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JP3764659B2 - Recycling method for resin-based waste - Google Patents
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JP3764659B2 - Recycling method for resin-based waste - Google Patents

Recycling method for resin-based waste Download PDF

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Publication number
JP3764659B2
JP3764659B2 JP2001191285A JP2001191285A JP3764659B2 JP 3764659 B2 JP3764659 B2 JP 3764659B2 JP 2001191285 A JP2001191285 A JP 2001191285A JP 2001191285 A JP2001191285 A JP 2001191285A JP 3764659 B2 JP3764659 B2 JP 3764659B2
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gas
resin
iron
pyrolysis
furnace
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JP2003071418A (en
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安幸 中尾
一雄 大貫
隆文 河村
広徳 仲
武 森田
隆 澤井
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Nippon Steel Corp
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Nippon Steel Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/20Waste processing or separation

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  • Manufacture And Refinement Of Metals (AREA)
  • Manufacture Of Iron (AREA)
  • Gasification And Melting Of Waste (AREA)
  • Processing Of Solid Wastes (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、樹脂を主体とする廃棄物の再資源化方法に関し、マテリアルリサイクル比率などリサイクル率を高め、資源の有効活用を高める改善、特に、熱分解後に得られる残渣の簡便な処理方法に関するものである。
【0002】
【従来の技術】
廃タイヤや廃プラスチックといった樹脂を主体とする廃棄物を乾留して乾留ガス、回収油および炭化物を得る単独のシステムとしては、特開昭49-111986号公報、特開昭51-135983号公報など、多数ある。
【0003】
特開2000-140790号公報では、前記乾留残渣を機械的な作用で金属とカーボンとに分離させる手段と、分離手段により分離された金属およびカーボンをそれぞれ選別する選別手段とを備えたことを特徴とする処理装置および方法が開示されている。この公報では、残渣の磁気選別前に機械的な分離方式を導入し、スチールコードとスチールコード以外の物質に分離し回収しているものの、回収物の次工程での具体的な利用方法および利用上の課題については何ら記載が無い。また、この公報の実施例ではスチールコードの収率が100%と記載されているが、鉄100%としての利用が可能になるほどに、炭素系物質が全く付着していない状態にまで機械的に分離を行うのは実際のところ必ずしも容易とは言い難い。
【0004】
一方、含鉄冷材の溶解炉の炉上から廃タイヤを供給して、タイヤを微粉炭代替として使用するとともに、鉄ワイヤーを溶銑原料とする、いわゆるゼロエミッション化の方法が特開2000-17316号公報に開示されている。この方法では、転炉ガスとしてタイヤから発生するガス成分が回収されるものの、石炭のキャリアーガスとして使う窒素ガスや炉口での空気侵入などにより、回収ガスの発熱量は希釈されて理論値よりも下回る傾向がある。また、大半の硫黄分は溶銑中に残存するために、溶銑脱硫処理をしなければならない。
【0005】
【発明が解決しようとする課題】
循環型社会の構築に向けて、樹脂を主体とする廃棄物の再資源化に関する従来の方法では、高価な分離方式を導入しているにも関わらず、完璧な分離はできず、再利用化が未達成である。また、ゼロエミッション化の方法の中でも、回収ガスの品位や溶銑脱硫コストなど、課題も多い。
【0006】
本発明は、上記のような問題を踏まえ、樹脂を主体とする廃棄物の再資源化において、より安価な設備を用いて廃棄物を高付加価値のリサイクル製品へと転換せしめ、さらにリサイクルにより得られたリサイクル製品を適切な用途に用いて、ゼロエミッションに寄与する再資源化方法を提供することを課題とするものである。
【0007】
【課題を解決するための手段】
本発明者らは上記の課題に鑑み、鉄分を含む樹脂主体廃棄物について、できるだけ既存設備を活かしつつ効率のよいリサイクル方法を探求したところ、廃棄物を熱分解した残渣を鉄分と他の成分とに完全に分別せずとも、製鉄所などで金属材料の溶解に用いられる溶解炉に当該残渣を投入して、廃棄物の再資源化を可能ならしめる工程を考案し、本発明を完成させた。本発明の要旨は以下の通りである。
(1)鉄分が混在する樹脂主体廃棄物を熱分解炉に入れて熱分解し、
熱分解により生じた熱分解ガスおよび/またはタール類をガス改質処理して、水素ガス、一酸化炭素ガス、燃焼用ガスのうちの1種又は2種以上を回収すると共に、
熱分解により生じた熱分解残渣を溶解炉に入れて溶解し溶鉄を回収する、樹脂主体廃棄物の再資源化方法。
(2)前記溶解炉が、含鉄冷材溶解炉、電気炉、高炉転炉、溶解専用転炉、精錬専用転炉からなる群より選ばれる1種又は2種以上であることを特徴とする前記(1)に記載の樹脂主体廃棄物の再資源化方法。
(3)鉄分が混在する樹脂主体廃棄物を熱溶解炉に入れて熱分解し、熱分解により生じた熱分解ガスから水素ガスおよび一酸化炭素ガスを回収する、前記(1)または(2)に記載の樹脂主体廃棄物の再資源化方法。
(4)水素ガス及び一酸化炭素ガスを回収した後の残部ガスを燃焼用ガスとして回収する、前記(1)から(3)のいずれか一項に記載の再資源化方法。
(5)溶解炉で発生する、亜鉛分を含むダストを還元炉に装入し、当該ダスト中の亜鉛分を還元炉で発生する二次ダストに酸化亜鉛として濃縮して、高濃度酸化亜鉛を回収する、前記(1)から(4)のいずれか一項に記載の樹脂主体廃棄物の再資源化方法。
