JP3783666B2 - Machine structural steel excellent in cold forgeability after spheroidizing annealing and method for producing the same - Google Patents
Machine structural steel excellent in cold forgeability after spheroidizing annealing and method for producing the same Download PDFInfo
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Description
【0001】
【産業上の利用分野】
本発明は、自動車部品や産業機械の部品に使用される冷間鍛造性に優れた機械構造用鋼及びその製造方法、特に球状化焼鈍後の冷間鍛造性に優れた機械構造用鋼及びその製造方法に関する。
【0002】
【従来の技術】
熱間圧延された棒材あるは線材を冷間成型して製造される自動車等の部品用素材は高い冷間成型性が要求され、そのため、例えば特開平6-33190号に記載されているような球状化焼鈍を施している。一般に、この球状化焼鈍は、線材のAr1点近傍で長時間、たとえば20〜30h保持することによって行われるものであるため、特別の焼鈍炉が必要であるほか、多大の熱エネルギー消費がかかり、省エネルギー及び設備費低減の障害となっている。
【0003】
さらに、このような長時間の球状化焼鈍を施しても、得られた製品の金属組織、特に球状化されたセメンタイトのフェライト基地中への分散が均一でないため、目標とする鍛造性が十分確保できないという問題がある。
【0004】
【発明が解決しようとする課題】
本発明は、上記のような状況に鑑みてなされたものであり、比較的短時間の球状化焼鈍でも、球状化した炭化物が均一に分散して冷間鍛造性を十分確保できる球状化焼鈍後の冷間鍛造性に優れた機械構造用鋼及びその製造方法を提案することを目的とする。
【0005】
【課題を解決するための手段】
本発明の機械構造用鋼は、化学組成が、質量比で、C:0.3〜0.6%、Mn:0.2〜1.5%、Si:0.05〜2.0%、Cr:0.04〜2.0%、残部:鉄および不可避不純物から成り、金属組織において旧オーステナイトの平均粒径が100μm以上であり、かつフェライト分率が20%以下であり、これにより球状化焼鈍後の冷間鍛造性に優れるという特性を有する。ここに、旧オーステナイトの平均粒径(以下「旧オーステナイト粒径」という)とは、初析フェライト、パーライト、ベイナイト及びマルテンサイトなどの変態相を生ずる母相オーステナイトの平均粒径をいう。また、フェライト分率とは、製品鋼材の金属組織において初析フェライトの占める割合をいう。
【0006】
上記機械構造用鋼を製造するためには、上記化学組成を有する素材に対し、熱間圧延をその終了温度が970℃以上となるように行い、かつ、該熱間圧延終了後、970℃から500℃の間を平均2℃/min以上で冷却する工程を採用するのがよい。
【0007】
【本発明の実施の形態】
以下、本発明に係る球状化焼鈍後の冷間鍛造性に優れた機械構造用鋼の化学組成及び金属組織並びにその製造方法について具体的に説明する。
【0008】
本発明の機械構造用鋼は以下の化学組成を有する。なお、以下各元素の含有量の単位(%)は質量比による。
【0009】
C:0.3〜0.6%
Cは強度を確保するために必要な元素であり、0.3%未満では所定の強度及び疲労強度を確保するのが難しく、また、フェライト分率を十分下げることができず、球状化焼鈍後にセメンタイトを均一に分散させることができない。一方、0.6%を超えると冷間鍛造性が著しく低下したり、鍛造後に熱処理する場合に割れ等の欠陥が発生しやすくなる。
【0010】
Mn:0.2〜1.5%
Mnは脱酸に必要な元素である。また、固溶強化により機械的特性及び疲労特性を向上させる。これらの効果を得るためには0.2%以上含有させることが必要である。しかし1.5%を超えると冷間鍛造性の低下が著しい。
【0011】
Si:0.05%〜2.0%
Siは脱酸に必要な元素であり、0.05%残存するように添加する。しかし、2.0%を超えると冷間鍛造性の低下が著しくなり、また、フェライト分率を20%以下とすることも困難になる。
【0012】
Cr:0.4〜2.0%
