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JP3756038B2 - Plastic sorting equipment - Google Patents
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JP3756038B2 - Plastic sorting equipment - Google Patents

Plastic sorting equipment Download PDF

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Publication number
JP3756038B2
JP3756038B2 JP2000096430A JP2000096430A JP3756038B2 JP 3756038 B2 JP3756038 B2 JP 3756038B2 JP 2000096430 A JP2000096430 A JP 2000096430A JP 2000096430 A JP2000096430 A JP 2000096430A JP 3756038 B2 JP3756038 B2 JP 3756038B2
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JP
Japan
Prior art keywords
plastic
plastic piece
piece
electrostatic
sorting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP2000096430A
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Japanese (ja)
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JP2001276660A (en
Inventor
博之 大工
英彦 前畑
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Kanadevia Corp
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Hitachi Zosen Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
  • Electrostatic Separation (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、リサイクルされるプラスチック片、特に発泡系プラスチックを含むプラスチック片を静電分離により選別するためのプラスチック選別設備に関する。
【0002】
【従来の技術】
従来、リサイクルされるプラスチック片を材質別に選別す静電選別装置は、プラスチック片を摩擦帯電させた時の帯電量と極性により、材質別に分別回収するものである。このプラスチック選別装置は、摩擦帯電装置により被摩擦材およびプラスチック片同士で摩擦接触させて帯電させ、プラスチック片に分離に必要な電荷を付与する。そして、静電分離装置では、プラスチック片をドラム電極と高電圧電極との間に形成される静電場に投入し、(+)極性に帯電されたプラスチック片を(−)側のドラム電極に吸引される落下軌跡を描かせるとともに、(−)極性に帯電されたプラスチック片を(−)側のドラム電極に反発する落下軌跡を描かせることにより、別々のトレイに分離回収するものである。
【0003】
【発明が解決しようとする課題】
ところで、プラスチック片に発泡系プラスチックが混在していた場合、他のプラスチック片に比べて嵩比重が小さいことから、摩擦帯電装置内で浮き上がってしまい、接触接触が十分に得られず、その帯電量が低くなりやすいため、静電選別装置による分離精度が低下するという問題があった。
【0004】
本発明は上記問題点を解決して、プラスチック片に発泡系プラスチックが混在していても、静電選別機により精度良く分離できるプラスチック選別設備を提供することを目的とする。
【0005】
【課題を解決するための手段】
上記目的を達成するために請求項1記載の発明は、静電気を利用してプラスチック片を分別する静電選別装置と、この静電選別装置に供給するプラスチック片を接触させて摩擦帯電させる摩擦帯電装置とを具備したプラスチック選別設備であって、前記摩擦帯電装置にプラスチック片を供給する供給部に、プラスチック片を150℃〜180℃の範囲で1〜3分間加熱してプラスチック片に含まれる発泡系プラスチック片を熱収縮させる加熱装置を設けたものである。
【0006】
上記構成によれば、発泡系プラスチック片を150℃〜180℃の範囲で1〜3分間加熱して、熱溶融することなく効果的に熱収縮させ嵩比重を大きくすることにより、摩擦帯電装置における発泡系プラスチック片の浮き上がりを防止して、他のプラスチック片と同様に摩擦接触させることができ、十分な電荷を付与することができるので、静電選別装置により精度よく分離回収でき、プラスチック片に含まれる発泡系プラスチック片により分離精度が低下することもない。
【0011】
【発明の実施の形態】
ここで、本発明に係るプラスチック選別設備の実施の形態を図1〜図4に基づいて説明する。
【0012】
このプラスチック選別設備は、図1に示すように、プラスチック片を接触帯電させる摩擦帯電装置1と、電極5,6間に形成される静電場10においてプラスチック片の持つ極性と帯電量により材質別に分離する静電選別装置2と、プラスチック片を供給するホッパー3と帯電摩擦装置1との間に配置された加熱装置4から構成されている。
【0013】
前記静電選別装置2は、摩擦帯電装置1の下方に水平軸心周りに回転自在に配置された金属製のドラム電極5と、このドラム電極5の斜め上方に所定距離離れて配置された高電圧電極6と、この金属ドラム電極5の外周面に付着したプラスチック片を掻き落とすためのブラシ7とを備え、ドラム電極5は、図示しない回転駆動装置により水平軸心回りに矢印方向に所定の速度で回転駆動される。またドラム電極5はたとえば接地され、高圧電源装置8の陽極が接地されるとともに陰極が高電圧電極6に接続されており、これにより高電圧電極6とドラム電極5との間に選別用静電場10が形成される。そして、ドラム電極5の下方に、分離板9aによって仕切られた第1回収室9A〜第3回収室9Cが配置され、静電場10を通過したプラスチック片を種類別に分離回収することができる。
【0014】
