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JP3787014B2 - Equipment for recycling demolished building waste - Google Patents
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JP3787014B2 - Equipment for recycling demolished building waste - Google Patents

Equipment for recycling demolished building waste Download PDF

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Publication number
JP3787014B2
JP3787014B2 JP8287497A JP8287497A JP3787014B2 JP 3787014 B2 JP3787014 B2 JP 3787014B2 JP 8287497 A JP8287497 A JP 8287497A JP 8287497 A JP8287497 A JP 8287497A JP 3787014 B2 JP3787014 B2 JP 3787014B2
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Prior art keywords
pressure molding
molding part
pressure
move casing
cylinder
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JPH10279336A (en
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昌彦 坂戸
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株式会社テクノサカト
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/16Waste materials; Refuse from building or ceramic industry
    • C04B18/167Recycled materials, i.e. waste materials reused in the production of the same materials
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Civil Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Processing Of Solid Wastes (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、建築・建設廃棄物、産業廃棄物などの廃棄物、とくに取り壊した建築物から発生するコンクリート、岩綿(ロックウール)、木材チップ、プラスチック、ガラス、金属(たとえば鉄骨・アルミ)などの廃棄物の中から特にコンクリート、ロックウール、木材チップなどを回収し、これらの廃棄物をその場でリサイクルして建材製品として再生するための方法および移動可能な装置に関するものである。
【0002】
【従来の技術】
従来、建築・建設廃棄物、産業廃棄物などの廃棄物、とくに取り壊したビルや家屋などの建築物から発生するコンクリート、岩綿(ロックウール)、木材チップ、プラスチック、ガラス、金属(たとえば鉄骨・アルミ)などの廃棄物は主として海岸の埋め立てなどに利用されている(場合によって金属などは適宜選別されて処理工場に運ばれリサイクルされている。)が、これら廃棄物の発生量は近年著しく増大している一方で、埋め立て地などの確保が年々難しくなって来ているほか、その処理費用も急激に増大しており、不法投棄によって環境破壊などの社会問題を引き起こしたケースも報告されている。
【0003】
【発明が解決しようとする課題】
そこで本発明の目的は、上記廃棄物の中から特にコンクリート、ロックウール、木材チップなどをリサイクルして建材製品として再生する装置を含む簡易なシステムを提供することにより省資源時代の要請に応えようとするものである。
【0004】
【課題を解決するための手段】
本発明者は鋭意検討の結果、上記廃棄物の発生現場において建材原料の選別、粉砕・混合・粒度調整、加圧成型を順次実施するシステムを採用することにより上記目的を達成することができることを見出し、本発明を完成するに至った。
【0005】
すなわち、本発明の取り壊した建築物廃棄物のリサイクル用装置は、
(イ)本体の頂部に設けられた廃棄物投入口(ホッパー)11と、該ホッパーの下部に形成され、らせん状の撹伴羽根12を内蔵する縦形円筒状の粉砕・混合部51と、該粉砕・混合部の底部にその頂部の一部が連通する横形円筒状の加圧成型部52とから成り、前記加圧成型部の一方の端部にゲートバルブ53により開閉自在に構成された成型物排出口54が設けられるとともに、前記加圧成型部の他方の端部55が解放されている本体5と、(ロ)前記横形円筒状の加圧成型部52と同心状に設けられた該加圧成型部の他方の解放された側の内面に沿って摺動できる該加圧成型部の内径より小さい外径を有するムーブケーシング6と、(ハ)該ムーブケーシングの加圧成型部側とは反対の側に該ムーブケーシングと同心状にかつ連通して設けられたシリンダ7と、(ニ)該シリンダ内のピストン81とピストンロッド82を介して一体に形成され、前記ムーブケーシング内を往復動するピストン8と、(ホ)前記ムーブケーシングを前記加圧成型部の他方の解放された側の内面に沿ってゲートバルブ側に摺動しながら移動させるためのシリンダ9と、(ヘ)前記両シリンダを駆動させるための油圧ユニット10と、(ト)ミキサー21と圧送ポンプ22と前記粉砕・混合部と圧送ポンプとを連結したホース23とを備えた結合剤(バインダ)溶液またはセメントミルク調製ユニット2とから成る処理装置を、(チ)台枠の前後に車輪を取り付けた台車4の上に設置したことを特徴とするものである。
【0006】
【発明の実施の形態】
次に、本発明の上記構成要件について図1のフローシートを参照しながらさらに具体的に説明する。ビルや家屋などの建築物の取り壊しが行われると、そこから大量の廃棄物、すなわち外壁などのコンクリート、吸音材・保温材などの岩綿(ロックウール)、木材のチップ、プラスチック、ガラス、鉄骨・アルミなどの金属が発生する。そこで(a)段階で回収した上記廃棄物の中から、(b)段階で特にコンクリート、ロックウール、木材チップなどを選別し、これらの廃棄物を建材製品の原料とする。次いで(c)段階で選別された原料を細かく粉砕し、均一に混合し、(d)段階で原料粉末を所望の粒度範囲に調整する。次に原料粉末同士が後段の加圧成型段階で接着しやすいように(e)段階で原料粉末の材質に対応して、すなわち原料粉末の材質が木材の場合には結合剤(たとえば有機バインダなど)を、また原料粉末の材質がコンクリートまたはロックウールの場合にはセメントミルクをそれぞれの原料粉末に添加し、混合・撹伴することによりそれぞれの建材製品として成型すべき材料を調製する。このようにして調製された成型材料を(f)段階で必要に応じて加熱しながら成型材料を加圧成型することにより成型物とする。成型物の形状は任意であるが、通常建材として使用しやすい角形などの形状が好ましい。最後に(g)段階として製造された成型物を回収し建材製品として再使用する。
