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JP3802282B2 - Cylindrical secondary battery - Google Patents
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JP3802282B2 - Cylindrical secondary battery - Google Patents

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Publication number
JP3802282B2
JP3802282B2 JP18389399A JP18389399A JP3802282B2 JP 3802282 B2 JP3802282 B2 JP 3802282B2 JP 18389399 A JP18389399 A JP 18389399A JP 18389399 A JP18389399 A JP 18389399A JP 3802282 B2 JP3802282 B2 JP 3802282B2
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Japan
Prior art keywords
battery
gas discharge
lid
discharge member
cylindrical
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JP18389399A
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JP2001015098A (en
Inventor
淳浩 船橋
丈志 前田
一成 大北
義人 近野
俊之 能間
育郎 米津
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Sanyo Electric Co Ltd
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Sanyo Electric Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Connection Of Batteries Or Terminals (AREA)
  • Secondary Cells (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、筒状の電池缶の内部に巻き取り電極体が収容されて、電池缶に取り付けられた電極端子機構から、巻き取り電極体の発生電力を取り出すことが可能な筒型二次電池に関するものである。
【0002】
【従来の技術】
近年、携帯型電子機器、電気自動車等の電源として、エネルギー密度が高いということから、リチウムイオン二次電池が注目されている。
例えば電気自動車に用いられる比較的大きな容量の円筒型リチウム二次電池は、図10に示す様に、筒体(11)の開口部に蓋体(12)を溶接固定してなる円筒状の電池缶(1)の内部に、巻き取り電極体(2)を収容して構成されている。蓋体(12)には、電極端子機構(9)が取り付けられており、巻き取り電極体(2)と電極端子機構(9)とが複数本の集電タブ(3)により互いに接続されて、巻き取り電極体(2)が発生する電力を電極端子機構(9)から外部に取り出すことが可能となっている。又、蓋体(12)には、圧力上昇時のガス排出弁機構として、バネ復帰式のガス排出弁(13)が取り付けられている。
尚、筒体(11)の他方の開口部に固定された蓋体(図示省略)にも同じ構成の電極端子機構が取り付けられて、両電極端子機構が正負一対を為している。
【0003】
巻き取り電極体(2)は、リチウム複合酸化物を含む正極(23)と炭素材料を含む負極(21)の間に、非水電解液が含浸されたセパレータ(22)を介在させて、これらを渦巻き状に巻回して構成されている。巻き取り電極体(2)の正極(23)及び負極(21)からは夫々複数本の集電タブ(3)が引き出され、極性が同じ複数本の集電タブ(3)の先端部(31)が1つの電極端子機構(9)に接続されている。
【0004】
尚、図10は、一部の集電タブの先端部が電極端子機構(9)に接続されている状態を示し、他の集電タブについては、電極端子機構(9)との接続部を図示省略している。
【0005】
電極端子機構(9)は、電池缶(1)の蓋体(12)を貫通して取り付けられたネジ部材(91)を具え、該ネジ部材(91)の基端部にはフランジ部(92)が形成されている。蓋体(12)の貫通孔には、例えばポリプロピレン製の絶縁パッキン(93)が装着され、蓋体(12)と締結部材(91)の間の電気的絶縁性とシール性が保たれている。ネジ部材(91)には、筒体(11)の外側からワッシャ(94)が嵌められると共に、第1ナット(95)及び第2ナット(96)が螺合している。第1ナット(95)を締め付けて、ネジ部材(91)のフランジ部(92)とワッシャ(94)によって絶縁パッキン(93)を挟圧することにより、シール性を高めている。
前記複数本の集電タブ(3)の先端部(31)は、ネジ部材(91)のフランジ部(92)の裏面に、スポット溶接或いは超音波溶接によって連結されている
【0006】
ところで、リチウムイオン二次電池においては、過大な電流が発生したときに該電流を遮断するべく、正極又は負極の電極端子機構に、抵抗値が正の温度特性を有するPTC(Positive Temperature Coefficient)素子を介在せしめたものが知られている(実開昭52−53929号、特開平5−74493号等)。この様な二次電池において過大電流が発生すると、ジュール熱によってPTC素子の温度が上昇し、例えば50℃〜80℃に達すると、PTC素子の抵抗が急激に増大して、電流が遮断されるのである。
【0007】
【発明が解決しようとする課題】
しかしながら、ガス排出弁機構及びPTC素子を具えた従来の円筒型二次電池においては、ガス排出弁機構及びPTC素子の両方が電池缶の蓋体に取り付けられていたために、ガス排出弁機構とPTC素子とが互いに寸法や形状を制限しており、例えば、PTC素子の中央部にガス排出のための大きな孔が開設されることとなって、PTC素子の電流通路となるべき断面の大きさが蓋体の面積よりも大幅に小さくなっていた。
この結果、PTC素子の定格電流値が電池自体の定格電流値よりも小さくなり、例えば、放電容量80Ahの電池では、高々1/4時間率の20Aの電流を流せるに過ぎない問題があった。
【0008】
そこで本発明の目的は、PTC素子を従来よりも大きな面積に形成することによって定格電流の増大を図ることが出来る筒型二次電池を提供することである。
【0009】
【課題を解決する為の手段】
本発明に係る筒型二次電池においては、筒体(11)の開口部に蓋体(12)を固定してなる電池缶(1)の内部に、巻き取り電極体(2)が収容され、蓋体(12)には、蓋体(12)に対して電気的絶縁と気密を保って電極端子機構(4)が取り付けられ、巻き取り電極体(2)と電極端子機構(4)とが互いに電気的に接続されている。
図7に示す様に、電池缶(1)の蓋体(12)の外面には、内部にガス室(29)を有する筒状のガス排出部材(20)が、蓋体(12)とは電気的絶縁を保って設置され、電池缶(1)の内部とガス排出部材(20)のガス室(29)とは互いに連通し、ガス排出部材(20)の外周面には、電池缶(1)の内圧が所定値を上回ったときに作動するガス排出弁機構が設けられている。
電極端子機構(4)は、ガス排出部材(20)の表面に配置された外部端子部と、電池缶(1)の蓋体(12)を貫通して巻き取り電極体(2)と接続された内部端子部とを具え、ガス排出部材(20)と内部端子部とは互いに電気的に接続され、ガス排出部材(20)の表面と外部端子部の間に、平板状のPTC素子(16)が介在している。
【0010】
上記本発明の筒型二次電池において、巻き取り電極体(2)が発生する電力は、電極端子機構(4)の内部端子部、ガス排出部材(20)、PTC素子(16)、及び電極端子機構(4)の外部端子部を経て、外部に取り出される。ここで、過大電流が発生すると、PTC素子(16)の電気抵抗が急激に増大して、該電流が遮断される。
又、電池缶(1)の内圧が所定値を越えて増大すると、これと同時にガス排出部材(20)のガス室(29)の圧力も増大して、ガス排出弁機構が作動し、圧力が開放される。
【0011】
上記本発明の筒型二次電池によれば、ガス排出弁機構がガス排出部材(20)の外周面に設けられているので、ガス排出弁機構とは関わりなく、電極端子機構(4)の外部端子部とガス排出部材(20)の間にPTC素子(16)を取り付けることが出来る。従って、PTC素子(16)は、大きさがガス排出部材(20)と略同一であって、孔の全く開いていない形状に形成することが可能であり、これによって、ガス排出部材(20)の面積と同等の広い面積を確保することが出来る。
