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JP3769482B2 - Vacuum microwave thawing machine - Google Patents
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JP3769482B2 - Vacuum microwave thawing machine - Google Patents

Vacuum microwave thawing machine Download PDF

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Publication number
JP3769482B2
JP3769482B2 JP2001258382A JP2001258382A JP3769482B2 JP 3769482 B2 JP3769482 B2 JP 3769482B2 JP 2001258382 A JP2001258382 A JP 2001258382A JP 2001258382 A JP2001258382 A JP 2001258382A JP 3769482 B2 JP3769482 B2 JP 3769482B2
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chamber
microwave
pressure
door
decompression
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JP2003061636A (en
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信雄 伊藤
芳喜 杉山
崇 浅原
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東芝コンシューママーケティング株式会社
東芝家電製造株式会社
東静電気株式会社
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Description

【0001】
【発明の属する技術分野】
本発明は、減圧状態でマイクロ波を照射して冷凍食品などの被解凍物を加熱して解凍する真空マイクロ波解凍機に関する。
【0002】
【従来の技術】
従来の真空マイクロ波解凍機におけるチャンバーは、ステンレス板や鉄板を使用した箱体であり、内部を減圧した際に作用する大気圧に耐えるために板厚を増したり、或いは補強リブを設けるなどして強度を高めていた。同様に、チャンバーのドアに関しても、チャンバーと同様に厚肉のステンレス板や鉄板を使用して作製されていた。
【0003】
【発明が解決しようとする課題】
ところで、従来の真空マイクロ波解凍機は、ドアを厚肉のステンレス板や鉄板で作製するので、ドア自体の重量が大きくて開閉する際に重くて、操作性が良好であるとは言えない。また、ステンレス板や鉄板は表面の電気抵抗が大きいので、マイクロ波の壁面ロスが発生し、加熱効率を低下させる一因となっていた。
また、ドアとチャンバーとの間のシールに関しても、気密シール材と電磁波シール材とを設けると、電磁波シール材が気密シール材の密着性を阻害してしまうので、気密シール材と電磁波シール材の機能も両立し難かった。
【0004】
そこで、本発明は、上記した事情に鑑み、ドアの剛性を確保しやすく、しかも軽量化を図って操作性が良好で、解凍作業の効率を向上させることができる真空マイクロ波解凍機を提供することを目的とする。
【0005】
【課題を解決するための手段】
本発明は、上記に鑑み提案されたもので、請求項1に記載のものは、ドアを有するチャンバーと、該チャンバーとドアとで区画された収納室内を減圧する真空ポンプと、収納室内へマイクロ波を照射するマイクロ波発生器と、チャンバー内に設けられたターンテーブルとを備え、収納室内を減圧した状態でマイクロ波を照射してターンテーブル上の被解凍物を加熱し解凍を行う真空マイクロ波解凍機において、
前記ドアをアルミニウムで一体成型し、収納室側の面を凹曲面としたことを特徴とする真空マイクロ波解凍機である。
【0006】
請求項2に記載のものは、前記凹曲面を鏡面仕上げすると共に、絶縁皮膜を形成したことを特徴とする請求項1に記載の真空マイクロ波解凍機である。
【0007】
請求項3に記載のものは、前記凹曲面が、マイクロ波をターンテーブル上の被解凍物に向けて反射する曲率であることを特徴とする請求項2に記載の真空マイクロ波解凍機である。
【0011】
【発明の実施の形態】
以下、本発明の実施の形態を図面を参照して説明する。図1は、本実施形態の真空マイクロ波解凍機の外観を示す正面図である。図2は、チャンバーの断面図である。
【0012】
図1に示すように、本実施形態の真空マイクロ波解凍機1の筐体2は竪型装置として構成され、上部には冷凍食品等の被解凍物を収容する食品収容部3が配設されると共に、下部には後述する駆動モータや真空モンプ等を収納する機械収納部4が配設され、最上部には制御装置を収納する制御部5が備えられており、この制御部5の前面パネルには、被解凍物の重量や解凍時間等を表示する表示部6と、電源のオン/オフや各種の設定値等を入力する操作部7とが設けられている。また、真空マイクロ波解凍機1の筐体2の下面には、本解凍機1の移動を容易にするためのキャスター8が設けられている。
【0013】
図1及び図2に示すように、本実施形態の真空マイクロ波解凍機1における食品収容部3の本体は前面に開口部を有する中空箱体状のチャンバー10によって構成され、該チャンバー10は電磁波を遮断しうる内壁構造を有する金属製の耐圧気密容器として形成されている。このチャンバー10の前面開口部には、チャンバー10内を密閉状態で閉成しうるドア11が、例えば正面右側端部をヒンジ部として開閉自在に取り付けられており、該ドア11の開放側となる前面左側にはその開閉操作の際に把持する把手12が取り付けられ、上記チャンバー10とこのドア11とで収納室9を区画形成している。そして、ドア11の背面に対向するチャンバー10のフランジ部10′には電磁波が外部へ洩れるのを防止するための金属網製の電磁波シール材と気密性を維持する気密シール材が装着されている。なお、ドア11と両シール材とに関しては後で詳述する。
【0014】
チャンバー10内の底部には、回転軸13が軸受14に支承されて起立した状態で回転自在に設けられており、この回転軸13の上記チャンバー内に臨んだ上端部には被解凍物を載置して該回転軸13と共に回転するターンテーブル15が着脱自在に取り付けられ、この回転軸13の基端部には減速機構を介してテーブル駆動モータ16が接続されている。
【0015】
チャンバー10の背面中央部には、該チャンバー10内に連通した直状導波管20及びレジューサ導波管21を介して、該チャンバー内へマイクロ波を照射して上記ターンテーブル15上に載置された被解凍物を加熱するためのマイクロ波発生器22が接続されている。本実施形態では、マイクロ波発生器22としてマグネトロンが採用されており、直状導波管20とレジューサ導波管21とのフランジ接続部23にはマイクロ波を透過し易いガラス板製の圧力隔壁が介設されている。
【0016】
チャンバー10の背面には、マイクロ波の照射によりチャンバー10内で放電が生じた場合に、これを検出する放電検出センサー30が設けられており、この放電検出センサー30としては放電現象の有無を紫外線(UV)の検出により判定するUVセンサーが採用されている。また、チャンバー10の上部には、チャンバー10内の圧力を検出する真空圧力センサー31が設けられている。