前記加熱装置4は、図2に示すように、無端状の金属ベルト11aをスプロケット間に巻回した搬送装置であるベルトコンベヤ11と、この金属ベルト11aを囲む金属管12に螺旋状に加熱ヒーター13が巻き付けられた加熱炉14とを具備し、この加熱炉14には、金属ベルト11aにより搬送されるプラスチック片を150℃〜180℃の範囲で1〜3分程度加熱制御する加熱温度制御装置15が設けられている。この加熱温度および加熱時間は、この範囲を越えると、プラスチック片が軟化しはじめて互いにくっつき、反対にこの条件範囲以下では、発泡系プラスチック片の収縮が不十分となるためである。この温度制御装置15は、金属管12内に配置された電源16と加熱ヒータ13を接続する配線に介在されたスイッチ17とを有し、金属ベルト11aにより搬送されるプラスチック片を所定温度範囲に加熱制御する温度制御器18とで構成されている。
【0015】
摩擦帯電装置1は、図3に示すように、立置き円筒状の帯電容器21の上面部に投入シュート22を有する供給口23が形成され、底面部にシャッター装置25により開閉自在な排出口24が形成されている。そして、帯電容器21の軸心位置に配置された撹拌軸26が撹拌駆動装置27により回転自在に設けられ、この撹拌軸26には撹拌翼28が取り付けられている。また、帯電容器21および撹拌軸26ならびに撹拌翼28の少なくとも表面が、被摩擦用樹脂により覆われている。この被摩擦用樹脂は、分離するプラスチック片の帯電列の中間に位置するものが選択されており、分離するプラスチック片が接触することにより、それぞれ正負反対の極性の電荷を付与するように構成されている。
【0016】
上記構成において、供給ホッパ3から加熱装置4に供給されたプラスチック片は、ベルトコンベヤ11により搬送中に金属管12を通過してその加熱雰囲気により加熱され、これにより発泡系プラスチック片が熱収縮されて嵩比重が増大され、発泡系以外のプラスチック片と同程度となる。これにより、摩擦帯電装置1の帯電容器21に投入されて、撹拌翼28が旋回されても、浮き上がることなく、帯電容器21の内周面や撹拌翼28、プラスチック片同士で接触され、プラスチック片全体が充分に摩擦帯電される。また容器本体21の内面と撹拌翼28の表面が被摩擦用樹脂に覆われていることから、プラスチック片に帯電された電荷が逃げることもない。
【0017】
そして排出口24から高電圧電極5と金属ドラム電極4との間の静電場10に送られ、誘起された電荷が(+)で電荷量が多いプラスチック片ほど接地されたドラム電極4から離れ、反対に誘起された電荷が(−)で電荷量が大きいものほどドラム電極4に吸着され、第1回収室9A〜第3回収室9Cに分離されて落下し、プラスチック片を種類別に回収する。
【0018】
(実施例)
ここで、PVC樹脂からなるプラスチック片と、発泡スチロールPSを含むその他のプラスチック片との混合物(PVC樹脂の含有率は2%)をホッパ3から加熱装置4、摩擦帯電装置1、静電分離装置2と順次供給して分離した。この結果、加熱装置4で発泡系プラスチック片が加熱されて収縮し、帯電容器21内で浮上するような現象は生じなくなった。そして、発泡系プラスチック片を加熱熱収縮しない場合のPVC含有率=0.9%であったのに対して、熱収縮した場合には、PVC含有率=0.5%となり、PVC含有率が減少した。ここで、PVC含有率=分離後のプラスチック片に含まれるPVC重量/分離後のプラスチック片の総重量、である。なお、このPVC含有率=0.5値は、プラスチックをリサイクル燃料として使用する場合に、炉の腐食を低減し、ダイオキシンの発生量を低減できるといわれている数値である。
【0019】
上記実施の形態によれば、摩擦帯電装置1の供給前のプラスチック片を加熱装置4に導入して加熱することにより、発泡系プラスチック片を熱収縮させて嵩比重を大きくし、これにより、摩擦帯電装置における発泡系プラスチック片の浮き上がりを防止して、他のプラスチック片と同様、摩擦用樹脂に十分に摩擦接触させることができ、電荷を充分に付与することができるので、静電選別装置2で発泡系プラスチック片による分離精度が低下することもない。
【0020】
図4は加熱装置の他の実施の形態を示し、電気ヒータによる加熱炉に代えて、熱風による加熱炉31を設けたものである。すなわち、ベルトコンベヤ11の金属ベルト11aを囲む炉壁32内に、単数または複数のエアノズル33を配置し、送風ファン34から熱交換器35により加熱された熱風を、流量調整弁36を介してエアノズル33に供給するように構成されている。そして、加熱炉31の出口に配置された温度センサー37の検出値に基づいて温度制御器38により流量調整弁36を操作し、プラスチック片の加熱状態を制御する加熱温度制御装置39が設けられている。もちろん、熱風は、発泡系プラスチック片が吹き飛ばされないように吹き付けられる。
【0021】
【発明の効果】
以上に述べたごとく本発明によれば、発泡系プラスチック片を150℃〜180℃の範囲で1〜3分間加熱して、熱溶融することなく効果的に熱収縮させ嵩比重を大きくすることにより、摩擦帯電装置における発泡系プラスチック片の浮き上がりを防止して、他のプラスチック片と同様に摩擦接触させることができ、十分な電荷を付与することができるので、静電選別装置により精度よく分離回収でき、プラスチック片に含まれる発泡系プラスチック片により分離精度が低下することもない。
【図面の簡単な説明】
【図1】本発明に係る静電選別設備の実施の形態を示す構成図である。
【図2】同加熱装置を示す構成図である。
【図3】同摩擦帯電装置を示す縦断面図である。
【図4】加熱装置の他の実施の形態を示す構成図である。
【符号の説明】
1 摩擦帯電装置
2 静電選別装置
4 加熱装置
5 ドラム電極
6 高電圧電極
8 高圧電源装置
9A〜9C 第1〜第3回収室
10 静電場
11 ベルトコンベヤ
14 加熱炉
21 帯電容器
26 攪拌軸
28 攪拌翼
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a plastic sorting facility for sorting plastic pieces to be recycled, particularly plastic pieces containing foamed plastic, by electrostatic separation.
[0002]
[Prior art]