【0012】
具体的構成において、電極端子機構(4)の外部端子部は、PTC素子(16)の表面に密着する平面部を有している。
該具体的構成によれば、PTC素子(16)の両面の全領域に対して、電極端子機構(4)の外部端子部及びガス排出部材(20)を接触させることが出来、これによって、PTC素子(16)と電極端子機構(4)の間の接触面積を最大化して、大電流の通過を可能とすることが出来る。
【0013】
又、具体的構成において、ガス排出弁機構は、ガス排出部材(20)の外周面に形成されてガス排出部材(20)を周回するV字状溝(28)によって構成されている。
該具体的構成においては、電池缶(1)の内圧が所定値を越えて増大すると、該内圧によってガス排出部材(20)がV字状溝(28)に沿って破断し、圧力が開放される。
【0014】
【発明の効果】
本発明に係る筒型二次電池においては、ガス排出弁機構とPTC素子とが互いに干渉することのない位置に設けられているので、ガス排出弁機構とPTC素子とが互いに寸法や形状を制限することはなく、従って、PTC素子を従来よりも大きな面積に形成することが可能となり、この結果、従来よりも大きな電流による充放電が可能となる。
【0015】
【発明の実施の形態】
以下、本発明を円筒型リチウムイオン二次電池に実施した形態につき、図面に沿って具体的に説明する。
第1比較例
本比較例の円筒型リチウムイオン二次電池は、図1に示す如く、筒体(11)の両端に蓋体(12)(12)を固定して、円筒状の電池缶(1)を構成し、該電池缶(1)の内部には、巻き取り電極体(2)を収容している。
電池缶(1)の一方の蓋体(12)には、正極の電極端子機構(4)が取り付けられ、他方の蓋体(12)には、負極の電極端子機構(40)が取り付けられている。
【0016】
正極の電極端子機構(4)は、図2及び図4に示す如く、蓋体(12)の外側に、円板状のフランジ部(43)の上面にねじ軸部(42)を上向きに突設してなる第1端子部材(41)と、円板状のフランジ部(51)の下面にボス部(52)を介して丸軸部(53)を下向きに突設した第2端子部材(5)とを具え、第2端子部材(5)の丸軸部(53)には、ねじ孔(54)が凹設されている。
第1端子部材(41)のねじ軸部(42)には、ワッシャ(81)を介して、ナット(8)がねじ込まれる。
又、第1端子部材(41)のフランジ部(43)と第2端子部材(5)のフランジ部(51)の間には、両フランジ部(43)(51)と同一の直径を有する円板状のPTC素子(16)が挟持される。
【0017】
第2端子部材(5)と蓋体(12)の間には、絶縁部材(6)が介在する。絶縁部材(6)の上面には、第2端子部材(5)のボス部(52)が嵌まる凹部(61)が形成されると共に、該凹部(61)の底部には、第2端子部材(5)の丸軸部(53)が貫通する中央孔(62)が開設されている。
蓋体(12)の内側には、パッキン部材(7)が配備される。パッキン部材(7)は、蓋体(12)の中央孔(15)に嵌入する円筒部(71)と、蓋体(12)の内面に密着するフランジ部(72)とを具え、円筒部(71)及びフランジ部(72)には、第2端子部材(5)の丸軸部(53)が貫通する中央孔(73)が開設されている。
【0018】
パッキン部材(7)のフランジ部(72)の背面には、ワッシャ部材(55)を介して、ねじ軸部(57)及び六角頭部(58)からなるねじ部材(56)が設置され、ねじ軸部(57)が第2端子部材(5)のねじ孔(54)にねじ込まれる。
そして、巻き取り電極体(2)の正極から伸びる複数本の集電タブ(3)の先端部がねじ部材(56)の六角頭部(58)とワッシャ部材(55)の間に挟持される。
【0019】
絶縁部材(6)、第2端子部材(5)、PTC素子(16)、及び第1端子部材(41)のフランジ部(43)は、図2に示す如く互いに重ね合わされて積層体を形成しており、該積層体の外周部が熱収縮性絶縁部材(63)によって拘持され、一体化されている。組立工程において、熱収縮性絶縁部材(63)は、前記積層体の外周面に余裕を持って装着された状態で加熱されることにより、全体が収縮して、前記積層体を拘持するものである。
【0020】
斯くして、第1端子部材(41)、ナット(8)及びワッシャ(81)によって外部端子部が構成され、第2端子部材(5)、ワッシャ部材(55)及びねじ部材(56)によって内部端子部が構成される。
又、電池缶(1)の筒体(11)の外周面には、巻き取り電極体(2)の正極側の端面と蓋体(12)の内面との間の空間を包囲して、筒体(11)を周回するV字状溝(14)が凹設され、該V字状溝(14)によってガス排出弁機構を構成している。
【0021】
一方、負極の電極端子機構(40)は、図3に示す如く、蓋体(12)を貫通して設置された第2端子部材(50)を具え、該第2端子部材(50)の下面には、ねじ軸部(42)が下向きに突設されている。
第2端子部材(50)のねじ軸部(42)には、ワッシャ(81)を介して、ナット(8)がねじ込まれる。
【0022】
第2端子部材(50)と蓋体(12)の間には、絶縁部材(60)が介在する。又、蓋体(12)の内側には、正極側と同一形状のパッキン部材(7)が配備される。即ち、パッキン部材(7)は、蓋体(12)の中央孔に嵌入する円筒部(71)と、蓋体(12)の内面に密着するフランジ部(72)とを具え、円筒部(71)及びフランジ部(72)には、第2端子部材(50)の丸軸部が貫通する中央孔が開設されている。
【0023】
正極側と同様に、パッキン部材(7)のフランジ部(72)の背面には、ワッシャ部材(55)を介して、ねじ軸部(57)及び六角頭部(58)からなるねじ部材(56)が設置され、ねじ軸部(57)が第2端子部材(5)のねじ孔(54)にねじ込まれる。
そして、巻き取り電極体(2)の負極から伸びる複数本の集電タブ(3)の先端部がねじ部材(56)の六角頭部(58)とワッシャ部材(55)の間に挟持される。
【0024】
又、電池缶(1)の筒体(11)の外周面には、巻き取り電極体(2)の負極側の端面と蓋体(12)の内面との間の空間を包囲して、筒体(11)を周回するV字状溝(14)が凹設され、該V字状溝(14)によって負極側のガス排出弁機構を構成している。
【0025】
上記円筒型リチウムイオン二次電池においては、例えば放電時に巻き取り電極体(2)から発生する電流が、集電タブ(3)、ねじ部材(56)、第2端子部材(5)、PTC素子(16)、及び第1端子部材(41)を経て、外部回路へ流れる。
この過程で、何らかの原因により、電池缶(1)の内圧が所定値、例えば5kg/cm・Gを越えると、該内圧を受けて、電池缶(1)の筒体(11)がV字状溝(14)に沿って破断し、圧力が開放される。
又、電流が所定値を越えて増大すると、ジュール熱によってPTC素子(16)の温度が上昇し、例えば50℃を越えると、PTC素子(16)の電気抵抗値が急激に増大して、電流が遮断される。
【0026】
上記第1比較例の円筒型リチウムイオン二次電池においては、PTC素子(16)に孔は全く開設されておらず、該PTC素子(16)の両面の全域に対し、第1端子部材(41)のフランジ部(43)と第2端子部材(5)のフランジ部(51)とが広い接触面積にて密着して、電流の通路を形成しているので、従来よりも大きな電流を流すことが出来る。
【0027】
第2比較例
本比較例の円筒型リチウムイオン二次電池は、上記第1比較例の円筒型リチウムイオン二次電池におけるV字状溝(14)によるガス排出弁機構に代えて、図5及び図6の如く、電池缶(1)の筒体(11)に開設した複数のガス排出口(18)と、これらのガス排出口(18)を塞いで筒体(11)の外周面に溶接されたアルミニウム箔製の複数のガス排出弁(17)とからなるガス排出弁機構を装備している。他の構造は、上記第1比較例の円筒型リチウムイオン二次電池と同一である。
例えば、ガス排出弁(17)は、厚さが50μm、外径が16mmに形成され、ガス排出口(18)は、内径が8mmに形成される。
【0028】
上記第2比較例の円筒型リチウムイオン二次電池においては、何らかの原因により、電池缶(1)の内圧が所定値、例えば5kg/cm・Gを越えると、該内圧を受けて、ガス排出弁(17)が破れ、ガス排出口(18)から圧力が開放される。
【0029】
本発明例
本発明例の円筒型リチウムイオン二次電池は、正極の電極端子機構(4)として、図7及び図8に示す構造を具えたものである。尚、負極側には、第1比較例と同一構造の電極端子機構(40)が取り付けられている(図示省略)。
【0030】
図7及び図8に示す様に、電池缶(1)の蓋体(12)には、中央孔(15)の両側に一対のねじ孔(10)(10)が開設されている。
