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JP3780158B2 - Pleated pattern manufacturing method and pleating method - Google Patents
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JP3780158B2 - Pleated pattern manufacturing method and pleating method - Google Patents

Pleated pattern manufacturing method and pleating method Download PDF

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JP3780158B2
JP3780158B2 JP2000273645A JP2000273645A JP3780158B2 JP 3780158 B2 JP3780158 B2 JP 3780158B2 JP 2000273645 A JP2000273645 A JP 2000273645A JP 2000273645 A JP2000273645 A JP 2000273645A JP 3780158 B2 JP3780158 B2 JP 3780158B2
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pattern
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JP2002088643A (en
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厚三 田中
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井上プリーツ株式会社
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Priority to CNB001305611A priority patent/CN100396217C/en
Priority to CN 200310116517 priority patent/CN1701736A/en
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Description

【0001】
【発明の属する技術分野】
本発明は、布地にプリーツ加工を行うためのプリーツ加工用型紙とその型紙を用いたプリーツ加工方法に関する。
【0002】
【従来の技術】
従来より、カーテン生地のような布地に施されるプリーツは、例えば特許274676号、特公平4−23025号および特開平8−109575号に記載のように、いわゆる波型であった。
【0003】
【発明が解決しようとする課題】
しかし、布地に施されるプリーツには種々の形態がある方が望ましい。そしてそのプリーツ加工は、簡単な装置および操作で、かつ確実に行うことができるものが望ましい。
【0005】
本発明の目的は、布地に、先端側かつ両側に張り出した膨らみをもつ凸部とこの凸部を逆向きにした形状の凹部が交互に繰り返される形状の、いわゆる「シェル型」のプリーツ加工を施すことであり、さらにその加工を、簡単な装置および操作で、かつ確実に行うことができるようにすることである。
【0006】
【課題を解決するための手段】
請求項1のプリーツ加工用型紙の製造方法は、布地に、先端側かつ両側に張り出した膨らみをもつ凸部とこの凸部を逆向きにした形状の凹部が交互に繰り返される形状のプリーツを成形するために用いるプリーツ加工用型紙の製造方法であって、第1紙部材および第2紙部材のそれぞれの一方の面に、一端部側は先端に至るにつれて細くなっており他端部側は丸みを有する涙型形状の断面を有する複数の柱状体の前記他端部を所定の間隔を空けて平行に接着し、前記第1紙部材および第2紙部材をそれぞれの他方の面が対向するように、さらに前記第1紙部材の柱状体接着箇所が、前記第2紙部材の柱状体接着箇所の間に位置するように重ねた状態で前記第1紙部材および第2紙部材を湾曲させ、それぞれの湾曲部分に前記第1紙部材に接着された前記柱状体と第2紙部材に接着された前記柱状体を交互に挟み込み、重ねられた前記第1紙部材および前記第2紙部材が前記柱状体それぞれの全周面を覆うように湾曲した状態にしてこれらを蒸熱して柱状体付き第1型紙と柱状体付き第2型紙を製造することを特徴とする。
【0011】
請求項2のプリーツ加工用型紙の製造方法は、布地に、先端側かつ両側に張り出した膨らみをもつ凸部とこの凸部を逆向きにした形状の凹部が交互に繰り返される形状のプリーツを成形するために用いるプリーツ加工用型紙の製造方法であって、第1紙部材および第2紙部材のそれぞれの一方の面に、一端部側は先端に至るにつれて細くなっており他端部側は丸みを有する涙型形状の断面を有する複数の柱状体の前記他端部を所定の間隔を空けて平行に接着し、前記第1紙部材および第2紙部材をそれぞれの他方の面が対向するように、さらに前記第1紙部材の柱状体接着箇所が、前記第2紙部材の柱状体接着箇所の間に位置するように重ねた状態で前記第1紙部材および第2紙部材を湾曲させ、それぞれの湾曲部分に前記第1紙部材に接着された前記柱状体と第2紙部材に接着された前記柱状体を交互に挟み込み、重ねられた前記第1紙部材および前記第2紙部材が前記柱状体それぞれの全周面を覆うように湾曲した状態にしてこれらを蒸熱して柱状体付き第1型紙と柱状体付き第2型紙を製造し、前記柱状体付き第1型紙と前記柱状体付き第2型紙の間に第3紙部材を挟み込み、この状態で前記第1紙部材、前記第2紙部材および前記第3紙部材を湾曲させ、それぞれの湾曲部分に前記第1紙部材に接着された前記柱状体と第2紙部材に接着された前記柱状体を交互に挟み込み、重ねられた前記第1紙部材、前記第2紙部材および前記第3紙部材が前記柱状体それぞれの全周面を覆うように湾曲した状態にしてこれらを蒸熱して前記第3紙部材を成形し、第3型紙を製造することを特徴とする。
【0012】
請求項のプリーツ加工用型紙の製造方法は、請求項に係る製造方法において、前記第3紙部材は重ねられた複数枚の紙部材から成り、複数枚の第3型紙が製造されることを特徴とする。
【0013】
請求項4のプリーツ加工方法は、請求項1に係る方法により製造された前記柱状体付き第1型紙および前記柱状体付き第2型紙を用いて布地にプリーツを成形するプリーツ加工方法であって、前記柱状体付き第1型紙および前記柱状体付き第2型紙の間に布地を挟み、この状態で前記第1型紙および前記第2型紙を湾曲させ、それぞれの湾曲部分に前記第1型紙に接着された前記柱状体と第2型紙に接着された前記柱状体を交互に挟み込み、布地を挟んで重ねられた前記第1型紙および前記第2型紙が前記柱状体それぞれの全周面を覆うように湾曲した状態にしてこれらを蒸熱し、布地にプリーツを成形する。
【0014】
請求項5のプリーツ加工方法は、請求項2に係る方法により製造された前記柱状体付き第1型紙、前記柱状体付き第2型紙および第3型紙を用いて布地にプリーツを成形するプリーツ加工方法であって、前記柱状体付き第1型紙および前記柱状体付き第2型紙の間に、前記第3型紙を挟むと共に、これらの間のそれぞれに布地を挟み、この状態で前記第1型紙、前記第2型紙および第3型紙を湾曲させ、それぞれの湾曲部分に前記第1型紙に接着された前記柱状体と第2型紙に接着された前記柱状体を交互に挟み込み、各間に布地を挟んで重ねられた前記第1型紙、前記第2型紙および前記第3型紙が前記柱状体それぞれの全周面を覆うように湾曲した状態にしてこれらを蒸熱し、布地にプリーツを成形する。
【0015】
請求項6のプリーツ加工方法は、請求項3に係る方法により製造された前記柱状体付き第1型紙、前記柱状体付き第2型紙および複数の前記第3型紙を用いて布地にプリーツを成形するプリーツ加工方法であって、前記柱状体付き第1型紙および前記柱状体付き第2型紙の間に、複数の前記第3型紙を挟むと共に、これらの間のそれぞれに布地を挟み、この状態で前記第1型紙、前記第2型紙および複数の前記第3型紙を湾曲させ、それぞれの湾曲部分に前記第1型紙に接着された前記柱状体と第2型紙に接着された前記柱状体を交互に挟み込み、各間に布地を挟んで重ねられた前記第1型紙、前記第2型紙および複数の前記第3型紙が前記柱状体それぞれの全周面を覆うように湾曲した状態にしてこれらを蒸熱し、布地にプリーツを成形する。
【0017】
【発明の実施の形態】
本実施の形態において、プリーツ加工される布地は、カーテン生地とする。
(I)「シガレットケース型」のプリーツカーテン成形方法
まず、本発明の参考例として、布地に、湾曲とその反対側への屈曲が交互に繰り返される形状のいわゆる「シガレットケース型」のプリーツカーテン加工用の型紙の成形方法を説明し、次にその型紙を用いたプリーツカーテン加工方法を説明する。
【0018】
(A)型紙の成形方法
(1)カーテン生地より少し大きい3枚のクラフト紙を準備する。これらのクラフト紙は、耐熱性、耐折性(折目の強度)が良好な材質を用いる。
【0019】