Crはセメンタイトの形成を促進するとともに、セメンタイト球状化に寄与して鍛造性を向上する。その効果は0.04%以上で現われる。しかし、2.0%を超えて含有させても、その効果が向上することはなく、かえって疲労強度や延性等の機械的特性に悪影響を与える。
【0013】
残部:鉄および不可避不純物
不可避不純物としては、P、S、O等のほかトランプエレメントがある。これらは少なければ少ない方がおよい。特にP及びSは鋼の粒界に偏析し、鋼を脆化させるのでそれぞれ0.03%以下に制限するのがよい。
【0014】
本発明に係る機械構造用鋼は、フェライト分率が20%以下であることを要する。熱間加工ままの素材であっても、フェライト分率が低い場合には組織中のフェライト以外の組織の分率、すなわちパーライト分率、ベイナイト分率及びマルテンサイトの分率が高まり、その後の球状化焼鈍において、セメンタイトの分散がより均一になる。このフェライト分率は、光学顕微鏡によって得られる倍率400倍の10視野の写真から視野内の初析フェライト相の面積を測定して求めることができる。
【0015】
このようなフェライト分率は母相であるオーステナイト粒を大きくすることによって低くすることができ、これによりパーライト、ベイナイト又はマルテンサイトの均一性を高めることができる。亜共析鋼においては母相であるオーステナイト粒界は主に初析フェライトの析出サイトとして機能し、オーステナイト粒が小さいときには、初析フェライトの優先析出が進む。逆に、オーステナイト粒を大きくすると、このような初析フェライトの優先析出が妨げられ、フェライト分率が低くなる。その傾向は特にオーステナイト粒径が平均で100μm以上のときに顕著であり、本発明鋼の成分範囲においてパーライト、ベイナイト、マルテンサイトの分率が合計で80%以上となる。さらに、母相であるオーステナイト粒径が細かすぎると、鋼組織の微細化とそれによる強化により鍛造性が低下する。したがって、本発明では母相オーステナイトの平均粒径、すなわち旧オーステナイト粒径が100μm以上であることを要する。
【0016】
なお、旧オーステナイト粒径の測定は、製品である熱間圧延製品から切り出した試料を以下の方法により腐食し、顕微鏡下で観察することによって行う。
▲1▼フェライト−パーライト組織の場合:硝酸アルコールで腐食後、パーライト粒を取り囲んだ初析フェライトによって平均結晶粒径を測定する。
▲2▼マルテンサイトあるいはベイナイトを主とした組織である場合:塩化第II鉄と塩酸をエチルアルコールに溶解した液で腐食し平均結晶粒径を測定する。
なお、結晶粒径の決定には、JIS G 0551(鋼のオーステナイト結晶粒度試験方法)に記載の方法を利用した。
【0017】
上記のような粗大なオーステナイト粒を得るためには、上記鋼素材に対する熱延条件を、その終了温度が970℃以上となるように行うことが望ましい。これにより熱延後のオーステナイト結晶粒成長が十分に行われ粒径が平均で100μm以上に達する。なお、この熱延後のオーステナイト結晶粒は本発明にいう旧オーステナイト粒であり、その粒界は、先に示した方法で観察され、それによって旧オーステナイト粒径が決定される。
【0018】
上記熱間圧延の終了後、970〜500℃の間の平均冷却速度を2℃/min以上として冷却する。これにより上記の熱延終了温度を高めたことにより生成された粒径100μm以上の粗大な母相オーステナイトからパーライト、ベイナイト及びマルテンサイトをそれらの合計分率が高い状態で生成させることができる。なお、冷却速度が2℃/minより遅くなると初析フェライトが多量に生成し、その後の球状化焼鈍で均一な組織が得がたくなる。
【0019】
【実施例】
(実施例1)
表1に示す組成を有する鋼塊を製造し、1200℃に加熱後、仕上げ圧延温度を970℃として直径60mmの丸棒に熱間圧延した。熱間圧延終了後、970〜500℃の温度区間を5℃/minで冷却して製品とした。得られた製品の圧延方向と直角な方向に試験片を切り出し顕微鏡観察により組織観察(旧オーステナイト粒径及びフェライト分率の測定)を行った。
【0020】
得られた製品に対し、745℃で5h保持する簡易球状化焼鈍を施し、図1に示す径15mm、高さ22.5mmのタブレット試験片をその高さ方向が製品の圧延方向に一致するように切り出し、冷間鍛造試験に供した。冷間鍛造試験は各10個の試験片について圧下率を変えて圧縮をおこない、われの有無を調査した。冷間鍛造性の評価は、圧縮割れの発生率と圧縮率の関係をグラフにプロットし、試験片の50%(5個)が割れる圧縮率をもって冷間鍛造性評価値とした。
