JP3764670B2 - Waste pyrolysis method - Google Patents
Waste pyrolysis method Download PDFInfo
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- JP3764670B2 JP3764670B2 JP2001327855A JP2001327855A JP3764670B2 JP 3764670 B2 JP3764670 B2 JP 3764670B2 JP 2001327855 A JP2001327855 A JP 2001327855A JP 2001327855 A JP2001327855 A JP 2001327855A JP 3764670 B2 JP3764670 B2 JP 3764670B2
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- Prior art keywords
- waste
- slag
- pyrolysis
- chlorine
- thermal decomposition
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Processing Of Solid Wastes (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、廃棄物の熱分解処理方法に関するものであり、特に、熱分解時に塩素および、または硫黄を同時に除去するとともに、安価に処理できる方法に関するものである。
【0002】
【従来の技術】
自動車シュレッダーダストは廃棄自動車のリサイクル処理時に発生し、自動車重量に対して20〜30%を占め、資源循環を阻害している。
【0003】
シュレッダーダストの構成素材は、鉄、銅、亜鉛、アルミなど金属類、プラスチック類、ゴム類、ガラス類、繊維類と多様であり、種種の元素を含有している。また、同様に都市ゴミなども、多様な元素を含有している。いずれも、塩化ビニル起因等による塩素、さらには硫黄といった環境負荷物質を不可避的に含有している。
【0004】
塩素化合物を多量に含有する廃棄物の処理法として、従来から種々の方法が提案されている。
【0005】
特開平7−55121号公報、特開平8−278015号公報には廃棄物から塩素分を除去する方法が開示されている。その骨子は、廃棄物から塩素分を除去する脱塩素分解工程と、脱塩素後の廃棄物を完全燃焼する可燃物燃焼工程とからなる。しかしながら、この方式では、処理が2段となり、設備費が膨大となる。
【0006】
一方、廃棄物起因の塩素や硫黄を除去する方式として、特開平7−119939号公報が開示されている。該公報には、プラスチックを含む廃棄物にCa化合物を加え廃棄物中の塩素をCaと反応させて処理するプラスチックを含む廃棄物の熱分解、あるいは燃焼、もしくはガス化処理方法において、Ca化合物の添加を、Ca化合物の水溶液をプラスチックを含む廃棄物に噴霧することによって行う処理方法が述べられている。この方法では、水溶液状のカルシウム化合物を準備し、かつ噴霧機構を設ける必要があり、設備投資負荷がおおきく、かつ、操業方法も複雑になる。
【0007】
また、一般に、燃焼排ガス中にカルシウム化合物の微粉を添加して塩素や硫黄と反応せしめた後に該微粉を回収する方式が知られているが、集塵装置が必要で、設備費ならびに運転費用等が高価になる。
【0008】
【発明が解決しようとする課題】
従来の方法では、上記のように、廃棄物の熱分解処理等で脱塩素や脱硫黄をする際の設備費や処理費用が高価になる問題が解決できていない。
【0009】
そこで、本発明は、熱分解時の脱塩素や脱硫黄の処理を簡易にかつ安価に行える方法を提供するものであり、併せて、資源を有効利用できる方法を提供する。
【0010】
【課題を解決するための手段】
本発明の要旨は以下の通りである。
(1)廃棄物を外部からの間接加熱により熱分解する廃棄物処理方法において、廃棄物とともに大きさが5mm以上の製鉄スラグを供給して外熱式ロータリーキルンを用いて熱分解し熱分解処理温度が550〜750℃であることを特徴とする廃棄物の熱分解処理方法。
(2)熱分解後の残渣から混合した製鉄スラグを回収し、該スラグを路盤材などのスラグ用途と同様に処理することを特徴とする(1)に記載の廃棄物の熱分解処理方法。
(3)塩基度が1.6以上のスラグを用いることを特徴とする(1)に記載の廃棄物の熱分解処理方法。