【0017】
チャンバー10の上部には、内部の圧力を大気開放する大気開放弁40、及びチャンバー内の圧力を調整する調圧弁41が備えられており、またチャンバー10の背面には、その内部を減圧する減圧系43が接続され、該減圧系43には逆止弁44を介してポンプ駆動モータ45により駆動される真空ポンプ46が接続されており、これらポンプ駆動モータ45及び真空ポンプ46は上記機械収納部4内に収納されている。
【0018】
上記大気開放弁40及び調圧弁41は、上記制御部5に収納された制御装置による開閉制御を可能とするため、例えば電磁弁によって構成されている。なお、調圧弁41は減圧系43の途中、例えばチャンバー10と逆止弁44との間に接続して設けて、復圧工程でチャンバー10内に酸素が入り難いように構成しても良い。
【0019】
ドア11は、アルミニウムで一体成型した方形の扉であり、図2に示すように、収納室9側の面を凹曲面17としてある。したがって、軽量化を図っても必要な強度を得易く、特に減圧状態に作用する大気圧に対して高い剛性を確保できる。
【0020】
また、このドア11の凹曲面17は、鏡面仕上げするとともに、表面にアルマイト処理等により絶縁皮膜を形成してある。したがって、マイクロ波の反射効率が良好であり、マイクロ波による壁面の加熱が防止できる。そして、アルマイトなどの絶縁皮膜を形成すると、機械的な傷などを防止できると共に、チャンバー10と接触する部分に生じるマイクロ波による放電を防止できる。また、電磁波シール材の外周を被覆する金属をチャンバーと同じ材質とすると、電食を防止できる。
【0021】
さらに、この凹曲面17の曲率は、マイクロ波がターンテーブルに向けて反射する曲率に設定してある。この曲率は、例えば放物線や双曲線など焦点を有する曲線に則った曲率を採用する。したがって、前記鏡面仕上げと相俟って、マイクロ波を効率良く反射してターンテーブル上の被解凍物に吸収させることができ、一層効率の良い解凍ができる。
【0022】
チャンバー10の前面開口部の外側の面、具体的には前面開口部に形成したフランジ部10′の前面には、前述したように、気密シール材24と電磁波シール材25を設けて減圧時の気密性を維持するとともに、マイクロ波の漏出を防止する。本実施形態では、フランジ部10′の前面に略四角形に第1溝26を形成するとともに第1溝26の外側に第2溝27を等間隔に形成、すなわち第1,第2溝27を平行に形成し、内側の第1溝26内に第1シール材として気密シール材24を、外側の第2溝27内に第2シール材として電磁波シール材25をそれぞれ嵌めて、各シール材24,25をフランジ部10′の前面よりも少し突出させる。
【0023】
気密シール材24は樹脂製の中実紐状シール材であり、図3に示すものは、断面円形の合成樹脂製中実シールであって、中心から約90度位相を変えた2箇所にリップ24′をハ字状に突出させて一体成型してある。そして、この気密シール材24を第1溝26内に嵌装する場合には、図3(a)に示すように、両リップ24′がドア内面から突出し、尚且つ断面円形の本体部分の一部もフランジ部10′から僅かに突出させる。
【0024】
一方、電磁波シール材25は外周面を金属線材(例えば、チャンバーと同じ材質の金属網材)で被覆した中空弾性紐状シール材であり、図3に示すものは、樹脂製弾性丸パイプの外周面を金属網により被覆して構成されている。そして、この電磁波シール材25を第2溝27内に嵌装する場合には、図3(a)に示すように、金属網と丸パイプの一部がドア内面から僅かに突出する状態で取り付ける。また、この電磁波シール材25は、ドア11を閉じたときに、気密シール材24よりも少し遅れてドア11の内面に接触するように、フランジ部10前面からの突出長さを気密シール材24よりも少し減らして装着されている。すなわち、気密シール材24の突出長さを電磁波シール材25の突出長さよりも長く設定する。
【0025】
したがって、ドア11を閉じると、図3(b)に示すように、先ずは気密シール材24のリップ24′先端縁がドア11の背面に接触して両リップ24′がハ字状に開いた状態となり、次いで電磁波シール材25の円弧状突出端縁がドア11の背面に接触する。
【0026】
この状態で真空ポンプ46によりチャンバー10内、すなわち収納室9内を減圧すると、大気圧によりドア11がチャンバー10側に押圧され、この押圧力によりドア11とチャンバー10との間の隙間が狭められる。したがって、図3(c)に示すように、電磁波シール材25が略楕円形に押し潰されてドア11の背面に面接触し、これにより電磁波シール材25のシール効果が高められる。また、気密シール材24もドア11に押圧されるので、リップ24′が一層大きく開いて強く接触すると共に断面円形部分がドア11の背面に強く密着する。したがって、気密シール材24のシール機能が高まりリークが防止できる。
【0027】
真空ポンプ46はチャンバー10内を減圧し続けるので、収納室9内の真空度が高まると、これに伴ってドア11に作用する大気圧も強められる。この押圧力が増大すると、電磁波シール材25は弾性反発度が低くて押し潰され易く、これに比較して気密シール材24は弾性反発度が高くて押し潰れ難いので、ドア11に対する大気圧の作用が増大すると、その多くは気密シール材24を押し潰す力として作用する。したがって、気密シール材24は、チャンバー10内の圧力が低下することに伴って、電磁波シール材25の存在に拘わらず強く密着し、これにより一層強力に密着してシール性を高め、リークを阻止する。このため、真空ポンプ46による減圧工程を効率良く行うことができる。
【0028】
そして、チャンバー10内が所定の真空度まで圧力低下すると、マイクロ波発生器22が作動してマイクロ波を照射するが、前記したように、ドア11の内面が鏡面に形成されているので、ドア11の凹曲面17で反射したマイクロ波がターンテーブル15上の被解凍物に向かって効率よく加熱することができる。
【0029】
次に、真空ポンプ46やマイクロ波発生器22などを制御する制御部について説明する。
【0030】
図4は、本実施形態の真空マイクロ波解凍機における制御系を示すブロック図である。前記した制御部5に収納された制御装置50は、例えばROM51に記録した制御プログラムを実行するマイクロコンピュータ等により構成され、この制御装置50には、ターンテーブル15を回転駆動するテーブル駆動モータ16の電源制御系52と、上記真空ポンプ46を駆動するポンプ駆動モータ45の電源制御系53と、上記大気開放弁40の開閉制御系54と、上記調圧弁41の開閉制御系55と、上記マイクロ波発生器22の電源制御系56と、上記放電検出センサー30の検出値入力系57と、上記真空圧力センサー31の検出値入力系58と、上記操作部7の設定値等の入力系59と、上記表示部6の表示出力系60とが接続されており、制御装置50は上記操作部7の設定値や、上記放電検出センサー30及び真空圧力センサー31の検出値等に基づいて、ROMに記録された制御プログラムに従って上記ポンプ駆動モータ45やマイクロ波発生器22等の各機器を駆動制御する。
【0031】
次に、以上のような真空マイクロ波解凍機1を用いて実施する本実施形態の真空マイクロ波解凍方法について説明する。図5は、本実施形態の真空マイクロ波解凍機1における解凍サイクルを示す説明図である。
【0032】
図5に示すように、本実施形態の真空マイクロ波解凍機1は、減圧工程G、G′、G″…と復圧工程F、F′…とを繰り返し行いながらマイクロ波を照射M、M′…して被解凍物を加熱し解凍を行う装置である。なお、真空ポンプ46は減圧工程は勿論のこと復圧工程中も作動し続ける。
【0033】