【0021】
上記試験に加え、製品(直径60mm丸棒)をさらに厚さ20mmまで熱間圧延し、その後745℃で5h保持する球状化処理を施した。また、圧延方向と圧延方向に垂直な方向から各々小野式回転転曲げ疲労試験片を切り出し、回転数3000rpmの下で、繰り返し数107回に達する疲れ限度を求めた。これらの試験結果は、組織観察結果とともに表1に併せて示す。
【0022】
【表1】
【0023】
上記の結果から、鋼組成が本発明の範囲内において疲労強度、冷間鍛造性が優れた製品が得られることがわかる。
【0024】
(実施例2)
質量比で、C:0.48%、Si:0.21%、Mn:0.85%、P:0.010%、S:0.004%、Cr:0.11%の組成を有する鋼を表2に示す条件で熱間圧延し、直径60mmの棒鋼とした。得られた棒鋼に対し、圧延方向と直角な方向に試験片を切りだし顕微鏡観察を行った。また、得られた棒鋼に対し、745℃で5h保持しする球状化焼鈍処理を施した。球状化焼鈍の施された棒鋼から、実施例1と同様にタブレット試験片を圧延方向に一致するように切り出し、冷間鍛造試験に供した。試験結果を表2に併せて示す。
【0025】
【表2】
【0026】
熱間圧延条件が適当な試験No.21および試験No.23、26、27のものでは、フェライト分率が低く、旧オーステナイト粒径も適当に大きくなっており、冷間鍛造性も高い。しかし平均冷却速度が小さい試験No.22のものでは旧オーステナイト粒径は大きいもののフェライト分率が高く、冷間鍛造性は急激に低下している。さらに試験No.24、試験No.25のものでは、旧オーステナイト粒径は小さくフェライト分率が高いため、鍛造性は低い。また、試験No.28のものでは、フェライト分率は20%以下であるものの、旧オーステナイト粒径が小さく鍛造性が悪い。
【0027】
【発明の効果】
本発明による機械構造用鋼は、フェライト分率が低いために組織が均一であり、比較的簡易な球状化焼鈍を施した状態でも、球状化した炭化物が均一に分散し、さらに旧オーステナイト粒径が大きいため、組織の微細化による鍛造性の劣化を回避でき、優れた冷間鍛造性を有する。
【図面の簡単な説明】
【図1】 冷間鍛造試験片の斜視図及び圧縮割れの発生状況を示す。[0001]
[Industrial application fields]
The present invention relates to a machine structural steel excellent in cold forgeability used for automobile parts and industrial machine parts and a manufacturing method thereof, in particular, steel for machine structure excellent in cold forgeability after spheroidizing annealing and its It relates to a manufacturing method.
[0002]
[Prior art]
Highly cold formability is required for materials for parts such as automobiles and the like that are manufactured by cold forming rods or wires that are hot-rolled. For this reason, for example, as described in JP-A-6-33190 Spheroidizing annealing. In general, this spheroidizing annealing is performed by holding the wire in the vicinity of the Ar 1 point for a long time, for example, for 20 to 30 hours. Therefore, a special annealing furnace is required and a large amount of heat energy is consumed. It is an obstacle to energy saving and equipment cost reduction.