【0007】
以下に本発明のリサイクル装置の例を挙げて本発明をさらに詳しく説明する。
【0008】
図2は、取り壊した建築物廃棄物のリサイクル用装置の概略を示す説明図である。この装置は基本的に結合剤(バインダ)溶液またはセメントミルク調製ユニット2と、本体5と、ムーブケーシング6とから成るシステム化された装置である。
【0009】
本体5はその頂部に設けられた廃棄物投入口(ホッパー)11と、該ホッパーの下部に形成され、らせん状の撹伴羽根12を内蔵する縦形円筒状の粉砕・混合部51と、該粉砕・混合部の底部にその頂部の一部が連通する横形円筒状の加圧成型部52とから成る。
取り壊した建築物から回収された廃棄物の中から選別されたコンクリート、ロックウール、木材チップなどはホッパー11を介して粉砕・混合部51内に投入される。粉砕・混合部51内には例えばらせん形状を有する撹伴羽根12が内蔵されており、投入された前記廃棄物は撹伴羽根12により細かく粉砕されるとともに、均一に攪拌、混合されることにより粒度調整され、成型用原料粉末が調製される。
【0010】
結合剤(バインダ)溶液またはセメントミルク調製ユニット2はミキサー21と圧送ポンプ22とを備えており、圧送ポンプ22には前記粉砕・混合部51内に結合剤(バインダ)溶液またはセメントミルクを供給するためのホース23が連結されている。そして原料粉末の材質に対応して、すなわち原料粉末の材質が木材の場合には結合剤(たとえば有機バインダなど)が、また原料粉末の材質がコンクリートまたはロックウールの場合にはセメントミルクがそれぞれ調製される。
0011
加圧成型部52は、一方の端部にゲートバルブ53により開閉自在に構成された成型物排出口54が設けられるとともに、他方の端部が解放され後述するムーブケーシング6と対向している。
0012
ムーブケーシング6は前記横形円筒状の加圧成型部52と同心状に設けられており、前記加圧成型部52の他方の解放された側の内面に沿って摺動できるように前記加圧成型部52の内径より小さい外径を有するものである。そして、このムーブケーシング6の外側(すなわちムーブケーシング6の加圧成型部側とは反対の側)に隣接してムーブケーシング6と同心状にかつ連通してシリンダ7が設置されている。
0013
ムーブケーシング6およびシリンダ7にはそれぞれの内面に沿って往復動するピストンが内蔵されており、ムーブケーシング6内のピストン8とシリンダ7内のピストン81とはピストンロッド82を介して一体に形成されている。
0014
ムーブケーシング6の下方に設けられた位置するシリンダ9は、ムーブケーシング6を前記加圧成型部52の他方の解放された側の内面に沿って摺動しながらゲートバルブ53側に移動させるためのものであり、シリンダ7の下方に設置された油圧ユニット10は前記両シリンダ7、9を駆動させるためのものである。
0015
のシステム化された装置は、建築物が取り壊される現場に容易かつ速やかに移動させることができるように、結合剤(バインダ)溶液またはセメントミルク調製ユニット2と 本体5とムーブケーシング6と油圧ユニット10とは共に、台枠の前後に車輪を取り付けた1台の台車4の上に設置されている
0016
図2において二点鎖線で示した部分は、粉末原料を加圧成型する場合のムーブケーシング6内に内蔵されたピストンの位置を示しており、粉末原料はピストンにより加圧成型され、成型物はゲートバルブ53を開くことによって取り出される。成型物が取り出されると、ムーブケーシングおよび内蔵されたピストンは元の位置まで後退し、再び粉末原料が加圧成型部52内に満たされる。なお成型物は、取り出されたのちに建材製品として適した適宜の大きさに切断される。
0017
【発明の効果】
以上説明したように本発明によれば、従来廃棄されていた取り壊したビルや家屋などの建築物から発生する廃棄物の中から特にコンクリート、ロックウール、木材チップなどをその場でリサイクルして建材製品として再生できる移動可能な装置を含む簡易なシステムを提供することができる。
【図面の簡単な説明】
【図1】取り壊した建築物廃棄物のリサイクル方法を示すフローシートである。
【図2】取り壊した建築物廃棄物のリサイクル用装置の概略を示す説明図である。
【符号の説明】
11 廃棄物投入口(ホッパー)
12 撹伴羽根
2 結合剤(バインダ)溶液またはセメントミルク調製ユニット
21 ミキサー
22 圧送ポンプ
23 ホース
4 台車
5 本体
51 粉砕・混合部
52 加圧成型部
53 ゲートバルブ
54 成型物排出口
6 ムーブケーシング
7 シリンダ
8 ピストン
81 ピストン
82 ピストンロッド
9 シリンダ
10 油圧ユニット
11 成型物
M モーター
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to waste such as construction / construction waste and industrial waste, in particular concrete generated from demolished buildings, rock wool, wood chips, plastic, glass, metal (for example, steel frame / aluminum), etc. In particular, the present invention relates to a method and a movable apparatus for recovering concrete, rock wool, wood chips, etc. from the wastes of these, and recycling these wastes on the spot to regenerate them as building material products.
[0002]
[Prior art]