解凍の準備段階として、まず、正面のドア11を開放してターンテーブル15上に冷凍食品等の被解凍物を載置し、再びドア11を閉成して密閉状態とし、チャンバー10内に被解凍物を収容する。なお、大気開放弁40及び調圧弁41は閉成状態とする。
【0034】
次に、ポンプ駆動モータ45を駆動して真空ポンプ46を作動させ、減圧系43を介してチャンバー10内の減圧を開始する。すると、大気圧の101.3kPa(760Torr)からA点を経て徐々に減圧度が減少し、減圧平衡域Bまで減圧工程Gが行われ、この減圧工程Gにおいて被解凍物の予備乾燥がなされる。
【0035】
ここで、減圧平衡域とは、一定時間に対する減圧度が極めて低下する領域であり、例えば30秒間(Δt)における減圧度(ΔP)がΔP/Δt<13.3Pa(0.1Torr)となったときに減圧平衡域に達したと把握するが、該減圧平衡域における平衡圧力はチャンバー内の飽和蒸気圧により上下する。なお、この減圧平衡域に到達したか否かは、真空圧力センサー31からの圧力信号に基づいて制御装置が演算して判断する。
【0036】
上記減圧平衡域Bまで減圧工程Gを行った後、上記調圧弁41を後述する所定の開度で開放して復圧工程Fへと移行し、復圧工程Fの減圧度が真空放電を起こさない下限値P1〔本実施形態では多少余裕を見て1.33kPa(10Torr)に設定〕を超えた後のC点のときに、上記マグネトロン22によるマイクロ波の照射Mを開始し、予め設定した復圧上限値Dまで復圧したときに真空圧力センサーからの圧力信号に基づいて制御装置が上記調圧弁41を閉成し、その後再度減圧工程G′へ移行する。そして、その減圧度が真空放電を起こさない下限値P1に達する手前のA′点まで上記マグネトロン22によるマイクロ波の照射Mを継続して被解凍物を加熱し、このA′点においてマイクロ波の照射を停止する。
【0037】
また本実施形態では、上記真空放電を起こさない減圧度の下限値P1は、上述したように、1.33kPa(10Torr)に設定されている。即ち、復圧工程Fにおける減圧度が1.33kPa(10Torr)を超えた後のC点のときに、上記マグネトロン22によるマイクロ波の照射Mを開始し、予め設定した復圧上限値Dまで復圧した後再度減圧工程G′へ移行すると共に、その減圧度が1.33kPa(10Torr)に達する手前のA′点まで上記マグネトロンによるマイクロ波の照射Mを継続して被解凍物を加熱する。このように復圧工程Fの途中から減圧工程G′にわたってマイクロ波の照射Mを行っているため、減圧工程でのみ照射する従来に比較して、復圧工程と減圧工程とからなる1解凍サイクルにおける照射時間を充分に確保することができる。
【0038】
上記復圧上限値Dは、マイクロ波を照射するマグネトロン22の出力と真空ポンプ46の減圧能力とチャンバー10の容積によって設定される可変な圧力値であり、本実施形態では、調圧弁41の絞り弁41′の絞りを調整することにより、6.66kPa(50Torr)に設定されている。したがって、6.66kPa(50Torr)まで復圧すると、調圧弁41からのリークと真空ポンプ46の吸引能力がバランスして、調圧弁41を閉じない限り6.66kPa(50Torr)を維持して圧力上昇はしない。
【0039】
本実施形態では、このように復圧上限値Dの圧力値が、マイクロ波を照射するマグネトロン22の出力と真空ポンプ46の減圧能力とチャンバー10の容積に応じて適宜設定されるので、真空放電発生域に入るまでに過不足のないマイクロ波の照射時間を採ることができ、しかも効率良く減圧できる。
【0040】
なお、復圧上限値Dに到達したことを検知する手段として、本実施形態では真空圧力センサー31からの信号により検知し、これにより制御装置が調圧弁43を閉じて減圧工程に移行するように構成したが、本発明はこれに限らず、タイマー制御により停止してもよい。
【0041】
マイクロ波照射の停止後、A′点から減圧平衡域B′までの減圧過程において、被解凍物を昇華冷却する。このように減圧工程G′におけるA′点までマイクロ波を照射して被解凍物を加熱した後、A′点から減圧平衡域B′までの減圧過程において被解凍物を昇華冷却するのは、マイクロ波を照射して被解凍物を加熱すると、被解凍物の表面部分の温度が中心部分の温度よりも高くなり、そのまま加熱を継続すると表面部分にドリップが発生するなどの不都合が生じるからであり、昇華により表面部分を冷却して内外の温度差を縮めるためである。
【0042】
すなわち、昇華が始まると気化潜熱が奪われて表面部分の温度が低下していくとともに、表面部分の熱が中心部分に移動(熱伝導)して中心部分を昇温する。これにより被解凍物の温度が均一化されて、全体として被解凍物の温度が上昇し解凍が促進されることになる。また、被解凍物の温度が均一化されながら、全体として被解凍物の解凍が促進されるので、部分的に解凍が進行してドリップが発生したり、このドリップにマイクロ波が集中する不都合を防止することができる。
【0043】
本実施形態は、復圧工程Fへ移行し、復圧工程Fの減圧度が真空放電を起こさない下限値P1である1.33kPa(10Torr)を超えた後のC点のときにマイクロ波の照射Mを開始し、予め設定した復圧上限値Dである6.66kPa(50Torr)まで復圧した後に再度減圧工程G′へ移行すると共に、その減圧度が真空放電を起こさない下限値P1であるA′の1.33kPa(10Torr)に達する手前までマイクロ波の照射Mを継続して加熱し、マイクロ波の照射Mの停止後に、減圧平衡域B′までの減圧過程において昇華冷却する解凍サイクルを1サイクルとして、この解凍サイクルを繰り返し行う。
【0044】
即ち、図5において、減圧平衡域B′まで減圧工程G′を行った後復圧工程F′へ移行し、復圧工程F′の減圧度が真空放電を起こさない下限値P1である1.33kPa(10Torr)を超えた後のC′点のときにマイクロ波の照射M′を再び開始し、予め設定した復圧上限値D′である6.66kPa(50Torr)まで復圧した後に再度減圧工程G″へ移行すると共に、その減圧度が真空放電を起こさない下限値P1であるA″の1.33kPa(10Torr)に達する手前までマイクロ波の照射M′を継続して加熱し、マイクロ波照射を再度停止した後、減圧平衡域B″までの減圧過程において昇華冷却する解凍サイクルを2サイクル目として行う。各復圧工程F、F′…における復圧特性は、復圧弁41の絞り弁41′の設定に依存しているので、各解凍サイクルにおいて一定、即ち、復圧曲線のカーブが各解凍サイクルにおいて一定であり、これにより安定した解凍を行うことができる。
【0045】
図5に示すように、このような解凍サイクルを繰り返し行うと、チャンバー10内の飽和蒸気圧が被解凍物の温度上昇に伴って上昇するので、上記減圧平衡域B、B′、B″…の減圧度は解凍サイクルの繰り返しに伴い順次上昇する現象を示す。そこで、この減圧平衡域B、B′、B″…における減圧度が所定の値に達したときに解凍サイクルを終了する。すなわち、所望する解凍温度は飽和蒸気圧の領域設定で行うことができ、この設定領域で減圧平衡になったならば所望解凍温度になったものとして解凍操作を終了する。そして、この設定領域になるまでの解凍サイクルの繰り返しサイクル数は、被解凍物の質量やマグネトロン22の出力、及び真空ポンプ46の減圧能力等によっても異なり、本実施形態では、図5におけるP2Aの圧力値を480Pa(3.6Torr)、P2Bの圧力値を453Pa(3.4Torr)として、上記減圧平衡域B、B′、B″…における減圧度がP2A〜P2Bの間の値に達したときに、被解凍物の温度が約−3℃に成ったものと想定して解凍サイクルを終了する。
【0046】