正極の電極端子機構(4)は、蓋体(12)の外側に、円板状の絶縁部材(66)を配置している。絶縁部材(66)には、中央孔(67)が開設されると共に、中央孔(67)の両側に、前記蓋体(12)のねじ孔(10)(10)に合致する一対の貫通孔(68)(68)が開設されている。
【0031】
絶縁部材(66)の外側には、内部にガス室(29)を有する扁平な円筒状のガス排出部材(20)が配置される。
ガス排出部材(20)の下面には、丸軸部(26)が下向きに突設されており、該丸軸部(26)には、ねじ孔(27)が開設されている。
又、ガス排出部材(20)の底部には、丸軸部(26)の両側に、絶縁部材(66)の貫通孔(68)(68)に合致する一対のねじ孔(10)(10)が開設されており、これらのねじ孔(10)(10)はガス室(29)に連通している。
更に、ガス排出部材(20)の上端部には、外ねじ(24)が形成されている。
【0032】
絶縁部材(66)の各貫通孔(68)には、テフロン等の絶縁材料からなるパイプ部材(33)が貫通して、該パイプ部材(33)の上端部に形成された外ねじ(35)がガス排出部材(20)のねじ孔(25)に螺合すると共に、該パイプ部材(33)の下端部に形成された外ねじ(35)が電池缶(1)の蓋体(12)のねじ孔(10)に螺合している。
この結果、両パイプ部材(33)(33)の中央孔(34)(34)によって、電池缶(1)の内部とガス排出部材(20)のガス室(29)とが互いに連通することになる。
【0033】
ガス排出部材(20)の上面には、円板状のPTC素子(16)が設置され、更にPTC素子(16)の上面に、フランジ部(43)及びねじ軸部(42)からなる第1端子部材(41)が設置される。ここで、PTC素子(16)は、ガス排出部材(20)及び第1端子部材(41)のフランジ部(43)と同一の直径を有している。
ガス排出部材(20)、PTC素子(16)及びフランジ部(43)は互いに重ね合わされて積層体を形成しており、該積層体の外周部には、絶縁材料からなる鍔付きリング状の締結部材(64)が装着され、該締結部材(64)の下端部に形成された内ねじ(65)が、ガス排出部材(20)の外ねじ(24)に螺合して、該積層体を一体化している。
【0034】
第1端子部材(41)のねじ軸部(42)には、第1比較例と同様に、ワッシャ(81)を介して、ナット(8)がねじ込まれる。
又、蓋体(12)の内側には、第1比較例と同様に、パッキン部材(7)が配備される。パッキン部材(7)は、蓋体(12)の中央孔(15)に嵌入する円筒部(71)と、蓋体(12)の内面に密着するフランジ部(72)とを具え、円筒部(71)及びフランジ部(72)には、第2端子部材(5)の丸軸部(53)が貫通する中央孔(73)が開設されている。
【0035】
更に、パッキン部材(7)のフランジ部(72)の背面には、第1比較例と同様に、ワッシャ部材(55)を介して、ねじ軸部(57)及び六角頭部(58)からなるねじ部材(56)が設置され、ねじ軸部(57)が第2端子部材(5)のねじ孔(54)にねじ込まれる。
そして、巻き取り電極体(2)の正極から伸びる複数本の集電タブ(3)の先端部がねじ部材(56)の六角頭部(58)とワッシャ部材(55)の間に挟持される。
【0036】
斯くして、第1端子部材(41)、ナット(8)及びワッシャ(81)によって外部端子部が構成され、ガス排出部材(20)、ワッシャ部材(55)、及びねじ部材(56)によって内部端子部が構成される。
又、ガス排出部材(20)の外周面には、ガス室(29)を包囲して伸びるV字状溝(28)が凹設され、該V字状溝(28)によってガス排出弁機構を構成している。
【0037】
上記円筒型リチウムイオン二次電池においては、例えば放電時に巻き取り電極体(2)から発生する電流が、集電タブ(3)、ねじ部材(56)、ガス排出部材(20)、PTC素子(16)、及び第1端子部材(41)を経て、外部回路へ流れる。
この過程で、何らかの原因により、電池缶(1)の内圧が所定値、例えば5kg/cm・Gを越えると、ガス排出部材(20)のガス室(29)にも同じ圧力が作用して、ガス排出部材(20)がV字状溝(28)に沿って破断し、圧力を開放する。
又、電流が所定値を越えて増大すると、ジュール熱によってPTC素子(16)の温度が上昇し、例えば50℃を越えると、PTC素子(16)の電気抵抗値が急激に増大して、電流を遮断する。
【0038】
上記円筒型リチウムイオン二次電池においては、PTC素子(16)に孔は全く開設されておらず、該PTC素子(16)の両面の全域に対し、第1端子部材(41)のフランジ部(43)とガス排出部材(20)とが広い接触面積にて密着して、電流の通路を形成しているので、従来よりも大きな電流を流すことが出来る。
【0039】
性能比較実験
本発明に係る円筒型リチウムイオン二次電池の性能を確認するべく、以下の工程を経て、本発明例電池と比較例電池を試作し、性能比較実験を行なった。
【0040】
[正極の作製]
正極活物質としてのLiCoOと導電剤としての炭素を重量比90:5で混合して、正極合剤を得た。次に、結着剤であるポリフッ化ビニリデンをN−メチル−2−ピロリドン(NMP)に溶解させてNMP溶液を調製した。そして、正極合剤とポリフッ化ビニリデンの重量比が95:5になるように正極合剤とNMP溶液とを混練して、スラリーを調製し、このスラリーを正極集電体としてのアルミニウム箔の両面にドクターブレード法により塗布し、150℃で2時間の真空乾燥を施して、正極を作製した。
【0041】
[負極の作製]
結着剤であるポリフッ化ビニリデンをNMPに溶解させてNMP溶液を調製した。そして、黒鉛粉末とポリフッ化ビニリデンの重量比が85:15になるように、粒子径10μmの黒鉛粉末とNMP溶液とを混練して、スラリーを調製し、このスラリーを負極集電体としての銅箔の両面にドクターブレード法により塗布し、150℃で2時間の真空乾燥を施して、負極を作製した。
【0042】
[電解液の調製]
エチレンカーボネートとジエチルカーボネートを体積比1:1で混合した溶媒に、LiPFを1mol/lの割合で溶解して電解液を調製した。
【0043】
[電池の組立]
上記の様にして得られた正極と負極の間に、イオン透過性のポリエチレン微多孔膜からなるセパレータを挟んで渦巻き状に巻回し、巻き取り電極体を構成した。そして、該巻き取り電極体を用いて、比較のために後述の7種類の電池A1〜A6及びXを組み立てた。ここで、電池A3が本発明例の電池である。
尚、正極側の集電タブ(3)はアルミニウム製、負極側の集電タブ(3)はニッケル製であって、0.1mmの厚さを有し、それぞれ10本を各電極の集電体に接合した。
又、電池缶(1)の筒体(11)は、外径60mm、高さ300mm、厚さ2mmに形成し、蓋体(12)は直径60mm、厚さ5mmに形成した。
【0044】
電池A1
電池A1は、図1に示す第1比較例の構造を有し、電池缶(1)の内圧が5kg/cm・Gを越えたときに電池缶(1)の筒体(11)がV字状溝(14)に沿って破断する様、V字状溝(14)の深さが規定されている。又、PTC素子(16)は外径60mmに形成され、50℃以上で作動するものを採用した。
【0045】
電池A2
電池A2は、図5に示す第2比較例の構造を有し、電池缶(1)の内圧が5kg/cm・Gを越えたときに破れるアルミニウム箔製のガス排出弁(17)を具えている。
又、PTC素子(16)は外径60mmに形成され、50℃以上で作動するものを採用した。
【0046】
電池A3
電池A3は、図7に示す本発明例の構造を有し、電池缶(1)の内圧が5kg/cm・Gを越えたときにガス排出部材(20)がV字状溝(28)沿って破断する様、V字状溝(28)の深さが規定されている。又、PTC素子(16)は外径60mmに形成され、50℃以上で作動するものを採用した。
【0047】
電池A4〜A6
電池A4は、電池A1におけるPTC素子(16)の面積を蓋体(12)の面積の50%に設定したこと以外は電池A1と同様の構造を有している。
電池A5は、電池A1におけるPTC素子(16)の面積を蓋体(12)の面積の80%に設定したこと以外は電池A1と同様の構造を有している。
電池A6は、電池A1におけるPTC素子(16)の面積を蓋体(12)の面積の90%に設定したこと以外は電池A1と同様の構造を有している。
【0048】
電池X
電池Xは、図9に示す第3比較例の構造を有し、電池缶(1)を構成する筒体(11)の外側に、絶縁体(109)、内部端子部材(107)、PTC素子(100)、及び外部端子部材(101)を配置し、これらを熱収縮性絶縁部材(110)によって電池缶(1)に固定している。
電池缶(1)の蓋体(12)の偏心位置に開設された貫通孔には、パッキン部材(111)が装着され、内部端子部材(107)に下向きに突設された丸軸部(108)が、パッン部材(111)の中央孔を貫通している。該丸軸部(108)には、ワッシャ部材(112)を介して、ねじ部材(113)がねじ込まれており、ワッシャ部材(112)とねじ部材(113)の間に複数本の集電タブ(3)の先端部(31)が挟持されている。
