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JP3765248B2 - Leaf spring support structure - Google Patents
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JP3765248B2 - Leaf spring support structure - Google Patents

Leaf spring support structure Download PDF

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Publication number
JP3765248B2
JP3765248B2 JP2001186332A JP2001186332A JP3765248B2 JP 3765248 B2 JP3765248 B2 JP 3765248B2 JP 2001186332 A JP2001186332 A JP 2001186332A JP 2001186332 A JP2001186332 A JP 2001186332A JP 3765248 B2 JP3765248 B2 JP 3765248B2
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Japan
Prior art keywords
leaf spring
support structure
screw
external force
key
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JP2001186332A
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Japanese (ja)
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JP2003004077A (en
Inventor
一郎 大須賀
俊幸 岩本
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Yamaha Corp
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Yamaha Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、外力が作用する板ばねを支持するための構造に関するものである。
【0002】
【従来の技術】
図11に示すように、外力Fが作用する矩形状の板ばね101を支持するためには、例えば支持部材103とプレート105とで板ばね101の一端部を挟持し、これを複数の捻子107で固定する支持構造が用いられている。
【0003】
【発明が解決しようとする課題】
しかしながら、図12に示すように、板ばね101の長手方向において、隣接する捻子107の間に外力Fが作用している場合には、この外力Fの反力により捻子107の間で板ばね101が浮き上がってしまうことがあり、これによって所望のばね特性が得られないという問題があった。
【0004】
これを解決するため、頑強なプレートを使用して板ばねを挟持したり、或いは、捻子の本数を多くして板ばねを強固に固定するという方法があるが、いずれもコストが高くなるという問題があった。
【0005】
本発明は、上記問題を解決するためになされたものであって、低コストで正確なばね特性を得ることができる板ばねの支持構造を提供することを目的とする。
【0006】
【課題を解決するための手段】
本発明は、上記目的を達成するため、平行に延びる両側縁を有し外力が複数箇所に作用する1枚の板ばねを支持部材に固定するための支持構造であって、複数の締結部材が、板ばねに係合した状態で前記支持部材に締結され、該締結箇所は、各外力の作用点を通り板ばねの側縁に平行に延びる線上に位置決めされており、前記複数の外力は大きさが異なり、各外力の大きさに応じて板ばねの幅方向に内分された領域において、各領域の幅方向の中心であって、且つ該幅方向に垂直に延びる一直線上に作用するように作用点が決められることを特徴とする板ばねの支持構造を提供するものである。
【0008】
また、前記締結部材、径方向に広がった頭部を有する捻子により構成され、前記支持部材と前記捻子の頭部とが、これらの各々と板ばねとの接触端縁における前記作用点に最も近い部分を板ばね厚さ方向に相互に一致させて板ばねを挟持しているものとすることができる。
【0009】
ここで、「板ばねとの接触端縁における作用点に最も近い部分」とは、板ばねが厚さ方向に折り返されてU字状またはV字状等にされ、その折り返された側に外力が作用する場合は、屈曲した板ばねに沿って測った距離が最も短い部分をいう。
【0010】
【発明の実施の形態】
以下、本発明に係る板ばねの支持構造の第1実施形態について図面を参照しつつ説明する。図1は本発明の第1実施形態を示す板ばねの支持構造の斜視図、図2は図1の断面図である。
【0011】
以下において、同一又は同種の部分には、同一符号を付して説明を省略することがある。
【0012】
図1及び図2に示すように、本実施形態の支持構造では、両側縁が平行に延びる板ばね1の長手方向の一端部が、ブロック状の支持部材2に固定されている。一方、板ばね1の他端部には、その幅方向と垂直な一直線上に2つの外力Fが作用している。板ばね1の一端部には、各外力Fの作用点を通り、板ばね1の両側縁に平行な直線L1,L2上に取付孔6が形成されている。そして、各取付孔6に、締結部材である捻子4が挿通されて支持部材2に螺合している。このとき使用される捻子4は、径方向に広がった頭部4aを有しており、この頭部4aが板ばね1に係合した状態で締結されている。
【0013】
このように構成された板ばねの支持構造によれば、各外力Fの作用点と、これに対応する捻子4とが、板ばね1の側縁と平行な直線L1,L2上にあるため、各直線L1,L2を挟む2つの領域で発生するせん断応力は、ほぼ等しい分布状態となる。そのため、せん断応力の偏りによる板ばね1の捻れが発生するのが防止される。
【0014】