【0011】
【発明の実施の形態】
本発明者らは、内径125mm長さ1530mmの外熱式ロータリーキルンを用いて、600から650℃にて塩素を含むシュレッダーダストの熱分解実験を行った。
【0012】
この際、一般の製鐵所で発生する製鋼スラグ、特に塩基度が1.6以上の転炉スラグや冷鉄源溶解炉スラグを、20mm以上の塊状のまま、シュレッダーダストと同様にキルン内に供給した。スラグ使用量はシュレッダーダスト1kgに対して0.2kgの割合でスラグを供給した。実験前後のシュレッダーダスト中の塩素濃度から、脱塩素率を求めた結果を図1に示す。
【0013】
550〜750℃の範囲で脱塩素率が50%以上となることが判明した。これは塩素がカルシウムと反応する速度と反応生成物が分解する反応との相互作用で表される。また、Sも60%程度除去されていることが判明した。
【0014】
塩基度が1.6以上の製鋼スラグが脱塩素や脱硫に寄与した理由は、製鋼スラグが多孔質であること、未反応のCaOが残存すること、により、スラグ中のCaOと塩素や硫黄が反応し、スラグ側へ固定化できているためと考えられる。
【0015】
なお、製鋼スラグは千数百℃の高温炉内から排出されるので、室温まで冷却する前に、破砕してロータリーキルン等の熱分解炉へ供給すれば、熱分解炉での顕熱回収にも寄与し、熱分解炉へ供給する燃料が節約できる。
【0016】
さらに、スラグの大きさを5mm以上とすることで、熱分解炉出側での熱分解残渣とスラグとの分離が、簡単な篩い分けで可能であることが判明した。これは、熱分解残渣が炭素質と金属片が主体であり、容易に5mm以下程度にばらばらになる性質があるためである。
【0017】
本発明の実施の形態の一例を示すプロセスフローを図2に示す。
【0018】
シュレッダーダストや廃プラスチック等の塩素含有廃棄物1は、粒度調整された製鋼スラグ2とともに外熱式ロータリーキルン等に代表される熱分解炉3に供給され、キルン内で700℃程度の温度で熱分解する。キルン出側にて、発生ガスとタール分4、ならびに固体物とに分けることができ、さらに篩い等の分離方法で、熱分解残渣5と反応後の製鋼スラグとに分離する。熱分解残渣5は、さらに適宜鉄分などを回収する。一方、反応後の製鋼スラグは、スラグ商品6(例えば路盤材)へ転用される。
【0019】
なお、スラグへ移行した塩素や硫黄を、湿式法などの既存の手法で適宜分離回収する工程を組み合わせても構わない。
【0020】
【実施例】
内径800mm長さ6000mmの外熱式ロータリーキルンを用いて、670から720℃にて外径50mm程度の自動車シュレッダーダストの減容固化物を用いて、熱分解実験を行った。廃棄物の供給速度は150kg/hrである。10〜20mmの製鋼スラグは20kg/hrでキルンへ供給した。
【0021】
実験中に回収した熱分解残渣の塩素分測定、実験前のシュレッダーダストの塩素分測定とから脱塩素率を求めたところ、82%であった。
【0022】
また、熱分解後にロータリーキルンから出てくる固体物を5mmの篩い目で篩い分けたところ、5mm上にはスラグが、5mm下には熱分解残渣が移行した。スラグ側への熱分解残渣の混入量は重量比にして4%であった。
【0023】
一方、熱分解残渣側へのスラグ粉の移行も一部認められたが、この残渣は製鉄プロセスで使用する石炭代替として使用するため、多少のコンタミは問題なく、利用可能であった。
【0024】
【発明の効果】
本発明によれば、熱分解時の脱塩素や脱硫黄の処理を簡易にかつ安価に行え、かつ、製鉄所炉の未利用エネルギーであるスラグの顕熱の有効活用や、ロータリーキルン内で発生するコーキング現象の抑制にも寄与でき、工業的に有益な方法を提供できる。
【図面の簡単な説明】
【図1】熱分解中の脱塩素挙動を示す。
【図2】本発明の実施形態の一つを示す。
【符号の説明】
1 廃棄物
2 製鋼スラグ
3 熱分解炉
4 発生ガスとタール分
5 熱分解残渣
6 スラグ商品[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for thermally decomposing waste, and more particularly to a method for simultaneously removing chlorine and / or sulfur at the time of pyrolysis and treating the waste at low cost.