【0049】
又、外部端子部材(101)には、円板部(102)の偏心位置に、ねじ軸部(104)が突設されており、該ねじ軸部(104)には、ワッシャ(106)を介して、ナット(105)が螺合している。
蓋体(12)、絶縁体(109)、内部端子部材(107)及びPTC素子(100)には、中央口(117)(116)(115)(114)が開設されている。又、外部端子部材(101)の円板部(102)の中央部には、外径5.8mmの金属薄膜からなるガス排出弁(103)が形成されている。
【0050】
電池缶(1)は、外径60mm、長さ300mmを有し、ガス排出弁(103)は、電池缶(1)の内圧が5kg/cm・Gに達すると破裂する様に設計されている。
PTC素子(100)は、外径33mm、内径6mmであって、蓋体(12)の面積の約30%の面積を有しており、50℃以上で動作するものある。
【0051】
[実験]
先ず、電池容量の確認を行なった。充電率0.125Cにて8時間の充電を行なった後、放電率0.125Cにて放電終止電圧2.7V若しくは8時間の放電を行なった。尚、Cは定格容量を1時間で放電する電流値であって、この場合、1C=76Aである。
その結果、表1に示す様に、各電池の放電容量はともに76Ahであった。
【0052】
【表1】

Figure 0003802282
【0053】
次に、負荷率試験を行なった。先ず充電率0.125Cにて8時間の充電を行なった後、放電率0.25C〜1.25Cの範囲で0.125Cの刻み幅で放電率を変化させ、各放電率で放電終止電圧2.7Vまで放電を行なった。そして、PTC素子が作動して通電不可能となる負荷率にて、試験終了とした。
【0054】
試験結果を表1に示す。表1から明らかな様に、電池Xでは0.25Cまでの負荷率で放電が可能であったのに対し、電池A1、A2、A3では、1Cまでの負荷率で放電が可能となった。
又、電池A4では0.5C、電池A5では0.75C、電池A6では0.875Cまでの負荷率で放電が可能となり、PTC素子の面積の増大に伴って、放電可能な負荷率の幅が拡がることが明らかとなった。
【0055】
上述の如く、本発明に係る円筒型リチウムイオン二次電池においては、PTC素子の大きさにガス排出弁機構による制限がないために、従来よりも大きな面積のPTC素子が設置可能であり、これによって、従来より大きな電流による放電が可能となる。
尚、本発明電池は、放電容量が2Ah以上の大型電池で特に大きな効果が得られる。
【図面の簡単な説明】
【図1】 第1比較例の円筒型リチウムイオン二次電池の正面図である。
【図2】 該円筒型リチウムイオン二次電池の正極側の電極端子機構を示す拡大断面図である。
【図3】 該円筒型リチウムイオン二次電池の負極側の電極端子機構を示す拡大断面図である。
【図4】 前記正極側の電極端子機構の分解斜視図である。
【図5】 第2比較例の円筒型リチウムイオン二次電池の正面図である。
【図6】 ガス排出弁及びガス排出口からなるガス排出弁機構の拡大断面図である。
【図7】 本発明例の円筒型リチウムイオン二次電池において、正極側の電極端子機構を示す拡大断面図である。
【図8】 該電極端子機構の分解斜視図である。
【図9】 第3比較例における正極側の電極端子機構を示す拡大断面図である。
【図10】 従来の円筒型リチウムイオン二次電池における正極側の電極端子機構を示す拡大断面図である。
【符号の説明】
(1) 電池缶
(11) 筒体
(12) 蓋体
(14) V字状溝
(16) PTC素子
(2) 巻き取り電極体
(3) 集電タブ
(4) 電極端子機構
(41) 第1端子部材
(5) 第2端子部材
(56) ねじ部材
(6) 絶縁部材
(63) 熱収縮性絶縁部材[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a cylindrical secondary battery in which a winding electrode body is housed inside a cylindrical battery can and the electric power generated by the winding electrode body can be taken out from an electrode terminal mechanism attached to the battery can. It is about.
[0002]
[Prior art]
In recent years, lithium ion secondary batteries have attracted attention as a power source for portable electronic devices and electric vehicles because of their high energy density.
For example, as shown in FIG. 10, a cylindrical lithium secondary battery having a relatively large capacity used for an electric vehicle is a cylindrical battery in which a lid (12) is welded and fixed to an opening of a cylindrical body (11). The take-up electrode body (2) is accommodated inside the can (1). An electrode terminal mechanism (9) is attached to the lid (12), and the winding electrode body (2) and the electrode terminal mechanism (9) are connected to each other by a plurality of current collecting tabs (3). The electric power generated by the winding electrode body (2) can be taken out from the electrode terminal mechanism (9). In addition, a spring return type gas discharge valve (13) is attached to the lid (12) as a gas discharge valve mechanism when the pressure increases.
An electrode terminal mechanism having the same configuration is also attached to a lid (not shown) fixed to the other opening of the cylindrical body (11), and both electrode terminal mechanisms form a positive and negative pair.
[0003]
The take-up electrode body (2) includes a separator (22) impregnated with a non-aqueous electrolyte between a positive electrode (23) containing a lithium composite oxide and a negative electrode (21) containing a carbon material. Is wound in a spiral shape. A plurality of current collecting tabs (3) are drawn out from the positive electrode (23) and the negative electrode (21) of the winding electrode body (2), respectively, and the tips (31) of the plurality of current collecting tabs (3) having the same polarity are drawn out. ) Is connected to one electrode terminal mechanism (9).