したがって、板ばね1の一端部を支持部材2から浮き上がらせようとする外力Fの反力は、各捻子4の位置で最大となり、捻子4から離れた板ばね1の幅方向の位置では、板ばね1を浮き上がらせようとする力が小さくなる。その結果、板ばね1を支持部材2に対して強固に固定することができ、頑強なプレートを使用することなく、低コストで所望のばね特性を正確に得ることができる。
【0015】
また、異なる大きさの外力が板ばね1に作用する場合には、次のように支持構造を構成することができる。図3に示すように、例えば2つの外力F1、F2(F1<F2)が板ばね1に作用しているとする。この場合には、各外力F1、F2の大きさに比例するように板ばね1を幅方向に内分し、内分された各領域E1、E2の幅方向の中心に各外力F1、F2を作用させるようにする。また、各外力F1、F2を板ばね1の幅方向における一直線上に作用させるとともに、各外力F1、F2を通る直線L1、L2上に捻子4を締結する。
【0016】
このような構成により、各領域E1、E2は各外力F1、F2に比例した幅に形成されているため、各領域E1、E2は各外力F1、F2に対して長手方向に沿う断面形状が同一になるように変形する。そのため、内分線で区分される各領域E1、E2に発生するせん断応力は等しい分布状態となる。したがって、せん断応力の偏りにより板ばね1が幅方向に捻れるのを防止することができ、1枚の板ばね1でありながら、各領域E1、E2において設計値に忠実なばね特性を得ることができる。
【0017】
また、捻子の締結位置を次のようにすると、さらに正確なばね特性を得ることができる。すなわち、図4に示すように、支持部材2と捻子4の頭部4aとが、板ばね1との接触端縁における外力の作用点側に最も近い部分で、板ばね1の厚さ方向に相互に一致するように構成する。より詳細に述べると、支持部材2の上面において作用点側の端縁に沿って延びる直線L3と、捻子頭部4aの作用点側に最も近い点Pとを、板ばね1の厚さ方向に一致させるようにする。こうすることにより、板ばね1の上面及び下面においてばねの固定端の基端部が一致するため、さらに正確なばね特性を得ることができる。
【0018】
なお、支持部材2は、上記のようなブロック状のものだけでなく、例えば図5に示すような複数の円柱部7を備えた支持部材としてもよい。この場合、各捻子4は各円柱部に1つずつ締結されるようになっており、円柱部2の上面と捻子4の頭部4aとが、板ばね1との接触端縁における外力の作用点側に最も近い部分、つまりP点及びQ点において板ばね1の厚さ方向に相互に一致するように構成する。この場合であっても、上記したブロック状の支持部材2を用いた場合と同様に、正確なばね特性を得ることができる。
【0019】
上記実施形態では、2つの外力が作用している板ばねに本発明の支持構造を適用しているが、3以上の外力が作用する場合であっても本発明を適用することができる。
【0020】
また、上記実施形態では、各外力の作用点を通る直線上に捻子が1個ずつ締結されているが、同方向に2個以上締結してもよい。さらに、各外力の作用点を通る直線上以外の部分に補助的に捻子を締結して、板ばねの支持を強化するようにしてもよい。
【0021】
上記実施形態では、板ばね1に取付孔6を穿設して捻子4を締結しているが、これに限定されるものではなく、例えば板ばねの端部にスリットを形成し、このスリットに捻子を通して締結してもよい。
【0022】
また、板ばねの形状は、上記した平板状のものに限定されず、例えば厚さ方向に屈曲させてV字形或いはU字形にしたものであってもよく、この場合、ばねの一端部を上記した支持構造で支持すればよい。
【0023】
次に、本発明に係る板ばねの支持構造の第2実施形態を電子鍵盤楽器の操作機構に適用した例について図面を参照しつつ説明する。図6、図7,図8は、各々電子ピアノ用鍵盤装置の平面図、右側面図、左側面図、図9は操作機構の概略構成を示す斜視図、図10は図8の拡大図である。図6から8においては、鍵盤装置の演奏者側を前方、その反対側を後方と称する。
【0024】
図6から図8に示すように、この鍵盤装置は、鍵全体が、鍵盤フレーム20に支持され、鍵盤フレーム20は、棚板23に支持されている。鍵22は、白鍵及び黒鍵からなっており、各鍵22は、鍵盤フレーム20の後方で鍵並び方向に延びる支持部27により、該支持部との接触点付近の回動中心R20の回りに上下方向に回動可能に支持されている。鍵22の下側では、可動部材30が鍵盤フレーム20により支持されている。
【0025】
この可動部材30は、全体として前後方向にほぼ水平に延びており、鍵盤フレーム20の前寄りの位置に立設された支持片24及びこれを受け入れる凹部31により、該支持片24の先端部を回動中心R30として回動する。これら支持片24先端部及び凹部31の係合状態を保持するために、S字状ばね41の一端部が可動部材30における凹部31の背面側に設けられ両側部に形成した凹部からなるばね係止部32を押圧している。
【0026】
可動部材30は、前端部が鍵22の垂下片21の下端部に接しており、鍵22の押鍵により該鍵22と連動して回動する。可動部材30前端下方付近には、スイッチ基板42が鍵盤フレーム20により支持され、該基板上にはドーム型のゴムで形成された鍵スイッチ43が固定されている。可動部材30の前部下面には、これら導通用部材42,43に対応する位置で下方に延びる一対の脚部を備えたスイッチ駆動部33が設けられている。これらスイッチ駆動部33,スイッチ基板42及び鍵スイッチ43は、鍵スイッチ内の2つの接点距離の相違による押鍵時の導通開始時間差を利用して押鍵速度を感知する押鍵スイッチを構成している。
【0027】
可動部材30は、鍵盤フレーム20後部まで延び、休止位置(非押鍵状態)において、鍵盤フレーム20上に固定されたフェルト製ストッパ部材25により、後端部付近を支持されている。鍵22が押鍵されたとき、可動部材30は、図7に実線で示す休止位置から一点鎖線で示す押鍵位置に移動する。鍵盤フレーム20における鍵22の直ぐ後方には、ストッパ部材26が保持されており、押鍵位置に至った可動部材30をストップさせる役割を果たす。
【0028】
このストッパ部材26は、緩衝用フェルト26aを保護シート26bで覆い、可動部材30の後端部が、保護シート26bを介して緩衝用フェルト26aを押圧するようにされている。緩衝用フェルト26aは、可動部材30後端部の衝突に対する緩衝作用と、奏者の手指に対する確実な停止感とを与えるように、通常は堅さの異なるフェルトを重ねて構成される。可動部材30は、前部から回動中心R30付近までをプラスチック製とされ、その後部から金属棒が延びるように形成されており、後方へ長く延びた金属棒の質量により、押鍵時の慣性抵抗を生じさせる。