[0002]
[Prior art]
Automobile shredder dust is generated during recycling of discarded automobiles, accounting for 20 to 30% of the automobile weight and hindering resource recycling.
[0003]
Shredder dust is composed of various materials such as metals such as iron, copper, zinc, and aluminum, plastics, rubbers, glasses and fibers, and contains various elements. Similarly, municipal waste also contains various elements. All of them inevitably contain environmentally hazardous substances such as chlorine due to vinyl chloride and sulfur.
[0004]
Conventionally, various methods have been proposed for treating waste containing a large amount of chlorine compounds.
[0005]
JP-A-7-55121 and JP-A-8-278015 disclose methods for removing chlorine from waste. The essence consists of a dechlorination decomposition process for removing chlorine from the waste and a combustible combustion process for completely burning the dechlorinated waste. However, with this method, the processing is two stages and the equipment cost is enormous.
[0006]
On the other hand, Japanese Patent Laid-Open No. 7-119939 is disclosed as a method for removing chlorine and sulfur originating from waste. The publication discloses a method for thermal decomposition, combustion, or gasification of waste containing plastic in which a Ca compound is added to waste containing plastic and chlorine in the waste is reacted with Ca for treatment. A treatment method is described in which the addition is carried out by spraying an aqueous solution of a Ca compound onto a waste containing plastic. In this method, it is necessary to prepare a calcium compound in the form of an aqueous solution and to provide a spray mechanism, which increases the equipment investment load and complicates the operation method.
[0007]
In general, a method is known in which fine powder of a calcium compound is added to combustion exhaust gas and reacted with chlorine and sulfur, and then the fine powder is recovered. Becomes expensive.
[0008]
[Problems to be solved by the invention]
In the conventional method, as described above, the problem that the equipment cost and the processing cost are high when dechlorination and desulfurization are performed in the thermal decomposition treatment of waste cannot be solved.
[0009]
Therefore, the present invention provides a method that can easily and inexpensively perform dechlorination and desulfurization during thermal decomposition, and also provides a method that can effectively use resources.
[0010]
[Means for Solving the Problems]
The gist of the present invention is as follows.
(1) In a waste treatment method in which waste is thermally decomposed by indirect heating from outside, a steelmaking slag having a size of 5 mm or more is supplied together with the waste, and is thermally decomposed by using an external heating type rotary kiln and is subjected to a thermal decomposition treatment temperature. Is a 550-750 degreeC , The thermal decomposition processing method of the waste characterized by the above-mentioned.
(2) The waste pyrolysis method according to (1), wherein iron slag mixed from the residue after pyrolysis is recovered and the slag is treated in the same manner as in slag applications such as roadbed materials.
(3) The waste pyrolysis method according to (1), wherein slag having a basicity of 1.6 or more is used.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
The present inventors conducted a thermal decomposition experiment of shredder dust containing chlorine at 600 to 650 ° C. using an externally heated rotary kiln having an inner diameter of 125 mm and a length of 1530 mm.
[0012]
At this time, the steelmaking slag generated in a general steelworks, particularly the converter slag having a basicity of 1.6 or more and the cold iron source melting furnace slag remain in a lump of 20 mm or more in the kiln like the shredder dust. Supplied. The amount of slag used was 0.2 kg per 1 kg of shredder dust. FIG. 1 shows the result of obtaining the dechlorination rate from the chlorine concentration in the shredder dust before and after the experiment.
[0013]
It was found that the dechlorination rate was 50% or more in the range of 550 to 750 ° C. This is expressed by the interaction between the rate at which chlorine reacts with calcium and the reaction at which the reaction product decomposes. It was also found that S was also removed by about 60%.
[0014]
The reason why the steelmaking slag having a basicity of 1.6 or more contributed to dechlorination and desulfurization is that the steelmaking slag is porous and that unreacted CaO remains, so that the CaO, chlorine and sulfur in the slag remain. This is thought to be due to the reaction and immobilization on the slag side.