(6)熱分解残渣中に含まれる硫黄分を、溶解炉で生じる溶解炉スラグおよび溶銑脱硫スラグとして回収する、前記(1)から(5)のいずれか一項に記載の樹脂主体廃棄物の再資源化方法。
(7)熱分解して生じた熱分解残渣を、鉄主体残渣と非鉄成分主体残渣とに分け、鉄主体残渣を溶解炉に入れて溶解し溶鉄を回収し、非鉄成分主体残渣を、還元用炭材および/または熱源用炭材として用いる、前記(1)から(6)のいずれか一項に記載の樹脂主体廃棄物の再資源化方法。
(8)前記還元用炭材を用いて還元炉で酸化鉄を還元し、得られた還元鉄を溶解炉に投入して溶鉄を回収する、前記(1)から(7)のいずれか一項に記載の樹脂主体廃棄物の再資源化方法。
(9)前記鉄分を含む樹脂主体廃棄物が、廃タイヤ、廃プラスチックおよびシュレッダーダストからなる群より選ばれる1種又は2種以上を含む、前記(1)から(8)のいずれか一項に記載の樹脂主体廃棄物の再資源化方法。
(10)製鉄所の設備を利用して、鉄分を含む樹脂主体廃棄物を再資源化する、前記(1)から(9)のいずれか一項に記載の樹脂主体廃棄物の再資源化方法。
【0008】
【発明の実施の形態】
本発明では、廃タイヤ等、鉄分が混在する樹脂主体の廃棄物を、熱分解炉にて残渣、ガス等に変え、さらにガス等はガス改質炉で最適な温度条件等に設定して、所望の高水素濃度ガス、高CO濃度ガス、あるいは燃焼用ガスに転換し回収する一方、熱分解により生じた固形分である残渣を回収して、含鉄冷材の溶解炉の溶解用冷材などとして使用する。本発明では、残渣処理の工程とガス等を用いたガス改質処理の工程とを区別することによって、それぞれに適した処理条件を選択することができる。
【0009】
本明細書では、「樹脂」とはゴム、プラスチックの双方を含む。本発明で再資源化の対象とする廃棄物は、樹脂を主とする廃棄物であって、鉄分が混在するものをいう。鉄分が混在する樹脂を主とする廃棄物である。鉄分が混在するとは、鉄分を含むことであり、具体的には、廃棄物中の化学組成の一種としてFe元素を含有していること、および鉄製の資材とプラスチックなどの樹脂が混合した状態の廃棄物であること、などが含まれる。このような廃棄物は、家庭内からの家電製品、包装容器などのゴミとして、あるいは産業廃棄物などとして排出されてくる。
【0010】
本発明で用いられる廃棄物の好適なものとしては、例えば、廃タイヤ、廃プラスチック、シュレッダーダストなどが例示される。廃タイヤは、スチールコード部とゴムの部分との分離が難しく、特に問題となっているが、本発明ではこの廃タイヤの再資源化も良好に行うことができる。シュレッダーダストは、例えば自動車や機械装置などを廃棄処分して生じる廃棄物である。すなわち、本発明で再資源化の対象にしている廃棄物中には、炭素が多く含まれる。またFeの他、他の金属成分などが上記のような廃棄物には含まれ得る。なお、以下特に断る場合を除き、鉄分を含む樹脂主体廃棄物のことを単に「廃棄物」という。
【0011】
廃棄物はまず熱分解炉で熱分解し、廃棄物を熱分解残渣と、ガスと、タール類に分解する。熱分解の条件は、廃棄物を熱分解残渣とガスとに分解できればよく、好ましくは500〜700℃程度の熱を加えて分解する。熱分解炉としては、例えば、外熱式ロータリーキルン、二酸化炭素ガス熱風を吹き込むシャフト炉等を適宜選択できる。
【0012】
熱分解炉からは残渣以外に、高温の熱分解ガスが発生する。さらに熱分解ガスの他、場合によってはタール、冷却回収される油などが発生する(なお、本明細書では、タールおよび冷却回収される油のことを「タール類」という)。このように熱分解炉で発生するもののうち、残渣以外のものの全部または一部はガス改質処理に供する。具体的な形態としては、(i)熱分解ガスと共に、タール、冷却回収される油をガス改質処理に供してもよいし、(ii)熱分解ガスはガス改質処理せず、タールおよび冷却回収される油のみをガス改質処理に供し、タール類の改質後に熱分解ガスと混合してもよいし、(iii)熱分解ガスのみガス改質し、タール類は他の用途に供してもよい。ガス改質処理は、最終的に熱分解ガス中から水素ガス、COガス、あるいは燃焼用ガスを回収するために行い、好ましくは1000〜1300℃に加熱し、必要に応じて酸素、水蒸気等を添加しつつ行う。圧力等他の条件は適宜調整して行うことができる。また、熱分解ガス中に硫黄分が含まれる場合には脱硫処理を施すことが望ましい。上記(i)〜(iii)のようなガス改質を行った後のガスから水素ガス、COガス、燃焼用ガスの回収は、通常の手段に従って行うことができる。
【0013】
これらのガスの回収は、必要に応じて選択でき、例えば、水素およびCOを回収し、残部ガスを燃焼ガスとして回収してもよいし、また水素およびCOのいずれか一方のみを回収し残りを燃焼用ガスとして回収してもよいし、さらに水素およびCOを回収せず、すべて燃焼用ガスとして回収してもよい。改質後のガスから水素ガスおよびCOガスを回収すればマテリアルリサイクル率を高くすることができ、他方、水素ガスおよびCOガスを回収せず、すべて燃焼用ガスとして回収すれば、発熱量の高いガスを回収することになる。
【0014】
本発明により回収される燃焼用ガスは、製鉄所の加熱炉や発電設備などの燃焼用ガスとして好適に用いることができる。水素ガス及び一酸化炭素ガスを回収した後の残部ガスも、燃焼用ガスとして回収される。この残部ガスには発熱量の高い可燃性の成分がまだ含まれており、このような残部ガスも製鉄所の加熱炉や発電設備などの燃焼用ガスとして好適に用いることができる。
【0015】
タールおよび冷却回収される油のみをガス改質処理に供して、熱分解ガスをガス改質処理以降に混合すると、廃タイヤの場合にはガスの発熱量が10%程度増加する。
【0016】
他方、熱分解により生じた残渣は、溶解炉で溶解する。本明細書においては、熱分解により生じた残渣のことを熱分解残渣という。熱分解残渣は、そのままではリサイクル品としての再利用が困難なものである。熱分解残渣は、炭化物や金属類などの固形分が主成分であり、回収しきれないタール類などを含有する場合もある。熱分解残渣に回収しきれないタールなどを含むと、その再利用は一層困難になる。本発明技術を用いれば、上記熱分解残渣の再利用が可能となる。
【0017】
炉に投入する熱分解残渣には鉄分などが含まれており、溶解炉は鉄分などの金属を溶解することができるものが用いられる。具体的な例としては製鉄所などで含鉄冷材を溶解するために用いる溶解炉などを好適に用いることができる。製鉄所などの溶解炉を利用する場合、溶解炉では含鉄冷材などを溶解する工程が行われており、熱分解残渣はこれらの含鉄冷材などと混合して投入することができる。熱分解残渣を溶解するための温度条件などは、鉄などの金属類を溶解する際の条件に準じて適宜調整してよい。また、必要に応じ通常の手段に従って脱硫処理してもよい。
【0018】
熱分解残渣の溶解には、例えば、特公平4−11603号公報に記載されている溶解専用転炉と精錬専用転炉とを組み合わせたタイプの溶解炉を好適に用いることができる。熱分解後の残渣を、種湯の存在する溶解専用転炉に、含鉄冷材、炭材、酸素などと共に投入し、高炭素鋼材を得、さらに精錬専用転炉で精錬して所望の溶融鉄を溶解効率などの効率よく得ることができる。