Conventionally, waste such as construction / construction waste, industrial waste, especially concrete, rock wool, wood chips, plastic, glass, metal (for example, steel frames, etc.) generated from buildings such as demolished buildings and houses Waste such as (aluminum) is mainly used for land reclamation (in some cases, metal is appropriately sorted and transported to a processing plant for recycling), but the amount of these waste generated has increased significantly in recent years. On the other hand, it has become more difficult to secure landfills year by year, and the disposal costs have been increasing rapidly, and cases of illegal dumping causing social problems such as environmental destruction have been reported. .
[0003]
[Problems to be solved by the invention]
It is an object of the present invention, particularly concrete from the above wastes, rock wool, the demand for resource saving period by providing a simple system containing equipment you play by recycling wood chips as construction materials I will try to respond.
[0004]
[Means for Solving the Problems]
As a result of intensive studies, the present inventor has achieved that the above object can be achieved by adopting a system that sequentially performs building material selection, crushing, mixing, particle size adjustment, and pressure molding at the waste generation site. The headline and the present invention were completed.
[0005]
In other words, the demolished building waste recycling apparatus of the present invention is
(A) a waste input port (hopper) 11 provided at the top of the main body, a vertical cylindrical pulverization / mixing unit 51 formed in the lower part of the hopper and containing a helical stirring blade 12; A molding formed of a horizontal cylindrical pressure molding part 52 having a part of the top communicating with the bottom of the pulverization / mixing part, and configured to be freely opened and closed by a gate valve 53 at one end of the pressure molding part. The object discharge port 54 is provided, and the main body 5 in which the other end 55 of the pressure molding part is released, and (b) the horizontal cylindrical pressure molding part 52 provided concentrically. A move casing 6 having an outer diameter smaller than the inner diameter of the pressure-molded portion that can slide along the inner surface of the other released side of the pressure-molded portion; (c) the pressure-molded portion side of the move casing; Is concentrically and in communication with the move casing on the opposite side And (d) a piston 8 which is integrally formed through a piston 81 and a piston rod 82 in the cylinder and reciprocates in the move casing, and (e) pressurizes the move casing. A cylinder 9 for sliding while moving toward the gate valve side along the inner surface of the other released side of the molding part, (f) a hydraulic unit 10 for driving both cylinders, and (g) a mixer. 21. A processing apparatus comprising a binder (binder) solution or cement milk preparation unit 2 provided with a hose 23 connecting a pressure pump 21, a crushing / mixing unit and a pressure pump, and (h) before and after the frame It is characterized in that it is installed on a cart 4 with wheels attached thereto .
