Deprecated: The each() function is deprecated. This message will be suppressed on further calls in /home/zhenxiangba/zhenxiangba.com/public_html/phproxy-improved-master/index.php on line 456
JP3799558B2 - Barium sulfate, process for producing the same and resin composition - Google Patents
[go: Go Back, main page]

JP3799558B2 - Barium sulfate, process for producing the same and resin composition - Google Patents

Barium sulfate, process for producing the same and resin composition Download PDF

Info

Publication number
JP3799558B2
JP3799558B2 JP34653795A JP34653795A JP3799558B2 JP 3799558 B2 JP3799558 B2 JP 3799558B2 JP 34653795 A JP34653795 A JP 34653795A JP 34653795 A JP34653795 A JP 34653795A JP 3799558 B2 JP3799558 B2 JP 3799558B2
Authority
JP
Japan
Prior art keywords
barium sulfate
acid
aqueous solution
reaction
resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP34653795A
Other languages
Japanese (ja)
Other versions
JPH09156924A (en
Inventor
高広 永山
誠明 安田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Chemical Industrial Co Ltd
Original Assignee
Nippon Chemical Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Chemical Industrial Co Ltd filed Critical Nippon Chemical Industrial Co Ltd
Priority to JP34653795A priority Critical patent/JP3799558B2/en
Publication of JPH09156924A publication Critical patent/JPH09156924A/en
Application granted granted Critical
Publication of JP3799558B2 publication Critical patent/JP3799558B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Landscapes

  • Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Pigments, Carbon Blacks, Or Wood Stains (AREA)
  • Glanulating (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、各種樹脂に対する分散性に優れた硫酸バリウムとその製造ならびに応用技術に係り、詳しくは、含Ba2+水溶液と含SO4 2- 水溶液の反応を介して優れた分散性を保有する超微細な粒子性状の硫酸バリウムとその製造方法、ならびにその硫酸バリウムを配合した樹脂組成物に関する。
【0002】
【従来の技術】
硫酸バリウムは、一般に塩化バリウム、硫化バリウム、硝酸バリウム、水酸化バリウム、炭酸バリウム等の水溶液に硫酸塩または硫酸の水溶液を反応させる水溶液反応により製造されているが、この方法で製造される硫酸バリウムは、一次粒子径が通常0.3〜2.0μm と大きいため、例えば透明顔料または体質顔料として塗料やインキに配合した際に、硫酸バリウム粒子の光散乱のため透明性や表面光沢を損ねる問題がある。このような問題は、より微細な一次粒子径を有する硫酸バリウムを配合することにより消去することができる。
【0003】
従来、微細な硫酸バリウムを製造する技術としては、例えば硫酸ナトリウム水溶液と硫酸バリウム水溶液を反応させる段階で、硫酸ナトリウム水溶液に特定のメタリン酸塩を共存させると共に、硫酸ナトリウムのモル比を硫酸バリウムに対して化学量論的に過剰量存在させて反応させる方法(特公昭50−33984 号公報)、硫化バリウム水溶液と硫酸水溶液とを硫化バリウム濃度が過剰となるように制御し、連続的に反応槽に導き、効果的な撹拌下で極めて短時間で反応を行なう方法(特開昭57−51119 号公報)、硫酸水溶液と硫化バリウム水溶液とを反応させて硫酸バリウムを製造する方法において、硫酸に対して硫化バリウムを常に過剰に存在させると共に、水溶性ケイ酸アルカリを存在させる方法(特開昭58−120520号公報)、硫酸水溶液と特定のバリウム塩水溶液とを正確な化学量論的比率で別々に、かつ同時に噴霧して反応させ、生成した沈殿物を含む媒質を噴霧乾燥する方法(特開平2−83211 号公報)等が提案されている。
【0004】
しかしながら、このような従来法で得られた硫酸バリウムは、一次粒子径は微細であるが、見掛けの二次粒子は凝集した大きな粒子となっている。そのうえ、硫酸バリウム粒子表面の不活性な表面改質までは行うことができないため、樹脂の種類によっては親和性が頗る悪くなる。このような親和性の悪い樹脂を含有する塗料に硫酸バリウムを配合すると、硫酸バリウム自身が凝集を起こして塗料粘度を増大させる結果、正常な塗料性能が得られなくなる事態が屡々発生する。
【0005】
【発明が解決しようとする課題】
したがって、微細な一次粒子径を持ち、その粒子相互が二次的に凝集しても容易に脱アグロメレートすることができ、かつ各種樹脂に対して優れた分散性を発揮する硫酸バリウムの開発が強く要望されている。
【0006】
本発明者らは、前記事実に鑑み、各種樹脂系に対して優れた分散性を有する微細性状の硫酸バリウムについて鋭意研究を重ねた結果、含Ba2+水溶液および含SO4 2- 水溶液を反応させる過程でキレート能を有する有機リン化合物の存在下に反応を瞬間的に行わせ、微細粒子表面を前記キレート能を有する有機リン化合物で改質処理した硫酸バリウムは、超微細な一次粒子径を持ち、二次凝集体の脱アグロメレートが容易で、かつ各種樹脂系に対して良好な分散性を示すことを確認した。
【0007】
本発明は、かかる知見に基づいて開発されたもので、その目的は各種樹脂に対して優れた分散性を有する超微細な硫酸バリウムとその製造方法、ならびにこの硫酸バリウムを配合した樹脂組成物を提供するところにある。
【0008】
【課題を解決するための手段】
上記目的を達成するための本発明に係る硫酸バリウムは、一次粒子の平均粒子径が0.1μm以下の微細な粒子であって、その粒子表面が、アミノアルキレンホスホン酸、エチレンジアミンテトラアルキレンホスホン酸、アルキルメタン−1−ヒドロキシ−1,1−ジホスホン酸、または2−ヒドロキシホスホノ酢酸で、処理されてなることを構成上の特徴とする。
【0009】
また、本発明に係る硫酸バリウムの製造方法は、含Ba 2+ 水溶液と含SO 4 2- 水溶液の反応により硫酸バリウムを生成する方法において、前記反応を、
反応器に、アミノアルキレンホスホン酸、エチレンジアミンテトラアルキレンホスホン酸、アルキルメタン−1−ヒドロキシ−1,1−ジホスホン酸、または2−ヒドロキシホスホノ酢酸を含む硫酸溶液と含Ba 2+ 水溶液とを同時に注入し、
下記式で算出される平均滞留時間(t):
t=v/(A+B)
(式中、vは反応器の容量 (l) 、AおよびBはそれぞれ硫酸水溶液および含Ba 2+ 水溶液の注入速度 (l min) を表す。)
が10秒以内となるように、該反応器を通過させること、
によって進行させることを構成上の特徴とするものである。
【0010】
さらに本発明により提供される樹脂組成物は、上記の硫酸バリウムを、樹脂100重量部当り1〜50重量部の範囲で分散配合してなるものである。
【0011】
【発明の実施の形態】
本発明に係る硫酸バリウムは、一次粒子の平均粒子径が0.1μm 以下の超微細な粒子であり、図1の電子顕微鏡写真(倍率10万倍)から考察されるように粒子形状が比較的均一であって、0.1μm を越える粗粒子部分が極めて少ないことに特徴づけられる。そのうえ、微細粒子の表面がキレート能を有する有機リン化合物で改質処理されていることが本発明の重要な構成要件となっている。なお、ここで硫酸バリウムの一次粒子の大きさは10万倍以上の倍率による電子顕微鏡観察法で測定されたものであり、また粒子表面がキレート能を有する有機リン化合物で処理されたとは、該有機リン化合物がバリウム塩を形成して粒子の表面もしくは粒子相互間に介在する状態を意味する。
【0012】
本発明によるキレート能を有する有機リン化合物で表面処理された超微細な硫酸バリウム粒子は、乾燥粉末とした際に二次的な凝集体を形成しても使用段階において容易に脱アグロメレーションでき、流動性や再分散性は頗る良好である。更に、キレート能を有する有機リン化合物での表面処理により、各種樹脂に対する相溶性、各種分散媒体における分散性も良好となることから、塗料等に配合した際に優れた透明性および塗膜光沢性を与えることが可能となる。
【0013】
硫酸バリウム粒子の表面改質処理に用いるキレート能をもつ有機リン化合物としては、アルキルメタン−1−ヒドロキシ−1,1−ジホスホン酸(塩)が最も効果的であり、その含有量は硫酸バリウムの用途や該化合物の種類等によって変動するが、多くの場合、原料となる含SO4 2- 化合物の一部代替リン酸源として全リン酸源の反応理論量に対して0.1〜10重量%、好ましくは0.3〜8重量%の範囲である。
【0014】
上記の硫酸バリウムは、含Ba2+水溶液と含SO4 2- 水溶液の反応により硫酸バリウムを生成する際、キレート能を有する有機リン化合物を同時に介在させながら瞬間的に反応させる方法で製造される。
【0015】
バリウム源となる含Ba2+化合物としては、例えば塩化バリウム、硫化バリウム、硝酸バリウム、炭酸バリウム、水酸化バリウム等のバリウム塩が適宜に使用される。一方、含SO4 2- 化合物としては、硫酸または硫酸ナトリウム等の硫酸塩が挙げられる。しかし、本発明の目的には特に含Ba2+化合物として水酸化バリウム、含SO4 2- 化合物として硫酸を用いることが好ましい。この理由は、副生成物が水である関係で、目的とする超微細な硫酸バリウムの回収が容易となるためである。
【0016】
本発明で用いるキレート能を有する有機リン化合物は、反応に預かるリン酸源として上記の含SO4 2- 化合物の一部を代替して機能する成分で、例えばアミノアルキレンホスホン酸、エチレンジアミンテトラアルキレンホスホン酸、アルキルメタン−1−ヒドロキシ−1,1−ジホスホン酸、または2−ヒドロキシホスホノ酢酸などが代表的なものである。
【0017】
このうちアミノアルキレンホスホン酸としては、例えばニトリロトリスメチレンホスホン酸、ニトリロトリスエチレンホスホン酸、ニトリロトリスプロピレンホスホン酸、ニトリロジエチルメチレンホスホン酸、ニトリロプロピルビスメチレンホスホン酸等が、エチレンジアミンテトラアルキレンホスホン酸としては、例えばエチレンジアミンテトラメチレンホスホン酸、エチレンジアミンテトラエチレンホスホン酸、エチレンジアミンテトラプロピレンホスホン酸等が、またアルキルメタン−1−ヒドロキシ−1,1−ジホスホン酸としては、例えばメタン−1−ヒドロキシ−1,1−ジホスホン酸、エタン−1−ヒドロキシ−1,1−ジホスホン酸、プロパン−1−ヒドロキシ−1,1−ジホスホン酸などが挙げられる。これら化合物は、ナトリウム塩、カリウム塩等のアルカリ金属塩で一部または全部中和させたものでもよく、また1種または2種以上であってもよい。
【0018】
硫酸バリウムの生成は、上記3種類の原料成分を反応させることにより行われるが、キレート能を有する有機リン化合物は全リン酸源の反応理論量に対して0.1〜10重量%、好ましくは0.3〜8重量%の範囲に設定する。この含有量が、0.1重量%未満では有機リン酸バリウムの生成が不足して、硫酸バリウム粒子表面における形成が不十分となるため硫酸バリウムの粒子成長を阻止することが困難となる。10重量%を上回る含有量では添加量の割には効果の向上が少なく、経済面から実用性に乏しくなる。
【0019】
キレート能を有する有機リン化合物の存在下に反応させるには、通常、硫酸(塩)水溶液に該化合物を予め溶解した混合液と含Ba2+溶液とを接触させる手段が採られるが、他の方法として、キレート能を有する有機リン化合物の水溶液中で硫酸塩水溶液と含Ba2+水溶液とを接触させる方法を採用してもよい。
【0020】
この際、上記の反応を瞬間的に行わせることが本発明にとって重要な条件となる。この瞬間反応とは、反応系内でバックミキシングが生じない状態で、連続的に可及的短時間内に硫酸バリウムの沈澱生成を行わせることである。バックミキシングのない状態での反応は、両原料液を混合して反応させる反応系において常に両液の直接的な接触混合のみによって行われ、反応時に反応系内の共通イオンや析出粒子等の反応生成物によって影響を受けることはない。このような反応は、小容積の反応系に両反応液を速やかに導入すると共に、反応生成物を速やかに系外に排出することにより達成される。
【0021】
このようなバックミキシングのない状態で連続的に反応を行うためには、反応器として強力な撹拌効果を発揮する小容積混合装置が使用される。かかる手段としては、例えば遠心ポンプを反応槽として一定割合で配合したキレート能を有する有機リン化合物を含む硫酸水溶液と水酸化バリウム水溶液を瞬時に連続反応させる方法、またはスタティックミキサーを反応槽として同様に瞬時連続反応を行う方法があるが、特に後者の方法を採ることが好ましい。
【0022】