(2)そのうち1枚のクラフト紙1Aに、図1(a)に示すように、平行な複数の直線a〜a´,b〜b´,………,g〜g´を描き、その上をカッターで僅かに傷をつけた後、図1(b)に示すように、これらの直線で屈曲するように折目を強くつける。この処理を他の2枚のクラフト紙についても行う。
【0020】
(3)この処理が施された3枚のクラフト紙のうち1枚のクラフト紙1Aを、元の形に伸長し、予め用意した図2に示すような柱状の複数のウレタン材2を、クラフト紙1Aの裏面に前記の各直線に沿って順次接着する。図2(a)は、ウレタン材2の斜視図、図2(b)はウレタン材2の断面図である。ウレタン材2の断面形状は、長方形の一端の両角部が切り欠かれた形状である。ウレタン材2には耐熱性のものを用いる。そしてウレタン材2は、その一方の側面が接着剤によってクラフト紙1Aに接着される。クラフト紙1Aにウレタン材2が接着された状態を図1(c)に示す。
【0021】
(4)次にこのようにウレタン材2を貼り付けられ、折目が付けられたクラフト紙1Aを、図3(a)の斜視図、図3(b)の断面図に示すように断面コの字型のアルミ枠3に折り曲げた状態で収容し、図3(a)に示すように紐等で固定する。
【0022】
(5)次にこのようにアルミ枠3に収容されたウレタン材付きのクラフト紙1Aを、アルミ枠3と共に、加圧釜中で湿熱(蒸熱)処理する。これによって、クラフト紙1Aは型紙としてのくせ付けがなされる。なお、蒸熱処理については、後述するプリーツ加工において、詳しく説明する。
【0023】
(6)次に他の2枚のクラフト紙を、くせ付けされたクラフト紙1Aに順次重ね、それぞれの直線a〜a´,b〜b´,………,g〜g´を合わせるように押し込み、アルミ枠3に収容して紐等で固定し、アルミ枠3と共に、加圧釜中で湿熱(蒸熱)処理する。これによって、図4に示すように他の2枚のクラフト紙1B,1Cは、クラフト紙1Aと共に、型紙としてのくせ付けがなされる。このようにして、いわゆる「シガレットケース型」のプリーツカーテンを成形するための型紙が得られる。
【0024】
ここで、図4に示すように、各クラフト紙1A,1B,1Cの1つの谷から隣の谷までを「1ひだ」と称するが、このひだの数は、必要に応じて決定されるものである。
【0025】
なお、クラフト紙1A,1B,1Cとしては、(イ)繰り返し熱処理されるため「耐熱性」の良い材質ものを用い、(ロ)また伸長と折り畳みが繰り返し行われるため、折目が容易に破断しないように「耐折性」の良い材質のものを用る。例えば、繊維質を繊維軸方向に引きそろえたものを、図5に示すように、縦方向、横方向と交互に積層して形成したものが好適である。本参考例において、クラフト紙1A,1B,1Cの厚さは、0.3〜0.5mmとしたが、0.35mmのものが最適である。
【0026】
(B)カーテン生地のプリーツ加工方法
次に、上記のように成形した型紙を用いて、カーテン生地をプリーツ加工する方法について説明する。
【0027】
(1)上記のように成形した3枚のクラフト紙1A,1B,1Cを揃え、それらの一方の端部を図6に示す作業台10の位置P1にクリップ4Aにより固定する。
【0028】
(2)次に、ウレタン材付きのクラフト紙1Aを所定の長さに広げて、もう一方の端部を作業台の位置P2にクリップ4Bにより固定する。このとき他の2枚のクラフト紙1B,1Cは、図6に示すように、捲れた状態にして作業台10上の位置P1側に寄せておく。
【0029】
(3)次に、クラフト紙1Aの上に第1のカーテン生地5Aを載置する。
【0030】
(4)その第1のカーテン生地5Aの上にクラフト紙1Bを被せ、その他端部を作業台10の上の位置P2にクリップ4Bにより固定する。
【0031】
(5)次にクラフト紙1Bの上に第2のカーテン生地5Bを載置する。
【0032】
(6)その第2のカーテン生地5Bの上にクラフト紙1Cを被せ、クリップ4Bを外し、これら3枚のクラフト紙1A,1B,1Cとそれらの間に挟まれた第1および第2のカーテン生地5A,5Bを、位置P2から位置P1方向にひだ寄せし、図7(a)に示すように、アルミ枠3(クラフト紙を成形するときに用いたもので良い)に収容し図示せぬ紐等で固定する。図7(b)は、図7(a)のの一部を拡大した図である。
【0033】
(7)このようにアルミ枠3にクラフト紙1A,1B,1Cとカーテン生地5A,5Bを収容させたものを複数個例えば4〜8個作成し、図8に示すような台車6に乗せ、この状態のものを加圧釜(オートクレーブ)7の台車8に搭載し、これを加圧釜7内部に収容し、その蓋9を閉じる。加圧釜7の内部はボイラー(図示省略)に接続されている。
【0034】
(8)加圧釜7内部では以下の処理が順に行われる。
(a) 減圧;空気抵抗を除き、蒸気を導入し易くするためである。
(b) 通蒸;2kg/cm2程度の蒸気圧の蒸気を加圧釜7中に導入する。
(c) 脱気;蒸気を大気中に逃がす。
(d) 減圧;空気抵抗を除くと同時に加圧釜7中を冷却する。
(e) 通蒸;2kg/cm2程度の蒸気を加圧釜7中に導入する。10分程度。
(f) 脱気;蒸気を大気中に逃がす。
(g) 減圧;冷却する。
(h) 空気導入;加圧釜7を大気圧に戻す。
以上の処理により、カーテン生地のプリーツ・セット(ひだ付け)が完成する。なお、上記の通熱処理においては、上記温度は110 〜120 ゜Cが好適である。
【0035】
(9)次に、加圧釜7の蓋9を開け、台車8を移動させた後、台車6を取り出し、その台車6に載置されているアルミ枠3を取り出す。そして、その中に収容されているクラフト紙1A,1B,1Cとカーテン生地5A,5Bからなるものを搬出し、これを再度、作業台10(図6参照)の上に載置し、上記(1)の状態に再固定する。次に、プリーツ加工された第1および第2のカーテン生地5A,5Bを取り出し、以後上記の(2)〜(8)の処理を繰り返し行う。
【0036】
以上の処理において、クラフト紙1A,1B,1Cの大きさは、カーテン生地5A,5Bよりも少し大きくしておく。本参考例では、丈が2000〜2500mm程度、幅は1000〜3500mm程度(ひだの数は7 〜13本程度)とした。本参考例によれば、カーテン生地は厚さ0.1 〜1.2mm 程度と、薄いものから厚いものまで対応できる。
【0037】
(C)以上において、クラフト紙1Aが第1型紙、クラフト紙1B,1Cが第2型紙に相当し、第2型紙が2枚の例であるが、これは1枚でも3枚以上でも良い。ただし、型紙製造時にはそれら型紙の枚数に応じて、蒸熱処理の時間、温度などを変える必要があり、これらの型紙を用いてカーテン生地にプリーツ加工する際にも、その枚数に応じて同様の調整が必要である。なお、以上は、布地はカーテン生地としたが、布地一般にこれらの型紙を用いたプリーツ加工は適用できる。
【0038】
(II)「シェル型」のプリーツカーテン成形方法
次に、本発明の実施の形態を説明する。すなわち、カーテン生地に、先端側かつ両側に張り出した膨らみをもつ凸部とこの凸部を逆向きにした形状の凹部が交互に繰り返えされる形状に形成された、いわゆる「シェル型」のプリーツ加工方法を説明する。
【0039】
(A)型紙の成形方法
まず本発明のプリーツ加工用の型紙の成形方法を説明する。
【0040】
(1)カーテン生地より少し大きい3枚のクラフト紙を準備する。これらのクラフト紙は、耐熱性、耐折性(折目の強度)が良好な材質を用いる。
【0041】
(2)次に、図9に示すように、上紙となるクラフト紙1aの一方の面において、平行な複数の直線イ,ロ,………,トを描く。同様に、図9に示すように、下紙となるクラフト紙1bの一方の面(裏側)に、平行な複数の直線リ,ヌ,………,カを描く。ここでクラフト紙1a、1bは同一形状、同一大きさである。直線リ,ヌ,………,カは、これら2つのクラフト紙1a、1bを揃え合わせたときに、クラフト紙1aに描かれた直線イ,ロ,………,トそれぞれの中間に位置するようになっている。
【0042】
(3)次に図9に示すように上紙のクラフト紙1aには、直線イ,ロ,………,トに沿って接着剤を塗布し、下紙のクラフト紙1bには、直線リ,ヌ,………,カに沿って接着剤を塗布し、予め用意した図10に示すような柱状の複数のウレタン材12を、順次接着する。図10(a)は、ウレタン材12の斜視図、図10(b)はウレタン材12の断面図である。ウレタン材12の断面形状は、一端部側は先端に至るにつれて細くなっており他端部側は丸みを有する涙型である。その断面形状の最長部分は55mm程度であり、その全体長さは25mm程度である。そしてウレタン材12は、その丸い方の端部が接着剤によってクラフト紙1a,1bに接着される。ウレタン材12には耐熱性のものを用いる。
【0043】
(4)次に、このようにウレタン材12を貼り付けられたクラフト紙1a,1bに、IPA(イソプロピルアルコール)を0.1%含む水を噴霧する。これによって成形が容易となる。
【0044】
(5)次に、クラフト紙1a,1bを重ね合わせて、相互にウレタン材12が入り込むようにしながら、クラフト紙1a,1bに涙型を形成させて波打つ状態にする。そして、クラフト紙1a,1bを、図11(a)に示すように断面コの字型のアルミ枠13に折り曲げた状態で収容し、図示せぬ紐等で固定する。なお、図11(b)は、それぞれにウレタン材12が接着されたクラフト紙1a,1bを組合わせる前の状態を示している。
【0045】
