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JP3756060B2 - Livestock manure processing method and equipment - Google Patents
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JP3756060B2 - Livestock manure processing method and equipment - Google Patents

Livestock manure processing method and equipment Download PDF

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Publication number
JP3756060B2
JP3756060B2 JP2000393924A JP2000393924A JP3756060B2 JP 3756060 B2 JP3756060 B2 JP 3756060B2 JP 2000393924 A JP2000393924 A JP 2000393924A JP 2000393924 A JP2000393924 A JP 2000393924A JP 3756060 B2 JP3756060 B2 JP 3756060B2
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Prior art keywords
raw material
liquid
solid
methane fermentation
pit
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Expired - Fee Related
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JP2000393924A
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Japanese (ja)
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JP2002192193A (en
Inventor
茂雄 西田
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Kubota Corp
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Kubota Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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  • Treatment Of Sludge (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は家畜糞尿処理方法および設備に関し、寒冷地において家畜の糞尿を処理する技術に係るものである。
【0002】
【従来の技術】
従来、畜産場の畜舎から排出する家畜糞尿を処理する技術としてメタン発酵がある。このメタン発酵による処理工程では、家畜糞尿をローラプレス、スクリュープレスなどの固液分離機で固液分離し、液相分の家畜糞尿を発酵槽に投入してメタン発酵させる。発酵過程においてはメタン菌の活性を高めるために発酵槽を35℃〜55℃程度に加温しており、35℃前後に加温して消化を促進させる中温発酵方式と、55℃前後に加温する高温発酵方式がある。発酵済みの液は液肥として農地に散布・還元したり、さらに浄化処理して放流している。
【0003】
【発明が解決しようとする課題】
しかし、寒冷地においては冬季間に畜舎から排出された糞尿が原料ピットで凍結することがあり、凍結した糞尿を固液分離機であるローラプレスやスクリュープレスに供給されると、固い氷塊によって移送ポンプやスクリーンなどを破壊する問題がある。また、機器が破損した場合には部品の取り替え・補修を要するので、手間と費用が発生するとともに、その間において発酵槽へ原料を投入することができず、連続した発酵を阻害する要因となる。このため、畜産農家は糞尿が凍結しないように留意しなければならず、凍結した場合には別途のエネルギーで加温して氷塊を溶かして機器が損傷しないようにする必要あり、溶解に必要なエネルギー費用が余分に発生する問題があった。
【0004】
本発明は上記した課題を解決するものであり、系内の熱で凍結した原料を融解させることができる家畜糞尿処理方法および設備を提供することを目的とする。
【0005】
【課題を解決するための手段】
上記した課題を解決するために、請求項1に係る本発明の家畜糞尿処理方法は、原料ピットに受け入れた原料の家畜糞尿を加温後に固液分離機を通してメタン発酵槽へ供給し、メタン発酵槽で発酵した発酵液を送液ポンプにより原料ピットに配置した所定伝熱面積を有する管路を通して液肥貯槽へ供給し、発酵液が有する熱で原料ピット内の原料を加温して凍結した原料の氷塊を融解するものである。
【0006】
上記した構成により、メタン発酵槽では一般的にメタン菌の活性を高めるために、ヒーター等の熱源によって発酵槽を35℃もしくは55℃程度に加温している。このため発酵槽出口における発酵液は35℃または55℃程度の熱を有している。
【0007】
このため、原料ピットに配置する放熱管路に、その口径と長さを適宜に設定することで所定伝熱面積を確保し、この管路に発酵液を通液することで発酵液の熱が管壁を通して原料ピット内の原料に放熱され、原料の温度が零度以上に上昇して凍結した氷塊が融解する。
【0008】
したがって、固液分離機に流入する原料には氷塊が存在せず、氷塊を原因とする破損や故障を防止してメタン発酵槽へ安定して原料を供給でき、凍結した原料を融解させるのに必要なエネルギーに系内の熱を利用することで余分なエネルギー費用の発生を抑制できる。
【0009】
請求項2に係る本発明の家畜糞尿処理設備は、原料の家畜糞尿を受け入れる原料ピットと、原料を固液分離する固液分離機と、原料ピットの加温後の原料を固液分離機へ供給する送泥系と、固液分離機で分離した液相分を受け入れてメタン発酵を行うメタン発酵槽と、メタン発酵槽の発酵液を貯留する液肥貯槽と、原料ピット内に配置した所定伝熱面積を有する放熱管路と、メタン発酵槽の発酵液を原料ピットの放熱管路を通して液肥貯槽へ供給する送液ポンプを有した発酵液取出系とを備えたものである。
【0010】
【発明の実施の形態】
以下、本発明の実施の形態を図面に基づいて説明する。図1において、原料ピット1は原料としての家畜糞尿を受け入れるものであり、内部に所定伝熱面積を有する放熱管路2を配置している。放熱管路2における伝熱面積は配管の口径と長さによって設定する。
【0011】
原料ピット1は糞尿を移送するための汚泥ポンプ3を有した送泥系4を通して固液分離機5に接続しており、固液分離機5はローラプレスやスクリュープレス等からなるもので原料の家畜糞尿を固液分離する。
【0012】
固液分離機5は分離した液相分の脱離液を排出する脱離液排出系6を通してメタン発酵槽7へ連通し、固相分の分離汚泥を排出する汚泥排出系8を通して次工程に接続している。
【0013】
メタン発酵槽7は受け入れた家畜糞尿の液相分をメタン発酵するものであり、ヒーター等の加温手段(図示省略)を備えている。メタン発酵槽7は送液ポンプ9を有する発酵液取出系10を通して原料ピット1の放熱管路2に連通し、発酵液取出系10は放熱管路2を経た後に発酵液を貯留する液肥貯槽11に連通している。
【0014】
以下、上記した構成における作用を説明する。原料ピット1に受け入れた原料の家畜糞尿は送泥系4を通して固液分離機5に供給し、固液分離した家畜糞尿の液相分を脱離液排出系6を通してメタン発酵槽7へ供給する。
【0015】
メタン発酵槽7では一般的にメタン菌の活性を高めるために、ヒーター等の熱源によって発酵槽を35℃もしくは55℃程度に加温してメタン発酵を行っており、発酵槽出口における発酵液は35℃または55℃程度の熱を有している。
【0016】
メタン発酵槽7で発酵した発酵液は発酵液取出系10を通して送液ポンプ9で放熱管路2に供給し、放熱管路2を経た発酵液は液肥貯槽11に貯留する。原料ピット1では所定伝熱面積を有する放熱管路2の管壁を通して発酵液の熱が放熱されることで、原料ピット1の原料が加温されて原料の温度が零度以上に上昇して凍結した氷塊が融解する。
【0017】
【発明の効果】
以上のように本発明によれば、寒冷地において冬季間に畜舎から排出された糞尿が凍結しても、原料ピットに配置する所定伝熱面積の放熱管路に発酵槽出口の発酵液を通液し、発酵液の熱を管壁を通して原料ピット内の原料に放熱することで、原料の温度を零度以上に昇温して凍結した氷塊を融解することができ、固液分離機に流入する原料に氷塊が存在しないので氷塊を原因とする破損や故障を防止してメタン発酵槽へ安定して原料を供給でき、凍結した原料を融解させるのに必要なエネルギーに系内の熱を利用することで余分なエネルギー費用の発生を抑制できる。
【図面の簡単な説明】
【図1】本発明の実施の形態における家畜糞尿処理方法および設備を示すフローシート図である。
【符号の説明】
1 原料ピット
2 放熱管路
3 汚泥ポンプ
4 送泥系
5 固液分離機
6 脱離液排出系
7 メタン発酵槽
8 汚泥排出系
9 送液ポンプ
10 発酵液取出系
11 液肥貯槽
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a livestock manure treatment method and equipment, and relates to a technique for treating livestock manure in a cold region.
[0002]