スタティックミキサーは、その構造が長方形の板を左右逆方向に180度捩れたエレメントを必要な数だけ管内に交互に配列した構造を備えているため、該スタティックミキサーを通過する流体は、エレメントにより流れの分割、流れの反転、流れの転換の三つの混合作用を受け、均一に瞬時に混合し反応する。したがって、原料の含Ba2+水溶液とキレート能を有する有機リン化合物を含有する含SO4 2- 水溶液は瞬時に混合反応すると共に、反応系内では全くバックミキシングが生ずることなく排出されるので、従来のバッチ方式あるいはポンプ方式等の撹拌型反応槽での共通イオン効果などバックミキシング作用を受けながら硫酸バリウム粒子の調製を行ったものより、常に安定的に均質微細な硫酸バリウム粒子を連続的に得ることができる。
【0023】
含Ba2+化合物とキレート能を有する有機リン化合物を含む含SO4 2- 化合物とのモル比は、バリウム塩または硫酸塩のいずれかが過剰の状態でもよいが、好ましくは正確な化学量論的比率で反応させることである。しかし、反応時のpHは、通常5〜8、好ましくは7付近の中性領域で行うことが好ましい。この理由は、生成した硫酸バリウム粒子を水洗い等の頻雑な操作を行う必要がなしに回収することができるからである。
【0024】
反応温度は、原料の含Ba2+化合物の水に対する溶解度にもよるが、一般的に高温測では平均粒子径が大きくなる傾向があることから、70℃以下で反応を行うことが望ましい。
【0025】
反応は、反応器にキレート能を有する有機リン化合物を含む硫酸溶液(A液)と含Ba2+水溶液(B液)とを同時に注入し、反応器を通過させることによって進行させるが、この際反応器を通過する原料系の平均滞留時間(t)が10秒以内、好ましくは1秒以下になるような条件で反応を行う。反応系内における原料系の平均滞留時間t(秒)は、t=v/A+Bの関係式〔式中、vは反応器の容量(l) 、AおよびBはそれぞれ硫酸水溶液および含Ba2+水溶液の注入速度(l/min)を表す〕に基づいて算出することができる。
【0026】
10秒以内の平均滞留時間とするには、スタティックミキサー等に供給する原料水溶液の最大流速に特に制限はなく、スタティックミキサーの長さ、エレメント数、内径等にもよるが、通常1.2l/min 以上、好ましくは1.5l/min 以上で原料水溶液を供給し、反応を行うことが好ましい。また、原料濃度も特に限定的ではないが、多くの場合、生成する硫酸バリウムのスラリー濃度が5重量%以上、好ましくは10〜30重量%の範囲になるように調整する。
【0027】
上記反応により、微細な硫酸バリウムを生成させた後は、常法により濾過分離、乾燥および粉砕の各処理を順次に施して製品とするが、本発明ではスラリーの微小液滴と乾燥を同時に行う噴霧乾燥を適用することが好ましい。噴霧乾燥が好適な理由は、乾燥に長時間を要すると一次粒子が堅い二次凝集化を起こし易く、再分散が困難となり、また粒子が微細であるため濾過操作が容易に行えなくなるため、操作を簡略化してこれらの難点を排除することにある。
【0028】
上記の工程で得られる硫酸バリウムは、一次平均粒子径が通常0.01〜0.2μm の範囲にあり、平均一次粒子径が0.1μm 以下の均一で超微細な粒子性状を有している。このような均一かつ超微細な硫酸バリウム粒子が生成するのは、含Ba2+化合物と含SO4 2- 化合物との反応による硫酸バリウムの生成反応と、含Ba2+化合物とキレート能を有する有機リン化合物との反応による上記有機リン化合物のバリウム塩生成反応が同一反応系内で進行するため、生成した有機リン化合物のバリウム塩が硫酸バリウムの粒子成長を抑える機能を営み、同時にスタティックミキサー等による瞬間反応の作用とが相俟って、均一性のある超微細な硫酸バリウムの生成に寄与するためと推測される。
【0029】
本発明で得られた硫酸バリウムは、各種樹脂に配合される充填剤、体質顔料、分散助剤、または沈降防止剤、防錆顔料として使用することができる。特に一次粒子径が0.19μm 以下のものは、可視光の波長を反射することがないため透明性に優れた顔料として有用である。
【0030】
本発明に係る超微細な硫酸バリウムを充填剤として各種樹脂に配合してシート、フィルム、容器等の樹脂成形品を得る場合にマトリックスとなる樹脂類としては、例えばポリ塩化ビニル樹脂、ポリエチレン樹脂、ポリプロピレン樹脂、ポリアミド樹脂、ポリカーボネート樹脂、ポリエステル樹脂、ポリスチレン樹脂、ABS樹脂、AS樹脂、熱可塑性アクリル樹脂等の熱可塑性樹脂、エポキシ樹脂、不飽和ポリエステル樹脂、ジアリルフタレート樹脂、フェノール樹脂、尿素樹脂等の熱硬化性樹脂が挙げられる。また、体質顔料として使用する場合のビヒクルとなる塗膜形成用樹脂としては、フェノール樹脂、アルキド樹脂、メラニン樹脂、グアナジン樹脂、ビニル系樹脂、エポキシ樹脂、ポリアミン樹脂、アクリル樹脂、ポリブタジエン樹脂、ポリエステル樹脂、ウレタン樹脂、ケイ素樹脂、含フッ素樹脂等を挙げることができる。特に、塗料の体質顔料として用いる場合、光沢性や質感良好な塗膜を得ることができる。
【0031】
上記樹脂類に対する本発明に係る硫酸バリウムの添加量は、樹脂またはその用途にもよるが、例えばシート、フィルム、容器等の各種樹脂成型品を得る場合には、従来の充填剤配合量の範囲でよく、通常、樹脂100重量部に対して、1〜50重量%である。また、塗膜形成用の体質顔料として用いる場合にも、通常塗料ビヒクルに対して1〜50重量%である。樹脂配合に当たり、強力な剪断分散処理を施すことにより、二次的に凝集した硫酸バリウム粒子は容易に脱アグロメレートされ、極めて分散性に優れる樹脂組成物を得ることができる。
【0032】
【実施例】
以下、実施例により本発明を詳細に説明するが、本発明はこれらの例に限定されるものではない。
【0033】
実施例1
水酸化バリウム〔Ba(OH)2 ・8H2O〕206.6gを水893.4gに溶解してA液を調製した。また97重量%濃度の硫酸62.3gとメタン−1−ヒドロキシ−1,1−ジホスホン酸の60重量%濃度水溶液3.3g(全リン酸源の反応理論量に対して3重量%)を水977.0gに溶かし、B液を調製した。これらA液とB液を50℃に加温した後、ポンプを用いて1.5l/min の流速でスタティックミキサー〔ノリタケカンパニーリミテッド社製;4/1-N40−170−0〕A液およびB液を同時に供給し、反応系内で瞬間的に反応させて硫酸バリウムの水性スラリーを得た。ついで、濾過分離し、120℃で2時間乾燥、粉砕して硫酸バリウムの白色粉末を得た。得られた硫酸バリウムの白色粉末を電子顕微鏡で10万倍に拡大して平均一次粒子径を測定したところ、0.01μm であった。図1は、本実施例で得られた超微細な硫酸バリウムの粒子構造を示した電子顕微鏡写真(倍率10万倍)であるが、極めて均一かつ微細な粒子性状を呈していることが判る。
【0034】
次に、焼付型アルキド樹脂〔大日本インキ化学工業(株)製、“ベツコゾールJ-524 ”非揮発分60%〕17.5重量部とメラミン樹脂〔大日本インキ化学工業(株)製、“スーパーベツカミンJ-820 ”非揮発分50%〕8.9重量部とキシレン4.9重量部とからなる混合ワニスに上記の硫酸バリウム粉末を15重量部加え、ペイントコンディショナーで60分間、120分間、180分間の時間をかけて分散させた後、各ワニスを6ミルのアプリケーターを用いてガラス板上に塗布し、常温で乾燥後、140℃で20分間焼付けた。このようにして得られた塗膜およびブランクとして樹脂単独の塗膜についてグロスメーターによって20°/20°鏡面反射率を測定し、塗膜の光沢を評価した。その結果を、表1に示した。なお、比較のために市販の硫酸バリウムについても同様に評価し、その結果を表1に併載した。
【0035】
また、上記組成の混合ワニス100重量部に製造した硫酸バリウム粉末および市販の硫酸バリウム粉末を0〜30重量部それぞれ添加して透明塗料を調製し、その透明塗料をガラス板上に6ミルのアプリケーターを用いて並列塗布し、常温で乾燥後、140℃の温度で20分間焼付け、膜厚68μの塗膜を形成した。この塗膜につき、垂直光線の透過率をハンター系L値にて測定し、塗膜の透明度を評価した。その結果を硫酸バリウム(顔料)の添加量と対比して表2に示した。
【0036】
比較例1
97重量%濃度の硫酸64.2gを水975.8gに溶かしてB液とした。その他は実施例1と同一条件でスタティックミキサーによりA液とB液とを反応させた後、濾過分離し、120℃で2時間乾燥、粉砕して硫酸バリウムの白色粉末を得た。得られた硫酸バリウムの白色粉末につき、実施例1と同様にして平均一次粒子径を測定したところ、0.05μm であった。図2は、本比較例で得られた硫酸バリウムの粒子構造を示した電子顕微鏡写真(倍率10万倍)であるが、図1に比べて粒径が極めて大きく、かつ不均一であることが認められる。
【0037】
得られた硫酸バリウム粉末につき、実施例1と同様にして塗料塗膜の光沢度ならびに透明度を評価し、その結果を表1および表2に併載した。
【0038】
実施例2
水酸化バリウム〔Ba(OH)2 ・8H2O〕206.6gを水893.4gに溶かしてA液とした。97重量%濃度の硫酸64.13gとエタン−1−ヒドロキシ−1,1−ジホスホン酸の60重量%濃度水溶液0.107g(全リン酸源の反応理論量に対して0.1重量%)を水977.0gに溶かしてB液とした。A液とB液を50℃に加温した後、ポンプを用いて1.5l/min の流速でスタティックミキサー〔ノリタケカンパニーリミテッド社製;4/1-N40−170−0〕に同時に供給し、瞬間反応させて硫酸バリウムの水性スラリーを得た。ついで、得られた水性スラリーを2.5l/min の流速で2500rpm のアトマイザーに供給し、200℃の空気気流中に噴霧して噴霧乾燥し、硫酸バリウムの白色粉末を得た。得られた硫酸バリウムの白色粉末の平均一次粒子径を10万倍の電子顕微鏡写真で求めたところ、0.01μm であった。
【0039】
得られた硫酸バリウム粉末につき、実施例1と同様にして塗料塗膜の光沢度ならびに透明度を評価し、その結果を表1および表2に併載した。
【0040】
実施例3
実施例2のB液を、97重量%濃度の硫酸63.56gとニトリロトリスメチレンホスホン酸の60重量%濃度水溶液1.07g(全リン酸源の反応理論量に対して1重量%)を水977.0gに溶かした組成に代え、その他は実施例2と同一条件により白色粉末の硫酸バリウムを製造した。得られた硫酸バリウムの白色粉末の平均一次粒子径は、0.01μm であった。
【0041】
得られた硫酸バリウム粉末につき、実施例1と同様にして塗料塗膜の光沢度ならびに透明度を評価し、その結果を表1および表2に併載した。
【0042】
実施例4
実施例2のB液を、97重量%濃度の硫酸57.7gと2−ヒドロキシホスホノ酢酸6.42g(全リン酸源の反応理論量に対して10重量%)を水975.8gに溶かた組成に代え、その他は実施例2と同一条件により白色粉末の硫酸バリウムを製造した。得られた硫酸バリウムの白色粉末の平均一次粒子径は、0.01μm であった。
【0043】
得られた硫酸バリウム粉末につき、実施例1と同様にして塗料塗膜の光沢度ならびに透明度を評価し、その結果を表1および表2に併載した。
【0044】
【表1】