(6)次にこのようにアルミ枠13に収容されたウレタン材付きのクラフト紙1a,1bを、アルミ枠13と共に、「シガレットケース型」の場合と同様に、加圧釜中で湿熱(蒸熱)処理する。これによって、クラフト紙1a,1bは型紙としてのくせ付けがなされる。
【0046】
(7)次に他の1枚のクラフト紙に、IPAを0.1%含む水を噴霧し、このクラフト紙を、ウレタン材付きでくせ付けされたクラフト紙1a,1bの間に挟み込み、これらをアルミ枠13に収容し、図11(a)で示した状態と同じようにして、加圧釜中で湿熱処理する。これによって、3枚のクラフト紙から成る型紙が形成される。このようにして、いわゆる「シェル型」のプリーツカーテンを成形するための型紙が得られる。
この「シェル型」の型紙においても、「シガレットケース型」と同様に、耐熱性の良い材質のものを用る。また、クラフト紙の厚さについても、「シガレットケース型」と同様である。
【0047】
(B)カーテン生地のプリーツ加工方法
上記のように成形した型紙を用いて、カーテン生地を「シェル型」のプリーツ加工する方法は、次のようになる。
【0048】
すなわち、上記のように成形した2枚の柱状付きクラフト紙の間に、成形したもう1枚のクラフト紙を挟み、それら3枚のクラフト紙の間にそれぞれ、第1、第2のカーテン生地を挟み込み、これらを図11(a)と同様に湾曲させてアルミ枠13に収容し紐等で固定する。そして、アルミ枠13に、このような3枚のクラフト紙とこれらの間に第1、第2のカーテン生地を収容させたものを複数個作成し、これを加圧釜に収容し、通蒸処理をする。この処理は(I)と同様である。
【0049】
以上の処理により、カーテン生地のシェル型のプリーツ加工が完成する。以後同様の処理を繰り返し行う。
【0050】
以上の処理において、3枚のクラフト紙の大きさは、第1、第2のカーテン生地よりも少し大きくしておくことも、「シガレットケース型」の場合と同様である。
【0051】
(C)ウレタン材12の製造方法
次に、上記のような形状のウレタン材12の製造方法を説明する。この製造には図12に示すような装置が用いられる。移動台21は、四角柱型のウレタン部材20を収容するものである。移動台21は、図示せぬ固定台に載置され、移動台21の長手方向に摺動可能とされている。その固定台には図13(a)に示すような、ハート形のヒータ22の両端部が取り付けられている。移動台21は、移動中に、その底面部がヒータ22の両端部に当接しないように空いているものである。そして、ヒータ22はスライダック23により、供給電力が制御可能となっている。また図13(b)に示すように、ヒータ22は帯状であり、その幅は10mm,厚さは1mm程度のものである。さらに、ヒータ22のそれぞれの端部は絶縁体24で覆われている。また、ヒータ22の交差する部分は、前後方向に差が設けられており、相互に接触しないようにされている。
【0052】
このような装置による、ウレタン材12の製造方法を説明する。移動台21が図12の矢印方向に移動すると、ヒータ22は、ウレタン部材20の先端に当接し、以後、ヒータ22により断面がハート形となる状態に切断される。こうして加工されたウレタン部材20は、断面がいわゆる涙型のものが2つ接着されてハート形となっている。そこで、このように形成されたウレタン部材20を、図14に示すように、バンドナイフ(立体裁断機)26によりその中央を切断すると2つの同形状のウレタン材12が形成される。
【0054】
(C)以上において、3枚のクラフト紙のうちクラフト紙1aが第1型紙、クラフト紙1bが第2型紙に相当し、残りのクラフト紙が第3型紙に相当し、第3型紙が1枚の例であるが、これは2枚以上でも良い。ただし、型紙製造時はそれらの枚数に応じて、蒸熱処理の時間、温度などを変える必要があり、また、これらの型紙を用いてカーテン生地にプリーツ加工する際は、その枚数に応じて同様の調整が必要である。また、第3型紙を用いないで、すなわちカーテン生地を第1型紙と第2型紙のみにより挟み込んで、プリーツ加工を行っても良い。なお、以上は、布地はカーテン生地としたが、布地一般にこれらの型紙を用いたプリーツ加工は適用できる。
【0055】
(III)上記の「シェル型」のプリーツ加工方法による特長は次のようになる。
(A)プリーツ可能なカーテン生地(対象素材)の例
【0056】
(1)ポリエステルを少なくとも50%以上含む素材
ポリエステル 100%
ポリエステル 50%、綿 50%
ポリエステル 50%、レーヨン 50%
【0057】
(2)羊毛 100%
羊毛 50%、ポリエステル 50%でも可
【0058】
(3)トリアセテート 60%、ポリエステル 40%でも可
【0059】
(4)綿、レーヨン、テンセル等セルロース系繊維100%も、予め反応性樹脂を生地に含浸、乾燥させてあれば、加圧釜中でのスチーム処理後、キュアリング(150〜170°C×5〜10分の乾熱処理)を行えば、耐久性のある加工が可能となる。
【0060】
(B)プリーツ保持性
(1)加圧釜中で十分な熱処理を行うので、ポリエステル 100%の素材は水洗い可能。
【0061】
(2)羊毛を含むものは、ドライクリーニング対応であれば、保持性は問題無し。
【0062】
(3)セルロース系繊維の素材は、弱水流の洗いであれば、水洗い可能。
【0063】
【発明の効果】
本発明によれば、「シェル型」のプリーツ加工を、簡単な装置および操作で確実に行うことができる。
【図面の簡単な説明】
【図1】 参考例であるシガレットケース型のプリーツ加工をするために用いる型紙の製造方法を説明するための図。
【図2】 参考例であるシガレットケース型のプリーツ加工用の型紙に接着されるウレタン材を示す図。
【図3】 参考例であるシガレットケース型のプリーツ加工用の型紙の製造方法を説明するための図。
【図4】 参考例であるシガレットケース型のプリーツ加工用の型紙の製造方法を説明するための図。
【図5】 プリーツ加工に用いる型紙の素材を説明する図。
【図6】 参考例であるシガレットケース型のプリーツ加工を説明する図。
【図7】 参考例であるシガレットケース型のプリーツ加工を説明する図。
【図8】 参考例であるシガレットケース型のプリーツ加工を説明する図。
【図9】 本発明のシェル型のプリーツ加工をするために用いる型紙の製造方法を説明するための図。
【図10】 本発明のシェル型のプリーツ加工用の型紙に接着されるウレタン材を示す図。
【図11】 本発明のシェル型のプリーツ加工用の型紙の製造方法を説明するための図。
【図12】 本発明のシェル型のプリーツ加工用の型紙に接着されるウレタン材の製造に用いる装置を説明するための図。
【図13】 本発明のシェル型のプリーツ加工用の型紙に接着されるウレタン材の製造に用いる装置を説明するための図。
【図14】 本発明のシェル型のプリーツ加工用の型紙に接着されるウレタン材の製造に用いる装置を説明するための図。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a pleating pattern for performing pleating on a fabric and a pleating method using the pattern.
[0002]
[Prior art]
Conventionally, pleats applied to fabrics such as curtain fabrics have been so-called corrugated as described in, for example, Japanese Patent No. 274676, Japanese Patent Publication No. 4-23025, and Japanese Patent Application Laid-Open No. 8-109575.
[0003]
[Problems to be solved by the invention]
However, it is desirable that the pleats applied to the fabric have various forms. And it is desirable that the pleating process can be carried out reliably with a simple apparatus and operation.
[0005]
An object of the present invention is to perform a so-called “shell type” pleating process in which a convex portion having a bulge protruding on the tip side and both sides and a concave portion having a shape in which the convex portion is reversed are alternately repeated on a fabric. In addition, the processing should be performed with a simple apparatus and operation and reliably.
[0006]