制御装置50において解凍サイクルの終了が決定されると、大気開放弁40が開放されると共に、ポンプ駆動モータ45の電源を遮断して真空ポンプ46が停止され、収納室9内が大気圧に戻るとドア11の開放が可能となり、チャンバー10内から約−3℃に解凍された被解凍物を取り出すことができるものである。
【0047】
なお、チャンバー10内において、何らかの理由により放電現象が生じた場合には、上記放電検出センサー30がUVの発生によりこれを検知し、制御装置50が電源制御系56を介してマグネトロン22を強制的に停止し、これによりチャンバー10の内壁等の損傷を防止する。
【0048】
なお、前記各実施形態では被解凍物を冷凍食品として説明したが、本発明で解凍する被解凍物は食品に限定されるものではなく、血液、血清、精液、薬品などでもよい。
【0049】
また、前記実施形態ではチャンバー10のフランジ部10′前面に気密シール材24を、その外側に電磁波シール材25を設けたが、逆に、内側に電磁波シール材25を、外側に気密シール材24を設けても良い。また、シール材はチャンバー10側に限定されるものではなく、ドア11側に設けても、或いは一方のシール材をドア11側に、他方のシール材をチャンバー10側に設けても良い。要するに、チャンバー10とドア11との間に、収納室9の前面開口部を囲繞する状態で第1シール材を設けると共に、該第1シール材の外側に第2シール材を設け、第1シール材と第2シール材の一方が気密シール材24であって、他方が電磁波シール材25であり、電磁波シール材25の弾性反発度よりも気密シール材24の弾性反発度を高くして、収納室9内を減圧したときにドアに掛かる大気圧を電磁波シール材25よりも気密シール材24に強く掛かるようにした構成であれば良い。
【0050】
【発明の効果】
以上の説明から明らかなように、本発明の真空マイクロ波解凍機によれば、以下の効果を奏する。
請求項1の発明によれば、ドアをアルミニウムで一体成型し、収納室側の面を凹曲面としたので、ドアの軽量化を図ることができ、これにより開閉操作が容易になる。しかも、軽量化を図っても収納室側を凹曲面としたので、減圧時の大気圧に十分耐えられる強度を確保することができ、重量と強度という相反する要素を支障なく成し得る。
【0051】
請求項2に記載の発明によれば、凹曲面を鏡面仕上げすると共に、絶縁皮膜を形成したので、マイクロ波の反射効率を向上でき、マイクロ波による壁面の加熱が防止できる。そして、絶縁皮膜を形成すると、機械的な傷などを防止できると共に、チャンバーと接触する部分に生じるマイクロ波による放電や電食を防止でき、業務用に使用しても十分な耐久性を確保できる。
【0052】
請求項3に記載の発明によれば、ドアの内面に形成した凹曲面が、マイクロ波をターンテーブルに向けて反射する曲率で形成されているので、マイクロ波を被解凍物に効率良く照射することができる。
【図面の簡単な説明】
【図1】本実施形態の真空マイクロ波解凍機の外観を示す正面図である。
【図2】本実施形態のチャンバーとドアの断面図である。
【図3】(a)はドアを開いた状態の気密シール材と電磁波シール材の断面図、(b)はドアを閉じてチャンバー内を減圧する前の気密シール材と電磁波シール材の断面図、(c)はチャンバー内を減圧した状態の気密シール材と電磁波シール材の断面図である。
【図4】制御装置と他の機器との接続を説明するブロック図である。
【図5】本実施形態の真空マイクロ波解凍機における解凍サイクルを示す説明図である。
【符号の説明】
1 真空マイクロ波解凍機
2 筐体
3 食品収容部
4 機械収納部
5 制御部
6 表示部
7 操作部
8 キャスター
9 収納室
10 チャンバー
11 ドア
12 把手
13 回転軸
14 軸受
15 ターンテーブル
16 テーブル駆動モータ
17 凹曲面
20 直状導波管
21 レジューサ導波管
22 マイクロ波発生器(マグネトロン)
23 フランジ接続部
24 気密シール材
25 電磁波シール材
26 第1溝
27 第2溝
30 放電検出センサー
31 真空圧力センサー
40 大気開放弁
41 調圧弁
43 減圧系
44 逆止弁
45 ポンプ駆動モータ
46 真空ポンプ
50 制御装置
51 ROM
52 テーブル駆動モータの電源制御系
53 ポンプ駆動モータの電源制御系
54 大気開放弁の開閉制御系
55 調圧弁の開閉制御系
56 マイクロ波発生器の電源制御系
57 放電検出センサーの検出値入力系
58 真空圧力センサーの検出値入力系
59 操作部の設定値等の入力系
60 表示部の表示出力系
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a vacuum microwave thawing machine that irradiates microwaves in a reduced pressure state to heat and thaw an object to be thawed such as frozen food.
[0002]
[Prior art]
The chamber in the conventional vacuum microwave thawing machine is a box using a stainless steel plate or an iron plate, and the plate thickness is increased or a reinforcing rib is provided to withstand the atmospheric pressure that acts when the inside is decompressed. And increased strength. Similarly, the chamber door is also manufactured using a thick stainless steel plate or iron plate as in the chamber.
[0003]
[Problems to be solved by the invention]
By the way, in the conventional vacuum microwave thawing machine, since the door is made of a thick stainless steel plate or iron plate, the door itself is heavy and heavy when opening and closing, and it cannot be said that the operability is good. Moreover, since the stainless steel plate and the iron plate have a large electric resistance on the surface, a wall loss of microwaves is generated, which is a cause of reducing the heating efficiency.
In addition, regarding the seal between the door and the chamber, if an airtight seal material and an electromagnetic wave seal material are provided, the electromagnetic wave seal material inhibits the adhesion of the airtight seal material. It was difficult to achieve both functions.