[0006]
DETAILED DESCRIPTION OF THE INVENTION
Next will be described more specifically with reference to the flow sheet of FIG. 1 with the above configuration requirements of the present invention. When a building such as a building or a house is demolished, a large amount of waste, that is, concrete such as outer walls, rock wool such as sound absorbing and heat insulating materials, rock chips, wood chips, plastic, glass, steel frames・ Metals such as aluminum are generated. Therefore, concrete, rock wool, wood chips and the like are selected from the wastes collected in the step (a) in the step (b), and these wastes are used as raw materials for building material products. Next, the raw material selected in step (c) is finely pulverized and mixed uniformly, and in step (d), the raw material powder is adjusted to a desired particle size range. Next, in order to facilitate the bonding of the raw material powders in the subsequent pressure molding step, in the step (e), corresponding to the material of the raw material powder, that is, when the material of the raw material powder is wood, a binder (for example, an organic binder) In the case where the raw material powder is concrete or rock wool, cement milk is added to each raw material powder, and the material to be molded as each building material product is prepared by mixing and stirring. The molding material thus prepared is pressure-molded while being heated as necessary in step (f) to obtain a molded product. The shape of the molded product is arbitrary, but a shape such as a square that is usually easy to use as a building material is preferable. Finally, the molded product produced in step (g) is collected and reused as a building material product.
[0007]
Details of this invention are described as an example of a recycling device of the present invention will be described below.
[0008]
FIG. 2 is an explanatory view showing an outline of an apparatus for recycling demolished building waste. This device basically binding agent (binder) solution or cement milk preparation unit 2, a body 5, a systematized device consisting move the casing 6.
[0009]
The main body 5 has a waste input port (hopper) 11 provided at the top thereof, a vertical cylindrical pulverization / mixing unit 51 formed in a lower portion of the hopper and containing a helical stirring blade 12, and the pulverization -It comprises a horizontal cylindrical pressure molding part 52 in which a part of the top part communicates with the bottom part of the mixing part.
Concrete, rock wool, wood chips and the like selected from the waste recovered from the demolished building are put into the pulverizing / mixing unit 51 through the hopper 11. The crushing / mixing unit 51 has a stirring blade 12 having a spiral shape, for example, and the waste that has been charged is finely pulverized by the stirring blade 12 and is uniformly stirred and mixed. The particle size is adjusted, and a raw material powder for molding is prepared.
[0010]
The binder (binder) solution or cement milk preparation unit 2 includes a mixer 21 and a pressure feed pump 22. The binder (binder) solution or cement milk is supplied into the crushing and mixing unit 51 to the pressure feed pump 22. Hose 23 for connecting is connected. Then, corresponding to the material of the raw material powder, that is, when the raw material powder is made of wood, a binder (such as an organic binder) is prepared, and when the raw material powder is made of concrete or rock wool, cement milk is prepared. Is done.
[ 0011 ]
The pressure molding unit 52 is provided with a molded product discharge port 54 that is configured to be opened and closed by a gate valve 53 at one end, and the other end is opened to face a move casing 6 described later.
[ 0012 ]
The move casing 6 is provided concentrically with the horizontal cylindrical pressure molding portion 52, and is capable of sliding along the inner surface of the pressure molding portion 52 on the other released side. The outer diameter is smaller than the inner diameter of the portion 52. A cylinder 7 is provided concentrically and in communication with the move casing 6 adjacent to the outside of the move casing 6 (that is, the side opposite to the pressure molding portion side of the move casing 6).
[ 0013 ]
The move casing 6 and the cylinder 7 have built-in pistons that reciprocate along the respective inner surfaces. The piston 8 in the move casing 6 and the piston 81 in the cylinder 7 are integrally formed via a piston rod 82. ing.
[ 0014 ]
A cylinder 9 located below the move casing 6 is for moving the move casing 6 toward the gate valve 53 while sliding along the inner surface of the pressure mold portion 52 on the other released side. The hydraulic unit 10 installed below the cylinder 7 is for driving the cylinders 7 and 9.
[ 0015 ]
Systematized device this is, as can be moved easily and quickly to the site where a building is demolished, a binder (binder) solution or cement milk preparation unit 2 and body 5 and move the casing 6 and the hydraulic unit 10 is installed on one carriage 4 with wheels attached to the front and rear of the underframe .
[ 0016 ]
In FIG. 2, the portion indicated by a two-dot chain line indicates the position of the piston 8 built in the move casing 6 when the powder material is pressure-molded. The powder material is pressure-molded by the piston 8 and molded. Objects are taken out by opening the gate valve 53 . When the molded product is taken out, the move casing 6 and the built-in piston 8 are retracted to their original positions, and the powder raw material is again filled in the pressure molding unit 52 . Incidentally molded product is cut into appropriate suitable Chi was extracted as building materials size.
