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JP3800957B2 - Wire joining device - Google Patents
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JP3800957B2 - Wire joining device - Google Patents

Wire joining device Download PDF

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Publication number
JP3800957B2
JP3800957B2 JP2000394301A JP2000394301A JP3800957B2 JP 3800957 B2 JP3800957 B2 JP 3800957B2 JP 2000394301 A JP2000394301 A JP 2000394301A JP 2000394301 A JP2000394301 A JP 2000394301A JP 3800957 B2 JP3800957 B2 JP 3800957B2
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JP
Japan
Prior art keywords
coil
wire
electrodes
slider
workpiece
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2000394301A
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Japanese (ja)
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JP2002198242A (en
Inventor
由美子 大島
英敏 樋渡
昭博 秋山
弘志 和田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Corp
Panasonic Holdings Corp
Original Assignee
Panasonic Corp
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Panasonic Corp, Matsushita Electric Industrial Co Ltd filed Critical Panasonic Corp
Priority to JP2000394301A priority Critical patent/JP3800957B2/en
Publication of JP2002198242A publication Critical patent/JP2002198242A/en
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Publication of JP3800957B2 publication Critical patent/JP3800957B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Description

【0001】
【発明の属する技術分野】
本発明は電子部品における線材(絶縁被膜導線)を電極に接合する線材接合装置に関するものである。
【0002】
【従来の技術】
従来のコイル部品における線材接合は、電極の片側を固定チャックで底面保持し、もう片側の電極は下からのバックアップにより保持して接合を行っていた。
【0003】
以下、従来の電子部品であるコイル部品における線材接合装置について図面を用いて説明する。図6は従来におけるコイル部品の線材接合装置の斜視図である。
【0004】
図6に示すように、線材として絶縁被膜導線1を巻回してなるコイル2の側面を、固定爪23と軸22により回動自在な開閉爪21でなるチャック28にて電極26,27を含めて保持し、コイル2の底面は前記固定爪23の先端部分によって保持されている。
【0005】
接合工程の前工程である巻線工程において、絶縁被膜導線1を巻回してコイル2を形成する際、コイル2の底面全面に固定の保持体が存在すると、絶縁被膜導線1との干渉が起こり巻線や取付けを行うことができない。
【0006】
従って、コイル2の底面保持は片側の電極27の底面のみにて保持しており、接合時には上からヒータチップ24が下降し、下からは固定爪23により底面を保持されていない電極26に対する上下移動自在なバックアップ25が上昇して、電極26,27と絶縁被膜導線1とを加熱し圧着するものであった。
【0007】
【発明が解決しようとする課題】
しかしながら前記従来の線材接合装置では、二つの電極において、それぞれ異なる加圧力が印加されることになる。すなわち、バックアップ25に保持される方の電極26に印加される押圧力は、開閉爪21、固定爪23により保持されている電極27に印加される押圧力より低く設定されなければならず、両側の電極26,27を同じ接合品質に保持することが困難であるという課題を有していた。
【0008】
本発明は前記課題を解決しようとするものであり、絶縁被膜導線と電極の接合を確実に高品質で行える線材接合装置を提供することを目的とするものである。
【0009】
【課題を解決するための手段】
前記課題を解決するために本発明の線材接合装置は、ワークの端側面を把持する固定爪および可変爪でなる保持力の可変自在で接合時に保持力を弱め接合時以外には強い保持力を有するチャックと、ワークを搭載しその底面を保持しヒータチップが移動降下する前に後退し接合終了後元の位置に復帰するスライダーと、移動自在でワークの両電極を独立して押圧する対のバックアップピンとを備え前記バックアップピンと対向しワークの両電極と線材をヒータチップによって加熱圧着するものであり、ワークの両電極と線材を均一かつ確実に接合することが可能となる。
【0010】
【発明の実施の形態】
本発明の請求項1に記載の発明は、ワークの端側面を把持する固定爪および可変爪でなる保持力の可変自在で接合時に保持力を弱め接合時以外には強い保持力を有するチャックと、ワークを搭載しその底面を保持しヒータチップが移動降下する前に後退し接合終了後元の位置に復帰するスライダーと、移動自在でワークの両電極を独立して押圧する対のバックアップピンとを備え前記バックアップピンと対向しワークの両電極と線材をヒータチップによって加熱圧着する線材接合装置としたものであり、ワークの両電極と線材を確実に接合すると共に、接合時以外には把持力を高めてワーク保持を安定させることができるという作用を奏する。
【0011】
請求項2に記載の発明は、先端部にバックアップピンが挿通する凹部切込を設けたスライダーを用いる請求項1に記載の線材接合装置としたものであり、接合動作中におけるワークの姿勢維持が向上するという作用を奏する。
【0012】
以下、本発明の実施の形態について図面を用いて説明する。図1は本発明の実施の形態におけるコイル部品での線材接合装置の斜視図、図2は同平面図、図3は同側面図、図4は同接合部分の側面図、そして図5は同コイル部品の斜視図である。
【0013】
図5において、前記従来の技術で説明したように1は線材である絶縁被膜導線、2は絶縁被膜導線1を巻回して形成されたワークであるところのコイルであり、コイル2の端部には導電材でなる取付けや接続用の電極15および電極16が形成され絶縁被膜導線1と接合されるのである。
【0014】
図1〜図4において、3は固定爪、11はコイル2を搭載しその底面で保持する移動自在なスライダーであり、固定爪3の先端の下部に連接して設置されている。
【0015】
4は固定爪3に対応した逆L字形の開閉爪であり、その先端と前記固定爪3の先端にてコイル2の端側面部を保持するチャック17を構成している。
【0016】
なお、開閉爪4は支点ピン5を軸として回動自在であり、圧縮バネ9の復元力で回動して開き、シリンダー8の駆動力で圧縮バネ9の復元力に抗して回動し閉じられる。
【0017】
6は固定爪3とシリンダー8およびスライダー11を設置し保持しているプレートである。そして、コイル2の端側面部は固定爪3と開閉爪4によるチャック17により把持され、コイル2の底面はスライダー11の先端上面に保持され、そのスライダー11は他端に取付けられたピン10を駆動(駆動機構は図示せず)することにより移動動作する。
【0018】
また、スライダー11の先端は、通常圧縮バネ12の復元力で押圧されて直線移動し、コイル2を搭載して保持し設定された姿勢を維持している。
【0019】
7はシリンダー8に連結され往復移動自在な当ピンであり、シリンダー8の駆動により当ピン7の先端が開閉爪4の端部に摺動自在に当接し、支点ピン5を軸として開閉爪4を回動させる。
【0020】
14は線材である絶縁被膜導線1と電極15,16を加熱圧着する移動自在なヒータチップ、13はコイル2の電極ピッチで移動自在な対のバックアップピンであり、ヒータチップ14と対向し、コイル2の底面から押圧してバックアップするものである。
【0021】
