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JP3787637B2 - Assembly bolt fall prevention device for mortise segment - Google Patents
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JP3787637B2 - Assembly bolt fall prevention device for mortise segment - Google Patents

Assembly bolt fall prevention device for mortise segment Download PDF

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Publication number
JP3787637B2
JP3787637B2 JP2000144701A JP2000144701A JP3787637B2 JP 3787637 B2 JP3787637 B2 JP 3787637B2 JP 2000144701 A JP2000144701 A JP 2000144701A JP 2000144701 A JP2000144701 A JP 2000144701A JP 3787637 B2 JP3787637 B2 JP 3787637B2
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Prior art keywords
segment
bolt
cylinder
prevention device
opening
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Expired - Fee Related
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JP2000144701A
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JP2001323789A (en
Inventor
泰晴 豊田
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Penta Ocean Construction Co Ltd
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Penta Ocean Construction Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、ほぞ付きセグメントを組み立ててシールドトンネルの覆工を形成する際に使用する仮止め用の組み立てボルトが、トンネル供用時に脱落するのを防止するほぞ付きセグメントの組み立てボルト脱落防止装置に関する。
【0002】
【従来の技術】
一般にシールドトンネルは、コンクリートセグメントをリング状に組み立てて覆工を順次延長させるようにしており、近年、トンネル軸方向側の接合端面(リング間接合面)に、互いに嵌り合うほぞ及びほぞ溝を形成し、その嵌り合いによって接合部のせん断荷重に対抗させるようにした所謂ほぞ付きセグメントによるジールドトンネルが開発されている。この他、セグメントの円周方向側接合端面(セグメント間接合面)にもほぞ及びほぞ溝を備えたものも開発されている。
【0003】
このほぞ付きセグメントの組み立ては、図8,図9に示すように、一方のセグメント1aの内周側面に形成した凹部2から該セグメントの接合面3aにボルト挿入孔4を貫通開口させ、他方のセグメント1bの接合面3bにアンカーナット5を埋設しておき、組み立てボルト6を凹部2からボルト挿入孔4を貫通させてアンカーナット5に螺合させることにより仮止めしつつ全体の覆工7を組み立てるようにしている。
【0004】
尚、図8はリング間接合部を、図9はセグメント間接合部を示している。
【0005】
ここに使用されている組み立てボルト6は、組み立て後セグメント間の接合強度を維持させるためのものではなく、組み立て完了後はその役目を終えて不要となるとともに、覆工はその内周面に二次覆工を施すことなく、セグメントの内周側面をトンネル内面に露出させた状態で供用する。
【0006】
【発明が解決しようとする課題】
上述の如き従来のほぞ付きセグメントによるシールドトンネルでは、覆工の組み立て後においては組み立て用ボルトは不要となるが、これを取り外すには多くの手数を要し、取り外して再利用するより、そのままにしておく方がコスト減となるため取り付けたままとなっている。
【0007】
しかし、この組み立てボルトは通常トンネル内面に露出した状態となっているため、トンネル供用時に振動で緩み、脱落する場合が考えられる。
【0008】
本発明はこのような状況に鑑み、主としてセグメント内周側面が露出した状態で供用されるトンネルにおいて、組み立てボルトの脱落が効果的に防止されるほぞ付きセグメントの組み立てボルト落下防止装置の提供を目的としてなされたものである。