[Means for Solving the Problems]
According to a first aspect of the present invention, there is provided a method for producing a pleated pattern paper, wherein a pleat having a shape in which a convex portion having a bulge projecting on a tip side and both sides and a concave portion having a shape in which the convex portion is reversed is alternately repeated A method of manufacturing a pleating pattern used for the purpose, wherein one end of each of the first paper member and the second paper member is tapered toward the tip and the other end is rounded. The other end portions of a plurality of columnar bodies having a teardrop- shaped cross section having a cross section are bonded in parallel at a predetermined interval so that the other surfaces of the first paper member and the second paper member face each other. In addition, the first paper member and the second paper member are bent in a state where the columnar body adhesion portions of the first paper member are overlapped so as to be positioned between the columnar body adhesion portions of the second paper member, Bonded to the first paper member on each curved part The saw write sandwiched adhered the columnar body alternately in the columnar body and the second sheet member, so that the superimposed first paper member and the second sheet member covers the entire peripheral surface of each of the columnar body The first pattern paper with a columnar body and the second pattern paper with a columnar body are manufactured by steaming them in a curved state.
[0011]
According to a second aspect of the present invention, there is provided a method for producing a pleated pattern paper, wherein a pleat having a shape in which a convex portion having a bulge projecting on a leading end side and both sides and a concave portion having a shape in which the convex portion is reversed is alternately repeated A method of manufacturing a pleating pattern used for the purpose, wherein one end of each of the first paper member and the second paper member is tapered toward the tip and the other end is rounded. The other end portions of a plurality of columnar bodies having a teardrop- shaped cross section having a cross section are bonded in parallel at a predetermined interval so that the other surfaces of the first paper member and the second paper member face each other. In addition, the first paper member and the second paper member are bent in a state where the columnar body adhesion portions of the first paper member are overlapped so as to be positioned between the columnar body adhesion portions of the second paper member, Bonded to the first paper member on each curved part The saw write sandwiched adhered the columnar body alternately in the columnar body and the second sheet member, so that the superimposed first paper member and the second sheet member covers the entire peripheral surface of each of the columnar body The first paper pattern with a columnar body and the second paper pattern with a columnar body are manufactured by steaming them in a curved state, and a third paper member between the first pattern paper with the columnar body and the second pattern paper with the columnar body. In this state, the first paper member, the second paper member, and the third paper member are curved, and the columnar body and the second paper member that are bonded to the first paper member at the respective curved portions. see write sandwiched adhered the columnar body alternately, in a state where the first sheet member which is overlapped, the second sheet member and the third sheet member is curved so as to cover the entire peripheral surface of each of the columnar body These are steamed to form the third paper member to produce a third pattern paper. The features.
[0012]
Manufacturing method of pleating a paper according to claim 3, in the manufacturing method according to claim 2, consists of the third sheet member is a plurality of paper member superimposed, the third paper of a plurality are prepared It is characterized by.
