption treatment from the recovery solution (silicon-containing solution), first, the recovery solution (silicon-containing solution) and 10 ml of HF / HNO Three The solution was placed in a sealed container and each solution was heated for a predetermined time. HF / HNO Three The solution was 5% 50% HF, 98% HNO. Three This is a mixed solution of 5 ml of (fuming nitric acid). The heating temperature at this time may be 100 ° C. to 150 ° C. (set value of the heater). In this example, the temperature was 150 ° C. When sealed at such a temperature for a long time, it is held in a pressurized state in a sealed container. The holding time is about 10 to 18 hours, and silicon is completely detached by heating. In this example, it was performed in 12 hours.
[0054]
After the heating, as the impurity recovery step, the solution after the heat treatment was evaporated to dryness at 200 ° C., and the residue obtained by evaporation to dryness was recovered with 1 ml of the treatment liquid. The treatment liquid used was 9.5 wt% HF. That is, this residue was dissolved in dilute hydrofluoric acid to prepare an analytical solution containing no silicon. Although the metal impurities originally present in the sample wafer existed in the evaporated and dried residue, the amount of silicon was very small.
[0055]
Moreover, according to the method of the present invention, it can be carried out without using strong oxidizing agents such as perchloric acid and aqua regia that are easily contaminated with metal, so that it can be carried out without worrying about external contamination.
[0056]
The solution subjected to the silicon desorption treatment was measured by ICP-MS. The sample used for analysis is 1 ml. For ICP-MS, ELEMENT made by FinniganMAT was used. Hereinafter, this apparatus is referred to as HR-ICP-MS. HR stands for High Resolution.
[0057]
Representative metals Fe, Ni, and Cu were evaluated by HR-ICP-MS. As a result, Fe: 1 × 10 12 atoms / cm Three , Ni: 0.5 × 10 12 atoms / cm Three , Cu: 0.2 × 10 12 atoms / cm Three Met. In addition, light metals and heavy metals such as Mg, Al, V, Cr, Mn, and Zn were analyzed, but they could be analyzed with high sensitivity without being influenced by silicon. Repeatability was also sufficient.
[0058]
(Comparative Example 1)
Impurities were analyzed in the same procedure as in Example 1 except that the same sample wafer as in Example 1 was used and the silicon desorption treatment was not performed. As a result, the analysis system of HR-ICP-MS was clogged and could not be analyzed. In this comparative example, about 15% of silicon is contained, so that it is considered that it was more easily clogged.
[0059]
The HR-ICP-MS used in Example 1 and Comparative Example 1 has a desolvation system, and when HF is added to the analysis solution, it is not affected by silicon of about 700 ppm, but exceeded 1000 ppm. In the same manner as in Comparative Example 1, a phenomenon that silicon was clogged in the analysis system and the introduction system of the apparatus was observed. If a sample of about 1000 ppm is frequently analyzed, the analysis accuracy will deteriorate over time if it is repeatedly used. If the silicon desorption treatment of the present invention is performed and analyzed, such a change with time can be prevented and a long-term stable evaluation can be performed.
[0060]
In Example 1 above, an example in which the vapor phase decomposition method was used for the analysis of the wafer surface layer was shown. Three Wafer and HF / HNO in addition to the solution decomposed and recovered by gas and vapor phase decomposition Three The silicon desorption method of the present invention is effective for a solution containing a large amount of silicon, such as a solution obtained by sealing a chemical solution such as a plastic resin bag and immersing it in warm water to react the wafer with the chemical solution. .
[0061]
Further, the solution subjected to such silicon desorption treatment may be analyzed by an apparatus other than ICP-MS, for example, an analytical apparatus such as atomic absorption spectrometry.
[0062]
【The invention's effect】
As described above, according to the present invention, silicon can be easily desorbed from a silicon-containing solution with low contamination without being affected by impurity contamination caused by operation and the chemical solution itself. By applying the separation treatment to the impurity analysis of the silicon wafer, the analysis sensitivity can be improved, and a highly sensitive and stable impurity analysis can be performed.
[0063]
In addition, the silicon decomposition products formed on the wafer surface are converted into hydrogen fluoride water (HF) and hydrogen peroxide water (H 2 O 2 ), The metal impurities can be efficiently recovered from the wafer surface, improving the analysis accuracy.
[Brief description of the drawings]
FIG. 1 is a flowchart showing a process sequence of a method for analyzing impurities of a silicon wafer according to the present invention.
FIG. 2 is a schematic cross-sectional explanatory view showing an example of a wafer processing apparatus used in the silicon wafer impurity analysis method of the present invention, showing an embodiment of a method for exposing a decomposition liquid vapor to the wafer.
FIG. 3 is a schematic cross-sectional view showing an example of a wafer processing apparatus used in the silicon wafer impurity analysis method of the present invention, in which a recovered solution is dropped onto the surface of a wafer on which a silicon decomposition product is formed on the surface layer. One aspect is shown.
FIG. 4 is a schematic sectional view showing an example of a wafer processing apparatus used in the method for analyzing impurities of a silicon wafer according to the present invention, showing an embodiment for recovering a recovery solution containing a silicon decomposition product.
FIG. 5 is an explanatory view schematically showing one embodiment of the silicon desorption method of the present invention.
FIG. 6 is an explanatory view schematically showing one embodiment of recovery of metal impurities in the residue.
FIG. 7 is a flowchart showing an example of a process sequence of a conventional impurity analysis method for a silicon wafer.
FIG. 8 is a flowchart showing another example of the process sequence of the conventional impurity analysis method for a silicon wafer.
FIG. 9 is a flowchart showing an example of the order of steps in a conventional bulk silicon impurity analysis method.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10: Wafer processing apparatus, 12: Hot plate, 14: Opening part, 16: Container, 17: Peripheral external thread part, 18: Peripheral internal thread part, 19: Lid body, 20: Wafer stage, 21: Decomposition liquid storage part , 22: decomposition solution, 22a: decomposition solution vapor, 28S: recovery solution containing silicon decomposition products, 28S M : Recovery solution containing silicon desorption silicon decomposition product, 30: Pipette for dropping, 32: Pipette for recovery, 60, 62, 72: Container, 64: Desorption solution, 66: Sealed container, 68, 70, 74: Heater 76: residue, 80: sample solution, S: silicon decomposition product, W: wafer.