【0029】
鍵盤フレーム20の後部には、押鍵による押圧力を感知して発音を制御するいわゆるアフタータッチコントロール用の操作機構50が設けられている。図9に示すように、この操作機構50は、全体的には、2本の張設材51,52を鍵盤の両側で支持した構造となっている。そして、後述するように、2本の張設材の一端部が板ばね62で支持され、この板ばねの鍵盤への取付に本発明の支持構造が適用されている。
【0030】
同図に示すように、2本の張設材51,52中、一方の張設材51は、センシング用のものであり、ストッパ部材26の緩衝用フェルト26aと保護シート26bとの間に保持されて鍵盤装置の鍵並び方向に延びている。他方の張設材52は、外乱要因の検知用張設材51への影響を解消乃至低減するために設けられた補償用のためのものである。この補償用張設材52は、可動部材30に接しないように、ストッパ部材26から僅かに離れた位置で、検知用張設材51と平行に延びている。
【0031】
図8に示すように、鍵盤列の左端外側には、鍵盤フレーム20に支持された張設部60が設けられている。張設部60は、鍵盤フレーム20に固定された支持部材61と、該支持部材53に捻子64により取り付けられた取付け用板ばね62とを備えている。この取付け用板ばね62は、支持部材61から前方へ斜め下方に延びた後、折り返されてV字状をなしており、その自由端において検知用張設材51及び補償用張設材52の各一端部を引っ張るように支持している。
【0032】
図7に示すように、鍵盤列の右端外側には、鍵盤フレーム20に支持された検知部70が設けられている。検知部70は、検知用回路基板71から検知用板ばね72が延びた構造を有している。検知用板ばね72は、基端部を回路基板71にねじ78により固定され、先端部において検知用張設材51の端部を引っ張るように支持している。検知用板ばね72の基端部寄りには歪みセンサ73が貼着されている。この例では、歪みセンサ73は、ピエゾ素子を用いて構成されている。回路基板71には、歪みセンサ73からの出力信号を検出する回路(図示を省略)及びその微調整のための調整素子74が設けられている。該回路はさらに、図外のアフタータッチコントローラに接続されている。鍵盤列右側における補償用張設材52の端部は、鍵盤フレーム20の後端部に設けられたABS樹脂製の固定部75に固定的に支持されている。
【0033】
図9に示すように、各張設材51,52の両端部には、張設材51,52の径より大きい大径部57,58が設けられており、上記した取り付け用板ばね62、検知用板ばね72、及び固定部75に形成されたT字状の小溝63,76,79に各張設材51,52の大径部57,58が係止している。
【0034】
また、操作機構50においては、さらに以下のような設定がなされている。取付け用板ばね62は、検知用板ばね72よりばね力を強くされ、補償用張設材52は、検知用張設材51より引張り剛性を高くされている。すなわち、補償用張設材52は、右端を鍵盤フレーム20の固定部75に固定的に支持され、左端を取付け用板ばね62により引っ張られて、所定の延び状態となる。これに対し、検知用張設材51は、取付け用板ばね62を共通の保持部として補償用張設材52と共に左端が保持され、右端は検知用板ばね72を撓ませてその自由端に保持されている。したがって、補償用張設材52を引っ張った状態で左端の位置を安定にするために、取付け用板ばね62のばね力を強くし、検知用板ばね72が大きく撓まないように、補償用張設材52の引張り剛性が高くされる。
【0035】
このように、補償用張設材52に作用する張力は、検知用張設材51に作用する張力よりも大きいため、取り付け用板ばね62には大きさの異なる2つの外力が作用することになる。そして、取り付け用板ばね62は支持部材61に対して以下のように取り付けられている。
【0036】
補償用張設材52及び検知用張設材51に作用する張力が、F1,F2で(F1>F2)あるとすると、図10(a)に示すように、各張設材52,51は、取り付け用板ばね62を幅方向にF1:F2に内分した第1領域62a及び第2領域62b内にそれぞれ取り付けられる。各張設材52,51の端部は、各領域の幅方向の中心で、かつ幅方向に延びる一直線上に位置決めされている。
【0037】
図10(b)に示すように、取り付け用板ばね62の一端部は、支持部材61と捻子64とにより挟持されており、板ばね62が支持部材61から出て延びる方向において、板ばね62との接触面における支持部材61の端縁Sと、捻子64の頭部64aの端縁Tとが、板ばね62の厚さ方向で相互に一致している。また、図10(a)に示すように、取り付け用板ばね62を固定する捻子64は、各張設材52,51の取付位置を通り、板ばね62の端縁に平行な直線L1,L2上に2個ずつ設けられている。
【0038】
次に、この鍵盤装置の作動について説明する。図8は、押鍵前の休止状態を示している。この状態から押鍵をすると、鍵22が回動中心R20を中心として下方へ回動し、垂下片21が可動部材30を押し下げる。これにより、可動部材30は、回動中心R30を中心に回動し、スイッチ駆動部33は、鍵スイッチ43に向かって下降して行く。そして、鍵22のスイッチ駆動部33は、鍵スイッチ43と接し、押鍵スイッチをオンにし、発音機構を動作させて発音がなされる。この間、可動部材30は、回動中心R30より後方部分を上昇させる。そして、スイッチ駆動部33が鍵スイッチ43に接した直後に可動部材30の後端部がストッパ部材26に当接し、これにより可動部材30及び鍵22の回動が停止させられる。
【0039】
操作機構50は、次のように作用する。押鍵状態で鍵の押圧力を増減させると、可動部材30の後端部はストッパ部材26、特にその緩衝用フェルト26aの撓み量を変化させる。検知用張設材51は、ストッパ部材26の緩衝用フェルト26aと保護シート26bとの間に保持されている。したがって、緩衝用フェルト26aの撓み量が変化すると、その撓みに伴う検知用張設材51の蛇行量も変化する。蛇行量が増加すると、検知用張設材51の端部間の距離は縮まり、これに伴って、検知用板ばね72の撓みが増す。したがって、歪みセンサ73の出力が増加する。この出力変化をピックアップすることにより、押鍵後の鍵への押圧力の変化を検出することができ、これに応じて音量、音質等を変化させれば、アフタータッチコントロールを行なうことができる。