[0004]
FIG. 10 shows a state in which the tip end portions of some current collecting tabs are connected to the electrode terminal mechanism (9), and the other current collecting tabs are connected to the electrode terminal mechanism (9). The illustration is omitted.
[0005]
The electrode terminal mechanism (9) includes a screw member (91) attached through the lid (12) of the battery can (1). A flange portion (92) is provided at the proximal end of the screw member (91). ) Is formed. In the through hole of the lid (12), for example, an insulating packing (93) made of polypropylene is mounted, and the electrical insulation and sealing performance between the lid (12) and the fastening member (91) are maintained. . A washer (94) is fitted to the screw member (91) from the outside of the cylindrical body (11), and a first nut (95) and a second nut (96) are screwed together. The first nut (95) is tightened, and the insulating packing (93) is clamped by the flange portion (92) and the washer (94) of the screw member (91), thereby improving the sealing performance.
The tip portions (31) of the plurality of current collecting tabs (3) are connected to the back surface of the flange portion (92) of the screw member (91) by spot welding or ultrasonic welding.
By the way, in a lithium ion secondary battery, a PTC (Positive Temperature Coefficient) element having a positive temperature characteristic in a positive or negative electrode terminal mechanism in order to cut off the current when an excessive current is generated. Are known (Japanese Utility Model Laid-Open No. 52-53929, Japanese Patent Laid-Open No. 5-74493, etc.). When an excessive current is generated in such a secondary battery, the temperature of the PTC element rises due to Joule heat. For example, when the temperature reaches 50 ° C. to 80 ° C., the resistance of the PTC element increases abruptly and the current is cut off. It is.
[0007]
[Problems to be solved by the invention]
However, in the conventional cylindrical secondary battery having the gas discharge valve mechanism and the PTC element, both the gas discharge valve mechanism and the PTC element are attached to the lid of the battery can. The elements are mutually limited in size and shape. For example, a large hole for gas discharge is opened in the central part of the PTC element. It was much smaller than the area of the lid.
As a result, the rated current value of the PTC element becomes smaller than the rated current value of the battery itself. For example, a battery having a discharge capacity of 80 Ah has a problem that it can only flow a current of 20 A at a rate of 1/4 time at most.
[0008]
Accordingly, an object of the present invention is to provide a cylindrical secondary battery in which the rated current can be increased by forming the PTC element in a larger area than before.
[0009]
[Means for solving the problems]
In the cylindrical secondary battery according to the present invention, the winding electrode body (2) is accommodated in the battery can (1) in which the lid (12) is fixed to the opening of the cylinder (11). The lid body (12) is attached with an electrode terminal mechanism (4) while maintaining electrical insulation and airtightness with respect to the lid body (12), and the winding electrode body (2) and the electrode terminal mechanism (4) Are electrically connected to each other.
As shown in FIG. 7, a cylindrical gas discharge member (20) having a gas chamber (29) inside is formed on the outer surface of the lid (12) of the battery can (1). Installed with electrical insulation, the inside of the battery can (1) and the gas chamber (29) of the gas discharge member (20) communicate with each other, and the battery can ( A gas discharge valve mechanism that operates when the internal pressure of 1) exceeds a predetermined value is provided.
The electrode terminal mechanism (4) is connected to the winding electrode body (2) through the external terminal portion disposed on the surface of the gas discharge member (20) and the lid body (12) of the battery can (1). The gas discharge member (20) and the internal terminal portion are electrically connected to each other, and a flat PTC element (16) is provided between the surface of the gas discharge member (20) and the external terminal portion. ) Intervenes.
[0010]
In the cylindrical secondary battery of the present invention, the electric power generated by the winding electrode body (2) is the internal terminal portion of the electrode terminal mechanism (4), the gas discharge member (20), the PTC element (16), and the electrode. It is taken out through the external terminal portion of the terminal mechanism (4). Here, when an excessive current is generated, the electrical resistance of the PTC element (16) increases rapidly, and the current is cut off.
Further, when the internal pressure of the battery can (1) increases beyond a predetermined value, the pressure of the gas chamber (29) of the gas discharge member (20) also increases at the same time, the gas discharge valve mechanism is activated, and the pressure is increased. Opened.
[0011]
According to the cylindrical secondary battery of the present invention, since the gas discharge valve mechanism is provided on the outer peripheral surface of the gas discharge member (20), the electrode terminal mechanism (4) has no relation to the gas discharge valve mechanism. A PTC element (16) can be attached between the external terminal portion and the gas discharge member (20). Therefore, the PTC element (16) can be formed in a shape that is substantially the same in size as the gas discharge member (20) and has no holes at all, and thereby the gas discharge member (20). A wide area equivalent to the area of can be secured.
[0012]
In a specific configuration, the external terminal portion of the electrode terminal mechanism (4) has a flat portion that is in close contact with the surface of the PTC element (16).
According to the specific configuration, the external terminal portion of the electrode terminal mechanism (4) and the gas discharge member (20) can be brought into contact with the entire area of both surfaces of the PTC element (16), whereby the PTC The contact area between the element (16) and the electrode terminal mechanism (4) can be maximized to allow passage of a large current.
[0013]
In a specific configuration, the gas discharge valve mechanism is formed by a V-shaped groove (28) formed on the outer peripheral surface of the gas discharge member (20) and circling the gas discharge member (20).
In this specific configuration, when the internal pressure of the battery can (1) increases beyond a predetermined value, the internal pressure causes the gas discharge member (20) to break along the V-shaped groove (28) and the pressure is released. The
[0014]
【The invention's effect】
In the cylindrical secondary battery according to the present invention, since the gas discharge valve mechanism and the PTC element are provided at positions where they do not interfere with each other, the size and shape of the gas discharge valve mechanism and the PTC element are limited. Therefore, the PTC element can be formed in a larger area than before, and as a result, charging / discharging with a larger current than before can be performed.
[0015]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention applied to a cylindrical lithium ion secondary battery will be described in detail with reference to the drawings.
First Comparative Example As shown in FIG. 1, the cylindrical lithium ion secondary battery of this comparative example has a cylindrical battery can (12) with lids (12) (12) fixed to both ends of a cylindrical body (11). 1), and the take-up electrode body (2) is accommodated in the battery can (1).
A positive electrode terminal mechanism (4) is attached to one lid (12) of the battery can (1), and a negative electrode terminal mechanism (40) is attached to the other lid (12). Yes.
[0016]
As shown in FIGS. 2 and 4, the electrode terminal mechanism (4) of the positive electrode projects the screw shaft portion (42) upward on the upper surface of the disc-shaped flange portion (43) on the outside of the lid (12). A first terminal member (41) provided, and a second terminal member having a round shaft portion (53) projecting downwardly via a boss portion (52) on the lower surface of the disc-shaped flange portion (51). 5), and the screw hole (54) is recessed in the round shaft portion (53) of the second terminal member (5).
A nut (8) is screwed into the screw shaft portion (42) of the first terminal member (41) via a washer (81).
Further, a circle having the same diameter as the flange portions (43) and (51) is provided between the flange portion (43) of the first terminal member (41) and the flange portion (51) of the second terminal member (5). A plate-like PTC element (16) is sandwiched.
[0017]
An insulating member (6) is interposed between the second terminal member (5) and the lid (12). A concave portion (61) into which the boss portion (52) of the second terminal member (5) is fitted is formed on the upper surface of the insulating member (6), and a second terminal member is formed on the bottom portion of the concave portion (61). A central hole (62) through which the round shaft portion (53) of (5) passes is formed.