【0009】
【課題を解決するための手段】
上述の如き従来の問題を解決し、所期の目的を達成するための本発明の特徴は、セグメント周囲の接合面に形成したほぞ及びほぞ溝を互いに嵌合させてセグメント間を接合させ、互いに隣り合う接合面間を、一方のセグメント内周側面の凹部から該セグメントの接合面に貫通させたボルト挿入孔を通して他方のセグメントの接合面に埋設したアンカーナットに組み立てボルトを螺合させて組み立てるようにしてなるシールドトンネル覆工にあって、前記セグメント内周側面の凹部のボルト挿入孔開口部外に、先端開口を露出させてシリンダーを埋設し、該シリンダー内にボルト抜け止め用突起を出入自在に収容し、組み立てボルトの締結後、前記ボルト抜け止め用突起を該ボルト頭部延長位置に突出させるようにしたことにある。
【0010】
尚、シリンダーの先端開口を円筒部内径より小さく成形し、該シリンダー内をスライド可能で前記先端開口より大径抜け止め用フランジを、ボルト抜け止め用突起のシリンダー内側端部に備えること、及び、シリンダーの先端開口内面に雌ネジを備え、該雌ネジにボルト抜け止め用突起の突出阻止用の栓体を着脱自在に螺合させることが好ましい。
【0011】
【発明の実施の形態】
次に本発明の実施の形態を図1〜図7について説明する。尚、前述した従来例と同一部分には同一符号を付して重複説明を省略する。
【0012】
図において、10は本発明に係る組み立てボルト落下防止装置を示している。この装置10は、セグメント1aに埋設されたシリンダー11と、該シリンダー11内に収容され、先端側がシリンダー開口部から出入自在なボルト抜け止め用突起12とを有している。
【0013】
シリンダー11は円筒部11aの一端側に該円筒部の内径より小径の開口部11bがあり、他端側は底蓋13により閉鎖されている。開口部11bの内周面には雌ネジが刻設され、これに栓体14が螺合されている。
【0014】
ボルト抜け止め用突起12は先端側12aがシリンダー11の開口部11bから突出自在にシリンダー11内に収容されており、突起12のシリンダー内側の端部にはシリンダー11の円筒部11a内を軸方向に移動自在で、開口部11bより大径の抜け止め用フランジ12bが一体に成形され、栓体14が開口部に嵌められた状態で全体がシリンダー11内に収容されるようになっている。
【0015】
また、シリンダー11は、セグメント内周面に形成した凹部2の表面に開口部11bが露出する配置に埋設され、組み立てボルト6をアンカーナット5に螺合させて締めた状態のボルト頭部5aの延長側に突起12が突出される位置に設置されている。
【0016】
このように構成される組み立てボルト落下防止装置の設置に際しては、図7に示すように、シリンダー開口部11bの栓体14を外し、これにセグメントの凹部2を成形する型材15に貫通させたボルト16を開口部11bに螺合させることによって型材15に固定し、コンクリートを打設してセグメントを成形する。これによってセグメントの凹部2の表面に開口部11bを露出させた状態でシリンダー11が埋設される。
【0017】
そして、ボルト16を外してセグメント成形型枠を外し、図6に示すように開口部11bに栓体14を螺合させた状態でセグメントをトンネル内に搬入し、組み立てボルト6を使用して互いにセグメント間を連結し、覆工を組み立てる。このようにして組み立てが完了した後、栓体14を外す。
【0018】
これによって、シリンダー開口部11bが下向きになっている位置では、図3、図4及び図5に示すように突起12が自重で突出し、組み立てボルト頭部6aの延長側に突出し、該ボルト6が緩んでも突起12に当接し脱落が防止される。
【0019】
尚、突起12が確実に突出されるようにシリンダー11内のフランジの奥に、コイルスプリング等の突起押し出し手段(図示せず)を収容しておいてもよい。
【0020】
しかし、この突起押し出し手段が無い場合、シリンダー開口部11aが水平〜上向きで、突起12が自重では突出しない位置では、突起12は自重でシリンダー11内に入り込んだままの状態となるが、その位置では組み立てボルトが脱落することがなく、脱落防止の必要がないため、必ずしも必要ではない。
【0021】
【発明の効果】
上述のように、本発明に係るほぞ付きセグメントの組み立てボルト脱落防止装置は、セグメント周囲の接合面に形成したほぞ及びほぞ溝を互いに嵌合させてセグメント間を接合させ、互いに隣り合う接合面間を、一方のセグメント内周側面の凹部から該セグメントの接合面に貫通させたボルト挿入孔を通して他方のセグメントの接合面に埋設したアンカーナットに組み立てボルトを螺合させて組み立てるようにしてなるシールドトンネル覆工にあって、前記セグメント内周側面の凹部のボルト挿入孔開口部外に、該ボルト挿入孔に挿通された組み立てボルトの頭部延長位置にボルト抜け止め用突起を突出させるようにしたことにより、組み立て時の仮止め用として使用した組み立て用ボルトが緩んでも脱落がなくなり、通行に危険を生じさせることがなくなる。
【0022】
また、セグメント内周側面の凹部に先端開口を露出させてシリンダーを埋設し、該シリンダー内にボルト抜け止め用突起を出入自在に収容し、組み立てボルトの締結後、前記ボルト抜け止め用突起を該ボルト頭部延長位置に突出させるようにすることにより、セグメントの製造時に一体にインサート成形することによって簡単に設置され、現場での特別に面倒な作業を要せずに脱落防止がなされる。