【0040】
このような構成によれば、取り付け用板ばね62において外力F1,F2の作用点を通る直線L1,L2上に捻子64が締結されているため、外力F1,F2の反力により幅方向に隣接する捻子の間で板ばね1が浮き上がるのを防止することができる。そのため、支持部材2に対する取り付け用板ばね62の固定が強固となり、正確なばね特性を得ることができる。さらに、取り付け用板ばね62を押圧するプレートが不要になるため、コストの低減も可能となる。
【0041】
また、取り付け用板ばね62が外力F1、F2の大きさに応じた2つの領域62a,62bに内分され、その幅方向の中心に外力F1、F2が作用するように構成されているため、1枚の板ばねでありながら、各領域62a,62bにおいて設計値に忠実なばね特性を発生させることができる。
【0042】
また、支持部材61の構造、捻子64の数等は、上記したものに限定されるものではなく、第1実施形態に示した種々のものを適用することができる。
【0043】
【発明の効果】
以上の説明から明らかなように、本発明の支持構造によれば、次の効果を得ることができる。すなわち、板ばねにおける各外力の作用点と、これに対応する締結部材とが、板ばねの側縁と平行な線上にあるため、各線を挟む領域で発生するせん断応力は、ほぼ等しい分布状態となる。そのため、せん断応力の分布の偏りによる板ばねの幅方向の捻れが発生するのが防止され、板ばねに作用する外力の反力によって、隣接する締結部材間で板ばねが浮き上がるのを防止することができる。その結果、板ばねを支持部材に対して強固に固定することができ、頑強なプレートを使用することなく、低コストで所望のばね特性を正確に得ることができる。
【0044】
また、異なる大きさの複数の外力が板ばねに作用する場合には、板ばねを外力の大きさに応じた領域に内分し、その幅方向の中心で、且つ幅方向に延びる一直線上に各外力が作用するように構成すればよい。こうすることにより、各領域に発生するせん断応力がほぼ等しい分布状態となるため、1枚の板ばねでありながら、各領域において設計値に忠実なばね特性を発生させることができる。
【0045】
さらに、径方向に広がった頭部を有する捻子を使用し、支持部材と捻子の頭部とが、板ばねとの接触端縁における外力の作用点に最も近い部分を板ばねの厚さ方向に相互に一致させることで、正確なばね特性を得ることができる。その結果、プレートが不要となり、コストの低減が可能になる。
【図面の簡単な説明】
【図1】本発明に係る板ばねの支持構造を示す斜視図である。
【図2】図1の断面図である。
【図3】本発明に係る板ばねの支持構造の他の例を示す斜視図である。
【図4】本発明に係る板ばねの支持構造のさらに他の例を示す図である。
【図5】本発明に係る板ばねの支持構造のさらに他の例を示す斜視図である。
【図6】本発明に係る板ばねの支持構造を電子ピアノの鍵盤装置部分に適用した例を示す平面図である。
【図7】図6の鍵盤装置部分の右側面図である。
【図8】図6の鍵盤装置部分の左側面図である。
【図9】図6の鍵盤装置における操作機構を概略的に示す斜視図である。
【図10】電子ピアノの鍵盤装置に適用した支持構造の例の拡大図である。
【図11】従来の板ばねの支持構造を示す斜視図である。
【図12】図11の断面図である。
【符号の説明】
1 板ばね
2 支持部材
4 捻子(締結部材)
4a 頭部
61 支持部材
63 取り付け用板ばね
63a,63b 領域
64 捻子(締結部材)
1,E2 領域
F,F1,F2 外力
1,L2 直線(線)
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a structure for supporting a leaf spring on which an external force acts.
[0002]
[Prior art]
As shown in FIG. 11, in order to support a rectangular leaf spring 101 to which an external force F acts, for example, one end of the leaf spring 101 is sandwiched between a support member 103 and a plate 105, and this is used as a plurality of screws 107. The support structure fixed with is used.
[0003]
[Problems to be solved by the invention]
However, as shown in FIG. 12, in the longitudinal direction of the leaf spring 101, when an external force F is acting between the adjacent screws 107, the reaction force of the external force F causes the leaf spring 101 between the screws 107. May float up, and there is a problem that desired spring characteristics cannot be obtained.
[0004]
In order to solve this, there are methods of clamping the leaf springs using a strong plate or fixing the leaf springs firmly by increasing the number of screws, but both of them increase the cost. was there.
[0005]
The present invention has been made to solve the above problems, and an object of the present invention is to provide a leaf spring support structure capable of obtaining accurate spring characteristics at low cost.