[0004]
Therefore, in view of the circumstances described above, the present invention provides a vacuum microwave thawing machine that can easily secure the rigidity of a door, that is light in weight, has good operability, and can improve the efficiency of thawing work. For the purpose.
[0005]
[Means for Solving the Problems]
The present invention has been proposed in view of the above, and according to the first aspect of the present invention, there is provided a chamber having a door, a vacuum pump for depressurizing a storage chamber defined by the chamber and the door, and a micro pump into the storage chamber. A vacuum micro that is equipped with a microwave generator for irradiating a wave and a turntable provided in the chamber, and irradiates the microwave in a state where the storage chamber is decompressed to heat the object to be thawed on the turntable to defrost. In the wave decompressor
A vacuum microwave thawing machine characterized in that the door is integrally formed of aluminum and the surface on the storage chamber side is a concave curved surface.
[0006]
According to a second aspect of the present invention, there is provided the vacuum microwave defroster according to the first aspect, wherein the concave curved surface is mirror-finished and an insulating film is formed.
[0007]
3. The vacuum microwave defroster according to claim 2, wherein the concave curved surface has a curvature that reflects the microwave toward the object to be thawed on the turntable. .
[0011]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a front view showing the appearance of the vacuum microwave defroster of the present embodiment. FIG. 2 is a cross-sectional view of the chamber.
[0012]
As shown in FIG. 1, the housing 2 of the vacuum microwave thawing machine 1 according to the present embodiment is configured as a bowl-shaped device, and a food storage unit 3 for storing an object to be thawed such as frozen food is disposed on the top. In addition, a machine storage unit 4 for storing a drive motor, a vacuum mump, and the like, which will be described later, is disposed at the lower part, and a control unit 5 for storing a control device is provided at the uppermost part. The panel is provided with a display unit 6 for displaying the weight of the object to be thawed, the thawing time, and the like, and an operation unit 7 for inputting power on / off and various setting values. In addition, a caster 8 for facilitating the movement of the thawer 1 is provided on the lower surface of the casing 2 of the vacuum microwave thawer 1.
[0013]
As shown in FIGS. 1 and 2, the main body of the food container 3 in the vacuum microwave thawing machine 1 of the present embodiment is constituted by a hollow box-shaped chamber 10 having an opening on the front surface, and the chamber 10 is an electromagnetic wave. It is formed as a metal pressure-proof and airtight container having an inner wall structure capable of blocking. A door 11 capable of closing the inside of the chamber 10 in a sealed state is attached to the front opening of the chamber 10 so as to be openable and closable, for example, with the front right end as a hinge portion. On the left side of the front surface, a handle 12 is attached to be held during the opening / closing operation, and the chamber 10 and the door 11 define the storage chamber 9. The flange 10 'of the chamber 10 facing the back surface of the door 11 is equipped with an electromagnetic wave sealing material made of a metal net for preventing electromagnetic waves from leaking to the outside and an airtight sealing material for maintaining airtightness. . The door 11 and both sealing materials will be described in detail later.
[0014]
At the bottom of the chamber 10, a rotating shaft 13 is rotatably supported in a state of being supported by a bearing 14, and an object to be thawed is placed on the upper end of the rotating shaft 13 facing the chamber. A turntable 15 that is placed and rotated together with the rotary shaft 13 is detachably attached, and a table drive motor 16 is connected to a base end portion of the rotary shaft 13 via a speed reduction mechanism.
[0015]
The central portion of the back surface of the chamber 10 is placed on the turntable 15 by irradiating microwaves into the chamber via a straight waveguide 20 and a reducer waveguide 21 communicating with the chamber 10. The microwave generator 22 for heating the to-be-thawed material is connected. In this embodiment, a magnetron is employed as the microwave generator 22, and a pressure partition made of a glass plate that easily transmits microwaves to the flange connection portion 23 between the straight waveguide 20 and the reducer waveguide 21. Is installed.
[0016]
A discharge detection sensor 30 is provided on the back surface of the chamber 10 to detect when a discharge occurs in the chamber 10 due to microwave irradiation. A UV sensor that is determined by detecting (UV) is employed. Further, a vacuum pressure sensor 31 for detecting the pressure in the chamber 10 is provided on the upper portion of the chamber 10.
[0017]
An upper part of the chamber 10 is provided with an air release valve 40 for releasing the internal pressure to the atmosphere, and a pressure adjusting valve 41 for adjusting the pressure in the chamber, and a pressure reducing valve for reducing the pressure inside the chamber 10. A vacuum pump 46 driven by a pump drive motor 45 is connected to the decompression system 43 via a check valve 44, and the pump drive motor 45 and the vacuum pump 46 are connected to the above-mentioned machine storage section. 4 is accommodated.
[0018]
The air release valve 40 and the pressure regulating valve 41 are constituted by, for example, electromagnetic valves in order to enable opening / closing control by a control device housed in the control unit 5. The pressure regulating valve 41 may be provided in the middle of the pressure reducing system 43, for example, between the chamber 10 and the check valve 44, so that oxygen does not easily enter the chamber 10 in the pressure-reducing step.
[0019]
The door 11 is a rectangular door integrally formed of aluminum, and has a concave curved surface 17 on the surface of the storage chamber 9 as shown in FIG. Therefore, even if the weight is reduced, it is easy to obtain the required strength, and it is possible to ensure high rigidity, particularly with respect to the atmospheric pressure acting in a reduced pressure state.
[0020]
The concave curved surface 17 of the door 11 is mirror-finished and has an insulating film formed on the surface by anodizing or the like. Therefore, the reflection efficiency of the microwave is good and the heating of the wall surface by the microwave can be prevented. When an insulating film such as alumite is formed, mechanical scratches and the like can be prevented, and discharge due to microwaves generated in a portion in contact with the chamber 10 can be prevented. Moreover, if the metal covering the outer periphery of the electromagnetic wave sealing material is made of the same material as the chamber, electrolytic corrosion can be prevented.
[0021]
Further, the curvature of the concave curved surface 17 is set to a curvature at which the microwave is reflected toward the turntable. As this curvature, for example, a curvature according to a curved line having a focus such as a parabola or a hyperbola is adopted. Therefore, coupled with the mirror finish, the microwaves can be efficiently reflected and absorbed by the object to be thawed on the turntable, so that more efficient thawing can be achieved.
[0022]
As described above, the airtight sealing material 24 and the electromagnetic wave sealing material 25 are provided on the outer surface of the front opening of the chamber 10, specifically, on the front surface of the flange portion 10 ′ formed in the front opening so Maintains airtightness and prevents microwave leakage. In the present embodiment, the first groove 26 is formed in a substantially square shape on the front surface of the flange portion 10 ′, and the second grooves 27 are formed at equal intervals outside the first groove 26, that is, the first and second grooves 27 are parallel to each other. The airtight sealing material 24 as the first sealing material is fitted in the inner first groove 26, and the electromagnetic wave sealing material 25 as the second sealing material is fitted in the outer second groove 27, respectively. 25 is slightly protruded from the front surface of the flange portion 10 '.