[0003]
In addition, even after such a long spheroidizing annealing, the metal structure of the resulting product, especially the spheroidized cementite, is not evenly distributed in the ferrite matrix, ensuring sufficient target forgeability. There is a problem that you can not.
[0004]
[Problems to be solved by the invention]
The present invention has been made in view of the situation as described above, and after spheroidizing annealing in which spheroidized carbides are uniformly dispersed and cold forgeability can be sufficiently ensured even in a relatively short spheroidizing annealing. It aims at proposing the machine structural steel excellent in the cold forgeability, and its manufacturing method.
[0005]
[Means for Solving the Problems]
The steel for machine structural use according to the present invention has a chemical composition with a mass ratio of C: 0.3 to 0.6%, Mn: 0.2 to 1.5%, Si: 0.05 to 2.0%, Cr: 0.04 to 2.0%, balance: iron and inevitable It consists of impurities, and the average grain size of prior austenite in the metal structure is 100 μm or more, and the ferrite fraction is 20% or less, and this has the properties of excellent cold forgeability after spheroidizing annealing. Here, the average particle size of prior austenite (hereinafter referred to as “old austenite particle size”) refers to the average particle size of the parent phase austenite that generates a transformation phase such as proeutectoid ferrite, pearlite, bainite, and martensite. The ferrite fraction means the proportion of pro-eutectoid ferrite in the metal structure of the product steel.
[0006]
In order to produce the steel for machine structural use, the material having the chemical composition is subjected to hot rolling so that its end temperature is 970 ° C. or more, and after the end of the hot rolling, from 970 ° C. It is better to adopt a process of cooling between 500 ℃ at an average of 2 ℃ / min or more.
[0007]
[Embodiments of the Invention]
Hereinafter, the chemical composition and metal structure of the steel for machine structure excellent in the cold forgeability after spheroidizing annealing according to the present invention and the production method thereof will be specifically described.
[0008]
The steel for machine structure of the present invention has the following chemical composition. Hereinafter, the unit (%) of the content of each element depends on the mass ratio.
[0009]
C: 0.3-0.6%
C is an element necessary for ensuring the strength, and if it is less than 0.3%, it is difficult to ensure the predetermined strength and fatigue strength, and the ferrite fraction cannot be lowered sufficiently, and cementite is not added after spheroidizing annealing. It cannot be uniformly dispersed. On the other hand, if it exceeds 0.6%, the cold forgeability is remarkably lowered or defects such as cracks are likely to occur when heat treatment is performed after forging.
[0010]
Mn: 0.2-1.5%
Mn is an element necessary for deoxidation. In addition, mechanical properties and fatigue properties are improved by solid solution strengthening. In order to obtain these effects, it is necessary to contain 0.2% or more. However, when it exceeds 1.5%, the cold forgeability deteriorates remarkably.
[0011]
Si: 0.05% to 2.0%
Si is an element necessary for deoxidation, and is added so that 0.05% remains. However, if it exceeds 2.0%, the cold forgeability deteriorates remarkably, and it becomes difficult to make the ferrite fraction 20% or less.
[0012]
Cr: 0.4-2.0%
Cr promotes the formation of cementite and contributes to spheroidization of cementite to improve forgeability. The effect appears at 0.04% or more. However, even if the content exceeds 2.0%, the effect is not improved, but adversely affects mechanical properties such as fatigue strength and ductility.
[0013]
The rest: iron and unavoidable impurities In addition to P, S, O, etc., there are trump elements. The smaller the better, the better. In particular, P and S segregate at the grain boundaries of the steel and cause the steel to become brittle.