【0019】
また、溶解炉で発生するダスト中には亜鉛分が含まれる場合が多い。この亜鉛分を含むダストを還元炉(予備還元炉を含む)に装入し、還元炉で発生する二次ダストに酸化亜鉛として濃縮して、高濃度酸化亜鉛を回収することができる。
【0020】
また、熱分解残渣中に含まれる硫黄分を、溶解炉で生じる溶解炉スラグおよび溶銑脱硫スラグとして回収することができる。
【0021】
以上のように廃棄物から各成分を回収することにより、マテリアルリサイクル率などリサイクル率の高い、再資源化が可能である。
【0022】
さらに、他の好ましい形態としては、熱分解残渣は磁気選別などにより鉄を主成分とする残渣(鉄主体残渣)と、それ以外の成分を主とする残渣(非鉄成分主体残渣)とに分ける。選別して得られる鉄主体残渣を溶解炉に入れることにより、溶銑、溶鉄の作製にあたり、スラグなどの調整がより容易になる。熱分解後の残渣を選別するにしても、磁気選別などの簡便な選別手法でよく、炭素分などの燃え残りが多少付着したままでも構わない。他方、鉄分を取り除いて得られる非鉄成分主体残渣は、含鉄冷材の溶解で熱源などとして使用する炭材、製鋼ダストの予備還元工程の還元材としての炭材として好適に再利用可能である。
【0023】
なお、シュレッダーダストのように鉄分以外にも銅などの金属を含む樹脂主体の廃棄物の熱分解後の残渣では、磁気選別によって鉄分主体の残渣を回収すると共に、非鉄成分主体の残渣を比重選別などの方法で回収すると共に、鉄分および非鉄成分を取り除いて得られる残渣を、前記炭材として再利用することが、より好ましい。
【0024】
さらに、残渣処理工程を、通常の製鉄所における工程、具体的には含鉄冷材の溶解炉、ダスト予備還元炉、電気炉、高炉転炉、といったプロセスを活用することで、設備投資負荷が小さくなる。ならびに、ガス改質後の水素ガスあるいはCOガスを化学原料として回収した後のガス発熱量も高いため、製鉄所の加熱炉や発電設備等の燃料に利用可能である。すなわち、本発明は上記のような技術を基礎とする製鉄所における新たな事業形態をも提供するものである。
【0025】
以上のように、本発明は、樹脂を主体とする廃棄物の再資源化において、既存の製鉄設備を有効活用し、再資源化のためだけにかかるような余計なコストをかけず安価な設備で高付加価値の製品へマテリアルリサイクルなどのリサイクルを図り、ゼロエミッションに大きく寄与することができるという特徴を有する。
【0026】
次に、図面を参照しつつ、タイヤを対象とした場合の本発明の実施形態をより具体的に説明する。図1に本発明の実施の形態の一例を示すプロセスフローを示す。
【0027】
タイヤの代表的な組成は、炭素74%、水素6%、鉄13%、亜鉛2%、硫黄1%、酸素4%、という構成になっている。
【0028】
カットタイヤ1等の樹脂を主体とする複合廃棄物を熱分解炉2に供給する。熱分解炉は500〜700℃程度で運転する。
【0029】
熱分解炉から発生する高温のガスおよびタール、場合によっては冷却して回収される油は、次工程のガス改質炉3に導入され、ここで、必要に応じて酸素ガス4及び又は水蒸気5を供給して、1000〜1300℃程度の温度でガス改質を行う。ガス改質は滞留時間にして数秒で完了し、高濃度の水素ならびに一酸化炭素ガスを得る。
【0030】
ガス改質炉3から発生するガスは冷却され、生石灰との反応などに代表される既存の排煙脱硫設備によって硫黄分を除去し、水素回収用のPSA設備や一酸化炭素回収設備を経由し、残りのガスは製鉄所の加熱炉や発電設備の燃料として使用する。
【0031】
一方、熱分解炉1から発生した鉄ワイヤーとカーボンブラックならびに熱分解残りのゴムなどが主体となった残渣は、磁力選別による鉄分回収機7によって鉄主体の残渣が回収される。ここで、回収される残渣は、鉄ワイヤーの比率が100%の必要は無く、分離不十分でも、次工程の溶解炉8で全く問題無く使用できる。一方、鉄ワイヤー主体の残渣を回収後の残渣は、溶解炉8の炭材及び又は予備還元炉10の炭材として使用する。
【0032】
図2に示したように、分離工程を省略して、熱分解により生じた残渣をそのまま溶解炉8に投入しすることもできる。
【0033】
図3に示すように、タール18をガス改質処理し、その処理後熱分解ガス17と混合し、各種ガスを回収する形態もとり得る。
【0034】
さらに、図4に示すように、ガス改質後のガスから水素およびCOを分離して回収せずに燃料用ガスとして回収してもよい。
【0035】
なお、熱分解残渣中に残留しているゴムの架橋材である亜鉛分は、上記のように溶解炉8及び/又は予備還元炉10に移行し、1500℃の雰囲気の溶解炉内で揮発して溶解炉から発生するダストになる。このダストは予備還元炉10の原料となり、最終的に予備還元炉の二次ダストに酸化亜鉛として濃縮される。この高濃度亜鉛ダストは亜鉛製錬の原料として付加価値の高い産物である。
【0036】
さらに、熱分解残渣中に残留しているゴム中の硫黄の一部は、上記のように溶解炉8及び又は予備還元炉10に移行し、最終的に溶解炉で製造される溶銑および溶解炉スラグに移行する。溶銑に移行した硫黄は溶銑脱硫処理でスラグに移行する。溶解炉スラグや脱硫スラグは、路盤材やセメント原料に使用されており、硫黄分は廃棄されずに活用される。
【0037】
このように、廃タイヤ中の鉄分は鋼材の原料として、固定炭素であるカーボンブラックは溶解炉の炭材や予備還元炉の炭材の代替として利用される。さらに、微量に含有する亜鉛は溶解炉の発生ダストを経由して予備還元炉の二次ダストに濃縮され、亜鉛原料としてリサイクルされる。また、微量に含有する硫黄は、約半分はガスに移行しガス処理系の脱硫工程によって脱硫され、残り半分に相当する残渣に残存する硫黄は溶鉄に残留する。しかしながら、溶解炉に直接廃棄物を投入する従来の溶解炉投入法と比較して格段に硫黄インプットが少なく、かつガス中の硫黄除去コスト(約50円/kg-s)の方が溶鉄中の硫黄除去コスト(約1000円/kg-s)よりも安価なため、脱硫処理費用も削減できる。一方、廃タイヤ中の揮発性成分は水素ガスあるいはCOガスは回収してマテリアルとして再利用し、さらに残部は製鉄所の加熱炉用燃料に活用できる。また、水素ガス、COガスを回収しないで燃料用ガスとすれば、より発熱量の多いガスとして利用できる。
【0038】
以上のようにタイヤの構成元素がほとんど利用されてほぼゼロエミッションが達成される。また、本発明によれば、ゴムの燃え残りが多少付着したままの鉄主体の残渣でも問題なく溶解炉に使用でき、再資源化に際し、従来文献のような格別に工夫した分離工程を導入しなくてもよい。
【0039】
【実施例】
以下、実施例をあげて本発明をより詳細に説明するが、本発明は下記実施例に限定されるものではない。
【0040】
(実施例1)
タイヤ組成として、炭素74%、水素6%、鉄13%、亜鉛2%、硫黄1%、酸素4%、の物(タイヤ1)を使用し、以下の処理を行った。
【0041】