Figure 0003799558
【0045】
表1の結果から、本発明の実施例による硫酸バリウムはワニス中に一次粒子まで容易に分散し、樹脂単独(ブランク)の塗膜とほとんど変わらない光沢の優れた塗膜を得ることができることが認められた。
【0046】
【表2】
Figure 0003799558
【0047】
表2から、実施例の硫酸バリウムを顔料とした塗膜は比較例1や市販品を顔料とした場合に比べ、顔料添加量を多くしても透明度の減少は極めて少なく、良好な透明塗膜が形成されることが判る。
【0048】
【発明の効果】
以上のとおり、本発明によればキレート能を有する有機リン化合物で表面改質された超微細で均一な一次粒子径を備え、粒子相互が凝集した場合にも容易に脱アクロメレートし得る粒子性状の硫酸バリウムを提供することができる。この硫酸バリウムは、含Ba2+水溶液と含SO4 2- 水溶液をキレート能を有する有機リン化合物の存在下で瞬間反応させる本発明の製造方法により効率よく工業生産することが可能となる。また、本発明の硫酸バリウムは各種樹脂類に対する分散性が極めて優れているから、これを配合することにより高品質の樹脂組成物を提供することができる。特に体質顔料として配合した塗料の塗膜には、良好な光沢性と透明性が同時に付与し得る効果がもたらされる。
【図面の簡単な説明】
【図1】実施例1で得られた硫酸バリウム粉末の粒子構造を示した電子顕微鏡写真(拡大倍率:10万倍)である。
【図2】比較例1で得られた硫酸バリウム粉末の粒子構造を示した電子顕微鏡写真(拡大倍率:10万倍)である。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to barium sulfate excellent in dispersibility for various resins, its production and application technology, and in particular, possesses excellent dispersibility through the reaction of an aqueous solution containing Ba 2+ and an aqueous solution containing SO 4 2−. The present invention relates to barium sulfate having ultrafine particles, a method for producing the same, and a resin composition containing the barium sulfate.
[0002]
[Prior art]
Barium sulfate is generally produced by an aqueous solution reaction in which an aqueous solution of sulfate or sulfuric acid is reacted with an aqueous solution of barium chloride, barium sulfide, barium nitrate, barium hydroxide, barium carbonate, etc., but barium sulfate produced by this method is used. Has a large primary particle size of usually 0.3 to 2.0 μm, and therefore, when blended with paints or inks as a transparent pigment or extender, for example, the problem of impairing transparency and surface gloss due to light scattering of barium sulfate particles There is. Such a problem can be eliminated by blending barium sulfate having a finer primary particle size.
[0003]
Conventionally, as a technique for producing fine barium sulfate, for example, at the stage of reacting a sodium sulfate aqueous solution and a barium sulfate aqueous solution, a specific metaphosphate is allowed to coexist in the sodium sulfate aqueous solution, and the molar ratio of sodium sulfate is changed to barium sulfate. In contrast, a method in which a stoichiometrically excessive amount is present (Japanese Patent Publication No. 50-33984), a barium sulfide aqueous solution and a sulfuric acid aqueous solution are controlled so that the barium sulfide concentration becomes excessive, and a continuous reaction vessel In a method of reacting in an extremely short time under effective stirring (JP-A-57-51119), a method of reacting an aqueous sulfuric acid solution with an aqueous barium sulfide solution to produce barium sulfate, In this method, barium sulfide is always present in excess, and water-soluble alkali silicate is present (Japanese Patent Laid-Open No. 58-120520). A method of spraying and drying a medium containing a precipitate formed by reacting an aqueous solution of barium salt separately and simultaneously with an accurate stoichiometric ratio, and the resulting precipitate is disclosed (JP-A-2-83211). Yes.
[0004]
However, barium sulfate obtained by such a conventional method has a fine primary particle diameter, but apparent secondary particles are aggregated large particles. In addition, since the inert surface modification of the barium sulfate particle surface cannot be performed, the affinity becomes worse depending on the type of resin. When barium sulfate is blended with a paint containing such a resin having poor affinity, the barium sulfate itself agglomerates to increase the viscosity of the paint, resulting in a situation where normal paint performance cannot be obtained.
[0005]
[Problems to be solved by the invention]
Therefore, there is a strong development of barium sulfate that has a fine primary particle size, can be easily deagglomerated even when the particles agglomerate with each other, and exhibits excellent dispersibility in various resins. It is requested.
[0006]
The present inventors have found that the view of the fact, the results of extensive studies on barium sulfate fine texture having excellent dispersibility to various resins, reaction-containing Ba 2+ solution and containing SO 4 2-solution In the process of forming the barium sulfate, the reaction is instantaneously performed in the presence of an organophosphorus compound having a chelating ability, and the fine particle surface is modified with the organophosphorus compound having the chelating ability. It was confirmed that the secondary agglomerates were easy to be deagglomerated and showed good dispersibility in various resin systems.
[0007]
The present invention was developed based on such knowledge, and its purpose is to provide ultrafine barium sulfate having excellent dispersibility for various resins, a method for producing the same, and a resin composition containing the barium sulfate. There is to offer.
[0008]
[Means for Solving the Problems]
In order to achieve the above object, the barium sulfate according to the present invention is a fine particle having an average primary particle diameter of 0.1 μm or less, and the particle surface thereof is aminoalkylenephosphonic acid, ethylenediaminetetraalkylenephosphonic acid, It is characterized by being treated with alkylmethane-1-hydroxy-1,1-diphosphonic acid or 2-hydroxyphosphonoacetic acid .
[0009]
Further, the method for producing barium sulfate according to the present invention is a method for producing barium sulfate by a reaction of an aqueous solution containing Ba 2+ and an aqueous solution containing SO 4 2-
A sulfuric acid solution containing aminoalkylenephosphonic acid, ethylenediaminetetraalkylenephosphonic acid, alkylmethane-1-hydroxy-1,1-diphosphonic acid, or 2-hydroxyphosphonoacetic acid and an aqueous Ba 2+ containing solution are simultaneously injected into the reactor. And
Average residence time (t) calculated by the following formula:
t = v / (A + B)
(In the formula, v represents the capacity (l) of the reactor , and A and B represent the injection rates (l / min) of the aqueous sulfuric acid solution and the aqueous Ba 2+ solution, respectively ) .
Passing through the reactor so that is within 10 seconds,
It is a feature of the construction to proceed by the above.
[0010]
Furthermore, the resin composition provided by the present invention is obtained by dispersing and blending the above barium sulfate in the range of 1 to 50 parts by weight per 100 parts by weight of the resin.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
The barium sulfate according to the present invention is an ultrafine particle having an average primary particle size of 0.1 μm or less, and has a relatively small particle shape as considered from the electron micrograph (magnification 100,000 times) in FIG. It is uniform and characterized by very few coarse particle portions exceeding 0.1 μm. In addition, it is an important constituent of the present invention that the surface of the fine particles is modified with an organophosphorus compound having chelating ability. Here, the primary particle size of barium sulfate was measured by an electron microscope observation method at a magnification of 100,000 times or more, and the particle surface was treated with an organophosphorus compound having a chelating ability. It means a state in which an organophosphorus compound forms a barium salt and is interposed between the surfaces of particles or between particles.
[0012]
The ultrafine barium sulfate particles surface-treated with an organophosphorus compound having a chelating ability according to the present invention can be easily deagglomerated in the use stage even if secondary agglomerates are formed in the dry powder. The fluidity and redispersibility are very good. Furthermore, surface treatment with an organophosphorus compound having chelating ability improves compatibility with various resins and dispersibility in various dispersion media. Therefore, excellent transparency and paint gloss when blended into paints, etc. Can be given.
[0013]
Alkylmethane-1-hydroxy-1,1-diphosphonic acid (salt) is the most effective organophosphorus compound having chelating ability used for surface modification treatment of barium sulfate particles, and its content is that of barium sulfate. Although it varies depending on the use, the type of the compound, etc., in many cases, 0.1 to 10 weight with respect to the theoretical reaction amount of the total phosphate source as a partial alternative phosphate source for the SO 4 -containing compound as a raw material. %, Preferably in the range of 0.3 to 8% by weight.
[0014]
Barium sulphate described above, when generating the barium sulfate by the reaction of free Ba 2+ solution and containing SO 4 2-solution, produced by the method for momentarily reaction while simultaneously intervening organic phosphorus compound having chelating ability .
[0015]
As a Ba2 + -containing compound serving as a barium source, for example, barium salts such as barium chloride, barium sulfide, barium nitrate, barium carbonate, barium hydroxide are appropriately used. On the other hand, examples of the SO 4 2- compound include sulfuric acid and sulfates such as sodium sulfate. However, it is particularly preferable to use barium hydroxide as the Ba 2+ compound and sulfuric acid as the SO 4 2− compound for the purposes of the present invention. This is because the desired ultrafine barium sulfate can be easily recovered because the by-product is water.
[0016]