[0023]
The hermetic seal material 24 is a solid string-like seal material made of resin, and the one shown in FIG. 3 is a synthetic resin solid seal with a circular cross section, which is lipped to two locations with a phase difference of about 90 degrees from the center. 24 'protrudes in a letter C shape and is integrally molded. When the hermetic seal material 24 is fitted into the first groove 26, as shown in FIG. 3A, both lips 24 'protrude from the inner surface of the door and are one part of the main body having a circular cross section. The portion is also slightly protruded from the flange portion 10 '.
[0024]
On the other hand, the electromagnetic wave sealing material 25 is a hollow elastic string-like sealing material whose outer peripheral surface is covered with a metal wire (for example, a metal net material made of the same material as the chamber), and the one shown in FIG. The surface is covered with a metal mesh. And when this electromagnetic wave sealing material 25 is fitted in the 2nd groove | channel 27, as shown to Fig.3 (a), it attaches in the state which a part of metal mesh and a round pipe protrude slightly from a door inner surface. . Further, the electromagnetic wave sealing material 25 has a protruding length from the front surface of the flange portion 10 so as to come into contact with the inner surface of the door 11 slightly later than the airtight sealing material 24 when the door 11 is closed. It is attached a little less than. That is, the protruding length of the airtight sealing material 24 is set longer than the protruding length of the electromagnetic wave sealing material 25.
[0025]
Therefore, when the door 11 is closed, as shown in FIG. 3B, first, the leading edge of the lip 24 'of the airtight seal material 24 comes into contact with the back surface of the door 11, and both lips 24' are opened in a C shape. Then, the arcuate protruding edge of the electromagnetic wave sealing material 25 comes into contact with the back surface of the door 11.
[0026]
When the pressure inside the chamber 10, that is, the inside of the storage chamber 9 is reduced by the vacuum pump 46 in this state, the door 11 is pressed toward the chamber 10 by the atmospheric pressure, and the gap between the door 11 and the chamber 10 is narrowed by this pressing force. . Therefore, as shown in FIG. 3C, the electromagnetic wave sealing material 25 is crushed into a substantially elliptical shape and brought into surface contact with the back surface of the door 11, thereby enhancing the sealing effect of the electromagnetic wave sealing material 25. Further, since the hermetic seal member 24 is also pressed against the door 11, the lip 24 ′ opens further and comes into strong contact, and the circular cross-section portion strongly adheres to the back surface of the door 11. Therefore, the sealing function of the hermetic seal material 24 is enhanced and leakage can be prevented.
[0027]
Since the vacuum pump 46 continues to depressurize the chamber 10, when the degree of vacuum in the storage chamber 9 increases, the atmospheric pressure acting on the door 11 is increased accordingly. When this pressing force increases, the electromagnetic wave sealing material 25 has a low degree of elastic repulsion and is easily crushed. Compared to this, the airtight sealing material 24 has a high degree of elastic repulsion and is not easily crushed. When the action increases, most of the action acts as a force for crushing the hermetic seal material 24. Therefore, the hermetic seal material 24 is closely attached regardless of the presence of the electromagnetic wave seal material 25 as the pressure in the chamber 10 decreases, thereby further strongly adhering to improve the sealing performance and preventing leakage. To do. For this reason, the pressure reduction process by the vacuum pump 46 can be performed efficiently.
[0028]
When the pressure in the chamber 10 is reduced to a predetermined degree of vacuum, the microwave generator 22 is activated to irradiate the microwave. As described above, since the inner surface of the door 11 is formed in a mirror surface, The microwave reflected by the 11 concave curved surfaces 17 can be efficiently heated toward the object to be thawed on the turntable 15.
[0029]
Next, a control unit that controls the vacuum pump 46, the microwave generator 22, and the like will be described.
[0030]
FIG. 4 is a block diagram showing a control system in the vacuum microwave defroster of the present embodiment. The control device 50 housed in the control unit 5 is configured by, for example, a microcomputer that executes a control program recorded in the ROM 51, and the control device 50 includes a table drive motor 16 that rotationally drives the turntable 15. A power control system 52, a power control system 53 of a pump drive motor 45 that drives the vacuum pump 46, an open / close control system 54 of the atmospheric release valve 40, an open / close control system 55 of the pressure regulating valve 41, and the microwave A power supply control system 56 of the generator 22, a detection value input system 57 of the discharge detection sensor 30, a detection value input system 58 of the vacuum pressure sensor 31, an input system 59 such as a set value of the operation unit 7, A display output system 60 of the display unit 6 is connected, and the control device 50 controls the set values of the operation unit 7, the discharge detection sensor 30, and the vacuum pressure sensor. Based on the detected values or the like of the server 31 controls to drive the respective devices such as the pump drive motor 45 and the microwave generator 22 in accordance with a control program recorded in the ROM.
[0031]
Next, the vacuum microwave thawing method of the present embodiment performed using the vacuum microwave thawing machine 1 as described above will be described. FIG. 5 is an explanatory diagram showing a thawing cycle in the vacuum microwave thawing machine 1 of the present embodiment.
[0032]
As shown in FIG. 5, the vacuum microwave thawing machine 1 according to this embodiment irradiates microwaves M and M while repeatedly performing the decompression steps G, G ′, G ″... And the decompression steps F, F ′. It is a device for heating and thawing the object to be thawed, and the vacuum pump 46 continues to operate during the decompression process as well as the decompression process.
[0033]
As a preparation stage for thawing, first, the front door 11 is opened and an object to be thawed such as frozen food is placed on the turntable 15, and the door 11 is closed again to be in a sealed state. Contains the thaw. Note that the atmosphere release valve 40 and the pressure regulating valve 41 are closed.
[0034]
Next, the pump drive motor 45 is driven to operate the vacuum pump 46, and pressure reduction in the chamber 10 is started via the pressure reduction system 43. Then, the pressure reduction degree gradually decreases from 101.3 kPa (760 Torr) of the atmospheric pressure through the point A, and the pressure reduction step G is performed to the pressure reduction equilibrium region B. In this pressure reduction step G, the material to be thawed is pre-dried. .
[0035]
Here, the decompression equilibrium region is a region in which the degree of decompression with respect to a certain time is extremely reduced. For example, the degree of decompression (ΔP) in 30 seconds (Δt) is ΔP / Δt <13.3 Pa (0.1 Torr). Although it is sometimes grasped that the decompression equilibrium region has been reached, the equilibrium pressure in the decompression equilibrium region rises and falls due to the saturated vapor pressure in the chamber. Note that whether or not the decompression equilibrium region has been reached is determined by the control device based on the pressure signal from the vacuum pressure sensor 31.