[0015]
Steelmaking slag is discharged from a high-temperature furnace at several hundreds of degrees Celsius, so if it is crushed and supplied to a pyrolysis furnace such as a rotary kiln before cooling to room temperature, sensible heat recovery in the pyrolysis furnace is also possible. This contributes to saving the fuel supplied to the pyrolysis furnace.
[0016]
Furthermore, it has been found that by setting the size of the slag to 5 mm or more, it is possible to separate the pyrolysis residue and the slag at the pyrolysis furnace outlet side by simple sieving. This is because the pyrolysis residue is mainly composed of carbonaceous material and metal pieces, and has a property of easily breaking down to about 5 mm or less.
[0017]
A process flow showing an example of the embodiment of the present invention is shown in FIG.
[0018]
Chlorine-containing waste 1 such as shredder dust and waste plastic is supplied to a pyrolysis furnace 3 typified by an externally heated rotary kiln together with a steelmaking slag 2 with adjusted particle size, and pyrolyzed at a temperature of about 700 ° C. in the kiln. To do. On the exit side of the kiln, it can be divided into generated gas, tar
[0019]
In addition, you may combine the process of isolate | separating and collect | recovering the chlorine and sulfur which transfered to slag suitably by the existing methods, such as a wet method.
[0020]
【Example】
Using an externally heated rotary kiln having an inner diameter of 800 mm and a length of 6000 mm, a thermal decomposition experiment was conducted using a reduced volume solidified product of automobile shredder dust having an outer diameter of about 50 mm at 670 to 720 ° C. The waste supply rate is 150 kg / hr. Steelmaking slag of 10 to 20 mm was supplied to the kiln at 20 kg / hr.
[0021]
The dechlorination rate was found to be 82% when the chlorine content of the pyrolysis residue collected during the experiment and the chlorine content of the shredder dust before the experiment were determined.
[0022]
Further, when the solid matter coming out of the rotary kiln after pyrolysis was sieved with a 5 mm sieve mesh, slag was transferred 5 mm above and pyrolysis residue was transferred 5 mm below. The amount of the pyrolysis residue mixed on the slag side was 4% by weight.
[0023]
On the other hand, some of the slag powder moved to the pyrolysis residue side, but this residue was used as a substitute for coal used in the steelmaking process, so some contamination was available without problems.
[0024]
【The invention's effect】
According to the present invention, dechlorination and desulfurization during pyrolysis can be performed easily and inexpensively, and sensible heat of slag, which is an unused energy of a steelworks furnace, can be effectively used and generated in a rotary kiln. It can contribute to the suppression of the coking phenomenon and can provide an industrially useful method.
[Brief description of the drawings]
FIG. 1 shows dechlorination behavior during pyrolysis.
FIG. 2 shows one embodiment of the present invention.
[Explanation of symbols]
1 Waste 2 Steelmaking slag 3
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001327855A JP3764670B2 (en) | 2001-10-25 | 2001-10-25 | Waste pyrolysis method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001327855A JP3764670B2 (en) | 2001-10-25 | 2001-10-25 | Waste pyrolysis method |
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| Publication Number | Publication Date |
|---|---|
| JP2003126828A JP2003126828A (en) | 2003-05-07 |
| JP3764670B2 true JP3764670B2 (en) | 2006-04-12 |
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| JP2001327855A Expired - Fee Related JP3764670B2 (en) | 2001-10-25 | 2001-10-25 | Waste pyrolysis method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112063395A (en) * | 2020-08-14 | 2020-12-11 | 山东钢铁股份有限公司 | Comprehensive utilization method for thermal cracking of solid waste and hazardous waste resources in steel industry |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20230056352A (en) * | 2021-10-20 | 2023-04-27 | 에스케이이노베이션 주식회사 | Pyrolysis method of waste plastics using waste resources |
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- 2001-10-25 JP JP2001327855A patent/JP3764670B2/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112063395A (en) * | 2020-08-14 | 2020-12-11 | 山东钢铁股份有限公司 | Comprehensive utilization method for thermal cracking of solid waste and hazardous waste resources in steel industry |
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| Publication number | Publication date |
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| JP2003126828A (en) | 2003-05-07 |
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