【0023】
更に、シリンダーの先端開口を円筒部内径より小さく成形し、該シリンダー内をスライド可能で前記先端開口より大径抜け止め用フランジを、ボルト抜け止め用突起のシリンダー内側端部に備えることにより、脱落防止が必要な個所の突起を自重で突出させることができ作業性がよい。
【0024】
更に、シリンダーの先端開口内面に雌ネジを備え、該雌ネジにボルト抜け止め用突起の突出阻止用の栓体を着脱自在に螺合させることにより、セグメントに対するインサート成形時に型材への取付が、型材を貫通させた取り付け用ボルトによって簡単に支持させることができる。
【図面の簡単な説明】
【図1】本発明の装置を設置したほぞ付きセグメントによる覆工のトンネル半径方向の半断面図である。
【図2】同覆工上部のトンネル軸方向の部分断面図だある。
【図3】同上の覆工のリング間接合部を示す拡大断面図である。
【図4】同セグメント間接合部を示す拡大断面図である。
【図5】図1〜図4に示す例に使用したボルト脱落装置の拡大断面図である。
【図6】同上の組み立てボルト締め付け時における状態を示す拡大断面図である。
【図7】同上の型材に支持させてコンクリートを打設する際の状態を示す拡大断面図である。
【図8】従来のほぞ付きセグメントによる覆工のリング間接合部を示す断面図である。
【図9】同セグメント間接合部を示す断面図である。
【符号の説明】
1a,1b セグメント
2 凹部
3a,3b 接合面
4 ボルト挿入孔
5 アンカーナット
5a ボルト頭部
6 組み立てボルト
6a 組み立てボルト頭部
7 覆工
10 組み立てボルト落下防止装置
11 シリンダー
11a 円筒部
11b 開口部
12 ボルト抜け止め用突起
12a 先端側
12b 抜け止め用フランジ
13 底蓋
14 栓体
15 型材
16 ボルト
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a mortise-attached assembly bolt drop prevention device for preventing a temporary fastening assembly bolt used when assembling a mortise segment to form a shield tunnel lining when the tunnel is used.
[0002]
[Prior art]
In general, shield tunnels are made by assembling concrete segments in a ring shape and extending the lining in order. Recently, tenons and tenon grooves that fit each other are formed on the joint end surface (joint surface between rings) on the tunnel axial direction side. However, a so-called tenoned segment with a tenoned segment has been developed in which the fitting is made to resist the shear load of the joint. In addition, a segment having a mortise and a mortise groove on the circumferential side joining end surface (inter-segment joining surface) of the segment has been developed.
[0003]
As shown in FIGS. 8 and 9, the mortise-attached segment is assembled by allowing the bolt insertion hole 4 to open through the joint surface 3a of the segment from the recess 2 formed on the inner peripheral side surface of one segment 1a. The anchor nut 5 is embedded in the joint surface 3b of the segment 1b, and the entire lining 7 is secured while temporarily fastening the assembly bolt 6 by passing the bolt insertion hole 4 through the recess 2 and screwing it into the anchor nut 5. I try to assemble it.