Conventionally, an electrostatic sorting apparatus that sorts plastic pieces to be recycled according to material is one that separates and collects materials according to the charge amount and polarity when the plastic pieces are frictionally charged. In this plastic sorting device, a frictional charging device causes frictional contact between the material to be rubbed and the plastic piece for charging, and gives the plastic piece a charge necessary for separation. In the electrostatic separation device, the plastic piece is put into an electrostatic field formed between the drum electrode and the high voltage electrode, and the plastic piece charged to the (+) polarity is attracted to the drum electrode on the (−) side. In addition to drawing the fall trajectory, the plastic piece charged to the (−) polarity is drawn and separated from the drum electrode on the (−) side, thereby being separated and collected in separate trays.
[0003]
[Problems to be solved by the invention]
By the way, when foamed plastic is mixed in the plastic piece, the bulk specific gravity is small compared to other plastic pieces, so it floats in the triboelectric charging device, and contact contact cannot be obtained sufficiently, and the charge amount Has a problem that the separation accuracy by the electrostatic sorting device is lowered.
[0004]
SUMMARY OF THE INVENTION An object of the present invention is to solve the above-mentioned problems and to provide a plastic sorting facility that can be separated with high accuracy by an electrostatic sorter even when foamed plastic is mixed in a plastic piece.
[0005]
[Means for Solving the Problems]
In order to achieve the above object, an invention according to claim 1 is directed to an electrostatic sorting device that sorts plastic pieces using static electricity, and a frictional charge that frictionally charges a plastic piece to be supplied to the electrostatic sorting device. A plastic sorting facility equipped with a device, wherein the plastic piece is heated in a range of 150 ° C. to 180 ° C. for 1 to 3 minutes in a supply portion that supplies the plastic piece to the friction charging device, and foaming contained in the plastic piece A heating device for heat-shrinking the plastic pieces is provided.
[0006]
According to the above configuration, the foamed plastic piece is heated in the range of 150 ° C. to 180 ° C. for 1 to 3 minutes, and effectively contracted by heat without melting, thereby increasing the bulk specific gravity. The foamed plastic piece can be prevented from being lifted, and can be brought into frictional contact like other plastic pieces and can be charged enough, so it can be separated and collected with high precision by an electrostatic sorter. Separation accuracy is not lowered by the foamed plastic piece contained .
[0011]
DETAILED DESCRIPTION OF THE INVENTION
Here, an embodiment of the plastic sorting equipment according to the present invention will be described with reference to FIGS.