[0013]
The pleating method according to claim 4 is a pleating method for forming a pleat on a fabric using the first pattern paper with columnar body and the second pattern paper with columnar body manufactured by the method according to claim 1, A cloth is sandwiched between the first pattern paper with the columnar body and the second pattern paper with the columnar body, and in this state, the first pattern paper and the second pattern paper are bent, and the curved portions are bonded to the first pattern paper. Further, the columnar body and the columnar body bonded to the second pattern paper are alternately sandwiched, and the first pattern paper and the second pattern paper stacked with the cloth interposed therebetween are curved so as to cover the entire circumferential surface of each of the columnar bodies. These are then steamed to form pleats on the fabric.
[0014]
The pleating method according to claim 5 is a pleating method for forming a pleat on a fabric using the first template with a columnar body, the second template with the columnar body, and the third template manufactured by the method according to claim 2. The third pattern paper is sandwiched between the first pattern paper with the columnar body and the second pattern paper with the columnar body, and the fabric is sandwiched between each of them, and in this state, the first pattern paper, is curved second paper and third paper, see write sandwiched respective curved the columnar body that is bonded to the first paper on portion and the columnar body that is bonded to the second paper alternately, the fabric between each The first pattern paper, the second pattern paper, and the third pattern paper stacked on both sides are bent so as to cover the entire peripheral surfaces of the columnar bodies , and these are steamed to form pleats on the fabric.
[0015]
A pleating method according to a sixth aspect of the present invention forms a pleat on a fabric using the first pattern paper with the columnar body, the second pattern paper with the columnar body, and the plurality of third pattern papers manufactured by the method according to the third aspect. In the pleating method, a plurality of third pattern papers are sandwiched between the first pattern paper with columnar bodies and the second pattern paper with columnar bodies, and a fabric is sandwiched between each of these, and in this state, The first pattern paper, the second pattern paper, and the plurality of third pattern papers are curved, and the columnar body bonded to the first pattern paper and the columnar body bonded to the second pattern paper are alternately sandwiched between the respective curved portions. write-the first paper overlaid to sandwich the fabric between each, these in the state of the second paper and a plurality of the third paper is curved so as to cover the entire peripheral surface of each of the columnar body steaming And pleat the fabric .
[0017]
DETAILED DESCRIPTION OF THE INVENTION
In the present embodiment, the fabric to be pleated is a curtain fabric.
(I) “Cigarette Case Type” Pleated Curtain Forming Method First, as a reference example of the present invention, a so-called “cigarette case type” pleated curtain processing having a shape in which bending and bending to the opposite side are repeated alternately on a fabric A method for forming a paper pattern will be described, and then a method for processing a pleated curtain using the paper pattern will be described.
[0018]
(A) Pattern forming method (1) Prepare three kraft papers slightly larger than the curtain fabric. These kraft papers are made of materials having good heat resistance and folding resistance (fold strength).
[0019]
(2) Draw a plurality of parallel straight lines a to a ′, b to b ′,..., G to g ′ on one piece of kraft paper 1A, as shown in FIG. After slightly scratching with a cutter, as shown in FIG. 1 (b), a crease is made to be bent along these straight lines. This process is also performed on the other two kraft papers.
[0020]
(3) One kraft paper 1A out of the three kraft papers subjected to this treatment is expanded to its original shape, and a plurality of columnar urethane materials 2 as shown in FIG. It adheres to the back surface of the paper 1A along the straight lines. FIG. 2A is a perspective view of the urethane material 2, and FIG. 2B is a cross-sectional view of the urethane material 2. The cross-sectional shape of the urethane material 2 is a shape in which both corners of one end of the rectangle are cut out. The urethane material 2 is heat resistant. And one side of the urethane material 2 is bonded to the kraft paper 1A with an adhesive. FIG. 1C shows a state in which the urethane material 2 is bonded to the kraft paper 1A.
[0021]
(4) Next, as shown in the perspective view of FIG. 3A and the cross-sectional view of FIG. It is housed in a folded state in a U-shaped aluminum frame 3 and fixed with a string or the like as shown in FIG.
[0022]
(5) Next, the kraft paper 1A with the urethane material thus housed in the aluminum frame 3 is wet-heated (steamed) together with the aluminum frame 3 in a pressure kettle. As a result, the craft paper 1A is attached as a pattern paper. The steam heat treatment will be described in detail in the pleating process described later.
[0023]
(6) Next, the other two kraft papers are sequentially stacked on the craft paper 1A, and the straight lines a to a ′, b to b ′,..., G to g ′ are aligned. It is pushed in, accommodated in the aluminum frame 3 and fixed with a string or the like, and is wet-heated (steamed) together with the aluminum frame 3 in a pressure kettle. As a result, as shown in FIG. 4, the other two kraft papers 1B and 1C are kneaded together with the kraft paper 1A as a pattern paper. In this way, a paper pattern for forming a so-called “cigarette case type” pleated curtain is obtained.
[0024]
Here, as shown in FIG. 4, from one valley of each kraft paper 1A, 1B, 1C to the adjacent valley is referred to as “one fold”, the number of folds is determined as necessary. It is.
[0025]
The kraft paper 1A, 1B, 1C is made of (i) a material with good "heat resistance" because it is repeatedly heat-treated, and (b) the fold is easily broken because it is repeatedly expanded and folded. Use a material with good folding resistance. For example, what is formed by alternately stacking fibers in the fiber axis direction as shown in FIG. 5 is alternately laminated in the vertical direction and the horizontal direction. In this reference example , the thickness of the kraft papers 1A, 1B, and 1C is 0.3 to 0.5 mm, but a thickness of 0.35 mm is optimal.
[0026]
(B) Method of Pleating Fabric for Curtain Fabric Next, a method for pleating the fabric fabric using the pattern formed as described above will be described.
[0027]
(1) Three kraft papers 1A, 1B, and 1C formed as described above are aligned, and one end thereof is fixed to a position P1 of the work table 10 shown in FIG.
[0028]
(2) Next, the kraft paper 1A with urethane material is spread to a predetermined length, and the other end is fixed to the position P2 of the work table with the clip 4B. At this time, the other two kraft papers 1B and 1C are drawn and brought close to the position P1 on the work table 10 as shown in FIG.
[0029]
(3) Next, the first curtain fabric 5A is placed on the kraft paper 1A.
[0030]
(4) Cover the first curtain fabric 5A with the kraft paper 1B and fix the other end to the position P2 on the work table 10 with the clip 4B.
[0031]
(5) Next, the second curtain fabric 5B is placed on the kraft paper 1B.
[0032]
(6) Cover the second curtain fabric 5B with kraft paper 1C, remove the clip 4B, and the first and second curtains sandwiched between these three kraft papers 1A, 1B and 1C. The fabrics 5A and 5B are folded toward the position P1 from the position P2, and are accommodated in an aluminum frame 3 (which may be used when molding kraft paper) as shown in FIG. Secure with a string. FIG. 7B is an enlarged view of a part of FIG.
[0033]
(7) A plurality of, for example, 4-8 pieces of the kraft papers 1A, 1B, 1C and curtain fabrics 5A, 5B accommodated in the aluminum frame 3 as described above are prepared and placed on a carriage 6 as shown in FIG. The thing of this state is mounted in the cart 8 of the pressurization pot (autoclave) 7, this is accommodated in the pressurization pot 7, and the cover 9 is closed. The inside of the pressure cooker 7 is connected to a boiler (not shown).