A packing member (7) is disposed inside the lid (12). The packing member (7) includes a cylindrical portion (71) that fits into the central hole (15) of the lid (12) and a flange portion (72) that is in close contact with the inner surface of the lid (12). 71) and the flange portion (72) are provided with a central hole (73) through which the round shaft portion (53) of the second terminal member (5) passes.
[0018]
On the back surface of the flange portion (72) of the packing member (7), a screw member (56) comprising a screw shaft portion (57) and a hexagonal head portion (58) is installed via a washer member (55). The shaft portion (57) is screwed into the screw hole (54) of the second terminal member (5).
And the front-end | tip part of the several current collection tab (3) extended from the positive electrode of a winding electrode body (2) is clamped between the hexagon head (58) of a screw member (56), and a washer member (55). .
[0019]
The insulating member (6), the second terminal member (5), the PTC element (16), and the flange portion (43) of the first terminal member (41) are overlapped to form a laminate as shown in FIG. The outer peripheral portion of the laminate is held and integrated by the heat-shrinkable insulating member (63). In the assembly process, the heat-shrinkable insulating member (63) is heated in a state where it is attached to the outer peripheral surface of the laminate with a margin, so that the whole contracts and holds the laminate. It is.
[0020]
Thus, the first terminal member (41), the nut (8), and the washer (81) constitute an external terminal portion, and the second terminal member (5), the washer member (55), and the screw member (56) internally. A terminal part is configured.
In addition, the outer peripheral surface of the cylindrical body (11) of the battery can (1) surrounds the space between the end surface on the positive electrode side of the winding electrode body (2) and the inner surface of the lid body (12). A V-shaped groove (14) that goes around the body (11) is recessed, and the V-shaped groove (14) constitutes a gas discharge valve mechanism.
[0021]
On the other hand, as shown in FIG. 3, the negative electrode terminal mechanism (40) includes a second terminal member (50) installed through the lid (12), and a lower surface of the second terminal member (50). The screw shaft portion (42) protrudes downward.
A nut (8) is screwed into the screw shaft portion (42) of the second terminal member (50) via a washer (81).
[0022]
An insulating member (60) is interposed between the second terminal member (50) and the lid (12). Further, a packing member (7) having the same shape as the positive electrode side is provided inside the lid (12). That is, the packing member (7) includes a cylindrical portion (71) fitted into the central hole of the lid (12) and a flange portion (72) closely attached to the inner surface of the lid (12). ) And the flange portion (72) are provided with a central hole through which the round shaft portion of the second terminal member (50) passes.
[0023]
Similar to the positive electrode side, on the back surface of the flange portion (72) of the packing member (7), a screw member (56) comprising a screw shaft portion (57) and a hexagonal head portion (58) via a washer member (55). ) And the screw shaft portion (57) is screwed into the screw hole (54) of the second terminal member (5).
And the front-end | tip part of several current collection tab (3) extended from the negative electrode of a winding electrode body (2) is clamped between the hexagonal head (58) of a screw member (56), and a washer member (55). .
[0024]
In addition, the outer peripheral surface of the cylindrical body (11) of the battery can (1) surrounds the space between the negative electrode side end surface of the winding electrode body (2) and the inner surface of the lid body (12). A V-shaped groove (14) that goes around the body (11) is recessed, and the V-shaped groove (14) constitutes a gas discharge valve mechanism on the negative electrode side.
[0025]
In the cylindrical lithium ion secondary battery, for example, the current generated from the winding electrode body (2) during discharge is collected by the current collecting tab (3), the screw member (56), the second terminal member (5), the PTC element. It flows to the external circuit through (16) and the first terminal member (41).
In this process, when the internal pressure of the battery can (1) exceeds a predetermined value, for example, 5 kg / cm 2 · G for some reason, the cylinder (11) of the battery can (1) is V-shaped due to the internal pressure. Break along the groove (14) and the pressure is released.
When the current increases beyond a predetermined value, the temperature of the PTC element (16) rises due to Joule heat. For example, when the temperature exceeds 50 ° C., the electrical resistance value of the PTC element (16) increases abruptly. Is cut off.
[0026]
In the cylindrical lithium ion secondary battery of the first comparative example, no hole is formed in the PTC element (16), and the first terminal member (41) is formed over the entire area of both sides of the PTC element (16). ) Flange part (43) and second terminal member (5) flange part (51) are in close contact with each other over a wide contact area to form a current path, so that a larger current than in the past flows. I can do it.
[0027]
Second Comparative Example The cylindrical lithium ion secondary battery of this comparative example is replaced with the gas discharge valve mechanism by the V-shaped groove (14) in the cylindrical lithium ion secondary battery of the first comparative example, as shown in FIG. As shown in FIG. 6, a plurality of gas outlets (18) established in the cylinder (11) of the battery can (1) and these gas outlets (18) are closed and welded to the outer peripheral surface of the cylinder (11). It is equipped with a gas discharge valve mechanism comprising a plurality of aluminum foil gas discharge valves (17). Other structures are the same as the cylindrical lithium ion secondary battery of the first comparative example.
For example, the gas discharge valve (17) has a thickness of 50 μm and an outer diameter of 16 mm, and the gas discharge port (18) has an inner diameter of 8 mm.
[0028]
In the cylindrical lithium ion secondary battery of the second comparative example, when the internal pressure of the battery can (1) exceeds a predetermined value, for example, 5 kg / cm 2 · G for some reason, the internal pressure is received and gas is discharged. The valve (17) is broken and the pressure is released from the gas outlet (18).
[0029]
Cylindrical lithium ion secondary battery of the present invention embodiment examples of the present invention, as the positive electrode terminal mechanism (4), in which equipped the structure shown in FIGS. An electrode terminal mechanism (40) having the same structure as that of the first comparative example is attached to the negative electrode side (not shown).
[0030]
As shown in FIGS. 7 and 8, the lid (12) of the battery can (1) is provided with a pair of screw holes (10) and (10) on both sides of the central hole (15).
In the positive electrode terminal mechanism (4), a disk-shaped insulating member (66) is disposed outside the lid (12). The insulating member (66) is provided with a central hole (67), and a pair of through holes that match the screw holes (10) and (10) of the lid (12) on both sides of the central hole (67). (68) (68) has been established.
[0031]
A flat cylindrical gas discharge member (20) having a gas chamber (29) inside is disposed outside the insulating member (66).
A round shaft portion (26) projects downward from the lower surface of the gas discharge member (20), and a screw hole (27) is formed in the round shaft portion (26).
Also, at the bottom of the gas discharge member (20), a pair of screw holes (10) (10) matching the through holes (68) (68) of the insulating member (66) on both sides of the round shaft portion (26). These screw holes (10), (10) communicate with the gas chamber (29).
Furthermore, an external screw (24) is formed at the upper end of the gas discharge member (20).
[0032]
A pipe member (33) made of an insulating material such as Teflon passes through each through hole (68) of the insulating member (66), and an external screw (35) formed at the upper end of the pipe member (33). Is screwed into the screw hole (25) of the gas discharge member (20), and an external screw (35) formed at the lower end of the pipe member (33) is attached to the lid (12) of the battery can (1). Screwed into the screw hole (10).
As a result, the inside of the battery can (1) and the gas chamber (29) of the gas discharge member (20) communicate with each other through the central holes (34) and (34) of the pipe members (33) and (33). Become.
[0033]
A disk-shaped PTC element (16) is installed on the upper surface of the gas discharge member (20), and a first portion comprising a flange portion (43) and a screw shaft portion (42) is further formed on the upper surface of the PTC element (16). A terminal member (41) is installed. Here, the PTC element (16) has the same diameter as the flange part (43) of the gas discharge member (20) and the first terminal member (41).