[0004]
FIG. 8 shows an inter-ring joint, and FIG. 9 shows an inter-segment joint.
[0005]
The assembly bolt 6 used here is not for maintaining the joint strength between the segments after assembly, and after the assembly is completed, its function is finished and unnecessary, and the lining is applied to the inner peripheral surface. It is used in a state where the inner peripheral side surface of the segment is exposed to the inner surface of the tunnel without performing the next lining.
[0006]
[Problems to be solved by the invention]
In conventional shield tunnels with mortise segments as described above, assembly bolts are not required after the lining is assembled, but it takes a lot of work to remove them, leaving them as is rather than removing them for reuse. It is left attached because it reduces costs.
[0007]
However, since this assembled bolt is normally exposed on the inner surface of the tunnel, it can be considered that it will loosen due to vibration and fall off when the tunnel is used.
[0008]
SUMMARY OF THE INVENTION In view of such circumstances, the present invention aims to provide an assembly bolt drop prevention device for a tenoned segment that effectively prevents the assembly bolt from dropping off in a tunnel that is mainly used with the inner peripheral side surface of the segment exposed. It was made as.
[0009]
[Means for Solving the Problems]
The feature of the present invention for solving the conventional problems as described above and achieving the intended purpose is that the tenon and tenon grooves formed on the joint surface around the segments are fitted to each other so that the segments are joined to each other. Assemble between adjacent joint surfaces by screwing an assembly bolt into an anchor nut embedded in the joint surface of the other segment through a bolt insertion hole penetrating from the concave portion of the inner peripheral surface of one segment to the joint surface of the segment. In the shield tunnel lining, the cylinder is embedded with the tip opening exposed outside the opening of the bolt insertion hole in the recess on the inner peripheral side of the segment , and the bolt retaining protrusion can be freely inserted into and removed from the cylinder. And after the assembly bolts are tightened, the bolt retaining protrusions are projected to the bolt head extension position .
[0010]
In addition, forming the cylinder tip opening smaller than the inner diameter of the cylinder portion, slidable in the cylinder, and provided with a flange for retaining the larger diameter than the tip opening at the cylinder inner end of the bolt retaining protrusion, and It is preferable that a female screw is provided on the inner surface of the front end opening of the cylinder, and a plug body for preventing the protrusion of the bolt retaining projection is detachably screwed into the female screw.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
Next, an embodiment of the present invention will be described with reference to FIGS. In addition, the same code | symbol is attached | subjected to the same part as the prior art example mentioned above, and duplication description is abbreviate | omitted.
[0012]
In the figure, reference numeral 10 denotes an assembled bolt drop prevention device according to the present invention. This device 10 has a cylinder 11 embedded in a segment 1a, and a bolt retaining projection 12 housed in the cylinder 11 and having a distal end side that is freely accessible through a cylinder opening.
[0013]
The cylinder 11 has an opening portion 11 b having a diameter smaller than the inner diameter of the cylindrical portion on one end side of the cylindrical portion 11 a, and the other end side is closed by a bottom lid 13. A female screw is formed on the inner peripheral surface of the opening 11b, and the plug body 14 is screwed into the female screw.
[0014]
A bolt 12 retaining projection 12 is housed in the cylinder 11 such that the distal end side 12a protrudes from the opening 11b of the cylinder 11, and the end of the projection 12 on the inner side of the cylinder passes through the cylindrical portion 11a of the cylinder 11 in the axial direction. The retaining flange 12b having a larger diameter than the opening 11b is integrally formed, and the entire body is accommodated in the cylinder 11 with the plug 14 fitted in the opening.
[0015]
The cylinder 11 is embedded in an arrangement in which the opening 11b is exposed on the surface of the recess 2 formed on the inner peripheral surface of the segment, and the bolt head 5a in a state where the assembly bolt 6 is screwed into the anchor nut 5 and tightened. It is installed at a position where the protrusion 12 protrudes on the extension side.