[0034]
(8) The following processes are performed in order in the pressurization pot 7.
(a) Depressurization: to eliminate the air resistance and facilitate the introduction of steam.
(b) Steaming: Steam having a steam pressure of about 2 kg / cm 2 is introduced into the pressure vessel 7.
(c) Degassing; letting steam escape into the atmosphere.
(d) Depressurization; the inside of the pressure vessel 7 is cooled at the same time as removing the air resistance.
(e) Steaming: Steam of about 2 kg / cm2 is introduced into the pressure vessel 7. About 10 minutes.
(f) Degassing; letting the steam escape to the atmosphere.
(g) Reduce pressure; cool.
(h) Air introduction; return the pressure kettle 7 to atmospheric pressure.
With the above process, the curtain fabric pleat set is completed. In the above heat treatment, the temperature is preferably 110 to 120 ° C.
[0035]
(9) Next, after opening the lid 9 of the pressure hook 7 and moving the carriage 8, the carriage 6 is taken out, and the aluminum frame 3 placed on the carriage 6 is taken out. And the thing which consists of kraft paper 1A, 1B, 1C and curtain fabric 5A, 5B accommodated in it is carried out, this is again mounted on the work table 10 (refer FIG. 6), and the above ( Re-fix to the state of 1). Next, the first and second curtain fabrics 5A and 5B that have been pleated are taken out, and thereafter the processes (2) to (8) are repeated.
[0036]
In the above processing, the size of the kraft paper 1A, 1B, 1C is set slightly larger than that of the curtain fabrics 5A, 5B. In this reference example , the length was about 2000 to 2500 mm and the width was about 1000 to 3500 mm (the number of pleats was about 7 to 13). According to this reference example , the curtain fabric is about 0.1 to 1.2 mm in thickness, and can be used from thin to thick.
[0037]
(C) In the above, the craft paper 1A corresponds to the first pattern paper, the craft papers 1B and 1C correspond to the second pattern paper, and the second pattern paper is two examples, but this may be one sheet or three or more sheets. However, it is necessary to change the steaming heat treatment time, temperature, etc. according to the number of patterns when manufacturing the pattern, and the same adjustment can be made according to the number of sheets when using these patterns to pleat the curtain fabric. is required. In the above description, the fabric is a curtain fabric, but pleating using these patterns is generally applicable.
[0038]
(II) “Shell Type” Pleated Curtain Forming Method Next, an embodiment of the present invention will be described. That is, the so-called “shell type” pleats are formed on the curtain fabric in a shape in which convex portions having bulges projecting from the front end side and both sides and concave portions having the convex portions reversed are alternately repeated. A processing method will be described.
[0039]
(A) Pattern forming method First, the pattern forming method for pleating according to the present invention will be described.
[0040]
(1) Prepare three kraft papers slightly larger than the curtain fabric. These kraft papers are made of materials having good heat resistance and folding resistance (fold strength).
[0041]
(2) Next, as shown in FIG. 9, a plurality of parallel straight lines a, b,..., Are drawn on one surface of the upper craft paper 1a. Similarly, as shown in FIG. 9, a plurality of parallel straight lines, n,..., Are drawn on one side (back side) of the craft paper 1b as the lower sheet. Here, the kraft papers 1a and 1b have the same shape and the same size. When the two craft papers 1a and 1b are aligned, the straight lines ri, nu,..., Are located in the middle of the straight lines a, b,. It is like that.
[0042]
(3) Next, as shown in FIG. 9, an adhesive is applied to the upper kraft paper 1a along the straight lines A, B,... , Nu,..., And an adhesive is applied along the edges, and a plurality of columnar urethane materials 12 as shown in FIG. FIG. 10A is a perspective view of the urethane material 12, and FIG. 10B is a cross-sectional view of the urethane material 12. The cross-sectional shape of the urethane material 12 is a teardrop shape in which one end side becomes thinner toward the tip and the other end side is rounded . The longest portion of the cross-sectional shape is about 55 mm, and the overall length is about 25 mm. The round end of the urethane material 12 is bonded to the kraft paper 1a, 1b with an adhesive. The urethane material 12 is heat resistant.
[0043]
(4) Next, water containing 0.1% of IPA (isopropyl alcohol) is sprayed on the kraft papers 1a and 1b to which the urethane material 12 has been attached. This facilitates molding.
[0044]
(5) Next, the kraft papers 1a and 1b are overlapped so that the urethane material 12 enters each other, and a teardrop shape is formed on the kraft papers 1a and 1b so as to be waved. Then, the kraft papers 1a and 1b are accommodated in a folded state in a U-shaped aluminum frame 13 as shown in FIG. 11 (a) and fixed with a string or the like (not shown). In addition, FIG.11 (b) has shown the state before combining the kraft paper 1a, 1b to which the urethane material 12 was adhere | attached, respectively.
[0045]
(6) Next, the urethane-coated kraft papers 1a and 1b accommodated in the aluminum frame 13 together with the aluminum frame 13 in the same manner as in the case of the “cigarette case type” are wet heat (steamed heat) in a pressure kettle. To process. As a result, the kraft papers 1a and 1b are attached as a pattern paper.
[0046]
(7) Next, water containing 0.1% IPA is sprayed on another piece of kraft paper, and this kraft paper is sandwiched between kraft paper 1a and 1b attached with urethane material. Is housed in an aluminum frame 13 and wet-heat treated in a pressure kettle in the same manner as shown in FIG. As a result, a pattern made of three kraft papers is formed. In this way, a paper pattern for forming a so-called “shell type” pleated curtain is obtained.
The “shell type” paper pattern is also made of a material having good heat resistance, like the “cigarette case type”. The thickness of the kraft paper is the same as that of the “cigarette case type”.
[0047]
(B) Method of Pleating Fabric for Curtain Fabric A method for pleating a curtain fabric with a “shell type” using the pattern formed as described above is as follows.
[0048]
In other words, the other kraft paper is sandwiched between the two kraft papers shaped as described above, and the first and second curtain fabrics are placed between the three kraft papers. These are sandwiched, bent in the same manner as in FIG. 11A, accommodated in the aluminum frame 13, and fixed with a string or the like. Then, a plurality of such kraft papers and the first and second curtain fabrics accommodated between the three kraft papers are prepared in the aluminum frame 13, which are accommodated in the pressure kettle, and subjected to the steaming process. do. This process is the same as (I).
[0049]
Through the above processing, the shell-shaped pleating process of the curtain fabric is completed. Thereafter, the same processing is repeated.
[0050]
In the above processing, the size of the three kraft papers is slightly larger than that of the first and second curtain fabrics as in the case of the “cigarette case type”.
[0051]
(C) Manufacturing method of urethane material 12 Next, the manufacturing method of the urethane material 12 of the above shapes is demonstrated. In this production, an apparatus as shown in FIG. 12 is used. The movable table 21 accommodates the quadrangular prism type urethane member 20. The movable table 21 is placed on a fixed table (not shown) and is slidable in the longitudinal direction of the movable table 21. The both ends of the heart-shaped heater 22 are attached to the fixed base as shown in FIG. The moving table 21 is vacant so that the bottom surface portion thereof does not come into contact with both end portions of the heater 22 during movement. The heater 22 can control the power supply by the slider 23. Further, as shown in FIG. 13B, the heater 22 has a strip shape, the width is about 10 mm, and the thickness is about 1 mm. Further, each end of the heater 22 is covered with an insulator 24. Further, the intersecting portions of the heaters 22 are provided with a difference in the front-rear direction so that they do not contact each other.