[0014]
The mechanical structural steel according to the present invention is required to have a ferrite fraction of 20% or less. Even if the raw material is still hot-worked, if the ferrite fraction is low, the fraction of the structure other than ferrite in the structure, that is, the pearlite fraction, the bainite fraction, and the martensite fraction increase, and the subsequent spherical shape In chemical annealing, the dispersion of cementite becomes more uniform. This ferrite fraction can be obtained by measuring the area of the pro-eutectoid ferrite phase in the field of view from a photograph of 10 fields of magnification of 400 times obtained by an optical microscope.
[0015]
Such a ferrite fraction can be lowered by enlarging the austenite grains that are the parent phase, whereby the uniformity of pearlite, bainite, or martensite can be increased. In hypoeutectoid steel, the austenite grain boundary, which is the parent phase, mainly functions as a precipitation site for pro-eutectoid ferrite, and preferential precipitation of pro-eutectoid ferrite proceeds when the austenite grains are small. Conversely, when austenite grains are enlarged, such preferential precipitation of pro-eutectoid ferrite is hindered and the ferrite fraction is lowered. This tendency is particularly prominent when the austenite grain size is 100 μm or more on average, and the fraction of pearlite, bainite, and martensite is 80% or more in total in the component range of the steel of the present invention. Furthermore, if the austenite grain size, which is the parent phase, is too fine, the forgeability decreases due to the refinement of the steel structure and the strengthening thereby. Therefore, in the present invention, the average particle size of the parent phase austenite, that is, the prior austenite particle size, is required to be 100 μm or more.
[0016]
The prior austenite particle size is measured by corroding a sample cut out from a hot rolled product as a product by the following method and observing it under a microscope.
(1) In the case of ferrite-pearlite structure: After corroding with nitrate alcohol, the average grain size is measured by pro-eutectoid ferrite surrounding the pearlite grains.
(2) When the structure is mainly composed of martensite or bainite: Corrosion is conducted with a solution of ferric chloride and hydrochloric acid in ethyl alcohol, and the average crystal grain size is measured.
The crystal grain size was determined using the method described in JIS G 0551 (Austenite grain size test method for steel).
[0017]
In order to obtain the coarse austenite grains as described above, it is desirable to perform the hot rolling conditions for the steel material so that the end temperature is 970 ° C. or higher. As a result, the austenite crystal grains are sufficiently grown after hot rolling, and the average grain size reaches 100 μm or more. The austenite crystal grains after hot rolling are the prior austenite grains referred to in the present invention, and the grain boundaries are observed by the above-described method, thereby determining the prior austenite grain size.
[0018]
After completion of the hot rolling, cooling is performed at an average cooling rate between 970 and 500 ° C. at 2 ° C./min or more. As a result, pearlite, bainite and martensite can be produced in a state in which their total fraction is high from coarse parent phase austenite having a particle size of 100 μm or more produced by raising the hot rolling end temperature. When the cooling rate is slower than 2 ° C./min, a large amount of pro-eutectoid ferrite is generated, and it is difficult to obtain a uniform structure by subsequent spheroidizing annealing.
[0019]
【Example】
Example 1
Steel ingots having the composition shown in Table 1 were produced, heated to 1200 ° C., and then hot rolled to a round bar having a diameter of 60 mm at a finish rolling temperature of 970 ° C. After the hot rolling was completed, a temperature range of 970 to 500 ° C. was cooled at 5 ° C./min to obtain a product. A test piece was cut out in a direction perpendicular to the rolling direction of the obtained product, and the structure was observed by microscopic observation (measurement of prior austenite grain size and ferrite fraction).
[0020]
The obtained product was subjected to simple spheroidizing annealing that was held at 745 ° C for 5 hours, and the tablet test piece with a diameter of 15 mm and a height of 22.5 mm shown in Fig. 1 was aligned with the rolling direction of the product. Cut out and subjected to a cold forging test. In the cold forging test, each of the 10 test pieces was compressed by changing the rolling reduction ratio and examined for cracks. The evaluation of cold forgeability was made by plotting the relationship between the occurrence rate of compression cracking and the compression rate on a graph, and taking the compression rate at which 50% (5 pieces) of the test piece was cracked as the cold forgeability evaluation value.