1/16にカットされたタイヤ1を毎時8トンの速度で外熱式ロータリーキルンに供給し、約600℃で熱分解炉を行った。熱分解炉から発生する高温のガスおよびタールを保温しながら、次工程のガス改質炉に導入し、酸素ガスも3000Nm3/hrで吹き込んで1200℃でガス改質を行った。ガス改質の滞留時間は2秒とし、脱硫処理を経て、一酸化炭素濃度52%、水素濃度46%のガスを得た。その後、水素回収装置にて、水素(14)を2485Nm3/hr、CO(15)を2337Nm3/h回収した。水素およびCO回収後の残りガス(16)4570Nm3/hrは燃料用ガスとして、1373Nm3/hrはロータリーキルンの熱源として、それぞれ利用した。このときの回収ガスの発熱量は、2979kcal/Nm3であった。
【0042】
一方、ロータリーキルンから発生した鉄ワイヤーとカーボンブラックならびに熱分解残りのゴムなどが主体となった残渣11は、磁力選別機によって毎時1.1トン弱回収し、含鉄冷材として溶解炉の原料として利用した。
【0043】
また、鉄主体の残渣を回収した後の残渣12は毎時2.9トン発生し、予備還元のために製鋼ダストを成型する工程に供給され、ダストの還元剤として利用した。また、タイヤ1中の硫黄分は、脱硫工程6、脱硫工程9、溶解炉工程8にて回収した。
【0044】
(実施例2)
実施例1と同様の条件でタイヤの熱分解処理を行い、発生ガスの処理も同一とした。
【0045】
一方、ロータリーキルンから発生した鉄ワイヤーとカーボンブラックならびに熱分解残りのゴムなどが主体となった残渣13は、磁力選別機を省略して、全て溶解炉の原料として利用した。また、タイヤ1中の硫黄分は脱硫工程6、脱硫工程9、溶解炉工程8にて回収した。
【0046】
(実施例3)
実施例1と同様の条件でタイヤの熱分解処理を行い、発生したタールのみガス改質処理し、その処理後に熱分解ガスと混合させた。回収ガスの発熱量は3277kcal/Nm3であった。
【0047】
一方、残渣の処理は実施例2と同様に行った。
【0048】
(実施例4)
実施例1と同様の条件でタイヤの熱分解処理を行い、実施例3と同様な条件でガス改質を行い、その処理後のガスを燃焼用ガスとして回収した。燃焼用ガスの発熱量は3310kcal/Nm3であった。
【0049】
一方、残渣の処理は実施例1と同様に行った。
【0050】
(比較例)
タイヤを熱分解してガスと固形分とに分ける工程を経ることなく、溶解炉炉上からタイヤを直接投入した。タイヤは、実施例−1、2と同様組成のタイヤ1を用いた。タイヤ1中の硫黄分は脱硫工程9と溶解炉工程8にて回収される。このとき回収ガスの発熱量は1900kcal/Nm3であった。
【0051】
実施例1、2、3と比較例との脱硫コスト、回収ガス発熱量、マテリアルリサイクル率(燃料以外に使用された比率)を比較したものを表1に示す。
【0052】
【表1】

Figure 0003764659
【0053】
【発明の効果】
本発明によれば、従来問題とされていた種々の問題点を解消し、より効率的なリサイクルが可能となる。
【0054】
すなわち、本発明によれば、鉄分の混在する樹脂主体廃棄物から発熱量の高いガスが回収できる。また、本発明によれば、水素ガスやCOガスを回収することでマテリアルリサイクル率も大幅に向上させることもできる。
【0055】
さらに本発明は、ゴムの燃え残りが多少付着したままの鉄主体の残渣でも問題なく溶解炉に装入して使用することができる。したがって、高価な分離工程を導入しなくてもよく、設備費を削減できる。また、安価なガス脱硫手段を一部利用することによって、脱硫処理費用も削減できる。
【0056】
本発明によれば、ゼロエミッションに大きく貢献する再資源化が提供される。
【図面の簡単な説明】
【図1】本発明の実施の形態の一例を示すプロセスフロー図。
【図2】本発明の実施の形態の一例を示すプロセスフロー図。
【図3】本発明の実施の形態の一例を示すプロセスフロー図。
【図4】本発明の実施の形態の一例を示すプロセスフロー図。
【符号の説明】
1 タイヤ
2 熱分解炉
3 ガス改質炉
4 酸素
5 水蒸気
6 脱硫
7 鉄分回収機
8 溶解炉
9 溶銑脱硫
10 予備還元炉
11 鉄主体残渣
12 非鉄成分主体残渣
13 残渣
14 回収された水素
15 回収されたCO
16 加熱炉用ガス
17 熱分解ガス
18 タール[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for recycling waste mainly composed of resin, and relates to an improvement for increasing a recycling rate such as a material recycling ratio and an effective utilization of resources, and particularly to a simple processing method for residues obtained after thermal decomposition. It is.
[0002]
[Prior art]
Examples of independent systems for obtaining carbonization gas, recovered oil and carbide by carbonizing waste such as waste tires and waste plastics, include JP-A-49-111986, JP-A-51-135983, etc. There are many.
[0003]
Japanese Patent Laid-Open No. 2000-140790 includes a means for separating the carbonization residue into a metal and carbon by a mechanical action, and a sorting means for sorting the metal and carbon separated by the separating means, respectively. And a processing apparatus and method are disclosed. In this publication, a mechanical separation method is introduced before magnetic separation of residues, and the steel cord and the material other than the steel cord are separated and collected. There is no mention of the above issues. Moreover, although the yield of the steel cord is described as 100% in the examples of this publication, the carbon-based material is not mechanically adhered to the extent that it can be used as 100% iron. Separation is not always easy in practice.