[0052]
A method for manufacturing the urethane material 12 using such an apparatus will be described. When the moving base 21 moves in the direction of the arrow in FIG. The urethane member 20 processed in this way has a heart shape by bonding two so-called tear-shaped cross sections. Therefore, when the center of the urethane member 20 thus formed is cut by a band knife (steric cutting machine) 26 as shown in FIG. 14, two urethane members 12 having the same shape are formed.
[0054]
(C) In the above, among the three craft papers, the craft paper 1a corresponds to the first pattern paper, the craft paper 1b corresponds to the second pattern paper, the remaining craft paper corresponds to the third pattern paper, and one third pattern paper. However, this may be two or more. However, it is necessary to change the steaming heat treatment time, temperature, etc. according to the number of sheets when manufacturing the pattern, and when pleating the curtain fabric using these patterns, the same depending on the number of sheets. Adjustment is required. Further, the pleating may be performed without using the third pattern, that is, the curtain cloth is sandwiched only between the first pattern and the second pattern. In the above description, the fabric is a curtain fabric, but pleating using these patterns is generally applicable.
[0055]
(III) Features of the above-described “shell type” pleating method are as follows.
(A) Example of curtain fabric (target material) that can be pleated [0056]
(1) 100% polyester material containing at least 50% polyester
50% polyester, 50% cotton
50% polyester, 50% rayon
[0057]
(2) 100% wool
50% wool and 50% polyester are acceptable.
(3) Triacetate 60%, polyester 40% is acceptable.
(4) 100% cellulosic fibers such as cotton, rayon, tencel, etc. can be impregnated with a reactive resin in advance and dried. After steaming in a pressure kettle, curing (150-170 ° C × 5 If dry heat treatment for 10 minutes is performed, durable processing becomes possible.
[0060]
(B) Pleated retention (1) Since sufficient heat treatment is performed in the pressure kettle, 100% polyester material can be washed with water.
[0061]
(2) If the material containing wool is compatible with dry cleaning, there is no problem with its retention.
[0062]
(3) The cellulosic fiber material can be washed with water if it is washed with a weak water flow.
[0063]
【The invention's effect】
According to the present invention , “ shell type” pleating can be reliably performed with a simple apparatus and operation.
[Brief description of the drawings]
BRIEF DESCRIPTION OF DRAWINGS FIG. 1 is a diagram for explaining a method of manufacturing a pattern used for pleating a cigarette case mold as a reference example .
FIG. 2 is a view showing a urethane material bonded to a pattern paper for pleating processing of a cigarette case type as a reference example .
FIG. 3 is a view for explaining a manufacturing method of a cigarette case-type pleating pattern as a reference example ;
FIG. 4 is a view for explaining a manufacturing method of a cigarette case-type pleating pattern as a reference example .
FIG. 5 is a diagram illustrating a pattern material used for pleating.
FIG. 6 is a view for explaining cigarette case type pleating as a reference example .
FIG. 7 is a view for explaining cigarette case-type pleating as a reference example .
FIG. 8 is a view for explaining cigarette case type pleating as a reference example ;
FIG. 9 is a view for explaining a method for manufacturing a paper pattern used for pleating a shell mold according to the present invention .
FIG. 10 is a view showing a urethane material bonded to a paper pattern for shell-type pleating according to the present invention .
FIG. 11 is a view for explaining a method for manufacturing a paper pattern for shell-type pleating according to the present invention .
FIG. 12 is a view for explaining an apparatus used for manufacturing a urethane material to be bonded to a shell type pleating pattern according to the present invention .
FIG. 13 is a view for explaining an apparatus used for producing a urethane material to be bonded to a shell-type pleating pattern according to the present invention .
FIG. 14 is a view for explaining an apparatus used for manufacturing a urethane material to be bonded to a shell-type pleating pattern according to the present invention .

Claims (6)

布地に、先端側かつ両側に張り出した膨らみをもつ凸部とこの凸部を逆向きにした形状の凹部が交互に繰り返される形状のプリーツを成形するために用いるプリーツ加工用型紙の製造方法であって、
第1紙部材および第2紙部材のそれぞれの一方の面に、一端部側は先端に至るにつれて細くなっており他端部側は丸みを有する涙型形状の断面を有する複数の柱状体の前記他端部を所定の間隔を空けて平行に接着し、前記第1紙部材および第2紙部材をそれぞれの他方の面が対向するように、さらに前記第1紙部材の柱状体接着箇所が、前記第2紙部材の柱状体接着箇所の間に位置するように重ねた状態で前記第1紙部材および第2紙部材を湾曲させ、それぞれの湾曲部分に前記第1紙部材に接着された前記柱状体と第2紙部材に接着された前記柱状体を交互に挟み込み、重ねられた前記第1紙部材および前記第2紙部材が前記柱状体それぞれの全周面を覆うように湾曲した状態にしてこれらを蒸熱して柱状体付き第1型紙と柱状体付き第2型紙を製造することを特徴とするプリーツ加工用型紙の製造方法。
This is a method for producing a pleating pattern used for forming a pleated shape in which a convex portion having a bulge projecting on the tip side and both sides and a concave portion having a shape opposite to the convex portion are alternately formed on a fabric. And
One side of each of the first paper member and the second paper member, the one end side of the plurality of columnar bodies having a teardrop-shaped cross section that becomes thinner toward the tip and the other end side is rounded. The other end portions are bonded in parallel with a predetermined interval, and the columnar body bonding portion of the first paper member is further arranged so that the other surfaces of the first paper member and the second paper member face each other. The first paper member and the second paper member are curved in a state of being stacked so as to be positioned between the columnar body adhesion portions of the second paper member, and the curved portions are bonded to the first paper member. The columnar body and the columnar body bonded to the second paper member are alternately sandwiched, and the stacked first paper member and second paper member are curved so as to cover the entire circumferential surface of the columnar body. The first pattern paper with columnar body and the second with columnar body by steaming Pleated manufacturing method of processing paper, characterized by the production of paper.