[Prior art]
Conventionally, there is methane fermentation as a technique for processing livestock manure discharged from livestock barns. In the treatment process by methane fermentation, livestock manure is solid-liquid separated with a solid-liquid separator such as a roller press or a screw press, and the livestock manure of the liquid phase is put into a fermentor for methane fermentation. In the fermentation process, the fermenter is heated to about 35 ° C. to 55 ° C. in order to increase the activity of the methane bacterium. There is a high-temperature fermentation method to warm. The fermented liquor is sprayed and reduced on farmland as liquid fertilizer, and further purified and released.
[0003]
[Problems to be solved by the invention]
However, in cold regions, manure discharged from the barn during the winter may freeze in the raw material pit. There is a problem that destroys pumps and screens. Moreover, since replacement | exchange and repair of components are needed when an apparatus is damaged, while a trouble and expense generate | occur | produce, a raw material cannot be thrown into a fermenter in the meantime, and becomes a factor which inhibits continuous fermentation. For this reason, livestock farmers must be careful not to freeze manure, and if it is frozen, it must be heated with separate energy to melt the ice mass so that the equipment is not damaged and is necessary for melting. There was a problem of extra energy costs.
[0004]
This invention solves the above-mentioned subject, and it aims at providing the livestock manure processing method and equipment which can thaw | melt the raw material frozen with the heat | fever in a system | strain.
[0005]
[Means for Solving the Problems]
In order to solve the above-mentioned problem, the livestock manure treatment method of the present invention according to claim 1 supplies the raw livestock manure received in the raw material pit to the methane fermentation tank through the solid-liquid separator after heating , and methane fermentation The fermented liquid fermented in the tank is supplied to the liquid fertilizer storage tank through a pipe having a predetermined heat transfer area arranged in the raw material pit by a feed pump, and the raw material in the raw material pit is heated and frozen by the heat of the fermented liquid. It melts the ice block.
[0006]
With the above-described configuration, in order to increase the activity of methane bacteria generally in a methane fermentation tank, the fermentation tank is heated to about 35 ° C. or 55 ° C. by a heat source such as a heater. For this reason, the fermentation liquor at the fermenter outlet has a heat of about 35 ° C. or 55 ° C.
[0007]
For this reason, a predetermined heat transfer area is secured by appropriately setting the diameter and length of the heat radiating pipe line arranged in the raw material pit, and the heat of the fermentation liquid is passed by passing the fermentation liquid through this pipe line. Heat is released to the raw material in the raw material pit through the tube wall, the temperature of the raw material rises to zero degrees or more, and the frozen ice mass melts.
[0008]
Therefore, there is no ice block in the raw material flowing into the solid-liquid separator, and it is possible to supply the raw material stably to the methane fermentation tank by preventing breakage and failure caused by the ice block, and to melt the frozen raw material. By using the heat in the system for the required energy, the generation of extra energy costs can be suppressed.
[0009]
The livestock manure processing facility of the present invention according to claim 2 is a raw material pit for receiving raw material manure, a solid-liquid separator for solid-liquid separation of the raw material, and a raw material after heating the raw material pit to the solid-liquid separator. The supplied mud system, the methane fermentation tank that accepts the liquid phase separated by the solid-liquid separator and conducts methane fermentation, the liquid fertilizer storage tank that stores the fermentation liquid of the methane fermentation tank, and the predetermined transmission arranged in the raw material pit A heat dissipating pipe having a heat area, and a fermented liquor extraction system having a liquid feed pump for supplying the fermented liquor of the methane fermentation tank to the liquid fertilizer storage tank through the heat dissipating pipe of the raw material pit.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings. In FIG. 1, a raw material pit 1 receives livestock manure as a raw material, and a heat radiating pipe line 2 having a predetermined heat transfer area is disposed inside. The heat transfer area in the heat radiating pipe 2 is set according to the diameter and length of the pipe.