[0004]
On the other hand, there is a so-called zero emission method in which waste tires are supplied from the top of a melting furnace for iron-containing cold materials and the tires are used as an alternative to pulverized coal, and iron wire is used as a hot metal raw material. It is disclosed in the publication. In this method, although the gas component generated from the tire is recovered as the converter gas, the calorific value of the recovered gas is diluted by the nitrogen gas used as the carrier gas for coal and air intrusion at the furnace opening, etc. There is a tendency to fall below. In addition, since most of the sulfur content remains in the hot metal, the hot metal desulfurization treatment must be performed.
[0005]
[Problems to be solved by the invention]
In order to build a recycling-oriented society, the conventional methods related to the recycling of resin-based waste cannot achieve perfect separation despite the introduction of expensive separation methods. Is not achieved. Among the zero emission methods, there are many problems such as the quality of recovered gas and the hot metal desulfurization cost.
[0006]
In light of the above-mentioned problems, the present invention converts waste into a high-value-added recycled product using cheaper equipment in the recycling of resin-based waste, and is obtained by recycling. It is an object of the present invention to provide a recycling method that contributes to zero emissions by using the recycled products for appropriate purposes.
[0007]
[Means for Solving the Problems]
In light of the above problems, the present inventors searched for an efficient recycling method for resin-based waste containing iron, while utilizing existing equipment as much as possible. Even if it is not completely separated, the process of putting the residue into a melting furnace used for melting metal materials in steelworks etc. to make it possible to recycle the waste was devised, and the present invention was completed. . The gist of the present invention is as follows.
(1) Putting resin-based waste containing iron in a pyrolysis furnace for pyrolysis,
Gas reforming treatment of pyrolysis gas and / or tars generated by pyrolysis to recover one or more of hydrogen gas, carbon monoxide gas and combustion gas,
A method for recycling resin-based waste, in which the pyrolysis residue produced by pyrolysis is placed in a melting furnace and melted to recover the molten iron.
(2) The melting furnace is one or more selected from the group consisting of an iron-containing cold material melting furnace, an electric furnace, a blast furnace converter, a melting-only converter, and a refining-only converter The recycling method for resin-based waste according to (1).
(3) The resin-based waste containing iron is put in a thermal melting furnace and pyrolyzed, and hydrogen gas and carbon monoxide gas are recovered from the pyrolysis gas generated by the pyrolysis, (1) or (2) Recycling method for resin-based waste as described in 1.
(4) The recycling method according to any one of (1) to (3), wherein the remaining gas after recovering the hydrogen gas and the carbon monoxide gas is recovered as a combustion gas.
(5) Dust containing zinc content generated in a melting furnace is charged into a reduction furnace, and the zinc content in the dust is concentrated as secondary oxide generated in the reduction furnace as zinc oxide to produce high-concentration zinc oxide. The method for recycling resin-based waste according to any one of (1) to (4), wherein the resin-based waste is collected.
(6) The resin-based waste according to any one of (1) to (5), wherein the sulfur content contained in the pyrolysis residue is recovered as melting furnace slag and hot metal desulfurization slag generated in a melting furnace. Recycling method.
(7) The pyrolysis residue generated by pyrolysis is divided into iron-based residue and non-ferrous component-based residue, and the iron-based residue is dissolved in a melting furnace to recover the molten iron. The recycling method for resin-based waste according to any one of (1) to (6), which is used as a carbon material and / or a carbon material for a heat source.
(8) Any one of (1) to (7), wherein iron oxide is reduced in a reduction furnace using the reducing carbon material, and the obtained reduced iron is put into a melting furnace to recover the molten iron. Recycling method for resin-based waste as described in 1.
(9) In any one of the above (1) to (8), the resin-based waste containing iron contains one or more selected from the group consisting of a waste tire, waste plastic, and shredder dust. Recycling method for resin-based waste as described.
(10) The resin-based waste recycling method according to any one of (1) to (9), wherein the resin-based waste containing iron is recycled using the facilities of the steelworks. .
[0008]
DETAILED DESCRIPTION OF THE INVENTION
In the present invention, resin-based waste, such as waste tires, in which iron is mixed, is changed to residue, gas, etc. in a pyrolysis furnace, and gas is set to an optimum temperature condition, etc., in a gas reforming furnace, Converts and recovers the desired high hydrogen concentration gas, high CO concentration gas, or combustion gas, while recovering the residue that is the solid content generated by thermal decomposition, and the like. Use as In the present invention, by distinguishing between the residue treatment step and the gas reforming step using gas or the like, it is possible to select treatment conditions suitable for each.
[0009]
In this specification, “resin” includes both rubber and plastic. The waste to be recycled in the present invention refers to waste mainly composed of resin and containing iron. This waste mainly consists of resin containing iron. Mixing iron is to contain iron. Specifically, it contains Fe element as a kind of chemical composition in waste, and it is in a state where iron materials and resin such as plastic are mixed. It is included as waste. Such waste is discharged from households as household appliances, trash such as packaging containers, or industrial waste.
[0010]
As a suitable thing of the waste used by this invention, a waste tire, a waste plastic, shredder dust etc. are illustrated, for example. The waste tire is difficult to separate from the steel cord portion and the rubber portion, which is a particular problem. However, in the present invention, the waste tire can be recycled well. Shredder dust is, for example, waste generated by disposing of automobiles and mechanical devices. That is, a lot of carbon is contained in the waste to be recycled in the present invention. In addition to Fe, other metal components may be included in the waste as described above. Unless otherwise specified below, resin-based waste containing iron is simply referred to as “waste”.
[0011]
The waste is first pyrolyzed in a pyrolysis furnace, and the waste is decomposed into pyrolysis residue, gas, and tars. The thermal decomposition condition is not limited as long as the waste can be decomposed into a thermal decomposition residue and a gas, and preferably decomposed by applying heat of about 500 to 700 ° C. As the pyrolysis furnace, for example, an externally heated rotary kiln, a shaft furnace for blowing carbon dioxide gas hot air, or the like can be appropriately selected.
[0012]
In addition to the residue, high-temperature pyrolysis gas is generated from the pyrolysis furnace. Further, in addition to the pyrolysis gas, tar, oil recovered by cooling, and the like are generated in some cases (in this specification, tar and oil recovered by cooling are referred to as “tars”). In this way, all or part of the residue generated in the pyrolysis furnace is subjected to gas reforming treatment. As specific forms, (i) tar and oil recovered by cooling may be subjected to gas reforming treatment together with pyrolysis gas, and (ii) pyrolysis gas is not subjected to gas reforming treatment, and tar and Only the oil recovered by cooling can be subjected to gas reforming treatment and mixed with pyrolysis gas after reforming of tars. (Iii) Only pyrolysis gas can be gas reformed and tars can be used for other purposes. May be provided. The gas reforming treatment is finally performed to recover hydrogen gas, CO gas, or combustion gas from the pyrolysis gas, preferably heated to 1000 to 1300 ° C., and oxygen, water vapor, etc., as necessary. While adding. Other conditions such as pressure can be adjusted as appropriate. Moreover, when sulfur content is contained in pyrolysis gas, it is desirable to perform a desulfurization process. Recovery of hydrogen gas, CO gas, and combustion gas from the gas after the gas reforming as described in (i) to (iii) above can be carried out according to ordinary means.