The organophosphorus compound having chelating ability used in the present invention is a component that functions in place of a part of the above SO 4 -containing compound as a phosphate source for the reaction. For example, aminoalkylenephosphonic acid, ethylenediaminetetraalkylenephosphone Typical examples include acid, alkylmethane-1-hydroxy-1,1-diphosphonic acid, and 2-hydroxyphosphonoacetic acid.
[0017]
Among these, as aminoalkylenephosphonic acid, for example, nitrilotrismethylenephosphonic acid, nitrilotrisethylenephosphonic acid, nitrilotrispropylenephosphonic acid, nitrilodiethylmethylenephosphonic acid, nitrilopropylbismethylenephosphonic acid, etc., as ethylenediaminetetraalkylenephosphonic acid, For example, ethylenediaminetetramethylenephosphonic acid, ethylenediaminetetraethylenephosphonic acid, ethylenediaminetetrapropylenephosphonic acid and the like, and as alkylmethane-1-hydroxy-1,1-diphosphonic acid, for example, methane-1-hydroxy-1,1- Examples include diphosphonic acid, ethane-1-hydroxy-1,1-diphosphonic acid, and propane-1-hydroxy-1,1-diphosphonic acid. These compounds may be partially or fully neutralized with an alkali metal salt such as sodium salt or potassium salt, or may be one or more.
[0018]
The production of barium sulfate is carried out by reacting the above three raw material components. The organophosphorus compound having chelating ability is 0.1 to 10% by weight, preferably 0.1% by weight to the theoretical reaction amount of the total phosphate source. It is set in the range of 0.3 to 8% by weight. When the content is less than 0.1% by weight, the production of barium organophosphate is insufficient, and the formation on the surface of the barium sulfate particles becomes insufficient, so that it is difficult to prevent the growth of barium sulfate particles. When the content exceeds 10% by weight, the effect is small for the added amount, and the practicality is poor from the economical aspect.
[0019]
In order to react in the presence of an organophosphorus compound having a chelating ability, usually, a means of bringing a mixed solution in which the compound is previously dissolved in a sulfuric acid (salt) aqueous solution into contact with a Ba 2+ solution is employed. As a method, a method in which an aqueous sulfate solution and an aqueous Ba 2+ solution are contacted in an aqueous solution of an organophosphorus compound having chelating ability may be employed.
[0020]
At this time, it is an important condition for the present invention that the above reaction is performed instantaneously. This instantaneous reaction means that barium sulfate precipitates are continuously produced within a short time as possible without back mixing in the reaction system. The reaction without back-mixing is always performed only by direct contact mixing of both liquids in the reaction system in which both raw material liquids are mixed and reacted, and during the reaction, reactions such as common ions and precipitated particles in the reaction system occur. It is not affected by the product. Such a reaction is achieved by quickly introducing both reaction solutions into a small volume reaction system and quickly discharging the reaction product out of the system.
[0021]
In order to carry out the reaction continuously without such back mixing, a small-volume mixing device that exhibits a powerful stirring effect is used as a reactor. As such means, for example, a method in which a sulfuric acid aqueous solution containing an organophosphorus compound having a chelating ability and a barium hydroxide aqueous solution, which are blended at a constant ratio using a centrifugal pump as a reaction vessel, is continuously reacted, or a static mixer as a reaction vessel. Although there is a method of performing an instantaneous continuous reaction, it is particularly preferable to adopt the latter method.
[0022]
Since the static mixer has a structure in which a necessary number of elements twisted 180 degrees in the left and right directions are alternately arranged in a pipe, the fluid passing through the static mixer flows through the elements. It is mixed and reacted uniformly and instantaneously under the three mixing actions of splitting the flow, reversing the flow, and turning the flow. Therefore, the raw Ba 2 + aqueous solution and the SO 4 2 -containing aqueous solution containing the organophosphorus compound having the chelating ability are instantaneously mixed and discharged without any back mixing in the reaction system. Consistently finer and more stable barium sulfate particles continuously than those prepared with the backmixing action such as the common ion effect in the conventional batch type or pump type agitation reactors. Obtainable.
[0023]
The molar ratio between the Ba 2+ compound and the SO 4 2- compound containing the organophosphorus compound having a chelating ability may be either an excess of barium salt or sulfate, but preferably the exact stoichiometry It is to make it react in a target ratio. However, the pH during the reaction is usually 5 to 8, preferably 7 in a neutral region. This is because the generated barium sulfate particles can be recovered without the need for frequent operations such as washing with water.
[0024]
The reaction temperature depends on the solubility of the raw material Ba 2+ compound in water, but generally the average particle size tends to increase when measured at high temperature. Therefore, it is desirable to carry out the reaction at 70 ° C. or lower.
[0025]
The reaction proceeds by simultaneously injecting into the reactor a sulfuric acid solution (solution A) containing an organophosphorus compound having chelating ability and a Ba 2+ -containing aqueous solution (solution B) and passing through the reactor. The reaction is carried out under conditions such that the average residence time (t) of the raw material system passing through the reactor is within 10 seconds, preferably 1 second or less. The average residence time t (second) of the raw material system in the reaction system is a relational expression of t = v / A + B, where v is the capacity of the reactor (l), A and B are an aqueous sulfuric acid solution and Ba 2+ containing Ba 2+, respectively. It represents the injection rate (l / min) of the aqueous solution].
[0026]
In order to obtain an average residence time of 10 seconds or less, there is no particular limitation on the maximum flow rate of the raw material aqueous solution supplied to the static mixer or the like, and it depends on the length of the static mixer, the number of elements, the inner diameter, etc. It is preferable to carry out the reaction by supplying the raw material aqueous solution at min or more, preferably 1.5 l / min or more. In addition, the raw material concentration is not particularly limited, but in many cases, the raw material concentration is adjusted so that the slurry concentration of the barium sulfate to be generated is 5% by weight or more, preferably 10 to 30% by weight.
[0027]
After producing fine barium sulfate by the above reaction, each process of filtration separation, drying and pulverization is sequentially performed by a conventional method to obtain a product, but in the present invention, the fine droplets of slurry and drying are simultaneously performed. Preferably spray drying is applied. The reason why spray drying is suitable is that if the drying takes a long time, the primary particles are likely to cause hard secondary agglomeration, making redispersion difficult, and because the particles are fine, the filtration operation cannot be performed easily. Is to eliminate these difficulties.
[0028]
The barium sulfate obtained in the above process has a uniform and ultrafine particle property in which the primary average particle size is usually in the range of 0.01 to 0.2 μm and the average primary particle size is 0.1 μm or less. . Such uniform and the ultrafine barium sulfate particles are formed includes a formation reaction of barium sulfate by the reaction of free Ba 2+ compound containing SO 4 2-compound-containing Ba 2+ compound and chelating Since the barium salt formation reaction of the organophosphorus compound by reaction with the organophosphorus compound proceeds in the same reaction system, the barium salt of the organophosphorus compound has a function to suppress the growth of barium sulfate particles, and at the same time a static mixer, etc. This is presumed to contribute to the formation of uniform and ultrafine barium sulfate in combination with the action of the instantaneous reaction due to.
[0029]
The barium sulfate obtained in the present invention can be used as a filler, an extender pigment, a dispersion aid, an anti-settling agent, or a rust preventive pigment blended in various resins. In particular, those having a primary particle size of 0.19 μm or less are useful as pigments having excellent transparency because they do not reflect the wavelength of visible light.
[0030]
Examples of resins used as a matrix when a resin molded product such as a sheet, a film, or a container is obtained by blending ultrafine barium sulfate according to the present invention with various resins as a filler include, for example, polyvinyl chloride resin, polyethylene resin, Polypropylene resin, polyamide resin, polycarbonate resin, polyester resin, polystyrene resin, ABS resin, AS resin, thermoplastic resin such as thermoplastic acrylic resin, epoxy resin, unsaturated polyester resin, diallyl phthalate resin, phenol resin, urea resin, etc. A thermosetting resin is mentioned. In addition, as a resin for forming a coating film used as a body pigment, a phenol resin, an alkyd resin, a melanin resin, a guanazine resin, a vinyl resin, an epoxy resin, a polyamine resin, an acrylic resin, a polybutadiene resin, a polyester resin , Urethane resin, silicon resin, fluorine-containing resin, and the like. In particular, when used as an extender for paints, a coating film with good gloss and texture can be obtained.