Claims (6)

珪素含有溶液から珪素を脱離する方法であって、珪素含有溶液と弗化水素水及び硝酸を含有した脱離溶液とを同一密閉容器内に配置し各溶液を所定時間加熱することにより該珪素含有溶液中の珪素を脱離することを特徴とする珪素脱離方法。A method for desorbing silicon from a silicon-containing solution, wherein the silicon-containing solution and a desorbing solution containing hydrogen fluoride water and nitric acid are placed in the same sealed container, and the respective solutions are heated for a predetermined time. A method for desorbing silicon, comprising desorbing silicon in a contained solution. 前記脱離溶液として、HF濃度15〜35重量%及びHNO3濃度70〜30重量%で調合した混酸を使用し、前記各溶液を100〜150℃で2〜24時間加熱することを特徴とする請求項1記載の珪素脱離方法。A mixed acid prepared with an HF concentration of 15 to 35% by weight and an HNO 3 concentration of 70 to 30% by weight is used as the desorption solution, and each solution is heated at 100 to 150 ° C. for 2 to 24 hours. The silicon desorption method according to claim 1. シリコンウェーハ表面の不純物を分析するための方法であって、シリコンウェーハに対して弗化水素水及び硝酸を含有した分解液の蒸気を曝露してシリコンウェーハ表層にシリコン分解生成物を生成させ、該シリコン分解生成物を弗化水素水及び過酸化水素水を含有した回収溶液により回収してシリコン分解生成物含有回収溶液を作製し、該シリコン分解生成物含有回収溶液と弗化水素水及び硝酸を含有した脱離溶液とを同一密閉容器内に配置し各溶液を所定時間加熱することにより該シリコン分解生成物含有回収溶液中の珪素を脱離して脱珪素シリコン分解生成物含有回収溶液を作製し、該脱珪素シリコン分解生成物含有回収溶液を蒸発乾固し、得られた残渣を希弗化水素水で溶解して試料溶液を作製し、該試料溶液を分析することを特徴とするシリコンウェーハの不純物分析方法。A method for analyzing impurities on the surface of a silicon wafer, wherein the silicon wafer is exposed to vapor of a decomposition solution containing hydrogen fluoride water and nitric acid to generate a silicon decomposition product on the surface of the silicon wafer, A silicon decomposition product is recovered by a recovery solution containing hydrogen fluoride water and hydrogen peroxide water to prepare a silicon decomposition product-containing recovery solution, and the silicon decomposition product-containing recovery solution is combined with hydrogen fluoride water and nitric acid. The contained desorption solution is placed in the same sealed container, and each solution is heated for a predetermined time to desorb silicon in the silicon decomposition product-containing recovery solution to prepare a desiliconized silicon decomposition product-containing recovery solution. Evaporating the recovered solution containing the desiliconized silicon decomposition product to dryness, dissolving the obtained residue with dilute hydrogen fluoride water to prepare a sample solution, and analyzing the sample solution Impurity analysis method of a silicon wafer to be. 前記分解液として、HF濃度15〜35重量%及びHNO3濃度70〜30重量%で調合した混酸を使用し、該分解液を100〜150℃に加熱し発生した分解液蒸気にシリコンウェーハを10分〜2時間曝露することによってシリコンウェーハ表層にシリコン分解生成物を生成させることを特徴とする請求項3記載のシリコンウェーハの不純物分析方法。As the decomposition liquid, a mixed acid prepared with an HF concentration of 15 to 35% by weight and an HNO 3 concentration of 70 to 30% by weight is used. The decomposition liquid is heated to 100 to 150 ° C. 4. The silicon wafer impurity analysis method according to claim 3, wherein a silicon decomposition product is produced on the surface layer of the silicon wafer by exposure for minutes to 2 hours. 前記脱離溶液として、HF濃度15〜35重量%及びHNO3濃度70〜30重量%で調合した混酸を使用し、前記各溶液を100〜150℃で2〜24時間加熱することを特徴とする請求項3又は4記載のシリコンウェーハの不純物分析方法。A mixed acid prepared with an HF concentration of 15 to 35% by weight and an HNO 3 concentration of 70 to 30% by weight is used as the desorption solution, and each solution is heated at 100 to 150 ° C. for 2 to 24 hours. The method for analyzing impurities of a silicon wafer according to claim 3 or 4. 前記試料溶液を分析する方法が、AAS又はICP−MSであることを特徴とする請求項3〜5のいずれか1項記載のシリコンウェーハの不純物分析方法。6. The method for analyzing impurities of a silicon wafer according to claim 3, wherein the method for analyzing the sample solution is AAS or ICP-MS.
JP2001169843A 2001-06-05 2001-06-05 Silicon desorption method and silicon wafer impurity analysis method Expired - Fee Related JP3755586B2 (en)

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