次に、前記のように構成された線材接合装置についてその動作を説明する。まず、チャック17により把持されたワークであるコイル2の底面部を保持し姿勢を維持して搭載していたスライダー11が移動後退した後、ヒータチップ14が移動降下してコイル2の上面直近位置にて停止する。
【0022】
ヒータチップ14が停止するタイミングよりやや遅れて、バックアップピン13がコイル2の底面まで移動上昇して停止する。
【0023】
前記のバックアップピン13の停止により、コイル2に直接衝撃を与えることはなく、この後さらにバックアップピン13の移動上昇によるコイル2をヒータチップ14への押圧動作によるワークの移動や微振動などの規制を行い、適切な接合動作を行うのである。
【0024】
次にバックアップピン13がさらに再度移動上昇して、ヒータチップ14により絶縁被膜導線1と電極部15,16が加熱圧着されて絶縁被膜導線1の絶縁被膜が融解蒸発して除去され電極15,16との接合が行われる。
【0025】
前記接合終了後、バックアップピン13の移動降下に続いてヒータチップ14も移動上昇するとともに、スライダー11の先端がコイル2の元の底面位置まで復帰してコイル2を搭載し保持して姿勢を維持する。
【0026】
なお、前記のバックアップピン13が移動上昇してコイル2の電極15,16をヒータチップ14へ押圧し圧着させる際に、開閉爪4の閉める力が強いほど把持されている電極15との間に摩擦力が働き、コイル2が移動せず絶縁被膜導線1と電極15,16との圧着力が弱くなる。
【0027】
これに反してコイル2の保持は、開閉爪4の保持力すなわち閉める力が強いほどより安定するのであり、従ってコイル2の把持における開閉力を可変させるために、シリンダー8の推力(駆動力)により開閉爪4の閉じる力を発生させている。すなわち、絶縁被膜導線1と電極15,16との接合時にはシリンダー8の推力を低め(保持力を弱め)、それ以外のときは推力を高めて、チャック17の保持力による最適な把持と接合動作を行っているのである。
【0028】
なおまた、スライダー11の先端部に凹部切込を設け、その凹部切込をバックアップピン13の先端が挿通する構成にしてもよく、スライダー11の移動量を少なくでき、かつコイル2の姿勢維持が接合動作中さらに向上する。
【0029】
【発明の効果】
以上のように本発明による線材接合装置は、線材である絶縁被膜導線と電極を接合するに際して、ワーク(コイル)を適切かつ確実に把持し、絶縁被膜導線と電極を均一かつ確実に接合することができるという効果を奏する。
【図面の簡単な説明】
【図1】本発明の実施の形態におけるコイル部品での線材接合装置の斜視図
【図2】同平面図
【図3】同側面図
【図4】同接合部分の側面図
【図5】同コイル部品の斜視図
【図6】従来におけるコイル部品の線材接合装置の斜視図
【符号の説明】
1 絶縁被膜導線(線材)
2 コイル(ワーク)
3 固定爪
4 開閉爪
5 支点ピン
6 プレート
7 当ピン
8 シリンダー
9 圧縮バネ
10 ピン
11 スライダー
12 圧縮バネ
13 バックアップピン
14 ヒータチップ
15,16 電極
17 チャック
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a wire joining apparatus for joining a wire (insulating film conductor) in an electronic component to an electrode.
[0002]
[Prior art]
In the conventional wire rod bonding in the coil component, one side of the electrode is held on the bottom surface by a fixed chuck, and the other side electrode is held by a backup from below to perform the bonding.
[0003]
Hereinafter, a wire joining device for a coil component which is a conventional electronic component will be described with reference to the drawings. FIG. 6 is a perspective view of a conventional wire joining device for coil parts.
[0004]
As shown in FIG. 6, the side surfaces of the coil 2 formed by winding the insulating coating conductor 1 as a wire material include electrodes 26 and 27 by a chuck 28 including an opening / closing claw 21 that is rotatable by a fixed claw 23 and a shaft 22. The bottom surface of the coil 2 is held by the tip portion of the fixed claw 23.
[0005]
In the winding process, which is a pre-process of the joining process, when the insulating film conductor 1 is wound to form the coil 2, if there is a fixed holder on the entire bottom surface of the coil 2, interference with the insulating film conductor 1 occurs. Winding and installation cannot be performed.
[0006]
Therefore, the bottom surface of the coil 2 is held only by the bottom surface of the electrode 27 on one side, the heater chip 24 descends from above at the time of joining, and from below the top and bottom of the electrode 26 whose bottom surface is not retained by the fixing claw 23. The movable backup 25 is raised, and the electrodes 26 and 27 and the insulating coating conductor 1 are heated and pressure-bonded.
[0007]
[Problems to be solved by the invention]
However, in the conventional wire rod joining device, different pressures are applied to the two electrodes. That is, the pressing force applied to the electrode 26 held by the backup 25 must be set lower than the pressing force applied to the electrode 27 held by the opening / closing claw 21 and the fixed claw 23. The electrodes 26 and 27 have a problem that it is difficult to maintain the same bonding quality.
[0008]
The present invention is intended to solve the above-described problems, and an object of the present invention is to provide a wire bonding apparatus that can reliably bond an insulating coating wire and an electrode with high quality.
[0009]
[Means for Solving the Problems]