[0031]
The amount of addition of barium sulfate according to the present invention to the above resins depends on the resin or its use. For example, in the case of obtaining various resin molded products such as sheets, films, containers, etc., the range of conventional filler blending amounts It is usually 1 to 50% by weight based on 100 parts by weight of the resin. Further, when used as an extender for forming a coating film, it is usually 1 to 50% by weight based on the paint vehicle. When the resin is blended, by performing a strong shear dispersion treatment, the secondary agglomerated barium sulfate particles are easily deagglomerated, and a resin composition excellent in dispersibility can be obtained.
[0032]
【Example】
EXAMPLES Hereinafter, although an Example demonstrates this invention in detail, this invention is not limited to these examples.
[0033]
Example 1
A solution A was prepared by dissolving 206.6 g of barium hydroxide [Ba (OH) 2 .8H 2 O] in 893.4 g of water. Further, 62.3 g of 97 wt% sulfuric acid and 3.3 g of 60 wt% aqueous solution of methane-1-hydroxy-1,1-diphosphonic acid (3 wt% based on the theoretical reaction amount of the total phosphoric acid source) were added to water. It melt | dissolved in 977.0g and prepared B liquid. These A liquid and B liquid are heated to 50 ° C., and then a static mixer (manufactured by Noritake Company Limited; 4 / 1-N40-170-0) A liquid and B at a flow rate of 1.5 l / min using a pump. The liquids were simultaneously supplied and reacted instantaneously in the reaction system to obtain an aqueous slurry of barium sulfate. Subsequently, it was separated by filtration, dried at 120 ° C. for 2 hours, and pulverized to obtain a white powder of barium sulfate. The obtained white powder of barium sulfate was magnified 100,000 times with an electron microscope and the average primary particle size was measured. As a result, it was 0.01 μm. FIG. 1 is an electron micrograph (magnification of 100,000 times) showing the particle structure of ultrafine barium sulfate obtained in this example, and it can be seen that it exhibits extremely uniform and fine particle properties.
[0034]
Next, 17.5 parts by weight of baking type alkyd resin [Dainippon Ink Chemical Co., Ltd., “Betcozol J-524” non-volatile content 60%] and melamine resin [Dainippon Ink Chemical Co., Ltd., “ 15 parts by weight of the above-mentioned barium sulfate powder was added to a mixed varnish consisting of 8.9 parts by weight and 4.9 parts by weight of xylene, and 60 minutes and 120 minutes by a paint conditioner. After dispersion for 180 minutes, each varnish was applied onto a glass plate using a 6 mil applicator, dried at room temperature, and baked at 140 ° C. for 20 minutes. Thus, about 20 degree / 20 degree specular reflectance was measured with the gloss meter about the coating film of resin obtained as a coating film and a blank as a blank, and the glossiness of the coating film was evaluated. The results are shown in Table 1. For comparison, commercial barium sulfate was also evaluated in the same manner, and the results are listed in Table 1.
[0035]
Further, 0 to 30 parts by weight of the barium sulfate powder and the commercially available barium sulfate powder produced in 100 parts by weight of the mixed varnish having the above composition were added to prepare a transparent paint, and the transparent paint was applied to a 6 mil applicator on a glass plate. Were applied in parallel, dried at room temperature, and baked at a temperature of 140 ° C. for 20 minutes to form a coating film having a film thickness of 68 μm. About this coating film, the transmittance | permeability of the perpendicular ray was measured by the Hunter system L value, and the transparency of the coating film was evaluated. The results are shown in Table 2 in comparison with the amount of barium sulfate (pigment) added.
[0036]
Comparative Example 1
Liquid B was prepared by dissolving 64.2 g of 97 wt% sulfuric acid in 975.8 g of water. Others were made to react with liquid A and liquid B by a static mixer under the same conditions as in Example 1, then separated by filtration, dried and pulverized at 120 ° C. for 2 hours to obtain a white powder of barium sulfate. With respect to the obtained white powder of barium sulfate, the average primary particle diameter was measured in the same manner as in Example 1. As a result, it was 0.05 μm. FIG. 2 is an electron micrograph (magnification of 100,000 times) showing the particle structure of barium sulfate obtained in this comparative example. The particle size is extremely large and non-uniform compared to FIG. Is recognized.
[0037]
About the obtained barium sulfate powder, the glossiness and transparency of the paint film were evaluated in the same manner as in Example 1, and the results are listed in Tables 1 and 2.
[0038]
Example 2
206.6 g of barium hydroxide [Ba (OH) 2 .8H 2 O] was dissolved in 893.4 g of water to prepare solution A. 64.13 g of 97 wt% sulfuric acid and 0.107 g of 60 wt% aqueous solution of ethane-1-hydroxy-1,1-diphosphonic acid (0.1 wt% based on the theoretical reaction amount of the total phosphoric acid source) Solution B was dissolved in 977.0 g of water. After liquid A and liquid B were heated to 50 ° C., they were simultaneously supplied to a static mixer (manufactured by Noritake Company Limited; 4 / 1-N40-170-0) at a flow rate of 1.5 l / min using a pump. The reaction was carried out instantaneously to obtain an aqueous slurry of barium sulfate. Subsequently, the obtained aqueous slurry was supplied to a 2500 rpm atomizer at a flow rate of 2.5 l / min, sprayed into an air stream at 200 ° C. and spray-dried to obtain a white powder of barium sulfate. The average primary particle diameter of the obtained white powder of barium sulfate was determined by an electron micrograph of 100,000 times and found to be 0.01 μm.
[0039]
About the obtained barium sulfate powder, the glossiness and transparency of the paint film were evaluated in the same manner as in Example 1, and the results are listed in Tables 1 and 2.
[0040]
Example 3
Liquid B of Example 2 was mixed with 63.56 g of 97 wt% sulfuric acid and 1.07 g of a 60 wt% aqueous solution of nitrilotrismethylenephosphonic acid (1 wt% based on the theoretical reaction amount of the total phosphoric acid source). A white powder of barium sulfate was produced under the same conditions as in Example 2 except that the composition was dissolved in 977.0 g. The average primary particle size of the obtained white powder of barium sulfate was 0.01 μm.
[0041]
About the obtained barium sulfate powder, the glossiness and transparency of the paint film were evaluated in the same manner as in Example 1, and the results are listed in Tables 1 and 2.
[0042]
Example 4
Solution B of Example 2 was dissolved in 975.8 g of water with 57.7 g of 97 wt% sulfuric acid and 6.42 g of 2-hydroxyphosphonoacetic acid (10 wt% based on the theoretical reaction amount of the total phosphoric acid source). Instead of the composition, white powder of barium sulfate was produced under the same conditions as in Example 2. The average primary particle size of the obtained white powder of barium sulfate was 0.01 μm.
[0043]
About the obtained barium sulfate powder, the glossiness and transparency of the paint film were evaluated in the same manner as in Example 1, and the results are listed in Tables 1 and 2.
[0044]
[Table 1]
Figure 0003799558
[0045]
From the results in Table 1, barium sulfate according to the examples of the present invention can easily disperse to primary particles in the varnish, and can obtain a coating film with excellent gloss that is almost the same as the coating film of resin alone (blank). Admitted.
[0046]
[Table 2]
Figure 0003799558
[0047]
From Table 2, the coating film using barium sulfate as a pigment in the example has a very small decrease in transparency even when the amount of pigment added is increased compared to Comparative Example 1 and the case where a commercial product is used as a pigment. It can be seen that is formed.
[0048]
【The invention's effect】
As described above, according to the present invention, a particle property that has an ultrafine and uniform primary particle size that is surface-modified with an organophosphorus compound having a chelating ability and can be easily deachromated even when the particles aggregate with each other. Barium sulfate can be provided. This barium sulfate can be efficiently industrially produced by the production method of the present invention in which a Ba-containing aqueous solution containing Ba 2+ and a SO 4 -containing aqueous solution are reacted instantaneously in the presence of an organophosphorus compound having a chelating ability. Moreover, since the barium sulfate of this invention is very excellent in the dispersibility with respect to various resins, a high quality resin composition can be provided by mix | blending this. In particular, the coating film of the paint blended as an extender pigment has an effect that good gloss and transparency can be simultaneously imparted.
[Brief description of the drawings]
1 is an electron micrograph (magnification: 100,000 times) showing the particle structure of the barium sulfate powder obtained in Example 1. FIG.
2 is an electron micrograph (magnification: 100,000 times) showing the particle structure of the barium sulfate powder obtained in Comparative Example 1. FIG.