[0036]
After performing the decompression step G to the decompression equilibrium region B, the pressure regulating valve 41 is opened at a predetermined opening degree to be described later, and the process proceeds to the decompression step F. The degree of decompression in the decompression step F causes vacuum discharge. The microwave irradiation M by the magnetron 22 is started and set in advance at the point C after exceeding the lower limit P1 [set to 1.33 kPa (10 Torr) with some margin in this embodiment] When the pressure is restored to the return pressure upper limit value D, the control device closes the pressure regulating valve 41 based on the pressure signal from the vacuum pressure sensor, and then proceeds to the pressure reducing step G ′ again. Then, the object to be thawed is heated by continuing the microwave irradiation M by the magnetron 22 up to the point A ′ before reaching the lower limit P1 at which the degree of decompression does not cause vacuum discharge. Stop irradiation.
[0037]
In the present embodiment, the lower limit P1 of the degree of decompression that does not cause vacuum discharge is set to 1.33 kPa (10 Torr) as described above. That is, at the point C after the degree of decompression in the decompression step F exceeds 1.33 kPa (10 Torr), the microwave irradiation M by the magnetron 22 is started and the decompression is restored to the preset decompression upper limit D. Then, the process proceeds to the decompression step G ′ again, and the object to be thawed is heated by continuing the microwave irradiation M by the magnetron to the point A ′ just before the degree of decompression reaches 1.33 kPa (10 Torr). As described above, since the microwave irradiation M is performed from the middle of the decompression process F to the decompression process G ′, one thawing cycle including the decompression process and the decompression process is performed as compared with the conventional case where irradiation is performed only in the decompression process. A sufficient irradiation time can be secured.
[0038]
The return pressure upper limit value D is a variable pressure value set by the output of the magnetron 22 that irradiates microwaves, the pressure reduction capability of the vacuum pump 46, and the volume of the chamber 10, and in this embodiment, the throttle of the pressure regulating valve 41 By adjusting the throttle of the valve 41 ′, it is set to 6.66 kPa (50 Torr). Therefore, when the pressure is restored to 6.66 kPa (50 Torr), the leak from the pressure regulating valve 41 and the suction capacity of the vacuum pump 46 balance, and the pressure rises while maintaining the pressure regulating valve 41 at 6.66 kPa (50 Torr). I do not.
[0039]
In the present embodiment, the pressure value of the decompression upper limit D is appropriately set in accordance with the output of the magnetron 22 that irradiates the microwave, the decompression capability of the vacuum pump 46, and the volume of the chamber 10, so that the vacuum discharge The microwave irradiation time without excess or deficiency can be taken before entering the generation area, and the pressure can be reduced efficiently.
[0040]
In this embodiment, as a means for detecting that the return pressure upper limit value D has been reached, it is detected by a signal from the vacuum pressure sensor 31 so that the control device closes the pressure regulating valve 43 and proceeds to the pressure reducing process. Although configured, the present invention is not limited to this, and may be stopped by timer control.
[0041]
After the microwave irradiation is stopped, the object to be thawed is sublimated and cooled in the decompression process from the point A ′ to the decompression equilibrium region B ′. In this way, after the object to be thawed is heated by irradiating the microwave to the point A ′ in the decompression step G ′, the object to be thawed is sublimated and cooled in the decompression process from the point A ′ to the decompression equilibrium region B ′. When the object to be thawed is heated by irradiating with microwaves, the temperature of the surface part of the object to be thawed becomes higher than the temperature of the center part, and if heating is continued as it is, there will be inconveniences such as drip on the surface part. This is because the surface portion is cooled by sublimation to reduce the temperature difference between the inside and outside.
[0042]
That is, when sublimation starts, the latent heat of vaporization is deprived and the temperature of the surface portion decreases, and the heat of the surface portion moves (heat conduction) to raise the temperature of the central portion. As a result, the temperature of the material to be thawed is made uniform, and the temperature of the material to be thawed rises as a whole, and thawing is promoted. In addition, the thawing of the material to be thawed is promoted as a whole while the temperature of the material to be thawed is made uniform, so that thawing partially proceeds and drip is generated or microwaves concentrate on this drip. Can be prevented.
[0043]
In the present embodiment, the process proceeds to the decompression step F, and the microwave is generated at the point C after the decompression degree of the decompression step F exceeds the lower limit P1 of 1.33 kPa (10 Torr) that does not cause vacuum discharge. Irradiation M is started, and after returning to 6.66 kPa (50 Torr) which is a preset decompression upper limit D, the process proceeds to the decompression step G ′ again, and the degree of decompression is the lower limit P1 at which no vacuum discharge occurs. A thawing cycle in which microwave irradiation M is continuously heated to a point before A 'reaches 1.33 kPa (10 Torr), and after the microwave irradiation M is stopped, sublimation cooling is performed in the decompression process to the decompression equilibrium region B ′. Is repeated as one cycle.
[0044]
That is, in FIG. 5, after performing the decompression step G ′ to the decompression equilibrium region B ′, the process proceeds to the decompression step F ′, and the decompression degree of the decompression step F ′ is the lower limit value P1 at which no vacuum discharge occurs. At the point C ′ after exceeding 33 kPa (10 Torr), the microwave irradiation M ′ is started again, and after returning to 6.66 kPa (50 Torr) which is a preset decompression upper limit D ′, the pressure is reduced again. The process proceeds to step G ″, and the microwave irradiation M ′ is continuously heated until the pressure reaches 1.33 kPa (10 Torr) of A ″ which is the lower limit P1 at which the degree of decompression does not cause vacuum discharge. After the irradiation is stopped again, a defrosting cycle for sublimation cooling in the decompression process up to the decompression equilibrium region B ″ is performed as the second cycle. The decompression characteristics in each decompression process F, F ′. 41 'installation Because it depends on, constant in each thawing cycle, i.e., the curve of the condensate pressure curve is constant in each thawing cycle, which makes it possible to perform stable thawed.
[0045]
As shown in FIG. 5, when such a thawing cycle is repeated, the saturated vapor pressure in the chamber 10 increases as the temperature of the material to be thawed rises, so that the decompression equilibrium regions B, B ′, B ″. The depressurization degree of the above shows a phenomenon of increasing sequentially as the thawing cycle is repeated. Therefore, when the depressurization degree in the depressurization equilibrium regions B, B ′, B ″. That is, the desired thawing temperature can be set by setting the saturated vapor pressure region, and when the decompression equilibrium is reached in this setting region, the thawing operation is terminated assuming that the desired thawing temperature has been reached. The number of repetitions of the thawing cycle until the set region is reached also depends on the mass of the material to be thawed, the output of the magnetron 22, the decompression capacity of the vacuum pump 46, and the like. In the present embodiment, P2A in FIG. When the pressure value is 480 Pa (3.6 Torr), the pressure value of P2B is 453 Pa (3.4 Torr), and the degree of pressure reduction in the pressure reduction equilibrium region B, B ′, B ″... Reaches a value between P2A and P2B Then, assuming that the temperature of the object to be thawed has reached about −3 ° C., the thawing cycle is completed.