[0012]
As shown in FIG. 1, this plastic sorting equipment is separated according to the material by the triboelectric charging device 1 for charging the plastic piece in contact and the polarity and the charge amount of the plastic piece in the electrostatic field 10 formed between the electrodes 5 and 6. the electrostatic sorting device 2 for, and a deployed heating device 4 between the hopper 3 for supplying plastic pieces and charging friction device 1.
[0013]
The electrostatic sorting device 2 includes a metal drum electrode 5 disposed below the frictional charging device 1 so as to be rotatable around a horizontal axis, and a high distance disposed at a predetermined distance obliquely above the drum electrode 5. A voltage electrode 6 and a brush 7 for scraping off a plastic piece adhering to the outer peripheral surface of the metal drum electrode 5 are provided. The drum electrode 5 is provided in a predetermined direction in the direction of an arrow around a horizontal axis by a rotary drive device (not shown). Driven at speed. The drum electrode 5 is grounded, for example, the anode of the high-voltage power supply device 8 is grounded, and the cathode is connected to the high voltage electrode 6, whereby the electrostatic field for sorting is provided between the high voltage electrode 6 and the drum electrode 5. 10 is formed. The first recovery chamber 9A to the third recovery chamber 9C partitioned by the separation plate 9a are disposed below the drum electrode 5, and the plastic pieces that have passed through the electrostatic field 10 can be separated and recovered by type.
[0014]
As shown in FIG. 2, the heating device 4 includes a belt conveyor 11 that is a conveying device in which an endless metal belt 11a is wound between sprockets, and a metal tube 12 that surrounds the metal belt 11a. 13 is provided with a heating furnace 14 around which a plastic piece conveyed by the metal belt 11a is heated in the range of 150 ° C. to 180 ° C. for about 1 to 3 minutes. 15 is provided. If the heating temperature and the heating time exceed this range, the plastic pieces begin to soften and stick to each other. On the other hand, if the heating temperature and the heating time are below this range, shrinkage of the foamed plastic piece is insufficient. This temperature control device 15 has a power source 16 arranged in the metal tube 12 and a switch 17 interposed in the wiring connecting the heater 13, and puts the plastic piece conveyed by the metal belt 11a within a predetermined temperature range. It is comprised with the temperature controller 18 which controls heating.
[0015]
As shown in FIG. 3, the friction charging device 1 has a supply port 23 having a charging chute 22 formed on the upper surface of a standing cylindrical charging container 21, and a discharge port 24 that can be opened and closed by a shutter device 25 on the bottom surface. Is formed. A stirring shaft 26 disposed at the axial center of the charging container 21 is rotatably provided by a stirring drive device 27, and a stirring blade 28 is attached to the stirring shaft 26. Further, at least the surfaces of the charging container 21, the stirring shaft 26, and the stirring blade 28 are covered with a resin to be rubbed. The resin to be rubbed is selected to be located in the middle of the electrification row of the plastic piece to be separated, and is configured to impart a charge of opposite polarity when the plastic piece to be separated comes into contact. ing.
[0016]
In the above configuration, the plastic piece supplied from the supply hopper 3 to the heating device 4 passes through the metal tube 12 while being conveyed by the belt conveyor 11 and is heated by the heating atmosphere, whereby the foamed plastic piece is thermally contracted. Thus, the bulk specific gravity is increased and becomes the same as that of plastic pieces other than the foamed type. As a result, even if the charging blade 21 is inserted into the charging container 21 of the friction charging device 1 and the stirring blade 28 is swung, the inner peripheral surface of the charging container 21, the stirring blade 28, and the plastic pieces are brought into contact with each other without being lifted. The whole is sufficiently triboelectrically charged. Further, since the inner surface of the container main body 21 and the surface of the stirring blade 28 are covered with the resin to be rubbed, the electric charge charged in the plastic piece does not escape.
[0017]
Then, it is sent from the discharge port 24 to the electrostatic field 10 between the high voltage electrode 5 and the metal drum electrode 4, and the induced charge is (+) away from the drum electrode 4 that is grounded as the plastic piece having a larger amount of charge, On the contrary, as the induced charge is (−) and the charge amount is larger, it is adsorbed to the drum electrode 4 and separated into the first collection chamber 9A to the third collection chamber 9C and dropped, and the plastic pieces are collected by type.