[0011]
The raw material pit 1 is connected to a solid-liquid separator 5 through a mud feed system 4 having a sludge pump 3 for transferring manure, and the solid-liquid separator 5 comprises a roller press, a screw press, etc. Solid-liquid separation of livestock manure.
[0012]
The solid-liquid separator 5 communicates with the methane fermentation tank 7 through the desorbed liquid discharge system 6 that discharges the separated liquid for the separated liquid phase, and passes through the sludge discharge system 8 for discharging the separated sludge for the solid phase. Connected.
[0013]
The methane fermentation tank 7 performs methane fermentation of the liquid phase of received livestock manure and is provided with heating means (not shown) such as a heater. The methane fermentation tank 7 communicates with the heat radiation pipe 2 of the raw material pit 1 through a fermentation liquid extraction system 10 having a liquid feed pump 9, and the fermentation liquid extraction system 10 passes through the heat radiation pipe 2 to store a liquid fertilizer storage tank 11 that stores the fermentation liquid. Communicating with
[0014]
Hereinafter, the operation of the above-described configuration will be described. The raw material manure received in the raw material pit 1 is supplied to the solid-liquid separator 5 through the mud feeding system 4, and the liquid phase component of the livestock manure separated from the solid and liquid is supplied to the methane fermentation tank 7 through the desorbed liquid discharge system 6. .
[0015]
In general, in order to increase the activity of methane bacteria in the methane fermentation tank 7, the fermentation tank is heated to about 35 ° C. or 55 ° C. by a heat source such as a heater, and methane fermentation is performed. It has a heat of about 35 ° C or 55 ° C.
[0016]
The fermented liquid fermented in the methane fermenter 7 is supplied to the heat radiating pipe 2 by the liquid feed pump 9 through the fermented liquid extraction system 10, and the fermented liquid passed through the heat radiating pipe 2 is stored in the liquid fertilizer storage tank 11. In the raw material pit 1, the heat of the fermented liquid is radiated through the pipe wall of the heat radiating pipe line 2 having a predetermined heat transfer area, so that the raw material in the raw material pit 1 is heated and the temperature of the raw material rises to zero degrees or more and freezes. The ice block melts.
[0017]
【The invention's effect】
As described above, according to the present invention, the fermented liquid at the fermenter outlet is passed through the heat radiating pipe having a predetermined heat transfer area arranged in the raw material pit even if the manure discharged from the barn during the winter in the cold region is frozen. The heat of the fermentation liquor is dissipated to the raw material in the raw material pit through the tube wall, so that the temperature of the raw material can be raised to zero or more and the frozen ice mass can be melted and flows into the solid-liquid separator. Since there is no ice block in the raw material, it can prevent damage and failure due to ice block, can stably supply the raw material to the methane fermentation tank, and uses the heat in the system for the energy required to melt the frozen raw material This can reduce the generation of extra energy costs.
[Brief description of the drawings]
BRIEF DESCRIPTION OF DRAWINGS FIG. 1 is a flow sheet diagram showing a livestock manure treatment method and equipment in an embodiment of the present invention.
[Explanation of symbols]
1 Raw Material Pit 2 Heat Dissipation Pipe 3 Sludge Pump 4 Sludge System 5 Solid-Liquid Separator 6 Desorbed Liquid Discharge System 7 Methane Fermentation Tank 8 Sludge Discharge System 9 Feed Pump 10 Fermentation Liquid Extraction System 11 Liquid Fertilizer Storage Tank