[0006]
[Means for Solving the Problems]
In order to achieve the above object, the present invention provides a support structure for fixing a single leaf spring having both side edges extending in parallel to each other and having an external force acting on a plurality of locations, to the support member, wherein the plurality of fastening members include The fastening member is fastened to the support member in a state of being engaged with a leaf spring, and the fastening portion is positioned on a line that passes through the action point of each external force and extends in parallel to the side edge of the leaf spring, and the plurality of external forces are large. In the region divided in the width direction of the leaf spring according to the magnitude of each external force, the region acts on a straight line that is the center in the width direction of each region and extends perpendicularly to the width direction. The present invention provides a support structure for a leaf spring characterized in that an action point is determined .
[0008]
The front Symbol fastening member is constituted by a screw having a flared head in the radial direction, and the supporting member and the head of the screw, the point of action at the contact edges of the each of the leaf spring It is possible to sandwich the leaf springs by making the closest portions coincide with each other in the leaf spring thickness direction.
[0009]
Here, “the portion closest to the point of action at the contact edge with the leaf spring” means that the leaf spring is folded back in the thickness direction into a U shape or a V shape, and an external force is applied to the folded side. Is the portion with the shortest distance measured along the bent leaf spring.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, a first embodiment of a leaf spring support structure according to the present invention will be described with reference to the drawings. 1 is a perspective view of a leaf spring support structure showing a first embodiment of the present invention, and FIG. 2 is a sectional view of FIG.
[0011]
In the following description, the same or similar parts may be denoted by the same reference numerals and description thereof may be omitted.
[0012]
As shown in FIGS. 1 and 2, in the support structure of the present embodiment, one end portion in the longitudinal direction of the leaf spring 1 whose both side edges extend in parallel is fixed to a block-like support member 2. On the other hand, two external forces F act on the other end of the leaf spring 1 on a straight line perpendicular to the width direction. At one end of the leaf spring 1, attachment holes 6 are formed on straight lines L 1 and L 2 that pass through the point of action of each external force F and are parallel to both side edges of the leaf spring 1. Then, a screw 4 that is a fastening member is inserted into each mounting hole 6 and is screwed into the support member 2. The screw 4 used at this time has a head portion 4 a that expands in the radial direction, and is fastened with the head portion 4 a engaged with the leaf spring 1.
[0013]
According to the leaf spring support structure thus configured, the point of action of each external force F and the corresponding screw 4 are on the straight lines L 1 and L 2 parallel to the side edges of the leaf spring 1. For this reason, the shear stress generated in the two regions sandwiching the straight lines L 1 and L 2 is in a substantially equal distribution state. Therefore, it is possible to prevent the leaf spring 1 from being twisted due to shear stress bias.
[0014]
Accordingly, the reaction force of the external force F that attempts to lift one end of the leaf spring 1 from the support member 2 is maximized at the position of each screw 4, and at the position in the width direction of the leaf spring 1 away from the screw 4, The force to lift the spring 1 is reduced. As a result, the leaf spring 1 can be firmly fixed to the support member 2, and desired spring characteristics can be accurately obtained at low cost without using a robust plate.
[0015]
When external forces of different magnitudes act on the leaf spring 1, the support structure can be configured as follows. As shown in FIG. 3, for example, it is assumed that two external forces F 1 and F 2 (F 1 <F 2 ) are acting on the leaf spring 1. In this case, the leaf spring 1 is internally divided in the width direction so as to be proportional to the magnitudes of the external forces F 1 and F 2 , and the external forces are centered in the width direction of the divided areas E 1 and E 2. F 1 and F 2 are allowed to act. Further, the external forces F 1 and F 2 are applied on a straight line in the width direction of the leaf spring 1, and the screw 4 is fastened on the straight lines L 1 and L 2 passing through the external forces F 1 and F 2 .
[0016]
With such a configuration, each of the regions E 1 and E 2 is formed with a width proportional to each of the external forces F 1 and F 2 , so that each of the regions E 1 and E 2 is against each of the external forces F 1 and F 2 . It deform | transforms so that the cross-sectional shape along a longitudinal direction may become the same. Therefore, the shear stress generated in each of the regions E 1 and E 2 divided by the internal dividing line is in an equal distribution state. Therefore, the leaf spring 1 can be prevented from being twisted in the width direction due to the shear stress bias, and the spring characteristics faithful to the design values can be obtained in each of the regions E 1 and E 2 while being one leaf spring 1. Obtainable.
[0017]
Further, if the screw fastening position is set as follows, more accurate spring characteristics can be obtained. That is, as shown in FIG. 4, the support member 2 and the head 4 a of the screw 4 are the portions closest to the point of application of external force at the contact edge with the leaf spring 1, and in the thickness direction of the leaf spring 1. Configure to match each other. More specifically, a straight line L 3 extending along the edge on the action point side on the upper surface of the support member 2 and a point P closest to the action point side of the screw head 4 a are indicated in the thickness direction of the leaf spring 1. To match. By doing so, the base end portions of the fixed ends of the springs coincide with each other on the upper surface and the lower surface of the leaf spring 1, so that more accurate spring characteristics can be obtained.
[0018]
The support member 2 is not limited to the block shape as described above, and may be a support member including a plurality of columnar portions 7 as shown in FIG. In this case, each screw 4 is fastened to each column part one by one, and the upper surface of the column part 2 and the head 4 a of the screw 4 are applied with an external force at the contact edge with the leaf spring 1. The portion closest to the point side, that is, the point P and the point Q is configured to coincide with each other in the thickness direction of the leaf spring 1. Even in this case, accurate spring characteristics can be obtained as in the case of using the block-shaped support member 2 described above.