Wire bonding apparatus of the present invention to solve the above problems, a strong holding force in addition to the time of bonding weakens freely varies the holding force at the time of bonding the holding force comprising a fixed pawl and variable claws for gripping the end side of the workpiece A chuck that has a workpiece, holds the bottom of the workpiece , retreats before the heater chip moves down and returns to its original position after joining, and a pair that is movable and presses both electrodes of the workpiece independently. and a backup pin, wherein it both electrodes and wire of backup pins opposite to the work intended to thermocompression bonding by a heater chip, it is possible to join the two electrodes and the wires of the workpiece uniformly and reliably.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
The invention according to claim 1 of the present invention is a chuck having a strong holding force other than at the time of joining. , a slider to return to the retracted joined ends after the original position before the mounting to the heater chip retains its bottom a workpiece is moved drops, and a backup pin pairs for pressing independently both electrodes of the movable work wherein said is both electrodes and wire of backup pins opposite to the workpiece obtained by the wire bonding apparatus for thermocompression bonding by a heater chip, as well as reliably bonded to the electrodes and wires of the workpiece, the gripping force other than during bonding There is an effect that it is possible to raise and stabilize the work holding.
[0011]
The invention described in claim 2 is the wire rod joining apparatus according to claim 1, wherein the slider is provided with a recess notch through which a backup pin is inserted at the tip, and the workpiece posture is maintained during the joining operation. It has the effect of improving.
[0012]
Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a perspective view of a wire joining apparatus using coil components according to an embodiment of the present invention, FIG. 2 is a plan view thereof, FIG. 3 is a side view thereof, FIG. 4 is a side view of the joint portion, and FIG. It is a perspective view of a coil component.
[0013]
In FIG. 5, as described in the prior art, reference numeral 1 denotes an insulating film conductor which is a wire, and 2 denotes a coil which is a work formed by winding the insulating film conductor 1. The electrode 15 and the electrode 16 for attachment and connection made of a conductive material are formed and joined to the insulating film conductor 1.
[0014]
1-4, 3 is a fixed claw, 11 is a movable slider which mounts the coil 2 and hold | maintains on the bottom face, and is connected and connected to the lower part of the front-end | tip of the fixed claw 3. As shown in FIG.
[0015]
Reference numeral 4 denotes an inverted L-shaped open / close claw corresponding to the fixed claw 3, and the tip of the fixed claw 3 constitutes a chuck 17 that holds the end side surface portion of the coil 2.
[0016]
The opening / closing claw 4 is pivotable about the fulcrum pin 5, pivoted and opened by the restoring force of the compression spring 9, and rotated against the restoring force of the compression spring 9 by the driving force of the cylinder 8. Closed.
[0017]
Reference numeral 6 denotes a plate on which the fixed claw 3, the cylinder 8 and the slider 11 are installed and held. The end side surface of the coil 2 is gripped by a chuck 17 formed by a fixed claw 3 and an opening / closing claw 4, the bottom surface of the coil 2 is held on the top surface of the tip of the slider 11, and the slider 11 has a pin 10 attached to the other end. It moves by driving (a driving mechanism is not shown).
[0018]
Further, the tip of the slider 11 is normally pressed by the restoring force of the compression spring 12 to move linearly, and the coil 2 is mounted and held to maintain the set posture.
[0019]
Reference numeral 7 is a pin that is connected to the cylinder 8 and is reciprocally movable. When the cylinder 8 is driven, the tip of the pin 7 is slidably brought into contact with the end of the opening / closing claw 4, and the opening / closing claw 4 is centered on the fulcrum pin 5. Rotate.
[0020]