Claims (2)

原料ピットに受け入れた原料の家畜糞尿を加温後に固液分離機を通してメタン発酵槽へ供給し、メタン発酵槽で発酵した発酵液を送液ポンプにより原料ピットに配置した所定伝熱面積を有する管路を通して液肥貯槽へ供給し、発酵液が有する熱で原料ピット内の原料を加温して凍結した原料の氷塊を融解することを特徴とする家畜糞尿処理方法。A tube having a predetermined heat transfer area, where the raw material manure received in the raw material pit is heated and supplied to the methane fermentation tank through a solid-liquid separator, and the fermented liquid fermented in the methane fermentation tank is placed in the raw material pit by a liquid feed pump A method for treating livestock manure, which is supplied to a liquid fertilizer storage tank through a path and melts frozen ice blocks of the raw material by heating the raw material in the raw material pit with the heat of the fermentation liquid. 原料の家畜糞尿を受け入れる原料ピットと、原料を固液分離する固液分離機と、原料ピットの加温後の原料を固液分離機へ供給する送泥系と、固液分離機で分離した液相分を受け入れてメタン発酵を行うメタン発酵槽と、メタン発酵槽の発酵液を貯留する液肥貯槽と、原料ピット内に配置した所定伝熱面積を有する放熱管路と、メタン発酵槽の発酵液を原料ピットの放熱管路を通して液肥貯槽へ供給する送液ポンプを有した発酵液取出系とを備えたことを特徴とする家畜糞尿処理設備。The raw material pit that receives the livestock manure of the raw material, the solid-liquid separator that separates the raw material into solid-liquid, the mud feed system that supplies the raw material after heating the raw material pit to the solid-liquid separator, and the solid-liquid separator A methane fermentation tank that accepts the liquid phase and performs methane fermentation, a liquid fertilizer storage tank that stores the fermentation liquid of the methane fermentation tank, a heat radiation pipe that has a predetermined heat transfer area arranged in the raw material pit, and fermentation of the methane fermentation tank A livestock manure processing facility comprising a fermentation liquid extraction system having a liquid feed pump for supplying liquid to a liquid fertilizer storage tank through a heat radiation pipe of a raw material pit.
JP2000393924A 2000-12-26 2000-12-26 Livestock manure processing method and equipment Expired - Fee Related JP3756060B2 (en)

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JP3756060B2 true JP3756060B2 (en) 2006-03-15

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4637012B2 (en) * 2005-12-14 2011-02-23 株式会社エムケイ Sludge drying method and drying apparatus
CN104310724B (en) * 2014-11-24 2016-07-06 杜普利 A kind of organic waste-water treating apparatus

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