The gas discharge member (20), the PTC element (16), and the flange portion (43) are stacked on each other to form a laminated body, and the outer peripheral portion of the laminated body is fastened with a hooked ring made of an insulating material. A member (64) is mounted, and an inner screw (65) formed at the lower end of the fastening member (64) is screwed into an outer screw (24) of the gas discharge member (20), thereby It is integrated.
[0034]
As in the first comparative example, the nut (8) is screwed into the screw shaft portion (42) of the first terminal member (41) via the washer (81).
In addition, a packing member (7) is provided inside the lid (12), as in the first comparative example. The packing member (7) includes a cylindrical portion (71) that fits into the central hole (15) of the lid (12) and a flange portion (72) that is in close contact with the inner surface of the lid (12). 71) and the flange portion (72) are provided with a central hole (73) through which the round shaft portion (53) of the second terminal member (5) passes.
[0035]
Further, the back surface of the flange portion (72) of the packing member (7) is composed of a screw shaft portion (57) and a hexagonal head portion (58) via a washer member (55), as in the first comparative example. The screw member (56) is installed, and the screw shaft portion (57) is screwed into the screw hole (54) of the second terminal member (5).
And the front-end | tip part of the several current collection tab (3) extended from the positive electrode of a winding electrode body (2) is clamped between the hexagon head (58) of a screw member (56), and a washer member (55). .
[0036]
Thus, the first terminal member (41), the nut (8), and the washer (81) constitute an external terminal portion, and the gas discharge member (20), the washer member (55), and the screw member (56) are internally provided. A terminal part is configured.
Further, a V-shaped groove (28) extending surrounding the gas chamber (29) is formed in the outer peripheral surface of the gas discharge member (20), and the gas discharge valve mechanism is provided by the V-shaped groove (28). It is composed.
[0037]
In the above-described cylindrical lithium ion secondary battery, for example, the current generated from the winding electrode body (2) at the time of discharging is a current collecting tab (3), a screw member (56), a gas discharge member (20), a PTC element ( 16) and through the first terminal member (41) to the external circuit.
In this process, if the internal pressure of the battery can (1) exceeds a predetermined value, for example, 5 kg / cm 2 · G for some reason, the same pressure also acts on the gas chamber (29) of the gas discharge member (20). The gas discharge member (20) is broken along the V-shaped groove (28) to release the pressure.
When the current increases beyond a predetermined value, the temperature of the PTC element (16) rises due to Joule heat. For example, when the temperature exceeds 50 ° C., the electrical resistance value of the PTC element (16) increases abruptly. Shut off.
[0038]
In the cylindrical lithium ion secondary battery, no hole is formed in the PTC element (16), and the flange portion of the first terminal member (41) (with respect to the entire area of both sides of the PTC element (16) ( 43) and the gas discharge member (20) are in close contact with each other over a wide contact area to form a current path, so that a larger current can be flowed than before.
[0039]
Performance comparison experiment In order to confirm the performance of the cylindrical lithium ion secondary battery according to the present invention, the present invention example battery and the comparative example battery were prototyped through the following steps, and a performance comparison experiment was performed.
[0040]
[Preparation of positive electrode]
LiCoO 2 as a positive electrode active material and carbon as a conductive agent were mixed at a weight ratio of 90: 5 to obtain a positive electrode mixture. Next, an NMP solution was prepared by dissolving polyvinylidene fluoride as a binder in N-methyl-2-pyrrolidone (NMP). Then, the positive electrode mixture and the NMP solution were kneaded so that the weight ratio of the positive electrode mixture and polyvinylidene fluoride was 95: 5 to prepare a slurry, and this slurry was used as both surfaces of the aluminum foil as the positive electrode current collector. Was applied by a doctor blade method and vacuum dried at 150 ° C. for 2 hours to produce a positive electrode.
[0041]
[Preparation of negative electrode]
An NMP solution was prepared by dissolving polyvinylidene fluoride as a binder in NMP. Then, a graphite powder having a particle diameter of 10 μm and an NMP solution are kneaded so that the weight ratio of the graphite powder and polyvinylidene fluoride is 85:15 to prepare a slurry, and this slurry is used as a copper as a negative electrode current collector. It apply | coated to both surfaces of foil by the doctor blade method, and vacuum-drying was performed at 150 degreeC for 2 hours, and the negative electrode was produced.
[0042]
[Preparation of electrolyte]
LiPF 6 was dissolved at a ratio of 1 mol / l in a solvent in which ethylene carbonate and diethyl carbonate were mixed at a volume ratio of 1: 1 to prepare an electrolytic solution.
[0043]
[Battery assembly]
Between the positive electrode and the negative electrode obtained as described above, a separator made of an ion-permeable polyethylene microporous film was sandwiched and wound in a spiral shape to constitute a wound electrode body. Then, using the wound electrode body, seven types of batteries A1 to A6 and X described later were assembled for comparison. Here, the battery A3 is the battery of the present invention example.
The positive current collecting tab (3) is made of aluminum and the negative current collecting tab (3) is made of nickel and has a thickness of 0.1 mm. Joined to the body.
The cylindrical body (11) of the battery can (1) was formed with an outer diameter of 60 mm, a height of 300 mm, and a thickness of 2 mm, and the lid (12) was formed with a diameter of 60 mm and a thickness of 5 mm.
[0044]
Battery A1
The battery A1 has the structure of the first comparative example shown in FIG. 1. When the internal pressure of the battery can (1) exceeds 5 kg / cm 2 · G, the cylindrical body (11) of the battery can (1) is V The depth of the V-shaped groove (14) is defined so as to break along the character-shaped groove (14). Moreover, the PTC element (16) was formed with an outer diameter of 60 mm and operated at 50 ° C. or higher.
[0045]
Battery A2
The battery A2 has the structure of the second comparative example shown in FIG. 5, and has a gas discharge valve (17) made of aluminum foil that is broken when the internal pressure of the battery can (1) exceeds 5 kg / cm 2 · G. It is.
Moreover, the PTC element (16) was formed with an outer diameter of 60 mm and operated at 50 ° C. or higher.
[0046]
Battery A3
The battery A3 has the structure of the present invention example shown in FIG. 7, and when the internal pressure of the battery can (1) exceeds 5 kg / cm 2 · G, the gas discharge member (20) has a V-shaped groove (28). The depth of the V-shaped groove (28) is defined so as to break along. Moreover, the PTC element (16) was formed with an outer diameter of 60 mm and operated at 50 ° C. or higher.
[0047]
Batteries A4 to A6
The battery A4 has the same structure as the battery A1 except that the area of the PTC element (16) in the battery A1 is set to 50% of the area of the lid (12).
The battery A5 has the same structure as the battery A1 except that the area of the PTC element (16) in the battery A1 is set to 80% of the area of the lid (12).
The battery A6 has the same structure as the battery A1 except that the area of the PTC element (16) in the battery A1 is set to 90% of the area of the lid (12).
[0048]
Battery X
The battery X has the structure of the third comparative example shown in FIG. 9, and an insulator (109), an internal terminal member (107), a PTC element are provided outside the cylindrical body (11) constituting the battery can (1). (100) and an external terminal member (101) are arranged, and these are fixed to the battery can (1) by a heat-shrinkable insulating member (110).
A packing member (111) is attached to a through hole formed at an eccentric position of the lid (12) of the battery can (1), and a round shaft portion (108) protruding downward from the internal terminal member (107) is provided. ) Penetrates the central hole of the pan member (111). A screw member (113) is screwed into the round shaft portion (108) via a washer member (112), and a plurality of current collecting tabs are provided between the washer member (112) and the screw member (113). The tip (31) of (3) is clamped.
[0049]
The external terminal member (101) has a screw shaft portion (104) protruding from the eccentric position of the disc portion (102), and a washer (106) is provided on the screw shaft portion (104). The nut (105) is screwed through.