Reference numeral 14 denotes a movable heater chip for heating and press-bonding the insulating coating conductor 1 and the electrodes 15 and 16 as a wire material, and 13 is a pair of backup pins movable at the electrode pitch of the coil 2. 2 is backed up by pressing from the bottom.
[0021]
Next, the operation of the wire joining apparatus configured as described above will be described. First, after the slider 11 that has been mounted while holding the bottom surface of the coil 2 that is the workpiece gripped by the chuck 17 is moved and retracted, the heater chip 14 is moved and lowered, and the position closest to the upper surface of the coil 2 is reached. Stop at.
[0022]
The backup pin 13 moves up to the bottom surface of the coil 2 and stops a little later than the timing when the heater chip 14 stops.
[0023]
The stop of the backup pin 13 does not directly give an impact to the coil 2, and thereafter, the movement of the backup pin 13 is further moved and the coil 2 is pressed against the heater chip 14 to regulate the movement of the workpiece and the slight vibration. And an appropriate joining operation is performed.
[0024]
Next, the backup pin 13 is further moved up and raised again, and the insulating film conductor 1 and the electrode portions 15 and 16 are heat-pressed by the heater chip 14, and the insulating film of the insulating film conductor 1 is melted and evaporated to be removed. And joining.
[0025]
After the joining is completed, the heater chip 14 is also moved up and down following the movement and lowering of the backup pin 13, and the tip of the slider 11 is returned to the original bottom surface position of the coil 2 to mount and hold the coil 2 and maintain the posture. To do.
[0026]
When the backup pin 13 moves up and presses and presses the electrodes 15 and 16 of the coil 2 against the heater chip 14, the force with which the opening / closing claw 4 closes is increased, so that the electrode 15 is held between them. The frictional force works, the coil 2 does not move, and the pressure-bonding force between the insulating film conductor 1 and the electrodes 15 and 16 becomes weak.
[0027]
On the other hand, the holding of the coil 2 becomes more stable as the holding force of the opening / closing claw 4, that is, the closing force becomes stronger. Therefore, in order to vary the opening / closing force in gripping the coil 2, the thrust (driving force) of the cylinder 8 is changed. Thus, the closing force of the opening / closing claw 4 is generated. That is, the thrust of the cylinder 8 is lowered ( reducing the holding force) at the time of joining the insulating coating wire 1 and the electrodes 15, 16, and the thrust is increased at other times, and the optimum gripping and joining operation by the holding force of the chuck 17 is performed. Is doing.
[0028]
In addition, a recess notch may be provided at the tip of the slider 11, and the recess notch may be inserted through the tip of the backup pin 13. The amount of movement of the slider 11 can be reduced and the posture of the coil 2 can be maintained. Further improved during the bonding operation.
[0029]
【The invention's effect】
As described above, the wire joining apparatus according to the present invention appropriately and reliably holds the workpiece (coil) and joins the insulation coating conductor and the electrode uniformly and reliably when joining the insulation coating conductor and the electrode as the wire. There is an effect that can be.
[Brief description of the drawings]
FIG. 1 is a perspective view of an apparatus for joining wire members in a coil component according to an embodiment of the present invention. FIG. 2 is a plan view. FIG. 3 is a side view. FIG. 6 is a perspective view of a conventional wire joining apparatus for coil parts.
1 Insulating film conductor (wire)
2 Coil (work)
3 Fixing Claw 4 Opening / Closing Claw 5 Supporting Pin 6 Plate 7 Contact Pin 8 Cylinder 9 Compression Spring 10 Pin 11 Slider 12 Compression Spring 13 Backup Pin 14 Heater Chips 15 and 16 Electrode 17 Chuck