[0019]
In the above embodiment, the support structure of the present invention is applied to a leaf spring on which two external forces are acting. However, the present invention can be applied even when three or more external forces are acting.
[0020]
In the above embodiment, one screw is fastened one by one on a straight line passing through the action point of each external force, but two or more screws may be fastened in the same direction. Furthermore, a screw may be supplementarily fastened to a portion other than a straight line passing through the point of action of each external force to strengthen the support of the leaf spring.
[0021]
In the above embodiment, the attachment hole 6 is drilled in the leaf spring 1 and the screw 4 is fastened. However, the present invention is not limited to this. For example, a slit is formed at the end of the leaf spring, and the slit is formed in the slit. It may be fastened through a screw.
[0022]
Further, the shape of the leaf spring is not limited to the flat plate shape described above, and may be, for example, bent in the thickness direction to be V-shaped or U-shaped. What is necessary is just to support by the support structure made.
[0023]
Next, an example in which the second embodiment of the leaf spring support structure according to the present invention is applied to an operation mechanism of an electronic keyboard instrument will be described with reference to the drawings. 6, 7, and 8 are a plan view, a right side view, and a left side view, respectively, FIG. 9 is a perspective view showing a schematic configuration of an operation mechanism, and FIG. 10 is an enlarged view of FIG. 8. is there. 6 to 8, the player side of the keyboard device is referred to as the front side, and the opposite side is referred to as the rear side.
[0024]
As shown in FIGS. 6 to 8, in this keyboard apparatus, the entire key is supported by the keyboard frame 20, and the keyboard frame 20 is supported by the shelf plate 23. The key 22 is composed of a white key and a black key, and each key 22 is rotated around a rotation center R20 near a contact point with the support portion by a support portion 27 extending in the key arrangement direction behind the keyboard frame 20. Is supported so as to be rotatable in the vertical direction. Under the key 22, the movable member 30 is supported by the keyboard frame 20.
[0025]
The movable member 30 extends substantially horizontally in the front-rear direction as a whole, and the tip of the support piece 24 is formed by a support piece 24 standing on the front side of the keyboard frame 20 and a recess 31 for receiving the support piece 24. It rotates as a rotation center R30. In order to maintain the engagement state between the distal end portion of the support piece 24 and the recessed portion 31, a spring engagement comprising one end portion of the S-shaped spring 41 provided on the back side of the recessed portion 31 in the movable member 30 and formed on both side portions. The stop 32 is pressed.
[0026]
The movable member 30 has a front end in contact with the lower end of the hanging piece 21 of the key 22, and rotates in conjunction with the key 22 when the key 22 is depressed. A switch board 42 is supported by the keyboard frame 20 near the lower front end of the movable member 30, and a key switch 43 made of dome-shaped rubber is fixed on the board. On the lower surface of the front portion of the movable member 30, a switch drive unit 33 having a pair of legs extending downward at positions corresponding to the conductive members 42 and 43 is provided. The switch drive unit 33, the switch board 42, and the key switch 43 constitute a key pressing switch that senses the key pressing speed by using the conduction start time difference at the time of key pressing due to the difference in distance between the two contacts in the key switch. Yes.
[0027]
The movable member 30 extends to the rear portion of the keyboard frame 20 and is supported in the vicinity of the rear end portion by a felt stopper member 25 fixed on the keyboard frame 20 in the rest position (non-key-pressed state). When the key 22 is depressed, the movable member 30 moves from the rest position indicated by the solid line in FIG. 7 to the key depression position indicated by the alternate long and short dash line. A stopper member 26 is held immediately behind the key 22 in the keyboard frame 20 and serves to stop the movable member 30 that has reached the key pressing position.
[0028]
The stopper member 26 covers the buffer felt 26a with a protective sheet 26b, and the rear end portion of the movable member 30 presses the buffer felt 26a through the protective sheet 26b. The cushioning felt 26a is usually configured by overlapping felts having different stiffnesses so as to provide a buffering action against the collision of the rear end portion of the movable member 30 and a reliable stop feeling to the player's fingers. The movable member 30 is made of plastic from the front part to the vicinity of the rotation center R30, and is formed so that the metal bar extends from the rear part thereof. Causes resistance.
[0029]
An operation mechanism 50 for so-called after touch control is provided at the rear part of the keyboard frame 20 to control sound generation by detecting a pressing force generated by pressing a key. As shown in FIG. 9, the operation mechanism 50 has a structure in which two tension members 51 and 52 are supported on both sides of the keyboard as a whole. As will be described later, one end portions of the two tension members are supported by a leaf spring 62, and the support structure of the present invention is applied to the attachment of the leaf spring to the keyboard.
[0030]
As shown in the figure, of the two tension members 51, 52, one tension member 51 is for sensing, and is held between the buffer felt 26a and the protective sheet 26b of the stopper member 26 to be a keyboard device. It extends in the key arrangement direction. The other tension member 52 is for compensation provided to eliminate or reduce the influence of disturbance factors on the tension member 51 for detection. The compensation tension member 52 extends in parallel with the detection tension member 51 at a position slightly away from the stopper member 26 so as not to contact the movable member 30.