The lid (12), the insulator (109), the internal terminal member (107), and the PTC element (100) are provided with central ports (117), (116), (115), and (114). In addition, a gas discharge valve (103) made of a metal thin film having an outer diameter of 5.8 mm is formed in the central portion of the disc portion (102) of the external terminal member (101).
[0050]
The battery can (1) has an outer diameter of 60 mm and a length of 300 mm, and the gas discharge valve (103) is designed to burst when the internal pressure of the battery can (1) reaches 5 kg / cm 2 · G. Yes.
The PTC element (100) has an outer diameter of 33 mm and an inner diameter of 6 mm, has an area of about 30% of the area of the lid (12), and operates at 50 ° C. or higher.
[0051]
[Experiment]
First, the battery capacity was confirmed. After charging for 8 hours at a charging rate of 0.125 C, discharging was performed at a discharge final voltage of 2.7 V or 8 hours at a discharging rate of 0.125 C. C is a current value for discharging the rated capacity in one hour. In this case, 1C = 76A.
As a result, as shown in Table 1, the discharge capacity of each battery was 76 Ah.
[0052]
[Table 1]
Figure 0003802282
[0053]
Next, a load factor test was performed. First, after charging for 8 hours at a charge rate of 0.125 C, the discharge rate is changed in steps of 0.125 C within the range of the discharge rate of 0.25 C to 1.25 C, and the end-of-discharge voltage 2 at each discharge rate. Discharge to 0.7V. Then, the test was terminated at a load factor at which the PTC element was activated and could not be energized.
[0054]
The test results are shown in Table 1. As apparent from Table 1, the battery X was capable of discharging at a load factor up to 0.25 C, whereas the batteries A1, A2, and A3 were capable of discharging at a load factor up to 1 C.
Further, the battery A4 can be discharged at a load factor up to 0.5C, the battery A5 at 0.75C, and the battery A6 at a load factor up to 0.875C. As the area of the PTC element increases, the range of the load factor that can be discharged increases. It became clear that it expanded.
[0055]
As described above, in the cylindrical lithium ion secondary battery according to the present invention, since the size of the PTC element is not limited by the gas discharge valve mechanism, a PTC element having a larger area than the conventional one can be installed. Therefore, discharge with a larger current than before can be performed.
The battery of the present invention is particularly effective for large batteries having a discharge capacity of 2 Ah or more.
[Brief description of the drawings]
FIG. 1 is a front view of a cylindrical lithium ion secondary battery of a first comparative example.
FIG. 2 is an enlarged sectional view showing an electrode terminal mechanism on the positive electrode side of the cylindrical lithium ion secondary battery.
FIG. 3 is an enlarged sectional view showing an electrode terminal mechanism on the negative electrode side of the cylindrical lithium ion secondary battery.
FIG. 4 is an exploded perspective view of the electrode terminal mechanism on the positive electrode side.
FIG. 5 is a front view of a cylindrical lithium ion secondary battery of a second comparative example.
FIG. 6 is an enlarged cross-sectional view of a gas discharge valve mechanism including a gas discharge valve and a gas discharge port.
FIG. 7 is an enlarged cross-sectional view showing an electrode terminal mechanism on the positive electrode side in a cylindrical lithium ion secondary battery of an example of the present invention.
FIG. 8 is an exploded perspective view of the electrode terminal mechanism.
FIG. 9 is an enlarged sectional view showing an electrode terminal mechanism on the positive electrode side in a third comparative example.
FIG. 10 is an enlarged cross-sectional view showing an electrode terminal mechanism on the positive electrode side in a conventional cylindrical lithium ion secondary battery.
[Explanation of symbols]
(1) Battery can
(11) Tube
(12) Lid
(14) V-shaped groove
(16) PTC element
(2) Winding electrode body
(3) Current collection tab
(4) Electrode terminal mechanism
(41) First terminal member
(5) Second terminal member
(56) Screw member
(6) Insulating material
(63) Heat-shrinkable insulation member

Claims (3)

筒体(11)の開口部に蓋体(12)を固定してなる電池缶(1)の内部に、巻き取り電極体(2)が収容され、蓋体(12)には、蓋体(12)に対して電気的絶縁と気密を保って電極端子機構(4)が取り付けられ、巻き取り電極体(2)と電極端子機構(4)とが互いに電気的に接続されて、巻き取り電極体(2)が発生する電力を電極端子機構(4)から外部に取り出すことが可能な筒型二次電池において、電池缶(1)の蓋体(12)の外面には、内部にガス室(29)を有する筒状のガス排出部材(20)が、蓋体(12)とは電気的絶縁を保って設置され、電池缶(1)の内部とガス排出部材(20)のガス室(29)とは互いに連通し、ガス排出部材(20)の外周面には、電池缶(1)の内圧が所定値を上回ったときに作動するガス排出弁機構が設けられ、電極端子機構(4)は、ガス排出部材(20)の表面に配置された外部端子部と、電池缶(1)の蓋体(12)を貫通して巻き取り電極体(2)と接続された内部端子部とを具え、ガス排出部材(20)と内部端子部とは互いに電気的に接続され、ガス排出部材(20)の表面と外部端子部の間に、正の抵抗温度係数を有する平板状の素子(16)が介在していることを特徴とする筒型二次電池。  The winding electrode body (2) is accommodated in the battery can (1) formed by fixing the lid body (12) to the opening of the cylindrical body (11), and the lid body (12) includes a lid body (12). 12) The electrode terminal mechanism (4) is attached while maintaining electrical insulation and airtightness, and the winding electrode body (2) and the electrode terminal mechanism (4) are electrically connected to each other, and the winding electrode In the cylindrical secondary battery in which the electric power generated by the body (2) can be taken out from the electrode terminal mechanism (4), the outer surface of the lid (12) of the battery can (1) has an internal gas chamber. A cylindrical gas discharge member (20) having (29) is installed so as to be electrically insulated from the lid (12), and the inside of the battery can (1) and the gas chamber of the gas discharge member (20) ( 29) and a gas discharge valve mechanism that operates when the internal pressure of the battery can (1) exceeds a predetermined value is provided on the outer peripheral surface of the gas discharge member (20). ) Is placed on the surface of the gas discharge member (20) A gas discharge member (20) and an internal terminal part, comprising an internal terminal part and an internal terminal part connected to the take-up electrode body (2) through the lid (12) of the battery can (1). A cylindrical element characterized in that a flat element (16) having a positive resistance temperature coefficient is interposed between the surface of the gas discharge member (20) and the external terminal part, which are electrically connected to each other. Next battery. 電極端子機構(4)の外部端子部は、前記素子(16)の表面に密着する平面部を有している請求項1に記載の筒型二次電池。The cylindrical secondary battery according to claim 1 , wherein the external terminal portion of the electrode terminal mechanism (4) has a flat portion that is in close contact with the surface of the element (16). ガス排出弁機構は、ガス排出部材(20)の外周面に形成されてガス排出部材(20)を周回するV字状溝(28)によって構成されている請求項1又は請求項2に記載の筒型二次電池。Gas exhaust valve mechanism according to claim 1 or claim 2 is constituted by a V-shaped groove (28) formed on the outer peripheral surface orbiting gas discharge member (20) of the gas discharge member (20) Cylindrical secondary battery.
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US12407028B2 (en) 2021-02-19 2025-09-02 Lg Energy Solution, Ltd. Electrode assembly, battery, and battery pack and vehicle including the same
KR20220118955A (en) * 2021-02-19 2022-08-26 주식회사 엘지에너지솔루션 Battery cell, and battery pack and vehicle including the same
US20250219267A1 (en) * 2022-03-08 2025-07-03 Lg Energy Solution, Ltd. Cylindrical battery cell, and battery pack and vehicle including the same

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