[0046]
When the controller 50 determines the end of the thawing cycle, the air release valve 40 is opened, the power source of the pump drive motor 45 is shut off, the vacuum pump 46 is stopped, and the inside of the storage chamber 9 returns to atmospheric pressure. The door 11 can be opened, and the material to be thawed that has been thawed to about −3 ° C. can be taken out from the chamber 10.
[0047]
When a discharge phenomenon occurs in the chamber 10 for some reason, the discharge detection sensor 30 detects this by the generation of UV, and the control device 50 forces the magnetron 22 through the power supply control system 56. Thus, the inner wall of the chamber 10 is prevented from being damaged.
[0048]
In each of the above embodiments, the material to be thawed has been described as a frozen food. However, the material to be thawed in the present invention is not limited to food, and blood, serum, semen, medicine, and the like may be used.
[0049]
In the above embodiment, the airtight sealing material 24 is provided on the front surface of the flange portion 10 ′ of the chamber 10 and the electromagnetic wave sealing material 25 is provided on the outer side thereof. Conversely, the electromagnetic wave sealing material 25 is provided on the inner side and the airtight sealing material 24 is provided on the outer side. May be provided. Further, the sealing material is not limited to the chamber 10 side, and may be provided on the door 11 side, or one sealing material may be provided on the door 11 side and the other sealing material may be provided on the chamber 10 side. In short, a first seal material is provided between the chamber 10 and the door 11 so as to surround the front opening of the storage chamber 9, and a second seal material is provided outside the first seal material to provide a first seal. One of the material and the second sealing material is the airtight sealing material 24 and the other is the electromagnetic wave sealing material 25, and the elastic rebounding degree of the airtight sealing material 24 is made higher than the elastic repelling degree of the electromagnetic wave sealing material 25. Any configuration may be adopted as long as the atmospheric pressure applied to the door when the pressure in the chamber 9 is reduced is applied more strongly to the airtight sealing material 24 than to the electromagnetic wave sealing material 25.
[0050]
【The invention's effect】
As is clear from the above description, the vacuum microwave defroster of the present invention has the following effects.
According to the first aspect of the present invention, since the door is integrally formed of aluminum and the surface on the storage chamber side is a concave curved surface, the weight of the door can be reduced, thereby facilitating the opening and closing operation. In addition, since the storage chamber side has a concave curved surface even when the weight is reduced, it is possible to ensure sufficient strength to withstand the atmospheric pressure during decompression, and the conflicting elements of weight and strength can be achieved without hindrance.
[0051]
According to the second aspect of the present invention, since the concave curved surface is mirror-finished and the insulating film is formed, the microwave reflection efficiency can be improved and the heating of the wall surface by the microwave can be prevented. In addition, when an insulating film is formed, mechanical scratches and the like can be prevented, and discharge and electric corrosion caused by microwaves occurring in the portion in contact with the chamber can be prevented, and sufficient durability can be ensured even when used for business purposes. .
[0052]
According to the invention described in claim 3, since the concave curved surface formed on the inner surface of the door is formed with a curvature that reflects the microwave toward the turntable, the microwave is efficiently irradiated to the object to be thawed. be able to.
[Brief description of the drawings]
FIG. 1 is a front view showing an appearance of a vacuum microwave defroster according to an embodiment of the present invention.
FIG. 2 is a sectional view of a chamber and a door according to the present embodiment.
3A is a cross-sectional view of an airtight seal material and an electromagnetic wave seal material in a state in which the door is opened, and FIG. 3B is a cross-sectional view of the airtight seal material and the electromagnetic wave seal material before the door is closed and the inside of the chamber is decompressed. (C) is sectional drawing of the airtight sealing material and electromagnetic wave sealing material of the state which pressure-reduced the inside of a chamber.
FIG. 4 is a block diagram illustrating a connection between a control device and another device.
FIG. 5 is an explanatory diagram showing a thawing cycle in the vacuum microwave thawing machine of the present embodiment.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Vacuum microwave thawing machine 2 Case 3 Food storage part 4 Machine storage part 5 Control part 6 Display part 7 Operation part 8 Caster 9 Storage room 10 Chamber 11 Door 12 Handle 13 Rotating shaft 14 Bearing 15 Turntable 16 Table drive motor 17 Concave surface 20 Straight waveguide 21 Reducer waveguide 22 Microwave generator (magnetron)
23 Flange connection portion 24 Airtight seal material 25 Electromagnetic wave seal material 26 First groove 27 Second groove 30 Discharge detection sensor 31 Vacuum pressure sensor 40 Atmospheric release valve 41 Pressure regulating valve 43 Pressure reducing system 44 Check valve 45 Pump drive motor 46 Vacuum pump 50 Control device 51 ROM
52 Table Drive Motor Power Supply Control System 53 Pump Drive Motor Power Supply Control System 54 Atmospheric Open Valve Open / Close Control System 55 Pressure Regulator Open / Close Control System 56 Microwave Generator Power Supply Control System 57 Detection Value Input System 58 for Discharge Detection Sensor Detection value input system 59 for the vacuum pressure sensor Input system 60 for setting values for the operation unit Display output system for the display unit

Claims (3)

ドアを有するチャンバーと、該チャンバーとドアとで区画された収納室内を減圧する真空ポンプと、収納室内へマイクロ波を照射するマイクロ波発生器と、チャンバー内に設けられたターンテーブルとを備え、収納室内を減圧した状態でマイクロ波を照射してターンテーブル上の被解凍物を加熱し解凍を行う真空マイクロ波解凍機において、
前記ドアをアルミニウムで一体成型し、収納室側の面を凹曲面としたことを特徴とする真空マイクロ波解凍機。
A chamber having a door, a vacuum pump for depressurizing a storage chamber defined by the chamber and the door, a microwave generator for irradiating the storage chamber with microwaves, and a turntable provided in the chamber, In a vacuum microwave thawing machine that performs thawing by irradiating microwaves in a decompressed state in the storage chamber to heat the thawing object on the turntable,
A vacuum microwave thawing machine, wherein the door is integrally formed of aluminum and the surface on the storage chamber side is a concave curved surface.
前記凹曲面を鏡面仕上げすると共に、絶縁皮膜を形成したことを特徴とする請求項1に記載の真空マイクロ波解凍機。  The vacuum microwave defroster according to claim 1, wherein the concave curved surface is mirror-finished and an insulating film is formed. 前記凹曲面は、マイクロ波をターンテーブル上の被解凍物に向けて反射する曲率であることを特徴とする請求項2に記載の真空マイクロ波解凍機。  The vacuum microwave defroster according to claim 2, wherein the concave curved surface has a curvature that reflects the microwave toward an object to be thawed on a turntable.
JP2001258382A 2001-08-28 2001-08-28 Vacuum microwave thawing machine Expired - Lifetime JP3769482B2 (en)

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