Claims (7)

一次粒子の平均粒子径が0.1μm以下の微細な粒子であって、その粒子表面が、アミノアルキレンホスホン酸、エチレンジアミンテトラアルキレンホスホン酸、アルキルメタン−1−ヒドロキシ−1,1−ジホスホン酸、または2−ヒドロキシホスホノ酢酸で、処理されてなることを特徴とする硫酸バリウム。The primary particles are fine particles having an average particle diameter of 0.1 μm or less, and the surface of the particles is aminoalkylenephosphonic acid, ethylenediaminetetraalkylenephosphonic acid, alkylmethane-1-hydroxy-1,1-diphosphonic acid, or A barium sulfate characterized by being treated with 2-hydroxyphosphonoacetic acid. 含BaBa containing 2+2+ 水溶液と含SOAqueous solution and SO 4Four 2- 2- 水溶液の反応により硫酸バリウムを生成する方法において、前記反応を、In the method of producing barium sulfate by the reaction of an aqueous solution, the reaction is
反応器に、アミノアルキレンホスホン酸、エチレンジアミンテトラアルキレンホスホン酸、アルキルメタン−1−ヒドロキシ−1,1−ジホスホン酸、または2−ヒドロキシホスホノ酢酸を含む硫酸溶液と含BaIn a reactor, a sulfuric acid solution containing aminoalkylenephosphonic acid, ethylenediaminetetraalkylenephosphonic acid, alkylmethane-1-hydroxy-1,1-diphosphonic acid, or 2-hydroxyphosphonoacetic acid and Ba-containing Ba 2+2+ 水溶液とを同時に注入し、Inject the aqueous solution at the same time,
下記式で算出される平均滞留時間(t):Average residence time (t) calculated by the following formula:
t=v/(A+B)t = v / (A + B)
(式中、vは反応器の容量(Where v is the capacity of the reactor (l) (l) 、AおよびBはそれぞれ硫酸水溶液および含Ba, A and B are sulfuric acid aqueous solution and Ba-containing Ba, respectively. 2+2+ 水溶液の注入速度Injection rate of aqueous solution (l(l / min)min) を表す。)Represents. )
が10秒以内となるように、該反応器を通過させること、Passing through the reactor so that is within 10 seconds,
によって進行させることを特徴とする硫酸バリウムの製造方法。A process for producing barium sulfate, characterized in that the process proceeds with
含BaBa containing 2+2+ 水溶液と含SOAqueous solution and SO 4Four 2- 2- 水溶液の反応を、スタティックミキサーを反応槽として用いて行なわせることを特徴とする請求項2記載の硫酸バリウムの製造方法。3. The method for producing barium sulfate according to claim 2, wherein the reaction of the aqueous solution is performed using a static mixer as a reaction vessel. 含BaBa containing 2+2+ 水溶液と含SOAqueous solution and SO 4Four 2- 2- 水溶液の反応を、遠心ポンプを反応槽として用いて行なわせることを特徴とする請求項2記載の硫酸バリウムの製造方法。3. The method for producing barium sulfate according to claim 2, wherein the reaction of the aqueous solution is performed using a centrifugal pump as a reaction vessel. アミノアルキレンホスホン酸、エチレンジアミンテトラアルキレンホスホン酸、アルキルメタン−1−ヒドロキシ−1,1−ジホスホン酸、または2−ヒドロキシホスホノ酢酸を、全リン酸源の反応理論量に対して0.1〜10重量%の範囲に設定する請求項2〜4いずれか1項記載の硫酸バリウムの製造方法。Aminoalkylenephosphonic acid, ethylenediaminetetraalkylenephosphonic acid, alkylmethane-1-hydroxy-1,1-diphosphonic acid, or 2-hydroxyphosphonoacetic acid is added in an amount of 0.1 to 10 with respect to the theoretical reaction amount of the total phosphoric acid source. The method for producing barium sulfate according to any one of claims 2 to 4, which is set in a range of% by weight. 含Ba2+水溶液が水酸化バリウム水溶液、含SO4 2- 水溶液が硫酸水溶液である請求項2〜5いずれか1項記載の硫酸バリウムの製造方法。The method for producing barium sulfate according to any one of claims 2 to 5 , wherein the Ba 2+ containing aqueous solution is a barium hydroxide aqueous solution, and the SO 4 2- aqueous solution is a sulfuric acid aqueous solution. 請求項1記載の硫酸バリウムを、樹脂100重量部当り1〜50重量部の範囲で分散配合してなることを特徴とする樹脂組成物。A resin composition comprising the barium sulfate according to claim 1 dispersed and blended in an amount of 1 to 50 parts by weight per 100 parts by weight of the resin.
JP34653795A 1995-12-12 1995-12-12 Barium sulfate, process for producing the same and resin composition Expired - Fee Related JP3799558B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP34653795A JP3799558B2 (en) 1995-12-12 1995-12-12 Barium sulfate, process for producing the same and resin composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP34653795A JP3799558B2 (en) 1995-12-12 1995-12-12 Barium sulfate, process for producing the same and resin composition