[0013]
The recovery of these gases can be selected as necessary. For example, hydrogen and CO may be recovered, and the remaining gas may be recovered as a combustion gas, or only one of hydrogen and CO may be recovered and the rest may be recovered. It may be recovered as a combustion gas, or may be recovered as a combustion gas without recovering hydrogen and CO. If hydrogen gas and CO gas are recovered from the reformed gas, the material recycling rate can be increased. On the other hand, if hydrogen gas and CO gas are not recovered and all are recovered as combustion gas, the amount of heat generated is high. Gas will be recovered.
[0014]
The combustion gas recovered by the present invention can be suitably used as a combustion gas for heating furnaces and power generation facilities of steelworks. The remaining gas after recovering the hydrogen gas and carbon monoxide gas is also recovered as a combustion gas. This remaining gas still contains a combustible component with a high calorific value, and such remaining gas can also be suitably used as a combustion gas for a heating furnace, power generation equipment, etc. in a steelworks.
[0015]
When only tar and oil recovered by cooling are subjected to the gas reforming process, and the pyrolysis gas is mixed after the gas reforming process, the calorific value of the gas increases by about 10% in the case of a waste tire.
[0016]
On the other hand, the residue generated by thermal decomposition is dissolved in a melting furnace. In the present specification, a residue generated by thermal decomposition is referred to as a thermal decomposition residue. The pyrolysis residue is difficult to reuse as a recycled product as it is. The pyrolysis residue is mainly composed of solids such as carbides and metals, and may contain tars that cannot be recovered. If tar that cannot be recovered is contained in the pyrolysis residue, its reuse becomes more difficult. If the technique of the present invention is used, the thermal decomposition residue can be reused.
[0017]
The pyrolysis residue put into the furnace contains iron and the like, and a melting furnace that can dissolve metals such as iron is used. As a specific example, a melting furnace or the like used for melting iron-containing cold material in an ironworks or the like can be suitably used. When using a melting furnace such as a steel mill, a melting furnace is used to melt iron-containing cold materials, and the pyrolysis residue can be mixed with these iron-containing cold materials. The temperature conditions for dissolving the pyrolysis residue may be appropriately adjusted according to the conditions for dissolving metals such as iron. Moreover, you may desulfurize according to a normal means as needed.
[0018]
For melting the thermal decomposition residue, for example, a melting furnace of a type combining a melting-only converter and a refining-only converter described in Japanese Patent Publication No. 4-11603 can be suitably used. The residue after pyrolysis is put into a dedicated melting furnace with seed hot water, together with iron-containing cold material, carbonaceous material, oxygen, etc., to obtain a high carbon steel material, and further refined in a dedicated furnace for refining to obtain the desired molten iron Can be obtained efficiently such as dissolution efficiency.
[0019]
In addition, the dust generated in the melting furnace often contains zinc. Dust containing this zinc content is charged into a reduction furnace (including a preliminary reduction furnace), and concentrated as secondary oxide generated in the reduction furnace as zinc oxide, whereby high-concentration zinc oxide can be recovered.
[0020]
Moreover, the sulfur content contained in the thermal decomposition residue can be recovered as melting furnace slag and hot metal desulfurization slag generated in the melting furnace.
[0021]
As described above, by recovering each component from the waste, it is possible to recycle the material with a high recycling rate such as a material recycling rate.
[0022]
Furthermore, as another preferred embodiment, the pyrolysis residue is divided into a residue mainly composed of iron (iron-based residue) and a residue mainly composed of other components (non-ferrous component-based residue) by magnetic sorting or the like. By putting the iron-based residue obtained by sorting into a melting furnace, it is easier to adjust slag and the like in producing molten iron and molten iron. Even if the residue after pyrolysis is sorted, a simple sorting method such as magnetic sorting may be used, and some unburned residue such as carbon may remain attached. On the other hand, the non-ferrous component main residue obtained by removing the iron content can be suitably reused as a carbon material used as a heat source for melting iron-containing cold materials, and a carbon material as a reducing material in the preliminary reduction process of steelmaking dust.
[0023]
Residues after thermal decomposition of resin-based waste containing metals such as copper in addition to iron, such as shredder dust, are recovered by iron-based magnetic residue, and non-ferrous component-based residues are sorted by specific gravity. More preferably, the residue obtained by removing iron and non-ferrous components is reused as the carbon material while being recovered by a method such as the above.
[0024]
Furthermore, the residue treatment process is reduced by reducing the capital investment burden by utilizing processes such as ordinary steelworks, specifically iron-containing cold material melting furnaces, dust prereduction furnaces, electric furnaces, and blast furnace converters. Become. In addition, since the calorific value of the gas after recovering the hydrogen gas or CO gas after gas reforming as a chemical raw material is high, it can be used as a fuel for heating furnaces, power generation facilities, etc. That is, the present invention also provides a new business form in an ironworks based on the above-described technology.
[0025]
As described above, the present invention is an inexpensive facility that does not incur an extra cost that is required only for recycling by effectively utilizing existing steelmaking facilities in the recycling of waste mainly composed of resin. It is characterized by being able to make a significant contribution to zero emissions by recycling materials such as high-value-added products.
[0026]
Next, referring to the drawings, an embodiment of the present invention for a tire will be described more specifically. FIG. 1 shows a process flow showing an example of an embodiment of the present invention.
[0027]
A typical tire composition is composed of 74% carbon, 6% hydrogen, 13% iron, 2% zinc, 1% sulfur, and 4% oxygen.
[0028]
A composite waste mainly composed of a resin such as a cut tire 1 is supplied to the pyrolysis furnace 2. The pyrolysis furnace is operated at about 500 to 700 ° C.
[0029]
High-temperature gas and tar generated from the pyrolysis furnace, and in some cases, oil recovered by cooling are introduced into the gas reforming furnace 3 in the next step, where oxygen gas 4 and / or steam 5 are used as necessary. And gas reforming is performed at a temperature of about 1000 to 1300 ° C. The gas reforming is completed in a few seconds in residence time, and high concentration hydrogen and carbon monoxide gas are obtained.
[0030]
The gas generated from the gas reforming furnace 3 is cooled, the sulfur content is removed by the existing flue gas desulfurization equipment represented by the reaction with quick lime, etc., and it passes through the PSA equipment and the carbon monoxide collection equipment for hydrogen recovery. The remaining gas is used as fuel for furnaces and power generation facilities in steelworks.