[0021]
In addition to the above test, the product (round bar with a diameter of 60 mm) was further hot-rolled to a thickness of 20 mm and then subjected to spheronization treatment at 745 ° C. for 5 hours. In addition, Ono-type rotating rolling fatigue test pieces were cut out from the rolling direction and the direction perpendicular to the rolling direction, respectively, and the fatigue limit reaching 10 7 repetitions at 3000 rpm was determined. These test results are shown in Table 1 together with the results of the tissue observation.
[0022]
[Table 1]
[0023]
From the above results, it can be seen that a product excellent in fatigue strength and cold forgeability can be obtained when the steel composition is within the range of the present invention.
[0024]
(Example 2)
Steel having a composition of C: 0.48%, Si: 0.21%, Mn: 0.85%, P: 0.010%, S: 0.004%, Cr: 0.11% by mass ratio under the conditions shown in Table 2, The steel bar was 60 mm in diameter. With respect to the obtained steel bar, a test piece was cut out in a direction perpendicular to the rolling direction and observed with a microscope. Further, the obtained steel bar was subjected to spheroidizing annealing that was held at 745 ° C. for 5 hours. A tablet test piece was cut out from the steel bar subjected to spheroidizing annealing so as to coincide with the rolling direction in the same manner as in Example 1, and subjected to a cold forging test. The test results are also shown in Table 2.
[0025]
[Table 2]
[0026]
Test No. 21 and Test No. 23, 26, and 27 with appropriate hot rolling conditions have a low ferrite fraction, an appropriately large prior austenite grain size, and high cold forgeability. However, in the test No. 22 having a small average cooling rate, the ferrite fraction is high although the prior austenite grain size is large, and the cold forgeability is rapidly decreased. Further, those of Test No. 24 and Test No. 25 have low forgeability because the prior austenite grain size is small and the ferrite fraction is high. In Test No. 28, although the ferrite fraction is 20% or less, the prior austenite grain size is small and the forgeability is poor.
[0027]
【The invention's effect】
The steel for machine structural use according to the present invention has a uniform structure due to its low ferrite fraction, and even in a state where a relatively simple spheroidizing annealing is performed, the spheroidized carbides are uniformly dispersed, and the prior austenite grain size is further reduced. Therefore, deterioration of forgeability due to refinement of the structure can be avoided, and excellent cold forgeability is achieved.
[Brief description of the drawings]
FIG. 1 shows a perspective view of a cold forged test piece and the occurrence of compression cracking.
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| JP2002227589A JP3783666B2 (en) | 2002-08-05 | 2002-08-05 | Machine structural steel excellent in cold forgeability after spheroidizing annealing and method for producing the same |
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| JP4975343B2 (en) * | 2006-03-14 | 2012-07-11 | 新日本製鐵株式会社 | Steel pipe excellent in cold forging processability and manufacturing method thereof |
| JP5476766B2 (en) * | 2009-03-31 | 2014-04-23 | Jfeスチール株式会社 | Machine structural steel with excellent cold forgeability and method for producing the same |
| KR101939435B1 (en) * | 2012-08-20 | 2019-01-16 | 신닛테츠스미킨 카부시키카이샤 | Round steel material for cold forging |
| CN105899705B (en) | 2014-03-20 | 2017-12-08 | 新日铁住金株式会社 | Good processability steel wire rod and its manufacture method |
| JP6648516B2 (en) * | 2015-12-21 | 2020-02-14 | 日本製鉄株式会社 | Hot rolled wire for wire drawing |
| KR101917447B1 (en) * | 2016-12-20 | 2018-11-09 | 주식회사 포스코 | High strength steel sheet and warm presse formed parts having excellent high temperature elongation property, and method for manufacturing the same |
| CN110551949B (en) * | 2018-06-04 | 2022-01-14 | 上海梅山钢铁股份有限公司 | Cold-rolled steel sheet for precisely stamping automobile safety belt buckle and manufacturing method thereof |
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