Publications (2)

Publication Number Publication Date
JPH09156924A JPH09156924A (en) 1997-06-17
JP3799558B2 true JP3799558B2 (en) 2006-07-19

Family

ID=18384100

Family Applications (1)

Application Number Title Priority Date Filing Date
JP34653795A Expired - Fee Related JP3799558B2 (en) 1995-12-12 1995-12-12 Barium sulfate, process for producing the same and resin composition

Country Status (1)

Country Link
JP (1) JP3799558B2 (en)

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10005685A1 (en) * 2000-02-09 2001-08-23 Sachtleben Chemie Gmbh Barium sulfate, process for its preparation and its use
DE10026791A1 (en) * 2000-05-31 2001-12-06 Solvay Barium Strontium Gmbh Micronized barium sulfate
JP4917020B2 (en) * 2004-05-04 2012-04-18 ツェントラム・フューア・アンゲヴァンテ・ナノテヒノロギー(ツェーアーエン)ゲーエムベーハー Process for producing dispersible sulfates, preferably barium sulfate nanoparticles
DE102005025719A1 (en) * 2005-06-04 2006-12-07 Solvay Infra Bad Hönningen GmbH Process for producing a dispersion of deagglomerated barium sulfate in plastics or plastic precursors
DE102005029309A1 (en) * 2005-06-04 2006-12-07 Solvay Infra Bad Hönningen GmbH Dispersion of deagglomerated barium sulfate in halogenated solvents, ethers or esters
EP1975126B2 (en) 2005-12-16 2016-10-26 Sakai Chemical Industry Co., Ltd. Ultrafine barium sulfate particle, water-based coating composition, and water-based ink composition
WO2007096385A1 (en) * 2006-02-21 2007-08-30 Sachtleben Chemie Gmbh Barium sulphate
KR20130035014A (en) * 2011-09-29 2013-04-08 삼성전기주식회사 Method for producing metal particles, ink composition and paste composition produced by the same
MY183323A (en) * 2012-07-06 2021-02-18 Sakai Chemical Industry Co Barium sulfate composite particle, resin composition comprising the same, and production method thereof
CN112375239A (en) * 2021-01-06 2021-02-19 佛山安亿纳米材料有限公司 Preparation method and application of highlight master batch for barium sulfate-based ABS (acrylonitrile-butadiene-styrene)

Also Published As

Publication number Publication date
JPH09156924A (en) 1997-06-17

Similar Documents

Publication Publication Date Title
US5733365A (en) Process for preparing an improved low-dusting, free-flowing pigment
US4551497A (en) Method of producing surface-treated barium sulfate
US4563221A (en) Pigments and their manufacture
EP0761600B1 (en) Alumina particles having high dispersibility and plasticity and process for producing the same
CN103937319B (en) The preparation of aluminum phosphate or polyphosphate particles
JP3584293B2 (en) Titanium dioxide with low volatile water content, its production method and masterbatch containing it
US4110247A (en) Method of preparing colloidal sol of antimony oxide
JPH09104832A (en) Thermoplastic concentrate containing inorganic pigment in high concentration and its production
JP2975101B2 (en) Method for stabilizing bismuth vanadate pigments against attack by hydrochloric acid
JP3799558B2 (en) Barium sulfate, process for producing the same and resin composition
MXPA97007940A (en) Process to prepare an improved pigment of low disintegration that flows libreme
TWI281932B (en) Method for the production of coated, fine-particle, inorganic solids and use thereof
JPH09104831A (en) Thermoplastic concentrate improved in dispersibility and concentration in thermoplastic resin and contain-ing treatedpigment and its production
US5906679A (en) Coating compositions employing zinc antimonate anhydride particles
GB2134094A (en) A method of producing surface- treated barium sulfate and a resin composition including the same
JP5548195B2 (en) Method for producing barium sulfate having good dispersibility and good storage stability
JPH05287212A (en) Ultrafine barium sulphate coated flake pigment and process for its production
JPH0649576B2 (en) Positively charged antimony pentoxide sols and their preparation
US2679463A (en) Process for producing calcium-silicon oxide pigment and product obtained thereby
AU661582B2 (en) Composite pigmentary material
JPS59122554A (en) Preparation of surface-treating barium sulfate
WO2007069353A1 (en) Ultrafine barium sulfate particle, water-based coating composition, and water-based ink composition
JPS6144807B2 (en)
JPS5910705B2 (en) Method for producing stable inorganic pigment composition
JPS59122553A (en) Preparation of surface-treated plate barium sulfate

Legal Events

Date Code Title Description
A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20050502

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20060105

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20060227

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20060406

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20060414

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20090512

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100512

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100512

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110512

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110512

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120512

Year of fee payment: 6

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130512

Year of fee payment: 7

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140512

Year of fee payment: 8

LAPS Cancellation because of no payment of annual fees