[0016]
When installing the assembled bolt drop prevention device configured as described above, as shown in FIG. 7, the plug 14 of the cylinder opening 11b is removed, and the bolt penetrated through the mold 15 for forming the concave portion 2 of the segment therethrough. 16 is screwed into the opening 11b to be fixed to the mold member 15, and concrete is cast to form a segment. As a result, the cylinder 11 is embedded with the opening 11b exposed at the surface of the concave portion 2 of the segment.
[0017]
Then, the bolts 16 are removed, the segment mold is removed, and the segments are carried into the tunnel with the plugs 14 screwed into the openings 11b as shown in FIG. Connect the segments and assemble the lining. After the assembly is completed in this way, the plug 14 is removed.
[0018]
As a result, at the position where the cylinder opening 11b faces downward, the protrusion 12 protrudes by its own weight as shown in FIGS. 3, 4 and 5, and protrudes to the extended side of the assembly bolt head 6a. Even if it is loosened, it comes into contact with the protrusion 12 and is prevented from falling off.
[0019]
Note that a protrusion pushing means (not shown) such as a coil spring may be housed in the back of the flange in the cylinder 11 so that the protrusion 12 protrudes reliably.
[0020]
However, when there is no protrusion pushing means, the protrusion 12 remains in the cylinder 11 under its own weight when the cylinder opening 11a is horizontal to upward and the protrusion 12 does not protrude under its own weight. Then, the assembly bolt does not fall off, and it is not always necessary because it does not need to be prevented from coming off.
[0021]
【The invention's effect】
As described above, the assembly bolt drop-off prevention device for the tenoned segment according to the present invention is such that the tenon and tenon grooves formed on the joint surface around the segment are fitted to each other and the segments are joined to each other, and between the joint surfaces adjacent to each other. A shield tunnel in which an assembly bolt is screwed into an anchor nut embedded in the joint surface of the other segment through a bolt insertion hole penetrating from the recess on the inner peripheral surface of one segment to the joint surface of the segment In the lining, the bolt retaining protrusion protrudes from the bolt insertion hole opening of the concave portion on the inner peripheral side surface of the segment to the head extension position of the assembly bolt inserted through the bolt insertion hole. Therefore, even if the assembly bolt used for temporary fixing at the time of assembly is loosened, it will not fall out, resulting in danger to traffic. It is eliminated.
[0022]
Also, the cylinder is embedded with the tip opening exposed in the recess on the inner peripheral side surface of the segment, and a bolt retaining protrusion is removably accommodated in the cylinder. After the assembly bolt is fastened, the bolt retaining protrusion is inserted into the cylinder. By projecting to the bolt head extension position, it is easily installed by insert molding integrally at the time of manufacturing the segment, and it is prevented from falling off without requiring special troublesome work at the site.
[0023]
Furthermore, the cylinder's tip opening is formed smaller than the inner diameter of the cylinder, and the cylinder can be slid and provided with a flange with a larger diameter than the tip opening to prevent the bolt from falling off. Projections at places where prevention is required can be projected by their own weight, and workability is good.
[0024]
Furthermore, by providing a female screw on the inner surface of the opening at the tip of the cylinder and removably screwing a stopper for preventing the protrusion of the bolt retaining projection into the female screw, it is possible to attach to the mold material during insert molding to the segment. It can be easily supported by a mounting bolt that penetrates the mold material.
[Brief description of the drawings]
FIG. 1 is a half cross-sectional view in the tunnel radial direction of a lining by a tenoned segment installed with the apparatus of the present invention.
FIG. 2 is a partial cross-sectional view of the upper part of the lining in the tunnel axis direction.
FIG. 3 is an enlarged cross-sectional view showing an inter-ring joint of the same lining.
FIG. 4 is an enlarged sectional view showing a joint part between the segments.
FIG. 5 is an enlarged cross-sectional view of the bolt drop-off device used in the example shown in FIGS.