[ 0017 ]
【The invention's effect】
As described above, according to the present invention, concrete, rock wool, wood chips and the like are recycled on the spot from the waste generated from buildings such as demolished buildings and houses that have been disposed of in the past. it is possible to provide a simple system comprising a moving device capable that can play as a product.
[Brief description of the drawings]
FIG. 1 is a flow sheet showing a method for recycling demolished building waste.
FIG. 2 is an explanatory diagram showing an outline of an apparatus for recycling demolished building waste.
[Explanation of symbols]
11 Waste input (hopper)
12 Stirring blade 2 Binder (binder) solution or cement milk preparation unit 21 Mixer 22 Pressure pump 23 Hose 4 Cart 5 Main body 51 Grinding / mixing part 52 Pressure molding part 53 Gate valve 54 Molded product outlet 6 Move casing 7 Cylinder 8 Piston 81 Piston 82 Piston rod 9 Cylinder 10 Hydraulic unit 11 Molded product M Motor

Claims (1)

(イ)本体の頂部に設けられた廃棄物投入口(ホッパー)11と、該ホッパーの下部に形成され、らせん状の撹伴羽根12を内蔵する縦形円筒状の粉砕・混合部51と、該粉砕・混合部の底部にその頂部の一部が連通する横形円筒状の加圧成型部52とから成り、前記加圧成型部の一方の端部にゲートバルブ53により開閉自在に構成された成型物排出口54が設けられるとともに、前記加圧成型部の他方の端部55が解放されている本体5と、
(ロ)前記横形円筒状の加圧成型部52と同心状に設けられた該加圧成型部の他方の解放された側の内面に沿って摺動できる該加圧成型部の内径より小さい外径を有するムーブケーシング6と、
(ハ)該ムーブケーシングの加圧成型部側とは反対の側に該ムーブケーシングと同心状にかつ連通して設けられたシリンダ7と、
(ニ)該シリンダ内のピストン81とピストンロッド82を介して一体に形成され、前記ムーブケーシング内を往復動するピストン8と、
(ホ)前記ムーブケーシングを前記加圧成型部の他方の解放された側の内面に沿ってゲートバルブ側に摺動しながら移動させるためのシリンダ9と、
(ヘ)前記両シリンダを駆動させるための油圧ユニット10と、
(ト)ミキサー21と圧送ポンプ22と前記粉砕・混合部と圧送ポンプとを連結したホース23とを備えた結合剤(バインダ)溶液またはセメントミルク調製ユニット2とから成る処理装置を、
(チ)台枠の前後に車輪を取り付けた台車4の上に設置したことを特徴とする取り壊した建築物廃棄物のリサイクル用装置。
(A) a waste input port (hopper) 11 provided at the top of the main body, a vertical cylindrical pulverization / mixing unit 51 formed in the lower part of the hopper and containing a helical stirring blade 12; A molding formed of a horizontal cylindrical pressure molding part 52 having a part of the top communicated with the bottom of the pulverization / mixing part, and is configured to be opened and closed by a gate valve 53 at one end of the pressure molding part. A main body 5 provided with an object discharge port 54 and having the other end 55 of the pressure-molding part open;
(B) The outer side smaller than the inner diameter of the pressure molding part which can slide along the inner surface of the other released side of the pressure molding part provided concentrically with the horizontal cylindrical pressure molding part 52 A move casing 6 having a diameter;
(C) a cylinder 7 provided concentrically and in communication with the move casing on the side opposite to the pressure molding portion side of the move casing;
(D) a piston 8 that is integrally formed via a piston 81 and a piston rod 82 in the cylinder and reciprocates in the move casing;
(E) a cylinder 9 for moving the move casing while sliding to the gate valve side along the inner surface on the other released side of the pressure molding part;
(F) a hydraulic unit 10 for driving both cylinders;
(G) A processing apparatus comprising a binder (binder) solution or cement milk preparation unit 2 provided with a mixer 21, a pressure pump 22, a hose 23 connecting the pulverization / mixing unit and the pressure pump.
(H) A device for recycling demolished building waste, characterized in that it is installed on a cart 4 with wheels attached to the front and rear of the frame.
JP8287497A 1997-04-01 1997-04-01 Equipment for recycling demolished building waste Expired - Lifetime JP3787014B2 (en)

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