布地に、先端側かつ両側に張り出した膨らみをもつ凸部とこの凸部を逆向きにした形状の凹部が交互に繰り返される形状のプリーツを成形するために用いるプリーツ加工用型紙の製造方法であって、
第1紙部材および第2紙部材のそれぞれの一方の面に、一端部側は先端に至るにつれて細くなっており他端部側は丸みを有する涙型形状の断面を有する複数の柱状体の前記他端部を所定の間隔を空けて平行に接着し、前記第1紙部材および第2紙部材をそれぞれの他方の面が対向するように、さらに前記第1紙部材の柱状体接着箇所が、前記第2紙部材の柱状体接着箇所の間に位置するように重ねた状態で前記第1紙部材および第2紙部材を湾曲させ、それぞれの湾曲部分に前記第1紙部材に接着された前記柱状体と第2紙部材に接着された前記柱状体を交互に挟み込み、重ねられた前記第1紙部材および前記第2紙部材が前記柱状体それぞれの全周面を覆うように湾曲した状態にしてこれらを蒸熱して柱状体付き第1型紙と柱状体付き第2型紙を製造し、
前記柱状体付き第1型紙と前記柱状体付き第2型紙の間に第3紙部材を挟み込み、この状態で前記第1紙部材、前記第2紙部材および前記第3紙部材を湾曲させ、それぞれの湾曲部分に前記第1紙部材に接着された前記柱状体と第2紙部材に接着された前記柱状体を交互に挟み込み、重ねられた前記第1紙部材、前記第2紙部材および前記第3紙部材が前記柱状体それぞれの全周面を覆うように湾曲した状態にしてこれらを蒸熱して前記第3紙部材を成形し、第3型紙を製造することを特徴とするプリーツ加工用型紙の製造方法。
This is a method for producing a pleating pattern used for forming a pleated shape in which a convex portion having a bulge projecting on the tip side and both sides and a concave portion having a shape opposite to the convex portion are alternately formed on a fabric. And
One side of each of the first paper member and the second paper member, the one end side of the plurality of columnar bodies having a teardrop-shaped cross section that becomes thinner toward the tip and the other end side is rounded. The other end portions are bonded in parallel with a predetermined interval, and the columnar body bonding portion of the first paper member is further arranged so that the other surfaces of the first paper member and the second paper member face each other. The first paper member and the second paper member are curved in a state of being stacked so as to be positioned between the columnar body adhesion portions of the second paper member, and the curved portions are bonded to the first paper member. The columnar body and the columnar body bonded to the second paper member are alternately sandwiched, and the stacked first paper member and second paper member are curved so as to cover the entire circumferential surface of the columnar body. The first pattern paper with columnar body and the second with columnar body by steaming The production of paper,
A third paper member is sandwiched between the first paper pattern with columnar body and the second paper pattern with columnar body, and in this state, the first paper member, the second paper member, and the third paper member are respectively curved. The columnar body bonded to the first paper member and the columnar body bonded to the second paper member are alternately sandwiched between the curved portions of the first paper member, the second paper member, and the second A stencil pattern for pleating, characterized in that the third paper member is formed by steaming the three paper members so as to cover the entire peripheral surface of each of the columnar bodies to form the third paper member. Manufacturing method.
前記第3紙部材は重ねられた複数枚の紙部材から成り、複数枚の第3型紙が製造されることを特徴とする請求項2に記載のプリーツ加工用型紙の製造方法。  The method for manufacturing a pleated pattern paper according to claim 2, wherein the third paper member is composed of a plurality of stacked paper members, and a plurality of third pattern papers are manufactured. 請求項1記載の方法により製造された前記柱状体付き第1型紙および前記柱状体付き第2型紙を用いて布地にプリーツを成形するプリーツ加工方法であって、
前記柱状体付き第1型紙および前記柱状体付き第2型紙の間に布地を挟み、この状態で前記第1型紙および前記第2型紙を湾曲させ、それぞれの湾曲部分に前記第1型紙に接着された前記柱状体と第2型紙に接着された前記柱状体を交互に挟み込み、布地を挟んで重ねられた前記第1型紙および前記第2型紙が前記柱状体それぞれの全周面を覆うように湾曲した状態にしてこれらを蒸熱し、布地にプリーツを成形するプリーツ加工方法。
A pleating method for forming a pleat on a fabric using the first pattern paper with a columnar body and the second pattern paper with a columnar body manufactured by the method according to claim 1,
A cloth is sandwiched between the first pattern paper with the columnar body and the second pattern paper with the columnar body, and in this state, the first pattern paper and the second pattern paper are bent, and the curved portions are bonded to the first pattern paper. Further, the columnar body and the columnar body bonded to the second pattern paper are alternately sandwiched, and the first pattern paper and the second pattern paper stacked with the cloth interposed therebetween are curved so as to cover the entire circumferential surface of each of the columnar bodies. A pleating method in which these are steamed and molded into a fabric.
請求項2記載の方法により製造された前記柱状体付き第1型紙、前記柱状体付き第2型紙および第3型紙を用いて布地にプリーツを成形するプリーツ加工方法であって、
前記柱状体付き第1型紙および前記柱状体付き第2型紙の間に、前記第3型紙を挟むと共に、これらの間のそれぞれに布地を挟み、この状態で前記第1型紙、前記第2型紙および第3型紙を湾曲させ、それぞれの湾曲部分に前記第1型紙に接着された前記柱状体と第2型紙に接着された前記柱状体を交互に挟み込み、各間に布地を挟んで重ねられた前記第1型紙、前記第2型紙および前記第3型紙が前記柱状体それぞれの全周面を覆うように湾曲した状態にしてこれらを蒸熱し、布地にプリーツを成形するプリーツ加工方法。
A pleating method for forming pleats on a fabric using the first pattern paper with columnar body, the second pattern paper with columnar body and the third pattern paper manufactured by the method according to claim 2,
The third pattern paper is sandwiched between the first pattern paper with the columnar body and the second pattern paper with the columnar body, and the fabric is sandwiched between each of them, and in this state, the first pattern paper, the second pattern paper, and The third paper pattern is bent, and the columnar body bonded to the first paper pattern and the columnar body bonded to the second paper pattern are alternately sandwiched between the curved portions, and the cloth is sandwiched between each of the columnar bodies. A pleating method for forming a pleat on a fabric by steaming the first pattern paper, the second pattern paper and the third pattern paper so that they are curved so as to cover the entire circumferential surfaces of the columnar bodies.
請求項3記載の方法により製造された前記柱状体付き第1型紙、前記柱状体付き第2型紙および複数の前記第3型紙を用いて布地にプリーツを成形するプリーツ加工方法であって、
前記柱状体付き第1型紙および前記柱状体付き第2型紙の間に、複数の前記第3型紙を挟むと共に、これらの間のそれぞれに布地を挟み、この状態で前記第1型紙、前記第2型紙および複数の前記第3型紙を湾曲させ、それぞれの湾曲部分に前記第1型紙に接着された前記柱状体と第2型紙に接着された前記柱状体を交互に挟み込み、各間に布地を挟んで重ねられた前記第1型紙、前記第2型紙および複数の前記第3型紙が前記柱状体それぞれの全周面を覆うように湾曲した状態にしてこれらを蒸熱し、布地にプリーツを成形するプリーツ加工方法。
A pleating method for forming pleats on a fabric using the first pattern paper with columnar bodies, the second pattern paper with columnar bodies and the plurality of third pattern papers manufactured by the method according to claim 3,
A plurality of third pattern papers are sandwiched between the first pattern paper with columnar body and the second pattern paper with columnar body, and a fabric is sandwiched between each of them, and in this state, the first pattern paper and the second pattern paper A pattern paper and a plurality of the third pattern paper are curved, and the columnar body bonded to the first pattern paper and the columnar body bonded to the second pattern paper are alternately sandwiched between the respective curved portions, and a fabric is sandwiched between each of them. The first pattern paper, the second pattern paper, and the plurality of third pattern papers stacked in step 1 are bent so as to cover the entire peripheral surfaces of the columnar bodies, and are steamed to form pleats on the fabric. Processing method.
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