[0018]
(Example)
Here, a mixture of a plastic piece made of PVC resin and another plastic piece containing polystyrene foam PS (the content of PVC resin is 2%) from the hopper 3 to the heating device 4, the friction charging device 1, and the electrostatic separation device 2 And then separated. As a result, the foaming plastic piece is heated and contracted by the heating device 4, and the phenomenon of floating in the charging container 21 does not occur. When the foamed plastic piece was not heat-heat-shrinkable, the PVC content was 0.9%, whereas when it was heat-shrinked, the PVC content was 0.5%, and the PVC content was Diminished. Here, PVC content = PVC weight contained in the separated plastic piece / total weight of the separated plastic piece. In addition, this PVC content rate = 0.5 value is a numerical value that is said to reduce the corrosion of the furnace and the amount of dioxins generated when plastic is used as the recycled fuel.
[0019]
According to the above-described embodiment, the plastic piece before the supply of the friction charging device 1 is introduced into the heating device 4 and heated, whereby the foamed plastic piece is heat-shrinked to increase the bulk specific gravity and thereby the friction The foaming plastic piece is prevented from floating in the charging device, and like the other plastic pieces, it can be brought into sufficient frictional contact with the resin for friction and can be charged sufficiently. Therefore, the separation accuracy by the foamed plastic piece is not lowered.
[0020]
FIG. 4 shows another embodiment of the heating device, in which a heating furnace 31 using hot air is provided instead of the heating furnace using an electric heater. That is, one or a plurality of air nozzles 33 are arranged in the furnace wall 32 surrounding the metal belt 11 a of the belt conveyor 11, and hot air heated by the heat exchanger 35 from the blower fan 34 is supplied to the air nozzle via the flow rate adjustment valve 36. 33. And the heating temperature control apparatus 39 which operates the flow volume adjustment valve 36 by the temperature controller 38 based on the detected value of the temperature sensor 37 arrange | positioned at the exit of the heating furnace 31, and controls the heating state of a plastic piece is provided. Yes. Of course, the hot air is blown so that the foamed plastic piece is not blown away.
[0021]
【The invention's effect】
As described above, according to the present invention , the foamed plastic piece is heated in the range of 150 ° C. to 180 ° C. for 1 to 3 minutes, and effectively contracted by heat without melting to increase the bulk specific gravity. triboelectric charge to prevent floating of the expanding system plastic pieces in the apparatus, it is possible to similarly frictional contact with other plastic pieces, it is possible to impart sufficient charge, accurately separated and recovered by electrostatic sorting device The separation accuracy is not reduced by the foamed plastic piece contained in the plastic piece .
[Brief description of the drawings]
FIG. 1 is a configuration diagram showing an embodiment of an electrostatic sorting equipment according to the present invention.
FIG. 2 is a configuration diagram showing the heating device.
FIG. 3 is a longitudinal sectional view showing the friction charging device.
FIG. 4 is a configuration diagram showing another embodiment of the heating device.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Friction charging device 2 Electrostatic sorting device 4 Heating device 5 Drum electrode 6 High voltage electrode 8 High voltage power supply devices 9A-9C First to third recovery chambers 10 Electrostatic field 11 Belt conveyor 14 Heating furnace 21 Charging vessel 26 Agitation shaft 28 Agitation Wings

Claims (1)

静電気を利用してプラスチック片を分別する静電選別装置と、この静電選別装置に供給するプラスチック片を接触させて摩擦帯電させる摩擦帯電装置とを具備したプラスチック選別設備であって、
前記摩擦帯電装置にプラスチック片を供給する供給部に、プラスチック片を150℃〜180℃の範囲で1〜3分間加熱してプラスチック片に含まれる発泡系プラスチック片を熱収縮させる加熱装置を設けた
ことを特徴とするプラスチック選別設備。
A plastic sorting facility comprising an electrostatic sorting device that sorts plastic pieces using static electricity, and a friction charging device that frictionally charges a plastic piece to be supplied to the electrostatic sorting device by contact,
The supply unit that supplies the plastic piece to the friction charging device is provided with a heating device that heats the plastic piece within a range of 150 ° C. to 180 ° C. for 1 to 3 minutes to thermally contract the foamed plastic piece contained in the plastic piece. Plastic sorting equipment characterized by that.
JP2000096430A 2000-03-31 2000-03-31 Plastic sorting equipment Expired - Fee Related JP3756038B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000096430A JP3756038B2 (en) 2000-03-31 2000-03-31 Plastic sorting equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000096430A JP3756038B2 (en) 2000-03-31 2000-03-31 Plastic sorting equipment

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JP2001276660A JP2001276660A (en) 2001-10-09
JP3756038B2 true JP3756038B2 (en) 2006-03-15

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CN114713377B (en) * 2021-02-10 2023-06-02 中国矿业大学 A rotating triboelectric separation device and separation method of flexible cluster rods with airflow coordination

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