[0031]
As shown in FIG. 8, an extending portion 60 supported by the keyboard frame 20 is provided on the outer left end of the keyboard row. The tension portion 60 includes a support member 61 fixed to the keyboard frame 20 and an attachment leaf spring 62 attached to the support member 53 with a screw 64. The leaf spring 62 for attachment extends obliquely downward from the support member 61 and then is folded back to form a V-shape, and each end of the detection tension member 51 and the compensation tension member 52 is provided at its free end. Supports to pull.
[0032]
As shown in FIG. 7, a detection unit 70 supported by the keyboard frame 20 is provided outside the right end of the keyboard row. The detection unit 70 has a structure in which a detection leaf spring 72 extends from the detection circuit board 71. The detection leaf spring 72 has a base end portion fixed to the circuit board 71 with a screw 78, and supports the end portion of the detection tension member 51 at the distal end portion. A strain sensor 73 is attached near the base end of the detection leaf spring 72. In this example, the strain sensor 73 is configured using a piezo element. The circuit board 71 is provided with a circuit (not shown) for detecting an output signal from the strain sensor 73 and an adjustment element 74 for fine adjustment thereof. The circuit is further connected to an aftertouch controller (not shown). The end portion of the compensating tension member 52 on the right side of the keyboard row is fixedly supported by an ABS resin fixing portion 75 provided at the rear end portion of the keyboard frame 20.
[0033]
As shown in FIG. 9, large diameter portions 57 and 58 larger than the diameter of the tension members 51 and 52 are provided at both ends of the tension members 51 and 52, and the above-described attachment leaf spring 62 and detection leaf spring are provided. 72 and the large-diameter portions 57 and 58 of the tension members 51 and 52 are engaged with T-shaped small grooves 63, 76 and 79 formed in the fixing portion 75.
[0034]
In the operation mechanism 50, the following settings are further made. The attachment leaf spring 62 is stronger in spring force than the detection leaf spring 72, and the compensation tension member 52 is higher in tensile rigidity than the detection tension member 51. In other words, the compensation tension member 52 is fixedly supported at the right end by the fixing portion 75 of the keyboard frame 20 and pulled at the left end by the mounting plate spring 62 to be in a predetermined extended state. On the other hand, the detection tension member 51 is held at the left end together with the compensation tension member 52 with the mounting plate spring 62 as a common holding portion, and the right end is held at its free end by bending the detection plate spring 72. . Therefore, in order to stabilize the position of the left end in a state in which the compensation tension member 52 is pulled, the spring force of the attachment leaf spring 62 is increased so that the detection leaf spring 72 does not bend greatly. The tensile rigidity of is increased.
[0035]
Thus, since the tension acting on the compensating tension member 52 is larger than the tension acting on the detection tension member 51, two external forces having different sizes act on the attachment leaf spring 62. The attachment leaf spring 62 is attached to the support member 61 as follows.
[0036]
Assuming that the tension acting on the compensation tension member 52 and the detection tension member 51 is F 1 and F 2 (F 1 > F 2 ), the tension members 52 and 51 are attached as shown in FIG. The plate springs 62 are attached to the first region 62a and the second region 62b, respectively, which are divided in the width direction into F 1 : F 2 . The end portions of the tension members 52 and 51 are positioned on the straight line extending in the width direction at the center in the width direction of each region.
[0037]
As shown in FIG. 10B, one end of the attachment leaf spring 62 is sandwiched between the support member 61 and the screw 64, and the leaf spring 62 extends in the direction in which the leaf spring 62 extends from the support member 61. The edge S of the support member 61 and the edge T of the head portion 64a of the screw 64 coincide with each other in the thickness direction of the leaf spring 62. Further, as shown in FIG. 10A, the screw 64 that fixes the attachment leaf spring 62 passes through the attachment positions of the tension members 52 and 51, and is straight lines L 1 and L 2 parallel to the edge of the leaf spring 62. Two are provided on the top.
[0038]
Next, the operation of this keyboard apparatus will be described. FIG. 8 shows a pause state before key depression. When the key is pressed from this state, the key 22 rotates downward about the rotation center R20, and the hanging piece 21 pushes down the movable member 30. As a result, the movable member 30 rotates about the rotation center R <b> 30, and the switch drive unit 33 moves downward toward the key switch 43. The switch drive unit 33 of the key 22 is in contact with the key switch 43, turns on the key depression switch, operates the sound generation mechanism, and generates sound. During this time, the movable member 30 raises the rear part from the rotation center R30. Immediately after the switch drive unit 33 comes into contact with the key switch 43, the rear end portion of the movable member 30 comes into contact with the stopper member 26, thereby stopping the rotation of the movable member 30 and the key 22.
[0039]
The operation mechanism 50 operates as follows. When the key pressing force is increased or decreased in the key pressing state, the rear end portion of the movable member 30 changes the amount of bending of the stopper member 26, particularly the buffer felt 26a. The detecting tension member 51 is held between the buffer felt 26a of the stopper member 26 and the protective sheet 26b. Therefore, when the amount of bending of the buffer felt 26a changes, the amount of meandering of the detection tension member 51 accompanying the bending also changes. When the amount of meandering increases, the distance between the ends of the detection tension member 51 decreases, and accordingly, the deflection of the detection leaf spring 72 increases. Therefore, the output of the strain sensor 73 increases. By picking up this output change, it is possible to detect a change in the pressing force applied to the key after the key is pressed, and after touch control can be performed if the volume, sound quality, etc. are changed accordingly.