[0031]
On the other hand, the residue mainly composed of iron wire and carbon black generated from the pyrolysis furnace 1 and the rubber remaining after pyrolysis is recovered by the iron content recovery machine 7 by magnetic separation. Here, the recovered residue is not required to have a ratio of iron wire of 100%, and can be used without any problem in the melting furnace 8 of the next step even if the separation is insufficient. On the other hand, the residue after recovering the iron wire-based residue is used as a carbon material for the melting furnace 8 and / or a carbon material for the preliminary reduction furnace 10.
[0032]
As shown in FIG. 2, the separation step can be omitted and the residue generated by the thermal decomposition can be put into the melting furnace 8 as it is.
[0033]
As shown in FIG. 3, the tar 18 may be subjected to gas reforming treatment, mixed with the pyrolysis gas 17 after the treatment, and various gases may be recovered.
[0034]
Further, as shown in FIG. 4, hydrogen and CO may be recovered from the gas after gas reforming and recovered as fuel gas without being recovered.
[0035]
The zinc content, which is a rubber cross-linking material remaining in the pyrolysis residue, is transferred to the melting furnace 8 and / or the prereduction furnace 10 as described above, and volatilized in the melting furnace in an atmosphere of 1500 ° C. It becomes dust generated from the melting furnace. This dust becomes a raw material of the preliminary reduction furnace 10 and is finally concentrated as zinc oxide in the secondary dust of the preliminary reduction furnace. This high-concentration zinc dust is a product with high added value as a raw material for zinc smelting.
[0036]
Further, a part of the sulfur in the rubber remaining in the pyrolysis residue is transferred to the melting furnace 8 and / or the prereduction furnace 10 as described above, and finally the hot metal and melting furnace produced in the melting furnace. Transition to slag. Sulfur transferred to hot metal is transferred to slag by hot metal desulfurization treatment. Smelting furnace slag and desulfurization slag are used for roadbed materials and cement raw materials, and the sulfur content is utilized without being discarded.
[0037]
In this way, iron in the waste tire is used as a raw material for steel, and carbon black, which is fixed carbon, is used as a substitute for a carbon material for a melting furnace or a pre-reduction furnace. Furthermore, zinc contained in a trace amount is concentrated to secondary dust in the prereduction furnace via the dust generated in the melting furnace and recycled as a zinc raw material. In addition, about half of the sulfur contained in a trace amount is transferred to gas and desulfurized by the desulfurization process of the gas treatment system, and the sulfur remaining in the residue corresponding to the remaining half remains in the molten iron. However, there is much less sulfur input compared to the conventional melting furnace charging method in which waste is directly fed into the melting furnace, and the cost of removing sulfur in the gas (about 50 yen / kg-s) is higher than that in molten iron. Since it is cheaper than the sulfur removal cost (about 1000 yen / kg-s), desulfurization cost can be reduced. On the other hand, volatile components in waste tires can be recovered as hydrogen gas or CO gas and reused as material, and the remainder can be used as fuel for heating furnaces in steelworks. Further, if hydrogen gas and CO gas are not recovered and used as a fuel gas, it can be used as a gas having a larger calorific value.
[0038]
As described above, almost all of the constituent elements of the tire are used to achieve almost zero emission. In addition, according to the present invention, even iron-based residues with some rubber residue left attached can be used in a melting furnace without problems, and when recycling, a specially devised separation process as in the prior art is introduced. It does not have to be.
[0039]
【Example】
EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated in detail, this invention is not limited to the following Example.
[0040]
(Example 1)
A tire composition (tire 1) of 74% carbon, 6% hydrogen, 13% iron, 2% zinc, 1% sulfur, 4% oxygen was used, and the following treatment was performed.
[0041]
The tire 1 cut to 1/16 was supplied to an externally heated rotary kiln at a rate of 8 tons per hour, and a pyrolysis furnace was performed at about 600 ° C. While keeping the high-temperature gas and tar generated from the pyrolysis furnace, the gas was reformed at 1200 ° C. by introducing it into the gas reforming furnace in the next step and blowing oxygen gas at 3000 Nm 3 / hr. The gas reforming residence time was 2 seconds, and after desulfurization treatment, a gas having a carbon monoxide concentration of 52% and a hydrogen concentration of 46% was obtained. Thereafter, hydrogen (14) was recovered at 2485 Nm 3 / hr and CO (15) was recovered at 2337 Nm 3 / h with a hydrogen recovery device. The remaining gas (16) 4570 Nm 3 / hr after hydrogen and CO recovery was used as a fuel gas, and 1373 Nm 3 / hr was used as a heat source for the rotary kiln. The calorific value of the recovered gas at this time was 2979 kcal / Nm 3 .
[0042]
On the other hand, the residue 11 mainly composed of iron wire, carbon black, and heat-decomposable rubber generated from the rotary kiln is recovered by a magnetic separator to slightly less than 1.1 tons per hour, and is used as a raw material for melting furnaces as iron-containing cold material. did.
[0043]
In addition, 2.9 tons of residue 12 after recovering the iron-based residue was generated every hour, and was supplied to a step of forming steelmaking dust for preliminary reduction, and used as a dust reducing agent. Further, the sulfur content in the tire 1 was recovered in the desulfurization step 6, the desulfurization step 9, and the melting furnace step 8.
[0044]
(Example 2)
The tire was pyrolyzed under the same conditions as in Example 1, and the generated gas was treated in the same manner.
[0045]
On the other hand, the residue 13 mainly composed of iron wire and carbon black generated from the rotary kiln and the remaining rubber by thermal decomposition was used as a raw material for the melting furnace without the magnetic separator. Further, the sulfur content in the tire 1 was recovered in the desulfurization process 6, the desulfurization process 9, and the melting furnace process 8.
[0046]
(Example 3)
The tire was pyrolyzed under the same conditions as in Example 1, and only the generated tar was gas-modified and mixed with the pyrolyzed gas after the treatment. The recovered gas had a heat generation amount of 3277 kcal / Nm 3 .
[0047]
On the other hand, the residue was treated in the same manner as in Example 2.
[0048]
(Example 4)
The tire was pyrolyzed under the same conditions as in Example 1, and gas reforming was performed under the same conditions as in Example 3. The treated gas was recovered as a combustion gas. The calorific value of the combustion gas was 3310 kcal / Nm 3 .
[0049]
On the other hand, the residue was treated in the same manner as in Example 1.
[0050]
(Comparative example)
The tire was directly charged from the melting furnace without passing through the process of pyrolyzing the tire and separating it into gas and solid content. As the tire, tire 1 having the same composition as in Examples-1 and 2 was used. The sulfur content in the tire 1 is recovered in the desulfurization process 9 and the melting furnace process 8. At this time, the calorific value of the recovered gas was 1900 kcal / Nm 3 .