Claims (2)

ワークの端側面を把持する固定爪および可変爪でなる保持力の可変自在で接合時に保持力を弱め接合時以外には強い保持力を有するチャックと、ワークを搭載しその底面を保持しヒータチップが移動降下する前に後退し接合終了後元の位置に復帰するスライダーと、移動自在でワークの両電極を独立して押圧する対のバックアップピンとを備え前記バックアップピンと対向しワークの両電極と線材をヒータチップによって加熱圧着する線材接合装置。A chuck having a strong holding force in addition to the time of bonding weakening the holding force during end side freely variable holding force comprising a fixed pawl and variable claws gripping the bonding work, equipped with a work holding the bottom heater chip a slider but to return to the retracted joined ends after the original position before moving drop independently both electrodes of the movable workpiece and a backup pin pairs for pressing, and the electrodes of the backup pins facing to the workpiece A wire joining device that heat-presses a wire with a heater chip . 先端部にバックアップピンが挿通する凹部切込を設けたスライダーを用いる請求項1に記載の線材接合装置。  The wire joining apparatus according to claim 1, wherein a slider having a recess cut through which a backup pin is inserted is used at the tip.
JP2000394301A 2000-12-26 2000-12-26 Wire joining device Expired - Fee Related JP3800957B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000394301A JP3800957B2 (en) 2000-12-26 2000-12-26 Wire joining device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000394301A JP3800957B2 (en) 2000-12-26 2000-12-26 Wire joining device

Publications (2)

Publication Number Publication Date
JP2002198242A JP2002198242A (en) 2002-07-12
JP3800957B2 true JP3800957B2 (en) 2006-07-26

Family

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