[0040]
According to such a configuration, since the screw 64 is fastened on the straight lines L 1 and L 2 passing through the points of action of the external forces F 1 and F 2 in the attachment leaf spring 62, the reaction of the external forces F 1 and F 2 is reversed. The leaf spring 1 can be prevented from floating between the screws adjacent in the width direction by force. For this reason, the fixing of the attachment leaf spring 62 to the support member 2 becomes strong, and accurate spring characteristics can be obtained. Furthermore, since a plate for pressing the attachment leaf spring 62 is not required, the cost can be reduced.
[0041]
Further, the two regions 62a to mounting leaf spring 62 corresponding to the magnitude of the external force F 1, F 2, is internally divided in 62b, the external force F 1, F 2 are configured to act on the center in the width direction Therefore, the spring characteristic faithful to the design value can be generated in each of the regions 62a and 62b even though the leaf spring is one sheet.
[0042]
Further, the structure of the support member 61, the number of the screws 64, and the like are not limited to those described above, and various types shown in the first embodiment can be applied.
[0043]
【The invention's effect】
As is apparent from the above description, according to the support structure of the present invention, the following effects can be obtained. That is, since the point of action of each external force in the leaf spring and the corresponding fastening member are on a line parallel to the side edge of the leaf spring, the shear stress generated in the region sandwiching each wire is approximately equal to the distribution state. Become. Therefore, it is possible to prevent the leaf spring from being twisted in the width direction due to the uneven distribution of the shear stress, and to prevent the leaf spring from being lifted between the adjacent fastening members due to the reaction force of the external force acting on the leaf spring. Can do. As a result, the leaf spring can be firmly fixed to the support member, and desired spring characteristics can be accurately obtained at low cost without using a robust plate.
[0044]
When a plurality of external forces of different magnitudes act on the leaf springs, the leaf springs are internally divided into regions corresponding to the magnitudes of the external forces, on the straight line extending in the width direction center and in the width direction. What is necessary is just to comprise so that each external force may act. By doing so, since the shear stress generated in each region is almost equal to the distribution state, it is possible to generate a spring characteristic faithful to the design value in each region, although it is a single leaf spring.
[0045]
Furthermore, a screw having a radially extending head is used, and the portion where the support member and the screw head are closest to the point of action of the external force at the contact edge with the leaf spring is located in the thickness direction of the leaf spring. By making them coincide with each other, an accurate spring characteristic can be obtained. As a result, no plate is required, and the cost can be reduced.
[Brief description of the drawings]
FIG. 1 is a perspective view showing a leaf spring support structure according to the present invention.
FIG. 2 is a cross-sectional view of FIG.
FIG. 3 is a perspective view showing another example of a leaf spring support structure according to the present invention.
FIG. 4 is a view showing still another example of a leaf spring support structure according to the present invention.
FIG. 5 is a perspective view showing still another example of a leaf spring support structure according to the present invention.
FIG. 6 is a plan view showing an example in which the leaf spring support structure according to the present invention is applied to a keyboard device portion of an electronic piano.
7 is a right side view of the keyboard device portion of FIG. 6;
FIG. 8 is a left side view of the keyboard device portion of FIG. 6;
9 is a perspective view schematically showing an operation mechanism in the keyboard device of FIG. 6. FIG.
FIG. 10 is an enlarged view of an example of a support structure applied to a keyboard device of an electronic piano.
FIG. 11 is a perspective view showing a conventional support structure for a leaf spring.
12 is a cross-sectional view of FIG.
[Explanation of symbols]
1 leaf spring 2 support member 4 screw (fastening member)
4a head 61 support member 63 leaf springs 63a, 63b for mounting region 64 screw (fastening member)
E 1, E 2 regions F, F 1, F 2 external force L 1, L 2 straight (linear)

Claims (2)

平行に延びる両側縁を有し外力が複数箇所に作用する1枚の板ばねを支持部材に固定するための支持構造であって、
複数の締結部材が、板ばねに係合した状態で前記支持部材に締結され、該締結箇所は、各外力の作用点を通り板ばねの側縁に平行に延びる線上に位置決めされており、
前記複数の外力は大きさが異なり、各外力の大きさに応じて板ばねの幅方向に内分された領域において、各領域の幅方向の中心であって、且つ該幅方向に垂直に延びる一直線上に作用するように作用点が決められることを特徴とする板ばねの支持構造。
A support structure for fixing a single leaf spring having both side edges extending in parallel to each other and having an external force acting on a plurality of locations to a support member,
A plurality of fastening members are fastened to the support member in a state of being engaged with a leaf spring, and the fastening portion is positioned on a line that passes through the action point of each external force and extends parallel to the side edge of the leaf spring,
The plurality of external forces are different in magnitude, and extend in the width direction center of each region and perpendicular to the width direction in the region divided in the width direction of the leaf spring according to the magnitude of each external force. A support structure for a leaf spring, wherein an action point is determined so as to act on a straight line.
前記締結部材が、径方向に広がった頭部を有する捻子により構成され、前記支持部材と前記捻子の頭部とが、これらの各々と板ばねとの接触端縁における前記作用点に最も近い部分を板ばね厚さ方向に相互に一致させて板ばねを挟持していることを特徴とする請求項1に記載の板ばねの支持構造。The fastening member is constituted by a screw having a radially extending head, and the support member and the head of the screw are portions closest to the action point at the contact edge between each of them and the leaf spring. The leaf spring support structure according to claim 1, wherein the leaf springs are sandwiched by causing the leaf springs to coincide with each other in the leaf spring thickness direction.
JP2001186332A 2001-06-20 2001-06-20 Leaf spring support structure Expired - Fee Related JP3765248B2 (en)

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