[0051]
Table 1 shows a comparison of the desulfurization costs, the recovered gas heating value, and the material recycling rate (ratio used in addition to fuel) between Examples 1, 2, and 3 and the comparative example.
[0052]
[Table 1]
Figure 0003764659
[0053]
【The invention's effect】
According to the present invention, it is possible to eliminate various problems that have been regarded as problems in the past and to perform more efficient recycling.
[0054]
That is, according to the present invention, a gas having a high calorific value can be recovered from the resin-based waste containing iron. In addition, according to the present invention, the material recycling rate can be greatly improved by collecting hydrogen gas and CO gas.
[0055]
Furthermore, the present invention can be used with no problem even with iron-based residues with some unburned rubber residue attached to the melting furnace. Therefore, it is not necessary to introduce an expensive separation step, and the equipment cost can be reduced. Further, by partially using inexpensive gas desulfurization means, desulfurization treatment costs can be reduced.
[0056]
According to the present invention, recycling that greatly contributes to zero emission is provided.
[Brief description of the drawings]
FIG. 1 is a process flow diagram showing an example of an embodiment of the present invention.
FIG. 2 is a process flow diagram showing an example of an embodiment of the present invention.
FIG. 3 is a process flow diagram showing an example of an embodiment of the present invention.
FIG. 4 is a process flow diagram showing an example of an embodiment of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Tire 2 Pyrolysis furnace 3 Gas reforming furnace 4 Oxygen 5 Water vapor 6 Desulfurization 7 Iron content recovery machine 8 Smelting furnace 9 Hot metal desulfurization 10 Prereduction furnace 11 Iron main residue 12 Nonferrous component main residue 13 Residual 14 Recovered hydrogen 15 CO
16 Heating furnace gas 17 Pyrolysis gas 18 Tar

Claims (9)

鉄分が混在する樹脂主体廃棄物を熱分解炉に入れて熱分解し、
熱分解により生じた熱分解ガスおよび/またはタール類をガス改質処理して、水素ガス、一酸化炭素ガス、燃焼用ガスのうちの1種又は2種以上を回収すると共に、
熱分解により生じた熱分解残渣を溶解炉に入れて溶解し溶鉄を回収する、樹脂主体廃棄物の再資源化方法であって、
溶解炉で発生する、亜鉛分を含むダストを還元炉に装入し、当該ダスト中の亜鉛分を還元炉で発生する二次ダストに酸化亜鉛として濃縮して、高濃度酸化亜鉛を回収することを特徴とする樹脂主体廃棄物の再資源化方法。
Resin-based waste containing iron is put in a pyrolysis furnace and pyrolyzed,
Gas reforming treatment of pyrolysis gas and / or tars generated by pyrolysis to recover one or more of hydrogen gas, carbon monoxide gas and combustion gas,
A method for recycling resin-based waste, in which the pyrolysis residue generated by pyrolysis is put in a melting furnace and melted to recover the molten iron ,
Dust containing zinc content generated in a melting furnace is charged into a reduction furnace, and the zinc content in the dust is concentrated as secondary oxide generated in the reduction furnace as zinc oxide to recover high-concentration zinc oxide. Recycling method of resin-based waste characterized by
前記溶解炉が、含鉄冷材溶解炉、電気炉、高炉転炉、溶解専用転炉、精錬専用転炉からなる群より選ばれる1種又は2種以上であることを特徴とする請求項1に記載の樹脂主体廃棄物の再資源化方法。  The said melting furnace is 1 type (s) or 2 or more types chosen from the group which consists of an iron-containing cold material melting furnace, an electric furnace, a blast furnace converter, a melting exclusive converter, and a refining exclusive converter. Recycling method for resin-based waste as described. 鉄分が混在する樹脂主体廃棄物を熱分解炉に入れて熱分解し、熱分解により生じた熱分解ガスから水素ガスおよび一酸化炭素ガスを回収する、請求項1または2に記載の樹脂主体廃棄物の再資源化方法。The resin-based waste according to claim 1 or 2, wherein the resin-based waste containing iron is put in a pyrolysis furnace and pyrolyzed, and hydrogen gas and carbon monoxide gas are recovered from the pyrolysis gas generated by the pyrolysis. How to recycle things. 水素ガス及び一酸化炭素ガスを回収した後の残部ガスを燃焼用ガスとして回収する、請求項1から3のいずれか一項に記載の再資源化方法。  The recycling method according to any one of claims 1 to 3, wherein the remaining gas after recovering the hydrogen gas and the carbon monoxide gas is recovered as a combustion gas. 熱分解残渣中に含まれる硫黄分を、溶解炉で生じる溶解炉スラグおよび溶銑脱硫スラグとして回収する、請求項1からのいずれか一項に記載の樹脂主体廃棄物の再資源化方法。The method for recycling resin-based waste according to any one of claims 1 to 4 , wherein a sulfur content contained in the thermal decomposition residue is recovered as melting furnace slag and hot metal desulfurization slag generated in a melting furnace. 熱分解して生じた熱分解残渣を、鉄主体残渣と非鉄成分主体残渣とに分け、鉄主体残渣を溶解炉に入れて溶解し溶鉄を回収し、非鉄成分主体残渣を、還元用炭材および/または熱源用炭材として用いる、請求項1からのいずれか一項に記載の樹脂主体廃棄物の再資源化方法。The pyrolysis residue generated by pyrolysis is divided into an iron-based residue and a non-ferrous component-based residue, and the iron-based residue is dissolved in a melting furnace to recover the molten iron. The method for recycling resin-based waste according to any one of claims 1 to 5 , which is used as a heat source carbon material. 前記還元用炭材を用いて還元炉で酸化鉄を還元し、得られた還元鉄を溶解炉に投入して溶鉄を回収する、請求項に記載の樹脂主体廃棄物の再資源化方法。The method for recycling resin-based waste according to claim 6 , wherein iron oxide is reduced in a reduction furnace using the reducing carbon material, and the obtained reduced iron is put into a melting furnace to recover the molten iron. 前記鉄分を含む樹脂主体廃棄物が、廃タイヤ、廃プラスチックおよびシュレッダーダストからなる群より選ばれる1種又は2種以上を含む、請求項1からのいずれか一項に記載の樹脂主体廃棄物の再資源化方法。The resin-based waste according to any one of claims 1 to 7 , wherein the resin-based waste containing iron contains one or more selected from the group consisting of a waste tire, waste plastic, and shredder dust. Recycling method. 製鉄所の設備を利用して、鉄分を含む樹脂主体廃棄物を再資源化する、請求項1からのいずれか一項に記載の樹脂主体廃棄物の再資源化方法。The method for recycling resin-based waste according to any one of claims 1 to 8 , wherein the resin-based waste containing iron is recycled using equipment of a steelworks.
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