FIG. 6 is an enlarged cross-sectional view showing a state when the assembled bolt is tightened.
FIG. 7 is an enlarged cross-sectional view showing a state in which concrete is placed while being supported by the same mold material.
FIG. 8 is a cross-sectional view showing an inter-ring joint of a lining by a conventional tenoned segment.
FIG. 9 is a cross-sectional view showing a joint portion between the segments.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1a, 1b Segment 2 Recessed part 3a, 3b Joint surface 4 Bolt insertion hole 5 Anchor nut 5a Bolt head 6 Assembly bolt 6a Assembly bolt head 7 Covering 10 Assembly bolt fall prevention device 11 Cylinder 11a Cylindrical part 11b Opening part 12 Bolt removal Stop projection 12a Tip side 12b Retaining flange 13 Bottom cover 14 Plug body 15 Mold material 16 Bolt

Claims (3)

セグメント周囲の接合面に形成したほぞ及びほぞ溝を互いに嵌合させてセグメント間を接合させ、互いに隣り合う接合面間を、一方のセグメント内周側面の凹部から該セグメントの接合面に貫通させたボルト挿入孔を通して他方のセグメントの接合面に埋設したアンカーナットに組み立てボルトを螺合させて組み立てるようにしてなるシールドトンネル覆工にあって、
前記セグメント内周側面の凹部のボルト挿入孔開口部外に、先端開口を露出させてシリンダーを埋設し、該シリンダー内にボルト抜け止め用突起を出入自在に収容し、組み立てボルトの締結後、前記ボルト抜け止め用突起を該ボルト頭部延長位置に突出させるようにしたことを特徴としてなるほぞ付きセグメントの組み立てボルト脱落防止装置。
The tenon and tenon groove formed on the joint surface around the segment are fitted to each other to join the segments, and the adjacent joint surfaces are penetrated from the concave portion on the inner peripheral side surface of one segment to the joint surface of the segment. In the shield tunnel lining that is assembled by screwing the assembly bolt into the anchor nut embedded in the joint surface of the other segment through the bolt insertion hole,
Outside the bolt insertion hole opening of the concave portion on the inner peripheral side surface of the segment, a tip opening is exposed and a cylinder is embedded, and a bolt retaining protrusion is housed in the cylinder so that it can be freely inserted and removed. An assembly bolt drop prevention device for a tenoned segment, characterized in that a bolt retaining protrusion is projected to the bolt head extension position .
シリンダーの先端開口を円筒部内径より小さく成形し、該シリンダー内をスライド可能で前記先端開口より大径抜け止め用フランジを、ボルト抜け止め用突起のシリンダー内側端部に備えてなる請求項1に記載のほぞ付きセグメントの組み立てボルト脱落防止装置。 The cylinder front end opening is formed smaller than the inner diameter of the cylinder part, and a flange for preventing a larger diameter than the front end opening and slidable in the cylinder is provided at the inner end of the cylinder of the bolt retaining protrusion. Assembling bolt fall prevention device for mortise segment as described. シリンダーの先端開口内面に雌ネジを備え、該雌ネジにボルト抜け止め用突起の突出阻止用の栓体を着脱自在に螺合させてなる請求項1又は2に記載のほぞ付きセグメントの組み立てボルト脱落防止装置。3. An assembly bolt for a mortise segment according to claim 1 or 2, wherein a female screw is provided on the inner surface of the tip opening of the cylinder, and a stopper for preventing protrusion of the bolt retaining protrusion is detachably screwed into the female screw. Fall-off prevention device.
JP2000144701A 2000-05-17 2000-05-17 Assembly bolt fall prevention device for mortise segment Expired - Fee Related JP3787637B2 (en)

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JP6230557B2 (en) * 2015-02-16 2017-11-15 ジオスター株式会社 Joining method
CN112983925B (en) * 2021-02-05 2023-03-10 山东锐凯工程机械有限公司 Quartering hammer and quartering hammer cylinder assembly equipment

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